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Cooper Bussmann

Transportation Products
Table of Contents

Introduction to Cooper Bussmann Transportation Products 3


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Cooper Bussmann circuit protection solutions comply with major industrial standards and agency requirements such as: BS, IEC, DIN, UL, NEMA, SAE, CSA, CE, C-UL, etc. and are manufactured at facilities that
are ISO 9000 certied. This catalog is intended to present product data and provide technical information that will help the end user with design application. Cooper Bussmann reserves the right, without notice,
to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information
contained in this catalog. Once a product has been selected, it should be tested by the user in all possible applications. Further, Cooper Bussmann takes no responsibility for errors or omissions contained in
this catalog, or for misapplication of any Cooper Bussmann product. Extensive product information is available in the Cooper Bussmann product data sheets available online at www.cooperbussmann.com.

Printed in the USA 2010 Cooper Bussmann

2 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Your Trusted Partner For Electrical Power Chain Safety, Efciency, Reliability and Control

In a worldwide transportation marketplace Cooper Bussmann is your leading


source for safe and reliable electrical power and machine control solutions

Were experts on the effects of cold and heat, vibration, high moisture, harsh chemicals and transient power
fluctuations. We know vehicle power and control systems from the smallest to largest platforms, and will
partner with you to develop reliable products and systems.

With combined industry history and experience reaching back more than 90 years, the engineering strength
and proven track record of the Cooper Bussmann, Sure Power and OMNEX Control Systems brands
provide you the ability to accelerate product development in smart systems and create innovative,
industry-leading solutions. These solutions range from straightforward products from our catalog all the way
to next generation systems that will create efficiencies not yet realized.

The Cooper Bussmann mission is to respond completely and uniquely to OEM


requirements for vehicle electronic products and control solutions that require
cost reduction and customization

We are committed to continuous new product development and offer you a competitive advantage through
partnership R&D expertise and a technology portfolio that minimizes excessive tooling and time required to
produce OEM-specific solutions.

Cooper Bussmann, a division of Cooper Industries, has a global manufacturing footprint. Our facilities are
ISO 9000-2001 and TS16949 certified to meet the highest quality and environmental standards.

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 3


Conversion, Conditioning, Distribution, Management & Control

Off-the-shelf and custom-designed solid-


state products for power conditioning,
distribution, conversion and management,
and control of on-vehicle electrical systems

Smart Remote Battery Charging/Isolation Low Voltage Disconnection


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Intelligent Power Distribution


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Battery Equalization &


DC-DC Voltage Conversion
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CAN (J1939)
interfaces

4 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Power Conversion / Power Management Page

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Versatile Battery Separators
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Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 5


Converters / Equalizers
Power Conversion
Converters / Equalizers

Special Design Features

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6 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Converters / Equalizers

Power Conversion
Pure Reliable Power

Sure Power Industries offers an expanded line of DC-DC Converters and Battery Equalizers
from low to high output current capabilities (2.5 amps to 100 amps). Sure Power is setting
the pace when it comes to the growing demands for dual voltage applications

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VOLTAGE OUTPUT
MODEL FUNCTION SPECIAL FEATURES
INPUT OUTPUT CURRENT

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Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 7


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DC-DC Converter

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Benets

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A Sure Power DC-DC Converter solves this problem by powering 12V accessories from the entire battery
string, resulting in much longer battery life.

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AM/FM CD Player 12V GPS

Cell phone or laptop charging 12V cooler

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Sure Powers DC-DC Converters continue to provide regulated, clean power directly to accessory or main
loads. Sure Power offers DC-DC Converters for 12V, 24V, 36V, 48V, 72V, 80V, and 96V systems. Sure
Power also offers a wide variety of features and multiple levels of protection.

Please contact Sure Power Industries for specications, pricing, leadtime, or custom products.

DC-DC Converter
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21008C10 7.5A 24V 13.7V Switched Output, Unswitched 12V Output, Short-Circuit and 3.0L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector

21015C10 15A 24V 13.7V Switched Output, Unswitched 12V Output, Short-circuit and 5.75L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector

21020C10 20A 24V 13.5V Switched Output, Unswitched 12V Output, Short-circuit and 5.75L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector

21030X00 30A 24V 13.5V Switched Output, Unswitched 12V Output, Short-circuit and 8.25L x 5.75W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector

21060X00 60A 24V 13.5V Tightly Regulated 60A Output 10.5L x 8.5W x 3.17H

21080X00 80A 24V 13.5V Tightly Regulated 80A Output 10.5L x 8.5W x 3.17H

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41010C00 10A 27-70V 13.5V Overcurrent Protection, Thermal Protection

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41020C00 20A 28-70V 13.7V Overcurrent Protection, Thermal Protection

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2 Isolated Output, Unswitched 12V Output, Short-circuit and
71030i 30A 57-124V 13.5V 7.125L x 5.62W x 2.35H
Over Limit Protection, Thermal Protection

1
Can also be used for 36V
battery systems.

2
Can also be used for 80V & 96
battery systems.

Specications subject to
change without notice.

$PPQFS#VTTNBOO5SBOTQPSUBUJPO1SPEVDUTt1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 9
Trail Charger
Power Conversion

Do the Math, Give Yourself a Lift


Trail Charger

About the Trail Charger


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Operations 50 100 100
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Total Amp/Hours 60A/Hours 120A/Hours 120A/Hours
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 used During Day

Total Run Time Required to 4 Hours 8 Hours 3 Hours


fully charge the battery(s)
Introduction to the Trail Charger Voltage Regulation Temp. Compensated Temp. Compensated Temp. Compensated
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Trail Charger with Lock Outs
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CBUUFSZCBOL

10 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


DC Current Sensor

Power Management
Current Events

DC Current Sensor
About the DC Current Sensor
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DCCS50-100 "NQT N7


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Theory of Operation DCCS100-200 "NQT N7


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Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 11


Separators/Interconnects
Power Management
Separators / Interconnects

Features

Simple Installation
Connects to primary battery, auxiliary battery and ground. Absolutely no system modications are necessary. Models
1314/1315 work with any type of 12V negative ground charging system 100 amps or less. 310X models work with
negative ground 12V or 24V charging systems up to 300Amps.

Multiple Battery Charging


The Battery Separator allows multiple batteries to be charged from one charging source (usually, but not necessarily,
an alternator). When the batteries are not being charged, the Battery Separator separates or isolates the batteries.

Prioritized Charging
The Battery Separator waits until the battery connected to the active charging source reaches approximately 13.2V
(26.4V) before paralleling and charging the remaining batteries. The system disconnects at approximately 12.8V (25.6V).

Prevents Charging System Overload


If the current requirements are greater than the charging source can produce, the Battery Separator will automatically
separate the batteries, thus directing all available charge current to the battery directly connected to the charging
source. The system will then reset and re-attempt charging the auxiliary battery. A time delay prevents false switching.

Start Assist Feature


An optional input from the key switch or a manual switch will program the Battery Separator to parallel the batteries
during starting. This feature will only engage if the auxiliary battery has sufcient power available to assist in starting.

Universally Suited
For mounting on tow vehicle or towable.

Voltage Spikes
generated by the coil of the solenoid are absorbed by protective circuitry built into the Battery Separator.

12 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Separators/Interconnects

Smart Charge Priority Systems

Power Management
The Battery Separator is designed for use in multi-battery applications as a solenoid priority system to
protect the chassis charging system from excessive loading while allowing auxiliary batteries to be
charged. The Battery Separator has two basic operational characteristics.

Assist In Engine Starting


When the starter is activated the Battery Separator compares the voltage of both battery banks. If the
starting battery is lower than the auxiliary battery bank, the Battery Separator will engage, allowing the
auxiliary battery bank to aid in vehicle starting. The start signal must be at least three volts for this operation

Separators / Interconnects
to occur.

Protect The Charging System


Once the engine has started, the Battery Separator monitors the chassis battery and charging system.
When the charging system reaches 13.2 volts (26.4V), indicating a charged main battery and functioning
charging system, the Battery Separator will engage, connecting the auxiliary battery bank to the vehicle
charging system. If the drain on the charging system by the auxiliary battery bank reduces the system
voltage below 12.8 volts (25.6V), the Battery Separator will disconnect the auxiliary battery bank, thus
protecting the chassis charging system. The process is repeated until the charging system is turned off.

A delay function has been incorporated in the control circuit to prevent the Battery Separator from reacting
to momentary voltage uctuations and chattering.

The priorites are to assist in engine starting, if required, and to protect the charging system from excessive
power drain.

Battery Separator - The Smart Solenoid

MODEL INPUT CURRENT DESCRIPTION

1314 12V 100A Battery Separator, Uni-Directional w/ Aux Start


1314-200 12V 200A Battery Separator, Uni-Directional w/ Aux Start
1315 12V 100A Battery Separator, Bi-Directional w/ Aux Start
1315-200 12V 200A Battery Separator, Bi-Directional w/ Aux Start
1318 24V 100A Battery Separator, Uni-Directional
1319 24V 100A Battery Separator, Bi-Directional
3103 24V 300A Interconnect/Controller
3104 12V 300A Interconnect/Controller
3105 12V 300A Interconnect/Controller
3106 12V / 24V 300A Battery Disconnect
3113 12V/24V 300A Dual Voltage

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 13


Multi-Battery Isolators
Power Management
Isolators

Sure Power Multi-Battery Isolators

t Eliminate multi-battery drain when two or more battery banks are in a charging system.

t Perform as well or better than existing factory installed components.

t Designed to exceed OEM specications.

t Solid-State Electronics... Isolates each battery circuit and allows each battery to discharge and
charge according to its own needs.

t The original, not an imitation! The Battery Isolator was invented by Sure Power in 1959.

t More efcient and reliable than mechanical or solenoid systems.

t The most comprehensive line of Battery Isolators on the market. Isolators are available for most
application needs.

14 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Multi-Battery Isolators

Why You Need to Isolate Your Batteries

Power Management
Many vehicles and other types of equipment have multiple batteries: one to start the engine
and others to power accessories. To understand the problem of multi-battery drain and how 1 2
a Sure Power Battery Isolator prevents it, think of electricity as water. Electrical current is
equal to the ow of water and voltage is equal to the pressure. The alternator pumps current
(water) into the batteries (storage tanks). The current then ows through the wires (pipes) to
the accessories. It is important to think of batteries as storage tanks. If a fully charged
1 2
battery is connected directly parallel with a discharged or empty battery, the voltage
pressure in the full battery will force its current into the empty battery until the current stored
in both batteries reaches a common level. The discharged battery will always rob power
from a charged battery. So, no matter how many batteries you have on your vehicle, the
accessories connected to one will draw power from the other batteries in the circuit. This is
the problem of multi-battery drain. And if it is allowed to continue unchecked, it can leave Accessories connected to battery #2 rob
you stuck with dead batteries and an engine that will not start... all when you least expect it. power from battery #1, your starting battery,

Isolators
leaving you with two dead batteries when you
Solenoids least expect it.
One of the so-called solutions for multi-battery drain is nothing more than a solenoid; a
switch that disconnects batteries one from another. With a solenoid, there is no multi-battery
drain while the batteries are disconnected. But, the second the solenoid reconnects the
batteries, the drained battery robs power from the starting battery. That isnt all that 1 2

happens. This sudden,violent transfer of energy from one battery to another has been
known to damage batteries or shorten their life, overheat wires and connections, and worst
of all, cause res. The Solenoid Is No Solution For Multi-battery Drain!
1 2
The Solenoid Is Not A Substitute For A Sure Power Battery Isolator

The Solution
To eliminate the multi-battery drain problem, a Sure Power Isolator acts as a check valve
between the batteries, preventing current from owing from one battery to another. Each
battery is isolated and acts as an independent power source. So no matter how drained Solenoids dont prevent multi-battery drain,
your accessory batteries become, they will never drain power from the battery youre only delay it. In fact, the current surge that
depending on to start your engine. When the current is used from battery #2, the check occurs when the batteries are reconnected
valve (diode) stops current ow from battery #1. When the alternator is charging, current can has been known to cause major electrical
only ow in one direction, from the alternator to the batteries. Each battery then determines system damage.
the amount of current which ows into it by its own state of charge based on the voltage
regulator setting. With this system, the alternator is protected, the batteries are protected
and your family or passengers are protected. The balanced circuit electronic Isolator is
absolutely the only way that proper isolation and control can be accomplished, solving every
multi-battery problem.

Engineering Excellence
An Isolator is a simple and safe device. But, if it isnt properly engineered, it can fail and
cause the entire electrical system to also fail. Sure Power Isolators are engineered with a
SAFETY MARGIN competitor models cannot match. From the quality heat sink to the nest
electrical components and materials, Sure Power enables you to install the best!
A Battery Isolator acts as a check valve
The Original (through two diode legs), one on each line.
Sure Power Industries invented and has been producing Isolators since 1959. We build the Both batteries receive current from the
nest isolator products on the market for 6 through 48 volt systems, with one or two alternator and the voltage will equalize
charging systems, 2 or 3 battery banks, and current capacities of 25 through 350 amps. Our throughout the system while the alternator is
Isolators are standard equipment on many boats, ships, RVs, trucks, police, re, emergency in operation.
vehicles, industrial equipment and military vehicles.

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 15


Multi-Battery Isolator Application Guide

MODEL CURRENT INPUT OUTPUT


Power Management

122 25A 1 2
702 70A 1 2
703 70A 1 3
704 70A 1 4
2702 70A 2 2
2703 70A 2 3
952 95A 1 2
1202 120A 1 2
1203 120A 1 3
3202 120A 2 2
GROUP 1 3203 120A 2 3
Isolator Application Guide

1302 130A 1 2
1602 160A 1 2
1603 160A 1 3
2002 200A 1 2
2402 240A 1 2
2403 240A 1 3
3002 300A 1 2
3003 300A 1 3
3303 95/160A 2 3
3603 120/160A 2 3
31822 160A 1 2
31922 240A 1 2

9523A 95A 1 2
12023A 120A 1 2
12033A 120A 1 3
13023A 130A 1 2
GROUP 2 13033A 130A 1 3
16023A 160A 1 2
16033A 160A 1 3
24023A 240A 1 2
32033A 120A 2 3

2703R 70A 2 3
3203R 120A 2 3
GROUP 3
952R 95A 1 2
702R 70A 1 2

*GUIFBMUFSOBUPSJTOPUDPNQBUJCMFXJUICBUUFSZJTPMBUPSTB#BUUFSZ4FQBSBUPSXPVMECFUIFOFYUBMUFSOBUJWF"MUFSOBUPSTXJUI
GROUP 4 JOUFSOBMWPMUBHFTFOTJOH FHTPNF.JUTVCJTIJBOE)JUBDIJ PSTJOHMFXJSFTFMGFYDJUJOH%FMDP%FMQIJBMUFSOBUPST TPNF
)POEBTBOETPNFTFMFDUFEJNQPSUT

31322 60A 1 2
3152 350A 1 2
SPECIAL
122P 25A 1 2
APPLICATIONS 702P 70A 1 2
1602P 160A 1 2
31622P 160A 1 2
92061 300/160A 1 2

16 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Multi-Battery Isolator Application Guide

The Original and Still the Best

Power Management
VEHICLE APPLICATIONS
Except Delcotron/Delphi CS Series alternators (CS used
General Motors (Delcotron/Delphi)
on most 1985 and newer GM vehicles)

Ford Up to 1998

All models, all years including Nippondenso externally

1 Chrysler regulated alternators

Isolator Application Guide


Jeep Equipped with Nippondenso externally regulated alternators

Japanese Imports With alternators using external voltage regulator or external sensing

Motorola Load Handler Series or 8EM Remote Sense Series

Equipped with Delcotron/Delphi CS series alternators (most


General Motors (Delcotron/Delphi) 1985-1993) or CS 130-D Series alternators (most 1993 and newer)

Jeep Vehicles equipped with Delcotron/Delphi CS Series alternator (most 1985-1980)

2 Toyota, Honda, & Some Imports


1985 and newer equipped with Nippondenso alternator with internal
regulators or alternators with an S (sense) terminal

Ford Many 1998 and newer

Motorola Other than Load Handler Series

3 Bosch
Many European Style Alternators
Requiring regulator sensing
Requiring regulator sensing

4 2005 and newer General Motors applications using the Delphi alternators (may also be labeled Bosch) with two pin terminal
connectors will not work with Battery Isolators: use Battery Separator. NOTE: Dodge Sprinter classied under Group 4

Schottky Isolator
ISO/Start Typical Combiner
Typical Isolator
Application
Positive ground Application
isolators can be used
as charging source
combiners

(PUPXXXTVSFQPXFSDPNGPSBQQMJDBUJPOBOEJOTUBMMBUJPOJOTUSVDUJPOT

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 17


Power Management
Power Management
Power Management

Special Design Features

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t'VMMZQSPUFDUFE

t-PXTUBOECZDVSSFOU

18 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Power Management

Power Management
Intelligent Battery Saving Devices

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XIFOUIFCBUUFSZJTTVGmDJFOUMZDIBSHFE UIF-7%DPOOFDUTUIFMPBET0ODFUIFCBUUFSZWPMUBHFSFBDIFTUIF
TIVUPGGTFUQPJOU UIFBVYJMJBSZMPBETBSFBVUPNBUJDBMMZEJTDPOOFDUFEGSPNUIFCBUUFSZ JFT
QSFWFOUJOHGVSUIFS
CBUUFSZESBJO4VSF1PXFSIBTUBLFOTUFQTUPQSFWFOUGBMTFUSJHHFSJOHGSPNUSBOTJFOUDPOEJUJPOT5IF-7%XJMM
BVUPNBUJDBMMZSFDPOOFDUUIFMPBETPODFUIFCBUUFSZSFBDIFT7 PSJGUIFTUBSUFSJOQVUPSUIFNBOVBM
PWFSSJEFJOQVUJTBDUJWBUFE

Power Management
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ESBXTBTNVDIBTUPN"UPLFFQUIFMPBETDPOOFDUFE
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CBUUFSZBTNVDIBTUPBNQIPVSTPWFSBUISFFEBZXFFLFOEKVTUUPTVQQPSUUIFEJTDPOOFDU

"EEJUJPOBMGFBUVSFTJODMVEFVQUPBTFDPOEUVSOPGGEFMBZ TFDPOEUVSOPOEFMBZ BOBMBSNPVUQVU 


PQUJPOBMTUBSUPWFSSJEF PQUJPOBMNBOVBMPWFSSJEF TIPSUDJSDVJUQSPUFDUJPO PWFSDVSSFOUQSPUFDUJPO USBOTJFOU
TVQQSFTTJPO UIFSNBM PWFSUFNQFSBUVSF
QSPUFDUJPO BOEBNCJFOUUFNQFSBUVSFPQFSBUJPOPG$UP $

5IF4VSF1PXFSGBNJMZPG-7%TJTJEFBMMZTVJUFEGPSBQQMJDBUJPOTTVDIBT$MBTTIFBWZEVUZUSVDLJOH
TMFFQFSDBCMPBET*UJTBEBQUBCMFUPFYJTUJOH TZTUFNTPSJEFBMGPS PS TZTUFNTTJODFJUEPFTOPU
SFRVJSFEJGGFSJOHPSTQFDJBMUZQFTPGCBUUFSJFT"MMCBUUFSJFTDBOCFUJFEUPHFUIFSJOPOFDPNNPOCBOL0UIFS
BQQMJDBUJPOTJODMVEFNBSJOFDBCJOMPBET 37BDDFTTPSJFTBOEPUIFSEFWJDFTSFRVJSJOHQSJPSJU[FEMPBETXJUDI
JOH

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DPOUSPM CVUVTFTBIFBWZEVUZCJTUBCMFSFMBZGPSTXJUDIJOHNVDIIJHIFSDVSSFOU

DISCONNECT
MODEL CURRENT DESCRIPTION
VOLTAGE

 "EKVTUBCMF7UP7 /" -PX#BUUFSZ"MBSN


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 7 " 4PMJE4UBUF-PX7PMUBHF%JTDPOOFDU 7JOBOE7PVU
 7 " $POOFDUJPOTXJUI%FVUTDI$POOFDUPST
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 " W%JTDPOOFDU8IS%JTDPOOFDU

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 19


Solid State Flashers
Power Management
Solid State Flashers

Special Design Features

t Sure Power offers a wide variety of fully solid-state 24V and 12V ashers for heavy-duty, off-highway, truck
and commercial applications.

t The family of Sure Power ashers has been designed, tested and manufactured to outperform all other
ashers on the market. Independent testing, along with extended use of these ashers in the harshest
environments, has proven the durability and reliability of Sure Powers family of ashers to be unsurpassed.

t This 100% solid-state, completely environmentally sealed family of ashers is designed to surpass the
toughest OEM and SAE specications, and provide a fully featured and fully protected dependable operation.

20 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Solid State Flashers

Tough and Dependable

Power Management
More Flash...for Less
The 1421 Flasher is a smaller, lighter, 100% solid-state two-wire turn signal asher with less footprint than its
predecessor. The turn signal indicators connected to the unit will ash on and off at a rate and duty cycle controlled by
the unit. The rate and duty cycle are independent of the number and type of turn signal indicators. The asher can
operate any number of both incandescent and LED based turn signal indicators as long as the load current does not
exceed 25A and the load is greater than the minimum load requirements. (Contact Sure Power regarding minimum load
requirements for LED compatibility.)

Solid State Flashers


MODEL OPERATING VOLTAGE CURRENT DESCRIPTION
1421 12v 25A Solid-state 2-wire Hazard/Turn Signal Flasher Meets SAE J1690

Truck, Bus & Commercial


Used by many of the worlds leading truck and chassis manufacturers, this family of products has proven to provide one of
the industrys most reliable and dependable asher operations. Independent life cycle testing failed to nd a failure before
the test was terminated at over 42 million ashes. Is it any wonder that both OEMs and eets are using these to provide
dependable asher operation and peace of mind?

MODEL OPERATING VOLTAGE CURRENT DESCRIPTION

1415 12V 25A Solid-State 2-wire Hazard/Turn Signal Flasher


1417 12V 38A Solid-State 2-wire Hazard/Turn Signal Flasher
1419 12V 25A Solid-State 3-wire Remote Mount Hazard/Turn Signal Flasher
1419S 12V 25A Solid-State 3-wire asher with Audible Tone
1425 24V 25A Solid State 2-wire Hazard/Turn Signal Flasher
1425MB 24V 25A Solid-State 2-wire Hazard/Turn Signal Flasher w/ Mounting Bracket

Heavy-Duty Off-Highway
Sure Power Industries supplies the worlds leading manufacturers of heavy-duty equipment with the industrys most
durable and reliable ashers. Capable of connecting to either 12V or 24V systems, these 100% solid-state units are
completely environmentally sealed and encapsulated as well as being shock and vibration resistant. Sure Power is
continually designing new models, including both North American and European versions.

MODEL OPERATING VOLTAGE CURRENT DESCRIPTION

1410 12V or 24V 12.6A Solid-State 2-wire Remote Mount Hazard/Turn Signal Flasher
1412 12V or 24V 12.6A Solid-State with Deutsch 3-Pin Connector

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 21


Daytime Running Light Controls
Power Management
Daytime Running Light Controls

Sure Power DRL Controls

Automatically Features
turns on low-beam head lamps or DRL lamps at a reduced tTPMJETUBUF
voltage and signicantly enhances vehicle safety t&OWJSPONFOUBMMZTQMBTIQSPPGPSTFBMFEEFQFOEJOH
on model
Simple
t3FEVDFEQPXFSPQFSBUJPO UIVTNJOJNJ[JOHFBSMZ
to install these readily adapt to existing electrical systems
MBNQGBJMVSFBOENJOJNJ[FEFMDUSJDBMMPBE
t-PXGBJMVSFQPTTJCMJUZ SFEVDFTWFIJDMFEPXO
Safe
possibilities
protected against all failure modes, including loss of
ground, overcurrent and short-circuit conditions Quality
t4VQFSJPSQSPWJTJPOPG%BZUJNF3VOOJOH-JHIU
Reliable $POUSPMT DPNQMJFTXJUI$.744
not affected by radio or electromagnetic interference $"/$4"% 5ZQF'.744

t%FTJHOFEQFS4"&+ +

22 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Daytime Running Light Controls

Reliable Operation, Increased Safety

Power Management
Sure Power Daytime Running Light Controls adapt to existing systems, being designed to operate
IFBEMBNQTJOUIFMPXCFBNDJSDVJUBUSFEVDFEQPXFSXIJMFWFIJDMFJTJOPQFSBUJPO5IF4VSF1PXFSGBNJMZPG
Daytime Running Light Controls automatically activate when the ignition is turned on. However parking
brake release or other methods of activation are also possible.

SURE POWER PULSE WIDTH SERIES


FEATURE LINEAR APPROACH MODULATION* PARALLEL*

Daytime Running Light Controls


NO. .BZBGGFDU".'.PS
communications radios,
Designed to eliminate radiated YES YES
on-board computers, engine
or conducted interference
& transmission controls.

4JNQMFXJSJOHDIBOHF YES NO. 4QMJDJOHJTSFRVJSFE NO. &YUFOTJWFXJSJOHSFRVJSFE

1SPUFDUFEBHBJOTUMPTTPGHSPVOE NO. NO.


YES Major damage to module Loss of ground may result in
can occur. loss of headlamps

1SPUFDUFEBHBJOTUMPTT YES. NO.


over current
YES (electronic) 4PNFNPEFMT Unless fuse added.

1SPUFDUFEBHBJOTUTIPSUDJSDVJU YES. NO.


YES 4PNFNPEFMT Unless fuse added.

Both lamps protected against


FYUJOHVJTIJOHXIFO 
mMBNFOU YES YES NO
fails

'VMMZTPMJETUBUF YES YES NO

Low voltage protected YES NO NO

'BJMTBGFPQFSBUJPO YES NO
YES

1SPUFDUFEBHBJOTUDPOUSPMGBJMVSF
which results in loss of both YES YES NO
headlamps

'FBUVSFTBOEQSPUFDUJPOMFWFMTPGUIFTFEFWJDFTNBZWBSZCZNBOVGBDUVSFS

MODEL INPUT OUTPUT DIMENSIONS

 7 PGJOQVU w-Yw8Yw)

' 7 PGJOQVU w-Yw8Yw)

' 7 PGJOQVU w-Yw8Yw)

 7 7XUVSOTJHOBMMPHJD w-Yw8Yw)

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 23


Power Distribution & Circuit Protection

Off-the-shelf and custom-designed


products that provide and protect
vehicle power distribution

Electronic Device Protection Power Distribution Modules


t'VTFT DJSDVJUCSFBLFSTBOEKVODUJPOCMPDLT t$VTUPNJ[FEEJTUSJCVUJPOPGNBJOBOE
BVYJMJBSZQPXFS

CAN (J1939) Bus Interface Electrical Systems Protection


t*OUFHSBUFQPXFSNBOBHFNFOUUP t/POGVTFEDVSSFOUEJTDPOOFDUJPO
DPOUSPMTZTUFNT CFUXFFOUIFCBUUFSZBOEFMFDUSJDBM
TZTUFNMPBE

24 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Custom Solutions for Power Distribution Page

.VMUJQMFYFE7FIJDMF&MFDUSJDBM$FOUFS
4FWFSF4FSWJDF%VBM7FIJDMF&MFDUSJDBM$FOUFS
4FWFSF4FSWJDF7FIJDMF&MFDUSJDBM$FOUFS 
7&$

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'VTF1BOFMT

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4FSJFT3FBS5FSNJOBM"5$'VTF1BOFM
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'VTF)PMEFST

).('VTFIPMEFS
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(#991BTTUISPVHI%JTUSJCVUJPO#MPDL
+VODUJPO#MPDLT

4JOHMF4UVE5ZQF+VODUJPO#MPDLT
.VMUJQMF4UVE5ZQF+VODUJPO#MPDLT 
1PXFS%JTUSJCVUJPO/PUFT

 High Power Ratings


r$JSDVJUQSPUFDUJPOVQUP"
Circuit Protection Page r*OUFSSVQUSBUJOHVQUPL"
r1PXFSEJTUSJCVUJPONPEVMFTVQUP"
r7PMUBHFSBUJOHTUP7EDBOECFZPOE
easy*%*MMVNJOBUJOH#MBEF'VTFT'VTF)PMEFST
Multiplexing Capability
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  r1PTJUJPOGVTFCMPDLT
."9*#MBEF'VTFT
Rugged Construction and Serviceable Design
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4FSJFT*OTFSUJPO&YUSBDUJPO5PPM r)JHIUFNQFSBUVSFIVNJEJUZWJCSBUJPOSFTJTUBODF
4FSJFT94IPSUTUPQ$JSDVJU#SFBLFST 
Ignition Protected Options
4FSJFT9.JE3BOHF$JSDVJU#SFBLFS 
r1FS4"&+
4FSJFT9)J"NQ$JSDVJU#SFBLFS
4FSJFT.BSJOF3BUFE$JSDVJU#SFBLFS .3$#
 Agency Compliant
r4"&*40"#:$6-$&$4"
".*4FSJFT 
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Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 25


31M Series Multiplexed Power Distribution Module
Power Distribution
Power
VEC
VEC
mVEC Distribution

Multiplexed Vehicle Electrical Center (mVEC)

The multiplexed Vehicle Electrical Center (mVEC) offers economical CAN Flexible: The mVEC is offered in various standard and customized
Network oversight for high power circuits in vehicle power distribution. versions, with custom versions being congured to OEM wiring
Manufactured as a hardened and weather tight module, the mVEC is requirements. The two standard mVEC congurations include the
rated at 200 Amps. The mVEC may be congured to provide various 8-relay 31M-000-2 and the 12-relay 31M-300-0. The mVEC accepts
OEM circuit protection and switching functions, using industry standard relays, fuses, circuit breakers, resistors, diodes, etc. based on the
fuses, relays and breakers, with the status and control of each circuit industry standard 2.8mm footprint.
accessible through J1939 CAN open messages. The mVEC is based on
proven and patented technology and is suited for the most demanding Basic Features: The mVEC acts as a slave module on a J1939
transportation vehicle applications. network, communicating via the vehicle data bus with the master
controller. The mVEC functions as a node in an existing vehicle
High Power: The mVEC uses patented Cooper Bussmann VEC 'power J1939 multiplexing network. The mVEC controls relays via direction
grid' technology, ideal for high current circuits and Sure Power of J1939 CAN bus and reports status of relays and fuses each
networking electronics. Each mVEC is rated at 200 Amps, with individual second to the J1939 CAN bus, indicating any blown fuse or failed
outputs rated up to 30A, and a maximum of 32 outputs possible with the relay. The mVEC supports both 12V and/or 24V electrical
mVEC. 12 and 24 volt systems are supported. requirements. The mVEC is capable of custom designs with differing
congurations of relays, fuses, circuit breakers, etc. per customer
Rugged: Waterproof to high pressure spraying (IP66). The mVEC is requirements.
designed and manufactured with robust features such as a heavy-duty
housing, silicon and Gortex gasketing, and protective conformal coated
electronics, to operate in demanding vehicle environments such as those
found in construction, agriculture, heavy truck, bus, RV, marine and
specialty vehicle markets.

26 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


31M Series Multiplexed Power Distribution Module

Specications Specications (Cont)

Power VEC
Capacity: 200 Amps maximum rating, 30 Amps per output pin, Input:
Maximum of 12 relays and/or 32 fuses, or various t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
combinations thereof (unique design congurations may QPXFSTUVETGPS%$QPXFSJOUPUIF7&$QPXFS

Distribution
be required) grid (100A max per stud)
Materials: Housing and connector cavities: 94V0 rated thermoplastic t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Internal power grid: tin-plated copper Bussmann 32004 VEC connectors (2 terminal,
CAN circuit board: conformally coated colored/keyed, sealed connectors)
Operating Temperature Ratings:$UP$ t"NBYQFSUFSNJOBM QSPWJEJOHQPXFSUPUIF
Ingress Protection: IP66 compliant VEC Power Grid; uses Packard 800 series
Foot Torque Rating: 60 in-lbs w/out compression limiters, 200 to terminals
300 in-lbs with compression limiters. CAN:
t6TFT".144$QPTJUJPOTFBMFEDPOOFDUPS
t$"/DPOOFDUPSQSPWJEFT$"/TJHOBMJOH QPXFS HSPVOE 
Connections: Output: Standard Cooper Bussmann VEC connectors addressing, auxiliary relay control, and reserve connections
tXBZ DPMPSFELFZFE TFBMFEDPOOFDUPST to mVEC 'smart' layer
t"NBYQFSUFSNJOBM
t"DDFQUT1BDLBSE.FUSJ1BDL4FSJFT Options
terminals (tanged/tangless)

VEC
1. Mounting: compression limiters on mounting feet
2. Labeling to customer specications
3. Stuffed (with/without components including, but not
limited to: fuses, relays, diodes, circuit breakers, fuse
puller)
4. Customized circuit layouts, standard and custom CAN messages

Dimensions - mm(in)
Assembly shown with
Studded input shown, Assembly shown with standard stainless steel compression limiter (optional)
cover not shown brass grommet. 11.8*% 
1-$4*%
.PS'BTUFOFS4VHHFTUFE NPSGBTUFOFSTVHHFTUFE
.BYJNVN'BTUFOFS5PSRVF/tm or 60 ft-lbs .BYJNVNNPVOUJOHUPSRVF/tN

mVEC
M6 or M8 input stud. Gasket Plug (optional) or 300 ft-lbs
(Stainless or plated steel) 

Shown w/ cover in closed position


120

$POOFDUPS-PDL'FBUVSF



90 max Yellow Silicone Gasket

38.6
12.8

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 27


32S Series Severe Service Power Distribution Module
Power Distribution
VEC
ssDVEC

Severe Service Dual Vehicle Electrical Center (ssDVEC)

Introducing the ruggedized version of the Cooper Bussmann Dual Vehicle Cooper Bussmann DVECs all feature a unique color-coded and
Electrical Center, the 'Severe Service' DVEC (ssDVEC). This version of the keyed connector system, and accepts common plug-in fuses,
DVEC features unequaled performance in power distribution in an IP66 relays, circuit breakers, resistors, diodes, etc., based on the industry
compliant enclosure. The ssDVEC is capable of operating in various standard 2.8mm footprint.
environments such as those with high vibration and moisture, up to direct
high pressure spray. The ssDVEC provides efcient and compact power Additionally the ssDVEC has these new features:
distribution for OEMs with demanding applications in the transportation
industry including construction, agriculture, heavy trucks, bus, marine and t%VSBCMFQMBTUJDIPVTJOHGFBUVSJOHB(PSUFYWFOU
specialty vehicles.
t*OUFSOBMTJMJDPOFHBTLFUJOHCFUXFFOBMMTFBNTBOEQMBTUJDUP
As with all DVECs, the ssDVEC uses the patented Cooper Bussmann terminal interfaces
'power grid' technology easily programmable to accommodate various
OEM wiring requirements. t*OUFSOBMTQBSFGVTFIPMEFSBOETPDLFUGPSGVTFFYUSBDUJPOUPPM

28 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


32S Series Severe Service Power Distribution Module

Specications Specications (Cont)

Power Distribution
Capacity: "NQTNBYJNVNSBUJOH"NQTQFSPVUQVUQJO BOE Input:
BNQTQFSPVUQVUDPOOFDUPS.BYJNVNPGSFMBZT t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
and/or 64 fuses, or various combinations thereof (unique power studs for DC power into the VEC power
design congurations may be required) HSJE "NBYQFSTUVE

t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Bussmann 32004 VEC connectors (2 terminal,
Materials: Housing and connector cavities: 94V0 rated thermoplastic
colored/keyed, sealed connectors)
Internal power grid: tin-plated copper
t"NBYQFSUFSNJOBM QSPWJEJOHQPXFSUPUIF
7&$1PXFS(SJEVTFT1BDLBSETFSJFT
Operating Temperature Ratings:$UP$
terminals
Ingress Protection: IP66 compliant
Foot Torque Rating: 200 to 300 in-lbs with standard compression
limiters Options

1. Labeling to customer specications


Connections: Output: Standard Cooper Bussmann VEC connectors 2. Stuffed (with/without components including, but not
tXBZ DPMPSFELFZFE TFBMFEDPOOFDUPST limited to: fuses, relays, diodes, circuit breakers, fuse
t"NBYQFSUFSNJOBM puller)
t"DDFQUT1BDLBSE.FUSJ1BDL4FSJFT 3. Customized circuit layouts, standard and custom CAN messages

VEC
terminals (tanged/tangless) 4. Power Connector

Dimensions - (mm)
230
160.8
212 (6.3)
CONNECTOR 8 CONNECTOR 7

CONNECTOR 6 CONNECTOR 5

ssDVEC
CONNECTOR 9 CONNECTOR 4
162
120 147

CONNECTOR 10 CONNECTOR 3

CONNECTOR 11 CO NNE CT O R 12 CONNECTOR 1 CO NNE CT O R 2


4X compression limiter

8.4

94
83

Optional laser etching


Optional bus bar

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 29


31S Series Severe Service Power Distribution Module
Power Distribution
VEC
ssVEC

Severe Service Vehicle Electrical Center (ssVEC)


Introducing the ruggedized version of the Cooper Bussmann Vehicle Additionally the ssVEC has these new features:
Electrical Center, the 'Severe Service' VEC (ssVEC). This version of the
VEC features unequaled performance in power distribution in an IP66 t%VSBCMFQMBTUJDIPVTJOHGFBUVSJOHNVMUJQMFWFOUJOHDPOmHVSBUJPOT
compliant enclosure. The ssVEC is capable of operating in various including a Gortex vent
environments such as those with high vibration and moisture, up to direct
high pressure spray. The ssVEC provides efcient and compact power t*OUFSOBMTJMJDPOFHBTLFUJOHCFUXFFOBMMTFBNTBOEQMBTUJDUP
distribution for OEMs with demanding applications in the transportation terminal interfaces
industry including construction, agriculture, heavy trucks, bus, marine and
specialty vehicles. t*OUFSOBMTQBSFGVTFIPMEFSBOETPDLFUGPSGVTFFYUSBDUJPOUPPM

As with all VECs, the ssVEC uses the patented Cooper Bussmann 'power The ssVEC features various custom design versions (differing relay,
grid' technology that is easily programmed to accommodate various OEM fuse, breaker, etc. congurations) supporting 12V and 24V electrical
wiring requirements. systems (or combinations thereof).

Cooper Bussmann VECs all feature a unique color coded and keyed
connector system, and accepts common plug-in fuses, relays, circuit
breakers, resistors, diodes, etc., based on the industry standard 2.8mm
footprint.

30 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


31S Series Severe Service Power Distribution Module

Specications Specications (Cont)

Power Distribution
Capacity: BNQTNBYJNVNBNQTQFSPVUQVUDPOOFDUJPO  Input:
NBYJNVNGVTFTSFMBZT TJ[FEFQFOEFOU
PSWBSJPVT t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
combinations thereof (diverse design congurations QPXFSTUVETGPS%$QPXFSJOUPUIF7&$QPXFS
supported) HSJE "NBYQFSTUVE

t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFT7SBUFEUIFSNPQMBTUJD #VTTNBOO7&$DPOOFDUPST UFSNJOBM 
Internal power grid: tin-plated copper colored/keyed, sealed connectors)
Internal gaskets stud input covers: silicone t"NBYQFSUFSNJOBM QSPWJEJOHQPXFSUPUIF
7&$1PXFS(SJEVTFT1BDLBSETFSJFT
Operating Temperature Ratings: $UP$ PQFSBUJOH
 terminals
Ingress Protection: Application dependant up to IP66 equivalent
(direct high pressure spray) Options
Maximum Torque Rating: UPJOMCTXJUITUBOEBSE
compression limiters, 24 in-lbs without compression limiter.
1. Compression limiters on mounting feet
2. Labeling to customer specications
3. Stuffed (with/without components including, but not
limited to: fuses, relays, diodes, circuit breakers, fuse
Connections: Output: Standard Cooper Bussmann VEC connectors puller)

VEC
tXBZ DPMPSFELFZFE TFBMFEDPOOFDUPST 4. Customized circuit layouts
t"NBYQFSUFSNJOBM 5. Power connector
t"DDFQUT1BDLBSE.FUSJ1BDL4FSJFT
terminals (tanged/tangless)

Dimensions - mm
Laser etching on the
inside or outside cover (optional). Shown w/ cover closed.

Blank connector shown.

ssVEC




3FDFTTGPS'VTF
Removal Tool.
166.2







Yellow silicone gasket (seal)




(Post-stake
height)

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 31


Series 32000 Vehicle Electrical Centers
Power Distribution
VEC
DVEC

Series 32000 Vehicle Electrical Centers

5IF$PPQFS#VTTNBOO%VBM7FIJDMF&MFDUSJDBM$FOUFS %7&$
JTBXJEFMZ 5IF%7&$JTJEFBMGPSEJTUSJCVUFENBJOQPXFSBTXFMMBTBVYJMJBSZiBEEPOw
VTFEUSBOTQPSUBUJPOJOEVTUSZQPXFSEJTUSJCVUJPONPEVMF5IF%7&$VTFT BQQMJDBUJPOT$VSSFOU%7&$BQQMJDBUJPOTJODMVEF$MBTTUSVDLT CVTFT 
QBUFOUFEQSPHSBNNBCMF%NBUSJYUFDIOPMPHJFTUIBUDBOCFFBTJMZ DIBTTJTBOE37 $PO"HFRVJQNFOU NBSJOFTQFDJBMUZWFIJDMFT BOE
NPEJmFEUPBDDPNNPEBUFDIBOHFTUPBOFMFDUSJDBMTZTUFN5IFTFDBOCF BVUPNPUJWFQPXFSEJTUSJCVUJPOTZTUFNT
DVTUPNJ[FEGPSFBDITQFDJmDFMFDUSJDBMTZTUFN CVUSFRVJSFOPUPPMJOHGPS
JNQMFNFOUBUJPO 5IFDVTUPNJ[BCMFEFTJHOPGUIF%7&$FOBCMFTJUUPJODPSQPSBUFNBOZ
EJGGFSFOUEFWJDFTBOENVMUJQMFEFTJHOWBSJBUJPOT4QMJDFTJOUIFIBSOFTT
5IF%7&$BDDFQUTBVUPNPUJWFDPNQPOFOUTJODMVEJOHGVTFT SFMBZT  DBOBMTPCFFMJNJOBUFECZJOUFSOBMMZQSPHSBNNJOHUIFNJOUPUIFHSJE
DJSDVJUCSFBLFST EJPEFT BOEPUIFSEFWJDFTUIBUIBWFNNXJEF NBUSJY5IFJOQVUT DPOOFDUPSPSTUVE
BOEPVUQVUT DPOOFDUPS
PGUIF
UFSNJOBMTPONNDFOUFSMJOFTQBDJOH 4FFQBHFGPSBEEJUJPOBM %7&$BSFDPMPSDPEFEBOELFZFE BOEQSPWJEFRVJDLJOTUBMMBUJPO5IJT
BWBJMBCMFDPNQPOFOUT
5IFMBSHFSTJ[FPGUIF%7&$ BQQSPYJNBUFMZwYw
 NBLFTUIFNPEVMFFBTZUPTFSWJDF5IFMBSHFTUCFOFmUPGUIFTFNPEVMFT
QSPWJEFTGPSIJHIDPNQPOFOUEFOTJUZ7&$TQSPWJEFFJUIFSNNCMBEFE BSFUIFSFEVDFEMFBEUJNFTBOE[FSPUPPMJOHDPTU
JOQVUTPS..TUVEJOQVUT5IF7&$DBOBDDPNNPEBUFVQUPJOQVU
DPOOFDUPSTCMBEFEJOQVUTPSTUVETBOEPVUQVUDPOOFDUPSTXJUI
VQUPPVUQVUTFBDI UPUBM


32 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 32000 Vehicle Electrical Centers

Specications Options

Power Distribution
Input Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Cover:4PMJEEPNFEDPWFSXJUIHBTLFU 7&$%7&$
PSOPDPWFS
UFSNJOBM
..JOQVUTUVET "NBYQFSUFSNJOBM
"NBYUPUBM Cover Label:*OTJEFDPWFS PSOPOFQSPWJEFE
GPS%7&$ Input Style: NNCMBEFUFSNJOBMTPSTUVET ..

Output Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Mounting:&YUFSOBMGFFUXJUINPVOUJOHIPMFT 7&$%7&$

UFSNJOBM
 Components:'VTF CSFBLFS SFMBZ FUDJOTUBMMBUJPOUPCFTQFDJmFECZ
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFTUIFSNPQMBTUJD DVTUPNFS
*OUFSOBMQPXFSHSJEUJOQMBUFEDPQQFS Severe Service:"EEFEFOWJSPONFOUBMQSPUFDUJPOBWBJMBCMF TFFQH
Operating Temperature Ratings:o' o$
UP' $
TFWFSFTFSWJDF%7&$
$POTVMUGBDUPSZ
Ingress Protection:*1 Fuse/breaker Extraction Tool: 4FFQBHF
Mounting Torque Rating: JOMCT /tN
NBY
Termination:%FMQIJ1BDLBSE.FUSJ1BDL4FSJFTUFSNJOBMT &MFDUSJDBMUFSNJOBMT DBCMFTFBMTDBWJUZQMVHTBSF/05TVQQMJFECZ
TFBMFEVOTFBMFEUBOHFEUBOHMFTT
PS".1UFSNJOBMT %FMQIJ $PPQFS#VTTNBOO
1BDLBSE4FSJFTDBWJUZQMVHTBSFJOTUBMMFEXIFSFXJSFTBSFOPU
VTFE "DDFQUT"8(XJSFTJ[FT Each design is customer specic. Consult your sales rep today
for your application.

Dimensions - mm(in)

VEC







 


I/O #4 I/O #3

*0
*0

DVEC
*0
*0
 



*0 *0

*0 *0

*0*0
0QUJPOBM  
4UVE$PWFS   




FYDMVEJOHUFYU
4IPXO8JUIPVU$PWFS
.PVOUJOH)PMFT IFJHIUPODPWFS

PS$PNQPOFOUT
5:1

7FSTJPOXJUIDPWFS 7FSTJPOXJUIPVUDPWFS

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 33


Series 31000 Vehicle Electrical Centers
Power Distribution
VEC
31XXX VEC

Series 31000 Vehicle Electrical Centers

5IF$PPQFS#VTTNBOO4JOHMF7FIJDMF&MFDUSJDBM$FOUFS 7&$
JTBXJEFMZ 5IF7&$JTJEFBMGPSEJTUSJCVUFENBJOQPXFSBTXFMMBTBVYJMJBSZiBEEPOw
VTFEUSBOTQPSUBUJPOJOEVTUSZQPXFSEJTUSJCVUJPONPEVMF5IF7&$VTFT BQQMJDBUJPOT$VSSFOU7&$BQQMJDBUJPOTJODMVEF$MBTTUSVDLT CVTFT 
QBUFOUFEQSPHSBNNBCMF%NBUSJYUFDIOPMPHJFTUIBUDBOCFFBTJMZ DIBTTJTBOE37 $PO"HFRVJQNFOU NBSJOFTQFDJBMUZWFIJDMFT BOE
NPEJmFEUPBDDPNNPEBUFDIBOHFTUPBOFMFDUSJDBMTZTUFN5IFTFDBOCF BVUPNPUJWFQPXFSEJTUSJCVUJPOTZTUFNT
DVTUPNJ[FEGPSFBDITQFDJmDFMFDUSJDBMTZTUFN CVUSFRVJSFOPUPPMJOHGPS
JNQMFNFOUBUJPO 5IFDVTUPNJ[BCMFEFTJHOTPGUIF7&$FOBCMFUIFNUPJODPSQPSBUFNBOZ
EJGGFSFOUEFWJDFTBOENVMUJQMFEFTJHOWBSJBUJPOT4QMJDFTJOUIFIBSOFTT
5IF7&$BDDFQUTBVUPNPUJWFDPNQPOFOUTJODMVEJOHGVTFT SFMBZT DJSDVJU DBOBMTPCFFMJNJOBUFECZJOUFSOBMMZQSPHSBNNJOHUIFNJOUPUIFHSJE
CSFBLFST EJPEFT BOEPUIFSEFWJDFTUIBUIBWFNNXJEFUFSNJOBMTPO NBUSJY5IFJOQVUT DPOOFDUPSPSTUVE
BOEPVUQVUT DPOOFDUPS
PGUIF
NNDFOUFSMJOFTQBDJOH 4FFQBHFGPSBEEJUJPOBMBWBJMBCMF 7&$BSFDPMPSDPEFEBOELFZFE BOEQSPWJEFRVJDLJOTUBMMBUJPO5IJT
DPNQPOFOUT
5IFDPNQBDUTJ[FPGUIF7&$ BCPVUwYw
QSPWJEFGPSIJHI NBLFTUIFNPEVMFFBTZUPTFSWJDF5IFMBSHFTUCFOFmUPGUIFTFNPEVMFT
DPNQPOFOUEFOTJUZ7&$TQSPWJEFFJUIFSNNCMBEFEJOQVUTPS.. BSFUIFSFEVDFEMFBEUJNFTBOE[FSPUPPMJOHDPTU
TUVEJOQVUT5IF7&$DBOBDDPNNPEBUFVQUPJOQVUDPOOFDUPST
CMBEFEJOQVUTPSTUVETBOEPVUQVUDPOOFDUPSTXJUIVQUPPVUQVUT
FBDI UPUBM
 4PNFEFTJHOTNBZMJNJUUIFOVNCFSPGDPOOFDUPST
BWBJMBCMFGPSVTF

34 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 31000 Vehicle Electrical Centers

Specications Options

Power Distribution
Input Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Cover:7FOUFE 7&$
4PMJEEPNFEDPWFSXJUIHBTLFUPSOPDPWFS
UFSNJOBM
..JOQVUTUVET "NBYQFSUFSNJOBM
"NBYUPUBM Cover Label:*OTJEFDPWFS PVUTJEFDPWFS PSOPOFQSPWJEFE
GPS7&$ Input Style: NNCMBEFUFSNJOBMTPSTUVET ..

Output Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Mounting:&YUFSOBMGFFUXJUINPVOUJOHIPMFTPSJOUFSOBMNPVOUJOH
UFSNJOBM
 IPMFT
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFTUIFSNPQMBTUJD Components:'VTF CSFBLFS SFMBZ FUDJOTUBMMBUJPOUPCFTQFDJmFECZ
*OUFSOBMQPXFSHSJEUJOQMBUFEDPQQFS DVTUPNFS
Operating Temperature Ratings:o' o$
UP' $
Severe Service:"EEFEFOWJSPONFOUBMQSPUFDUJPOBWBJMBCMF TFFQH
Ingress Protection:*1 TFWFSFTFSWJDF7&$
$POTVMUGBDUPSZ
Mounting Torque Rating: JOMCT /tN
NBY Fuse/breaker Extraction Tool: 4FFQBHF
Termination:%FMQIJ1BDLBSE.FUSJ1BDL4FSJFTUFSNJOBMT
TFBMFEVOTFBMFEUBOHFEUBOHMFTT
PS".1UFSNJOBMT %FMQIJ &MFDUSJDBMUFSNJOBMT DBCMFTFBMTDBWJUZQMVHTBSF/05TVQQMJFECZ
1BDLBSE4FSJFTDBWJUZQMVHTBSFJOTUBMMFEXIFSFXJSFTBSFOPU $PPQFS#VTTNBOO
VTFE "DDFQUT"8(XJSFTJ[FT Each design is customer specic. Consult your sales rep today
for your application.

VEC
Dimensions - mm(in)
1.90 22.49
[.07] [.89] 6.56[.26] OPTIONAL
CONNECTOR LOCK BUILT IN DRAINAGE EXTERNAL MOUNTING FEET
I/O #6 I/O #5
OPTIONAL COVER (CONSULT FACTORY)
(SPLASHPROOF &
VENTED VERSIONS)

I/O #4

31XXX VEC
108.86 106.6
[4.29] [4.20]
73.00
146.59 [2.87]
[5.77]
I/O #3

SPLASHPROOF
ASSEMBLY
INPUT/OUTPUT I/O #2 69.64 4X #10 INTERNAL
CONNECTOR #1 [2.74] 15.23 73.00 MOUNTING HOLES
[2.87] MOUNTING TORQUE
[.60] 106.6
[4.20] RECOMMENDATIONS

67

40 40

119 2
119
Standard VEC shown
with vented cover

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 35


Vehicle Electrical Center Connectors

Dimensions - mm(in)
Power Distribution

32004-XX Power Connector (Dims. shown are for reference only. Consult factory for latest prints)

Seal
MALE INPUT CONNECTOR
Male Input Connector 32004 - X X
32004-xx Sealed / Non-Sealed Configuration
Female Terminal* 1 = Non-Sealed Version
Delphi Packard 800
Metri-Pack series 2 = Sealed Version
shown Cable seal
Delphi Packard #12129381r Color of Part
shown
A = Black
B = Gray
32004-CP Shown 32004-CP Shown
Assembled Prior To Engagement
TERMINAL POSITION ASSURANCE
In-Place
32004 -TPX
Terminal position assurance Sealed / Non-Sealed Configuration
32004-TPX
1 = Non-Sealed Version
Male Input 2 = Sealed Version
Connector
Assembly
VEC

CONNECTOR POSITION ASSURANCE


VEC Female Input Connector
(Shown For Reference Only) 32004 - CP (Ship in Bulk)

30.3 26.8
(1.19) (1.06) Note: Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard. Contact factory
46.2 for part list and terminal removal tool. Sealed
(1.82)
connector option includes outer body seal.

(Dims.shown are for reference only. Consult factory for latest prints)
VEC Connectors

32006-XXX Output Connector (Dims. shown are for reference only. Consult factory for latest prints)

MALE OUTPUT CONNECTOR


Terminal position assurance
32006 - X X X
32006-TPX Cable Seal Sealed / Non-Sealed Configuration
Delphi Packard 280 1 = Non-Sealed Version
Metri-Pack series
shown 2 = Sealed Version
Female Terminal*
Delphi Packard 280 Connector Cavity Configuration
Metri-Pack series
shown 1 = Tang-less Female Connector (Delphi 280)
Male Output Connector 2 = with Tang Female Connector (Delphi 280)
32006-xxx
P = all cavities plugged
VEC Female Output Connector
Seal (Shown For Reference Only)
32006-CP Color of Part
Shown A = Black E = Yellow
Assembled B = Gray F = Red
In-Place
C = Green G = Orange
D = Blue H = Brown
32006-CP J = Neutral (only available for -JP2 option)
Shown
Prior To
Engagement TERMINAL POSITION ASSURANCE
Male Output Connector Assembly 32006 - TPX
Sealed / Non-Sealed Configuration
H G F 1 = Non-Sealed Version
24.4 2 = Sealed Version
(0.96)
B C D
CONNECTOR POSITION ASSURANCE
32006 - CP (Ship in Bulk)
39.9 Note: Terminals and Terminal Seal
(1.57) 26.3 Components are not provided with connectors, but
(1.04)
17.9 are available from Delphi Packard. Contact factory
(0.71) for part list and terminal removal tool. Sealed
t
30.8 connector option includes outer body seal.
(1.21)

(Dims.shown are for reference only. Consult factory for latest prints)

36 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


VEC Electrical Components

Series 229 Diode, Resistor, and Transorb

Power Distribution
Specifications Dimensions - mm(in)
(Dims. shown are for reference only. Consult factory for latest prints)

Ratings: Consult factory for available ratings and part numbers 12.2
[0.48 ]
Materials: Grey 94V0 thermoplastic housing with metal cover.
Termination Type: Compatible with 280 Type fuse blocks using 8.1mm 22901 Series
centerline. Transorb
Diode Key Feature: Standard key denotes installation direction. 22902 Series
Extended key available for error-proof installation in VEC. Resistor
STANDARD
22903 Series DIODE KEY
Diode 6.4 [0.25]

DIODE MARKING
SHOWN
27.3
[1.07 ]
23.0
[0.91 ]
9.2
[0.36 ]

VEC
7.6
OPTIONAL [0.30]
"WING" 8.9
FOR ADDITIONAL [0.35]
DIODE KEYING 0.8 [0.03 ]
2.8 [ 0.11 ]
.32 3.8 [0.15 ]
[8.13]
2.29 [0.090 ]

Relays (Only Available for VEC, DVEC, RFRM, or RTMR Applications.)

VEC Electrical Components


Specifications

Types: 5-pin mini-relay, 12Vdc & 24Vdc


5-pin micro-relay, 12Vdc & 24Vdc
4-pin mini-micro relay, 12Vdc
Consult Factory for available amperage ratings
Termination Type: Compatible with 280 Type fuse
blocks using 8.1mm centerline.
Sealed versions of some relays also available.

VEC Accessories
DVEC Cover Tether
Series 32011BS (Input Connector Cap) &
Tether available for use with
Series 32012BS (Output Connector Cap)
Series 32000 DVEC cover.
Connector caps can be assembled to the mating
Consult factory.
VEC harness connectors (Series 32004 & 32006)
when not in use.

Series B109-7031
(for use with Series 32000 DVEC)
External bus bar can be used with the Dual VEC to
bus together studded power inputs.

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 37


Series 15400 RFRM Rear-fed Fuse & Relay Module

Cooper Bussmann Transportation Products now offers a main power


distribution module capable of operating in harsh environment applications.
Power Distribution

Based on the industry standard 2.8mm (mini) footprint, the RFRM can accept
plug-in fuses, relays, circuit breakers, resistors and diodes to meet numerous
power management requirements. The RFRM is available with multiple internal
bussing options, accommodating various OEM wiring requirements.

Specications

Material: UL-Rated 94V0 thermoplastic, plated copper bus bar, silicone


rubber gasket, EPDM internal tether
Power Ratings: Nominal 12Vdc and 24Vdc systems, 100A per bus bar,
200A Max
Temperature Rating: -40 C to 85 C
Ingress Protection: IP66 (with use of cover and seal) 1
Plug-in Capacity: Up to 10 micro relays and a combination of 40
fuses/circuit breakers (8.1mm CL)
Mounting: #10-32 or M5 x 0.8 available, 24 in-lbs max
Orientation mounting application intended for horizontal to vertical 2
Electrical Connectors: Output cavities (holes in back)
PDM

Wire Size: Accepts #12-22 AWG wire sizes 3


Terminals: Delphi Packard 280 Series Metri-Pack sealed/tang style
terminals
Cavity Plugs: Delphi Packard 280 Series cavity plug (where output
wires are not used) Input Studs (for bussed version): M8 x 1.25
thread, 70 in-lbs max

Notes: 1. Ingress Protection rating has been validated with approved panel mounting applications. Consult factory for testing procedures.
2. Consult factory for any other mounting orientation.
3. Cooper Bussmann does not supply wires, wire terminals, terminal seals, or cavity plugs.
- Consult factory for options including custom labels and replacement accessories.

Dimension - mm
15400 RFRM

124.4 REF 70.00 Mounting cut out dimensions above RFRM designed
4X THREADED R1.0 TYP to be mounted from rear of panel
70.0 REF MOUNTING 4X 5.6
4X R10.0
INSERTS
#10-32 OR
M5X0.8

Cable Managers-
Options shown on this
drawing only
235.0 REF
216.00
216.0 REF 215.00
197.5
REF 199.00

Optional 2X Input Studs


Hardware M8 x 1.25
M8X 1.25 Thread
on input studs 94.3 REF

11.00
TYP
96.00
Mounting cut out dimensions above RFRM designed
to be mounted from rear of panel

Part Numbering System Notes


154X X X X X X X
A - Standard Bussmann Label 1. Internal tether accessory not shown it is included with Cover Option 1.
B-Z - Private Label
Label
0 - Standard Label 2. Photograph above shows RFRM with optional yellow fuse puller tool. Yellow Fuse
1 - 1st Non-Standard Label
Puller (part #32013BS) tool sold separately.
Cover 2 - 2nd Non-Standard Label
0 - No Cover
1 - Standard Cover with Bussmann Logo
Hardware (Consult Factory for Special Options) 3. Photograph above shows RFMR stuffed with components such as fuses and
0 - W/O Nuts relays. RFRMs are sold without components.
1 - Nuts Shipped Bulk
2 - Nuts Shipped Assembled
Base
1 - Base with English MTG Inserts and Cable Managers 4. Under side of RFRM has the wire harness position labeling details molded into
2 - Base with English MTG Inserts w/o Cable Managers
3 - Base with Metric MTG Inserts and Cable Managers
the part.
4 - Base with Metric MTG Inserts w/o Cable Managers
Bus Bars
1 - Dual Bus Bars
2 - Bus Bar Left Hand Side Only
3 - Bus Bar Right Hand Side Only
4 - No Bus Bars
0 - Standard RFRM

38 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 15310 60-Position RTMR

Non-Bussed Rear Terminal Mini Fuse & Relay

Power Distribution
Cooper Bussmann Transportation Products offers a power distribution module called
the 60-Position Rear Terminal Mini-Fuse and Relay panel (15310 Series.) The 15310
offers the same benets as the standard Cooper Bussmann RTMR, however, it has a
higher component density. There are 60 open cavity positions versus the 50 maximum
positions of the standard RTMR. This allows you to install more fuses, breakers,
diodes or relays without increasing any outer dimensions! The unit is non-bussed to
allow you to place components anywhere within the block. This makes the 15310
suitable for virtually any application in marine, construction, agriculture, heavy trucking,
and specialty vehicle industries. With cover, cable seals and cavity plugs installed, the
15310 is a weather tight enclosure (IP66) for power distribution. (The 15310 uses the
same covers and mounting as the standard RTMR.)

RTMR Product Features


Blade Terminals: Accepts ATM (mini) blade fuses, circuit breakers as well as other
components such as relays, diodes, ashers, etc. with 2.8mm blades on 8.1mm centerline
spacing
Mounting: #10-32 or M5 Threaded inserts; 24 in-lbs (2.7Ntm) max torque
Material: Housing and cover: black thermoplastic

PDM
Labels: Component location IDs molded on top of housing; custom inside cover labels
available. Contact factory for information.
Part Numbering System Ratings: 30A max per terminal; 12/24Vdc
Temperature Rating: -40C (-40F) to 125C (260F) (rating on PDM only)
Mounting Cover Marking Ingress Protection Rating: IP66IEC 529 (valid when properly installed with cover, cable
Series Option Options Options seals and cavity plugs. Contact factory for specic IP test specications applicable to
RTMR).
15310 - - Electrical Connections: Output cavities (holes in back of unit):
Wire Size: #12-#20 AWG
1 - #10-32 threaded insert 0 - No Cover Consult factory Terminals: Tyco AMP MCP2.8 Series

Series 15310 60-Position


2 - M5 threaded insert 1 - Fuse Cover for custom
2 - Relay/CB Cover marking options 20-16 AWG (0.50-1.00mm2): Terminal #1-968855-1 Seal #828904-1
14-12 AWG (1.50-2.50mm2): Terminal #1-968857-1 Seal #828905-1
Cavity Plugs: Tyco AMP MCP2.8 Series #828922-1 (where output wires are not
used)
Notes:
1. Cooper Bussmann does NOT supply wires, wire terminals, terminal seals or cavity
plugs.
2. Mounting brackets offered for surface mounts.
3. Consult factory for options including custom labels and replacement accessories.
4. 15310 series uses Tyco terminals vs. Delphi as commonly used with our standard
RTMR series

Dimensions - mm(in)
CHANGEABLE INSERT FOR PART NO.
3.30[.118] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] ABOVE SURFACE
+0.25
75.40 -0.13
1.90
+.009 2x 6.350.05[.250.001] [.075]
2.969 -.005 w/ 0.38 [.015] x 45 CHAMFER TYP
BOTTOM SIDE, CLEARANCE HOLE
FOR THREADED INSERTS

CHANGEABLE
50.68 INSERT FOR
[1.995] YEAR/MONTH
DATE CODE 8.00
[.315]
TYP
1.50
90.78 25.00 [.059]
[3.574] 105.83 [.984] 113.24
[4.167] [4.458]
8.00
30.35
[1.195] 103.24
[.315] [4.065]
102.83
[4.048]
99.58 0.15
[3.920 .005]

8.00
[.315]
96.68
[3.806] CHANGEABLE
INSERT FOR REVISION
NUMBER

1.50
[.059]

1.50
53.58 0.25 [.059]
[2.109 .009] 1.50[.060] HIGH CHARACTERS MOLDED 16.00 16.00
0.13/0.26[.005/.010] BELOW SURFACE [.630] [.630]
56.83
[2.237] 84.700.30
62.83
[2.474] [3.335.012]
1.50[.060] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] BELOW SURFACE
1.50[.050] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] BELOW SURFACE

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 39


Series 15300 RTMR
Power Distribution
PDM
15300 RTMR

Rear Terminal Mini Fuse & Relay

5IF3FBS5FSNJOBM.JOJ'VTFBOE3FMBZQBOFM 35.3
QSPWJEFTFGmDJFOUQPXFS Torque Rating: 50 in-lbs (5.5Ntm) max.
EJTUSJCVUJPOJOBSVHHFEDPNQBDUGPSNGPSBQQMJDBUJPOTJONBSJOF DPOTUSVDUJPO  Mounting Torque Rating: #10-32 or M5 threaded inserts; 24
BHSJDVMUVSF IFBWZUSVDLJOH TQFDJBMUZWFIJDMFT FUD5IJTJOOPWBUJWFQSPEVDU JOMCT /tm) max torque.
PGGFSTBXFBUIFSUJHIUFODMPTVSF *1
GPSWBSJPVT.*/* NN
CMBEF Ingress Protection Rating: *1*&$ 7BMJEXIFOQSPQFSMZ
DPNQPOFOUTXIFODPWFS DBCMFTFBMT BOEDBWJUZQMVHTBSFJOTUBMMFE*UJT JOTUBMMFEXJUIDPWFS TFBMFEUFSNJOBMT BOEDBWJUZQMVHT

BWBJMBCMFXJUIWBSJPVTEFHSFFTPGJOUFSOBMFMFDUSJDBMCVTTJOH"EEJUJPOBMMZ 
DVTUPNMBCFMTBOENVMUJQMFIBSEXBSFDPOmHVSBUJPOTBSFBWBJMBCMFUPTPMWFBOZ
application need. Options

Specications End Caps:1SPUFDUJWFTJMJDPOFFOEDBQTBWBJMBCMFGPSTUVEEFE


versions.
Input Terminal Rating: .JOQVUTUVETPOCVTTFEQBSUJBMMZCVTTFEJOQVUT" Mounting:.PVOUJOHCSBDLFUTBWBJMBCMFGPSTVSGBDFNPVOUJOH
NBYJOQVUPOCVTTFEGVTFTJEF "NBYJOQVUPOCVTTFESFMBZTJEF RTMR. (See page 41.)
Output Terminal Rating: 2.8mm blade terminals (30A max per terminal) Labels:$POTVMUGBDUPSZGPSDVTUPNMBCFMPQUJPOT
Temperature Rating: 2.8mm blade terminals (30A max per terminal) Replacement Accessories:$POTVMUGBDUPSZGPSBWBJMBCMFTFSWJDF
Materials: Black thermoplastic housing; Tin-plated copper internal bussing; parts.
Bright nickel-plated brass studs (on bussed versions).
Termination:%FMQIJ1BDLBSE.FUSJ1BDL4FSJFTUFSNJOBMT
(sealed/tangless
 %FMQIJ1BDLBSE4FSJFTDBWJUZQMVHTBSFJOTUBMMFEXIFSF
XJSFTBSFOPUVTFE "DDFQUT"8(XJSFTJ[FT

*Electrical terminals, cable seals & cavity plugs are NOT supplied by
Cooper Bussmann

40 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 15300 RTMR

Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)

Power Distribution
THREADED INSERT
86.0
(3.39) 15303-3 #10-32 INSERT
15304-4 M5 X 0.8 INSERT 60.3
75.0 34.6 (2.37)
(2.95) (1.36) 62.8
(2.47)

112.8
(4.44) 106.3
90.6 (4.19)
(3.57) 25.0 105.4
(.98) (4.15)

59.3
(2.33)

GORE AUTOMOTIVE
VENT USED WITH 73.3
FUSE COVER ONLY (2.89)

RELAY/C.B.
FUSE COVER
COVER SHOWN
SHOWN

PDM
TANGLESS FEMALE TERMINAL /05&4
DELPHI PACKARD
280 METRI-PACK SERIES 0651655&3.*/"-4 $"#-&4&"-4"/%4&"-&%$0//&$503
12 GA. TO 20 GA. 1-6(4"3&/051307*%&%#:$001&3#644."//
(SEE NOTE 1) .06/5*/(5)3&"%&%*/4&354 6/'
PS .9

*/-#4."950326&*/165456%4.9*/-#4."9
CABLE SEAL )064*/(705)&3.01-"45*$
DELPHI PACKARD */5&3/"-#644*/(5*/1-"5&%$011&3
280 METRI-PACK SERIES
(SEE NOTE 1)
%*.&/4*0/41307*%&%"3&'033&'&3&/$&0/-: #0550.7*&8 #0550.7*&8 #0550.7*&8
*13"5*/(*11&3*&$7"-*%8)&/$07&3"/%4&"-&% 999 999 999
5&3.*/"-4"/%4&"-&%$0//&$5031-6(4"3&1301&3-:
*/45"--&%*/03%&350."*/5"*/"*13"5*/(*5*4 FUSE BASE 999 8*3&%#"4&
SEAL CONNECTOR PLUG
DELPHI PACKARK 3&$0..&/%&%5)"55)&$6450.&31&3*0%*$"--:"11-:" MICRO/MINI BASE /0108&3#644

PART NO. 12010300 )&"7:%65:4*-*$0/&-6#3*$"/5 JF$3$03&26"-

(SEE NOTE 1)
505)&35.3)064*/(("4,&5
5&3.*/"-3&.07"-500-%&-1)*1"35/0

STUD CAPS
(OPTIONAL)

HEX NUTS

15300 RTMR
(OPTIONAL)

#0550.7*&8 #0550.7*&8
999 999
8*3&%#"4& 8*3&%#"4&
ISOMETRIC VIEW '64&4*%&#644
3&-":4*%&#644

SCALE: 1:1

Part Numbering System


Hardware Cover Marking
Series Mounting Base Options Options Options Options
1 5 3 0
3 - #10-32 Insert (English 1 - Fuse/C.B. Base (For 20 Fuses/C.B.) 0 - No Nuts 0 - No Cover Special Labels
4 - M5x0.8 Insert (Metric) 2 - Micro Relay Base (For 5 Micro Relays W/ 10 Fuses/C.B.) 1 - Nuts (Shipped Bulk) 3 - Fuse Cover Consult Factory
3 - Mini Relay Base (For 3 Mini Relays W/10 Fuses/C.B.) 2 - Nuts (Shipped Assembled) 4 - Relay/c.b. Cover
4 - Wired Base (Non Bussed) (No Input Studs) (For Fuses/C.B. And Relays) 2 - Nuts (Shipped Assembled)
5 - Wired Base (Input Stud Fuse Side Only) (For Fuses/C.B. And Relays) 3 - Stud Caps (Shipped Bulk)
6 - Wired Base (Input Stud Relay Side Only) (For Fuses/C.B. And Relays) 4 - Stud Caps (Shipped Assembled)
5 - Nuts And Stud Caps (Shipped Bulk)
6 - Nuts And Stud Caps (Shipped Assembled)

Mounting Brackets Material RTMR Stud End Cap


B 0 2 8 7 0 1 2 B 0 6 6 7 0 0 8
O Plated steel
P Stainless steel

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 41


Series LMG Bolt-in Fuse Holder for Multiple AMG Fuses
Power Distribution
Fuse Panels
LMG

Power Distribution Module

Cooper Bussmann Transportation Products now offers a heavy power Sizing: 2, 3 and 5 positions available
distribution module called the LMG (a.k.a Big Block). The LMG is Ratings: Maximum. total combined rating is 300A continous*
used for main branch primary fusing and accepts multiple (2, 3, or 5)
Temperature: -40C (-40F) to 85C (185F)
industry standard AMG fuses. Using a common input bus bar, the
Termination: 5
LMG requires just one input connection to power all fuses. 16 -18 or M8 studs, nuts, and lockwashers for fuse
and surface mountings

The Big Block provides efcient power distribution suitable for many Torques: Mounting: 100 in-lbs (11.3Ntm) max; Power input/output:
120 in-lbs (13.6Ntm) max
under the hood applications such as:
Material: Housing: Black UL-Rated 94V0 thermoplastic
t Marine Cover: Red EPDM cover for protection from accidental shorts
t Construction Studs: Plated steel
t Agriculture
t Heavy Trucking *Based on numerous variations possible between # of LMG poles, fuses selected, input
t Bus wiring, and output wiring, all applications should be tested by the installer to verify the
product meets their requirements. Housing must not exceed 130 degrees C.
t Specialty Vehicles

42 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Specications Part Numbering System

Power Distribution
Hardware/Options
LMG XX - X - XXX
Fuse: LMGs may be supplied with various fuse congurations (if
fuses selected, then input side of fuses torqued to specication XXX = Unique Identifying number reflecting fuse
at Cooper Bussmann factory - custom part number) configurations. (assigned by Cooper Bussmann; 000
means no fuse and no cover, 001 means no fuse with
Bus-bar: Sized to LMG (2,3,5) plated copper power stud cover, 002 means no fuse, no cover, no bus bar)
hardware only applies to output side of fuse. Supply side of
fuses torqued to spec at factory by default (English/metric X = 1 Standard mounting
available) (contact factory for custom options)
Mounting Hardware: Installed or in bulk (English/metric X = Hardware Type (M for metric, E for English)
available)
Cover: Installed, in bulk, or no cover. Also available in hard
cover. X = # of fuse positions

Fuse Panels
Dimensions - mm(in)

90.8 20.0
[3.57] [.79] 5/16 - 18 OR 8mm THD. (TYP.)
TYP.
25.0
[.98]
25.0
[.98]
TYP.

LMG
SEE 5 (ALT)

MOUNTING BOLT LOCATION


X (SEE TABLE 1)

50.8 20.0
[2.00] [.79]
TYP. TYP.

39.1 Table 1
[1.54]
TYP.
41.5 X
POLE MM
[1.63]
2 25

3 50
38.0
[1.50] 5 50
TYP. 20.0
[.79] 5 (ALT) 100
TYP.
5/16 - 18 OR 8mm THD. (TYP.)

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 43


LMI Bolt-in Fuse Holder for Single or Multiple AMI Fuses
Power Distribution
Fuse Panels

Power Distribution Module


LMI

Cooper Bussmann Transportation Products now offers a heavy 4QFDJmDBUJPOT


duty fuse panel called the LMI Little Block. The LMI is used for
main branch primary fusing and accepts multiple (up to six) Sizing: One Fuse Module per AMI fuse
industry standard AMI fuses. Sold by component or assembled, One input module and bus bar required per LMI2 LMI7 assembly
the LMI uses a common input bus bar for assemblies of two or Maximum of seven modules per assembly
more fuses. Ratings: Maximum total combined rating is 400 amps continuous*
5FNQFSBUVSF-40C (-40F) to 85C (185F)
5FSNJOBUJPO Input Module: Stainless Steel M8 or 5
The LMI provides efcient power distribution suitable for many 16 -18 stud and keps nut
under the hood applications such as: Fuse Module: Stainless Steel M5 or #10-24 studs and keps nuts
5PSRVFTMounting: 22 in-lbs (2.5 Ntm)
tMarine
Fuse Module: 39.8 in-lbs (4.5NtM)
t$POTUSVDUJPO Input Module: 75 in-lbs (8.5NtM)
t"HSJDVMUVSF Material: Housing: HTN black UL-rated 94V0 thermoplastic material
t)FBWZ5SVDLJOH Cover: Red EPDM/Santoprene cover for protection from accidental
t#VT shorts
t4QFDJBMUZ7FIJDMFT Studs: Stainless Steel

* Based on numerous variations possible between numbers of poles used, fuses selected, input
wiring, and output wiring, all applications should be tested by installer to verify the product meets
their requirements.

44 $PPQFS#VTTNBOO5SBOTQPSUBUJPO1SPEVDUTt1IPOFt'BYtXXXDPPQFSCVTTNBOODPN
1BSU/VNCFSJOH4ZTUFN

Power Distribution
LMI X -X -X -X(XXXXXX)

Up to 7 digit sequence representing each module


in assembly, from left to right, with Busbar in the
1
front/bottom, uses below code:

0 -- Fuse Module w/o Fuse (i.e. empty fuse module)


1 -- Input Module
A -- Fuse Module w/30a AMI Fuse
B -- Fuse Module w/40a AMI Fuse
C -- Fuse Module w/50a AMI Fuse
D -- Fuse Module w/60a AMI Fuse
F -- Fuse Module w/70a AMI Fuse
G -- Fuse Module w/80a AMI Fuse
H -- Fuse Module w/100a AMI Fuse
I -- Fuse Module w/125a AMI Fuse
J -- Fuse Module w/150a AMI Fuse
K -- Fuse Module w/175a AMI Fuse
L -- Fuse Module w/200a AMI Fuse
4
HARDWARE OP5ION:
0 -- No Hardware (For individual components only)
1 -- SS Keps Nut In Bulk (For individual components only) 2 3

Fuse Panels
2 -- SS Keps Nut Installed (Only for assembled LMI2-LMI7)

Stud Option:
E -- English
M -- Metric

1 -7 [Number of total modules (fuse modules and/or 31.1 REF


input modules); 7 Max] 1.22

27.5 REF
1.08
LMI7
182 REF
7.17

25.1
.99

79 REF 69 I5EM DES$RIP5ION


3.11 2.72
1 LMI FUSE MODULE

LMI
2 LMI INPUT MODULE
3 BUSBAR
4 AMI FUSE
22
.87

Notes

1. All modules (input or fuse holder) will match same units in a given assembly, either all metric or all English as specied.
2. "E" Represents "10-32" stud for fuse module and "5/16-18" for input module. "M" represents M5 stud for fuse module and M8x1.25 size for input
module.
3. The largest an LMI should be is 7 modules total; 6 fuse modules and one input module. At most, 7 positions can be shown in sufx -X(XXXXXX).
4. Cooper Bussmann does not recommend more than 6 fuse modules being connected together (with one input module). The input module should
be located in the center of the assembly.
5. Bus bars are included for all assemblies greater than or equal to an LMI2.
6. Based on numerous variations possible between numbers of poles used, fuses selected, input wiring, and output wiring, all applications should be
tested by installer to verify the product meets their requirements.
7. All modules come with covers.
8. When ordering individual LMI modules for assembly by the customer, bus bars can be individually ordered using part # B109-7046-2/3/4/5/6/7,
with the last digit representing the number of total modules that the bus bar will connect.
9. When ordering LMI1 with fuse and/or nuts, both fuse and nuts will ship in bulk.
10. To order assembled units, the minimum order quantity is 100 units.
11. Attach all wire cables with the ring terminals in direct contact with the fuse or bus bar.

$PPQFS#VTTNBOO5SBOTQPSUBUJPO1SPEVDUTt1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 45

Series 15710 Rear Terminal ATC Fuse Panel

The Rear Terminal ATC Fuse Panel (RTA) is a rear-fed panel with high component
retention, which makes it an ideal choice for high vibration environments including
Power Distribution

construction, agriculture, bus, RV, heavy trucking equipment, etc. It is available in multiple
lengths and internal bussing congurations. This allows for up to three separate power input
circuits and 32 individual output circuits.

Specications
Input Terminal Rating: 1/4-20 stud; Quick-connect terminals provided on middle bus
(Series 15713). 200A max total input for unit.
Output Terminal Rating: 30A max load per circuit.
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic.
Termination: Delphi Packard Pack-Con Series 3 & 5.* Input Wire Size: #4-6 AWG
Output Wire Size: #10-16 AWG
Torque Rating: 50 in-lbs (5.6Ntm) max.
Mounting Torque Rating: #10-32 threaded inserts, 24 in-lbs (2.7Ntm) max torque.

Options
Fuse Panels

Positions: 8-32 Circuits available.


Split Power: Single, dual, or triple bus options
Cover: Splash-resistant covers available. Short cover for fuses only, and taller
cover for use with circuit breakers
Locks: Secondary locks available for securing of output terminals (#15710-TP).
(Comes in multiples of 8 positions. Must order multiple strips to cover length of
selected RTA.)
Tools: Output terminal removal tool (#HT15710-01). Secondary lock removal
tool (#HT15710-02).
*Electrical Terminals are NOT supplied by Cooper Bussmann.

Dimensions - mm(in)
18.8 A 10.7 10.5 Middle bus has quick-connect terminals
[ 0.74 ] [ 0.42 ] [ 0.41 ] (series 15713 only)
Series 15710

DIM 'A' DIM 'B'


VALUE VALUE
8 POLE 28.0 47.5
59.4
[ 2.34 ] 12 POLE 48.0 67.0
85.80.50 16 POLE 67.8 87.0
[3.38.20] 20 POLE 87.5 107.0
74.7 0.5 24 POLE 107.0 126.5
[2.94 .20] 28 POLE 127.0 146.5
32 POLE 147.0 166.5

10-32 THREADED INSERTS (4 PLACES)


B 12.1
[ 0.48 ]

66.28
[2.61]
BREAKER 49.55 COVER
[1.95] 33.3 35.0
COVER TETHER [1.31 ] [ 1.38 ]
FUSE
COVER
QUICK-CONNECT TERMINALS
(Series 15713) 1/4-20 STUD (2 PLACES)

Part Numbering System


No. of Hardware Cover Marking
Series Positions Options Option Option
1 08-32

1 5 7 1
2
Left Side Right Side
06-28 04-28
(max. tot 32) (increments of 4)

3 -
Total Pos Left Side
14-32 06-24
1 Single Stud, Single Supply Circuit (max. total of 32) (increments of 4) 0 W/O nuts 0 No cover A-Standard
2 Double Stud, Split Supply Circuit 1 Nuts shipped bulk 1 w/ fuse cover (consult factory for
3 Triple Buss, Split Supply Circuit 2 Nuts assembled 2 w/ CB cover special marking

46 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN



Series 15600 ATC Blade-Type Fuse Panels

The 15600 ATC fuse panel is a compact, yet rugged, power distribution
module. It is available in a single or dual internal buss electrical conguration

Power Distribution
featuring an optional ground pad terminal strip. The 15600 fuse panel is surface
mounted, uses convenient quick-connect terminals, and is recommended as a
supplemental power distribution module. It can be used to accompany main
PDMs such as the Cooper Bussmann 31000/32000 Series VEC/DVEC, 15710
Series RTA, and the 1540X Series RFRM.

Specications

Input Terminal Rating: #10-32 Threaded studs (100A max).


Output Terminal Rating: 30A Max per circuit.
Temperature Rating: 20F (0C) to 150F (65C).
Materials: Black thermoplastic.
Termination: .250" x .032" quick-connect terminals. Ground terminal pad option
available. Input wire size: #4-6 AWG. Output wire size: #12-16 AWG.
Torque Rating: 20 in-lbs (2.25Ntm) max.
Mounting Torque Rating: 8 in-lbs (0.9Ntm) max.

Fuse Panels
Options
Positions: 4-20 circuits available.
Split Power: Single or dual buss options.

Dimensions - mm(in)
15600 Series 15602 Series
"L" .22" DIA. HOLE WITH .41 x .12 "L"
DEEP C'BORE (4X)
"C" "C"

85.59

Series 15600
(3.37)
26.92 26.92
(1.06") (1.06)
63.50
(2.50)

15.75
(.62) 30.98
Ground Terminal Base Option (1.22) (15602-04/08-20 SHOWN)
(12) .250" QC TERMINALS W/COMMON
.250" QC (COPPER ALLOY - TIN PLATED)
WIRING STUD, ADD 1.300" TO "L" FOR
OVERALL LENGTH

15.75 TYP (.62") No. of 15600 15602 No. of 15600 15602


Fuse C L L Fuses C L L
04 1.84 2.44 14 3.12 4.97 5.56
06 .62 2.47 3.06 16 3.76 5.59 6.19
08 1.25 3.09 3.68 18 4.37 6.22 6.81
10 1.87 3.75 4.32 20 5.00 6.84 7.43
(15600 -10-20 SHOWN) 12 2.50 4.34 4.94
20.32
(.80) Dimensions in inches. Multiply by 25.4 for metric.

Part Numbering System


No. of Fuses &/or Circuit Hardware Ground Terminal
Series Breaker Positions Options Base
0
1 5 6 0 04-20

2
0 Single Stud, Single Supply Circuit Left Side Right Side 0 W/O nuts 0 None
2 Double Stud, Split Supply Circuits 04-16 04-16 1 Nuts shipped bulk 1 Include Ground Pad
(max. combination of 20) 2 Nuts assembled

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 47


Series 37700 PRM/PFM

Power Fuse Module &


Power Distribution

Power Relay Module PRM Wiring


Cooper Bussmann offers a sealed Power Relay
Module (PRM) along with an accompanying Power Input Stud

Fuse Module (PFM). These compact power

Nonswitched Fuse

Switched Fuse
distribution modules are designed for high current
applications, and are suitable for placement in
extreme moisture and high vibration environments.
The PRM contains a 70A relay and two female
fuse positions. One of these fuses protects the
relay and the other is a single-circuit inline fuse.

Power Relay
The PFM contains only two fuses - each a
separate circuit. A silicone seal and removable
cover offer a weather-tight enclosure for the fuse
positions. PRMs/PFMs also feature rugged M8
power input studs. Multiple units may be

Signal Connector
Output Stud

Signal Connector

Output Stud
Fuse Holders

connected together via a custom buss bar, or can


be bussed to any of the Cooper Bussmann PDMs
(i.e., 31000/32000 Series VEC/DVEC, 15300
Series RTMR, etc.)

Specications

PRM Rating: 70A, 12Vdc steady-state relay; 24Vdc relay also available.
Relay protection fuse: up to 60A; Nonswitched Options
Inline fuse: up to 60A.
PFM Rating: Each inline fuse rated up to 60A. Temperature Rating: 40F Mounting: Counter rotation feature (CRF) available to prevent rotation on
(40C) to 185F (85C). single bolt installations.
Materials: UL-Rated 94V0 thermoplastic (excluding cover;) silicone seal; Bussing: Custom bussing available for joining multiple PRMs/PFMs. options
tin-plated copper terminals; plated steel studs. also available for bussing PRMs/PFMs to other Cooper Bussmann power
Input Termination: M8 threaded stud. PRM distribution modules.
PRM / PFM

Switching/trigger signal: Delphi Packard Metri-Pack 150 Series; Accessories: Buss bar, stud caps, separators, service components. Consult
AMPSEAL 16.* factory for details.
Output Termination Option: Cooper Bussmann Series 32004 sealed Signal Connectors: Delphi- PN# 12052641 (Black) & 12052644 (Grey)
connector (see page 36); Accepts Delphi Packard 800 series terminals.* AMP- PN# 776427-1 (Red), 776427-2 (Grey),
Two M6 threaded studs. 776427-3 (Yellow) & 776427-4 (Green).
Torque Rating: Input stud: 144 in-lbs (16.3Ntm) max.;
Output stud: 48 in-lbs (5.4Ntm) max. *Electrical terminals are NOT supplied by Cooper Bussmann.
Mounting Torque Rating: 48 in-lbs (5.4Ntm) max.
Ingress Protection Rating: IP66 (excluding stud connections)
Compliances: SAE 31171 (ignition protected)

Part Numbering System

Series/ Output/Signal Signal Key Output Nonswitched Switched Cover Hardware Private
Module Type Connector Type (PRM only) Key Fuse Fuse Option Option Label
3 7 7 0 1
1 N
PFM
3 7 7 0 2

12V PRM
3 7 7 0 3

24V PRM *1 - Stud/Delphi A - Black (Delphi N - Stud Output 0 - None 0 - None 0 - No cover 0 - None X - Consult
2 - Connector/Delphi only) (no key) 2 - 20 amps 2 - 20 amps 1 - Cover (bulk) 1 - Nuts (bulk) Factory
3 - Stud/AMP B - Grey (AMP A - Black 3 - 30 amps 3 - 30 amps 2 - Cover (installed) 2 - Nuts (installed)
4 - Connector/AMP or Delphi) B - Grey 4 - 40 amps 4 - 40 amps 3 - CRF
C - Green (AMP 5 - 50 amps 5 - 50 amps 4 - CRF, nuts (bulk)
only) 6 - 60 amps 6 - 60 amps 5 - CRF, nuts (installed)
F - Red (AMP
only)
Y - Yellow (AMP
only)

48 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 37700 PRM/PFM

Dimensions - mm(in) (Dims, shown are for reference only. Consult factory for latest prints)

Power Distribution
R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)

20.00
[ 0.787 ]
OUTPUT STUDS
FUSE COVER LOCK/UNLOCK TAB
60.62
[2.387 ]
MOUNTING HOLE
MOUNTING HOLE
M6X20 STUD
6.5 X 35.4 (2 PLS) FUSE COVER:
M8X20 STUD (2) FEMALE MAXI

44.00 INPUT STUD


19.19 [ 1.732 ]
[ 0.756 ] 51.00
[2.008 ]
12.00
1.00 [ 0.472 ]
[ 0.039 ]
Counter Rotation Feature (CRF)
7.00
[ 0.276 ] 6.00 6.50
[ 0.236 ] [ 0.256 ]

MULTIPLE UNIT JOINING LATCH

Fuse Holders
20.00
[ 0.787 ]
40.00
[ 1.575 ]

13.04
[ 0.513 ] 95.62
[ 3.765 ]

R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)

OUTPUT STUD
NON SWITCHED
20.00 OUTPUT STUD
[ 0.787 ] SWITCHED SIDE

60.62 RELAY SIGNAL CONNECTOR


RELAY SIGNAL CONNECTOR
[ 2.387 ] USE WITH DELPHI 150 SERIES,
FUSE COVER LOCK/UNLOCK TAB
SEALED, 2 WAY CONNECTOR
MOUNTING HOLE
M8 X 20 STUD 6.5 X 35.4 MOUNTING HOLE
M6 X 20 STUD
FUSE COVER
50.90 (2) FEMALE MAXI
[ 2.004 ]

PRM / PFM
19.19
[ 0.756 ] 57.90
[ 2.280 ] INPUT STUD
12.00
1.00 [ 0.472]
[ 0.039 ]
Counter Rotation Feature (CRF)
7.00 6.50
[ 0.276 ] 6.00
[ 0.236 ] [ 0.256 ]

20.00
[ 0.787 ]
40.00 MULTIPLE UNIT JOINING LATCH
[ 1.575 ]

13.04
[ 0.513 ] 121.21
[ 4.772 ]

R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)
OUTPUT CONNECTOR
NONSWITCHED
OUTPUT CONNECTOR
OUTPUT CONNECTOR LOCKING TAB
20.00
[ 0.787 ] SWITCHED SIDE

60.62 RELAY SIGNAL CONNECTOR


[ 2.387 ] RELAY SIGNAL CONNECTOR
USE WITH DELPHI 150 SERIES,
SEALED, 2 WAY CONNECTOR
MOUNTING HOLE FUSE COVER LOCK/UNLOCK TAB
6.5 X 35.4 OUPUT CONNECTOR
M8X20 STUD USE WITH BUSSMANN
SEALED CONNECTOR
P/N 32004 MOUNTING HOLE
50.90
[ 2.004 ] FUSE COVER
19.19 (2) FEMALE MAXI
[ 0.756 ] 57.90
[ 2.280 ]
12.00 INPUT STUD
1.00 [ 0.472 ]
[ 0.039 ]
Counter Rotation Feature (CRF)
7.00
[ 0.276 ] 6.00 6.50
[ 0.236 ] [ 0.256 ]

20.00
[ 0.787 ]
40.00 11.09
[ 1.575 ] [ 0.437 ] MULTIPLE UNIT JOINING LATCH

13.04
[ 0.513 ] 121.21 5.38
[ 4.772 ] [ 0.212 ]

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 49


HMG Fuse Holder

Automotive Bolt-In Fuse Holder for the AMG Fuse


Power Distribution

The HMG fuse holder accepts industry standard AMG fuses for primary
fusing applications. The narrow rugged body makes it ideal for demanding
environments such as under the hood locations in construction, agriculture,
heavy trucking and specialty vehicle applications.

Specications
Rating: For use with AMG fuses from 100-300A. (see pg 77 for AMG fuse)
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic with zinc-plated steel studs
Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting.
Wire sizes: #8 AWG 1/0
Torque Rating: 150 in-lbs (17Ntm) max
Mounting Torque Rating: Optional mounting hole
Fuse Holders

patterns, 44 in-lbs (5Ntm) max

Features

t4JEFTUBDLBCMF
t#PUUPNTJEFJOTVMBUFEGSPNNPVOUJOHQBOFM
t4QMBTISFTJTUBOUDPWFS

Dimensions - mm(in) (Dims.shown are for reference only. Consult factory for latest prints)

121.8
(4.80)

26.3
BUSSMANN 36.7
(1.44)
HMG

(1.11) use AMG fuse

92.6
Cover Tether
(3.65)
125.4 Tie Wrap Mount Tie-Wrap Pass Thru's
(4.94)
107.4 107.4
(4.23) (4.23)

38.4 20.7 25.8


(1.51) (0.81) (1.02)

6.6 125.4)
6.6 Offset Mount (.26) (4.94)
(.26) Center Mount

Part Numbering System

Series Base Hardware Style


H M G
1 Tie wrap mount 1 5/16-18 Studs w/nuts 0 No cover
2 Offset mounted installed 1 Cover installed
3 Center mounted* 2 5/16-18 Studs w/nuts bulk 2 Cover bulk
3 5/16-18 Studs w/o nuts
4 M8 x 1.25 studs w/nuts
installed
5 M8 x 1.25 studs w/nuts bulk
6 M8 x 1.25 studs w/o nuts

*Consult factory for availability.

50 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


FMG Fuse Holder

Full Access Automotive Bolt-In Fuse Holder for the AMG Fuse

Power Distribution
The FMG fuse holder accepts industry standard AMG fuses for primary fusing
applications. The FMG is offered with a tough elastomer cover for fuse protection,
yet allows for cable input from various orientations. This fuse holder cover is
BWBJMBCMFJONVMUJQMFDPMPSTBOEMFOHUIT4JNJMBSUPUIF$PPQFS#VTTNBOO).(
holder, the FMG is well suited for demanding environments such as under the
hood locations in construction, agriculture, heavy trucking and specialty vehicle
applications.

Specications
Rating: For use with AMG fuses from 100-500A. (see page 77 for AMG fuse)
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic with zinc-plated steel studs; thermoplastic
elastomer cover (available in black or red, in normal or extended length)
Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting
Wire sizes: #8 AWG 1/0

Fuse Holders
Torque Rating: 120 in-lbs (13.5Ntm) max
Mounting Torque Rating: 1/4-20 screws with washers (recommended),
44 in-lbs (5Ntm) max

Features
Full access for cables. Can be routed to studs from nearly every direction.

Dimensions - mm(in)

62.5
(2.46)
REF.
20.4 34.4

FMG
(.80) (1.35)

101.6 6.4
(4.00) (.25)
19.5 24.5
107.4 (.77) (.96)
(4.23) (STANDARD (EXTENDED
COVER) COVER)

43.9
(1.73)
REF.

121.4
(4.78)

Part Numbering System


Series Base Hardware Cover
F M G
1 M8 studs 0 No hardware installed 0 No cover
2 5/16-18 studs 1 - Nuts installed 1 Cover (black) installed
3 - M8x1.25 Stainless studs 2 Nuts bulk 2 Cover (black) bulk
4. 5/16-18 UNC Stainless studs 3 - Stainless Nuts & Lockwashers 4 Cover (red) installed
installed 5 Cover (red) bulk
4 - Stainless Nuts & Lockwashers 6 Extended Cover (black) installed
shipped bulk 7 Extended Cover (black) bulk
8 Extended Cover (red) installed
9 Extended Cover (red) bulk

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 51


CFH-XXX Connector Fuse Holder

5IF$POOFDUPS'VTF)PMEFS $')999
JTBTNBMMFBTZUPVTFQPXFS
EJTUSJCVUJPONPEVMFXIJDIDBOIPMEVQUPGPVSGPPUQSJOUQSPUFDUJWF
Power Distribution

EFWJDFT%FTJHOFEUPIPMESFMBZT DJSDVJUCSFBLFST GVTFT EJPEFT SFTJTUPST 


BOEPSUSBOTPSCT UIF$')999JTSFBEZUPTVQQPSUBMMPGZPVSTNBMMPSMBTU
NJOVUFQPXFSEJTUSJCVUJPOSFRVJSFNFOUT0QUJPOTJODMVEFDPMPSPGDPOOFDUPS 
MFOHUIPGDPWFS BOEUZQFPGCSBDLFU5FTUFEUP*1GPSJOHSFTTQSPUFDUJPO 
UIJTQSPEVDUDBOCFJOTUBMMFEXIFSFWFSSFRVJSFEUPFMJNJOBUFFYDFTTXJSJOH

Specications

Temperature Rating: $50 $


Material: Cover: 7$MFBSQPMZDBSCPOBUF
 Connector: 75IFSNPQMBTUJD
 Brackets: 4JEFBOEFOEo[JODQMBUFETUFFMXDISPNBUFmOJTI
 Pin: ;ZUFM'37QMBTUJD
Fuse Holders

 
Servicable Parts: $PWFS#Y Y4IPSUPS5BMM

  #SBDLFUT# TJEFCSBDLFU
# FOE
CSBDLFU
# QJOCSBDLFU

Max Amperage: 5IF$')JTMJNJUFEUPBUPUBMPGBNQTNBYJNVNSBUJOH


XIFOEFTJHOFEVOEFS4"&HVJEFMJOFT"i.BYJNVN
"NQFSBHF(VJEFMJOFwEJBHSBNJTTIPXOCFMPXGPS
DMBSJmDBUJPO XJUIUIFVOEFSTUBOEJOHUIBUFBDIBQQMJDBUJPO
TIPVMECFWFSJmFEQSJPSUPVTF

Max Amperage Guidelines


CFH-XXX Connector

Top

1 2 1 2
1 or 2 circuit
1 or 2 fuses;
One 4-pin breakers;
relay
or max combined or max combined Top
o
rating = 60 A
rating = 30A
One
120A
A max
5-pin

BUSS
Relay

BUSS OR +
Bottom Operate per SAE
S standard,
i.e. at 80%
% capacityy

3 4
1 or 2 circuit
breakers;
max combined
rating = 30A
or
1 or 2 fuses;
max combined
rating = 60 A
3 4 Bottom
B to

Part Numbering System Notes


Color Cover Option Bracket Option
5FSNJOBMT TFBMT BOEQMVHTBSFOPUJODMVEFE$POOFDUPSVTFT
C F H -
%FMQIJ1BDLBSE.FUSJ1BDL4FSJFT.FUSJ1BDLTFBMFE5BOH
"#MBDL --POH 44JEF
#(SBZ
TUZMFUFSNJOBMT TFBMT BOEQMVHT
44IPSU &&OE
$(SFFO 11JO
%#MVF
&:FMMPX
'3FE
(0SBOHF
)#SPXO

52 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Inline Fuse Holders

Inline Fuse Holders for Blade-Type Fuses

Power Distribution
HHC, HHD, HHF, HHG, HHR and HHS (For ATC Fuse)
.606" 1.850" 5"
Inline Fuse Holders for ATC Blade-Type Fuses Dimensions - in
Rating:7 4FFUBCMFGPSNBYBNQ 1.100"
.810"
i8SJUFJOwTQBDFGPSDJSDVJUJEFOUJmDBUJPOPO))$IPMEFS
1MBTUJDDPWFSmUTPOMZ))%IPMEFS))3IPMEFSIBTB 1.820" .250"
MPDLJOHDPWFSBOENPVOUJOHIPMF))4JTBTFMGTUSJQQJOH (TYP/2)
.920" .670"
IPMEFS
4" 1.000" 4" .430"
0.360" 1.250"
HHF / HHG
HHR
.682" .781"
.363" .364"

.157" .140"

.906" .290" .906" .140"


.343" .296"
.500" .500"

.250" 4"
(TYP/ 2) 1" (TYP/ 2) 1"

Fuse Holders
.375" .375"

4" 1.25" 4" .410" 4" 1.12" 4" .343"

HHD HHC
Multiply by 25.4 for metric. (Dims. Shown are for reference only. Contact factory for latest prints)


ATC Blade Type Holder
Catalog No. Description Fuse Size Electrical Connection

))$ :FMMPXGVTFIPMEFS CPEZPOMZ


" "8(MFBECMBDLXJSF
))% #MBDLGVTFIPMEFS CPEZPOMZ
" "8(MFBEZFMMPXXJSF
))%$ $PWFSPOMZ 'JUTPOMZ))% $MFBSQPMZDBSCPOBUF
))' #MBDLGVTFIPMEFSXDPWFS " "8(MFBEZFMMPXXJSF
))( #MBDLGVTFIPMEFSXDPWFS " "8(MFBEZFMMPXXJSF
))3 'MBDLXBUFSQSPPGGVTFIPMEFS " "8(MFBEPSBOHFXJSF
XMPDLJOHDPWFSNPVOUJOHIPMF wMFOHUI

Inline Fuse Holders


))4 #MVF'VTFIPMEFS " 4FMGTUSJQQJOHBDDFQUT
"8(DPQQFSXJSFPOMZ

HHL and HHM (For ATM Fuse)


*O-JOF'VTFIPMEFSTGPS"5..*/*'VTFT Dimensions - in 1.56"
(Dims. Shown are for reference only.
Rating:7 4FFUBCMFGPSNBYBNQ Contact factory for latest prints)

#PEZNBUFSJBMXJUITUBOETIJHIUFNQT1SPUFDUJWFDPWFSIBT
SFNPWBCMFTUSBQT .59"
.25" .25"
4.75" 4.75" .41"

Multiply by 25.4 for metric.

MINI Fuse Blade Type Holder


Catalog No. Description Fuse Size Electrical Connection
))- 'VTFIPMEFSXDPWFS " "8(MFBECMBDLXJSF
))-# #PEZPOMZ wMFOHUI
)). 'VTFIPMEFSXDPWFS
)).# #PEZPOMZ "8(MFBESFEXJSF
"
wMFOHUI
)).$ $PWFSPOMZ

HHX (For MAXI Fuse)


3.35" (Dims. Shown are for reference only.
*O-JOF'VTFIPMEFSGPS."9*'VTFT Dimensions - in Contact factory for latest prints)

Rating: 7 ".BY'JSFXBMMNPVOUJOHIPMF


QFSNJUTUXPPSNPSFIPMEFSTUPCFNPVOUFE
UPHFUIFS$PWFSDPNFTXJUIBSFNPWBCMFTUSBQ 6.70" 6.70"

1.37"

Multiply by 25.4 for metric. .265" DIA. HOLE

MAXI Fuse Blade Type Holder


Catalog No. Description Fuse Size Electrical Connection
))9 'VTFIPMEFSXDPWFS
"8(MFBEXJSF
))9# #PEZPOMZ BNQT wMFOHUI
))9$ $PWFSPOMZ

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 53


GB3000-XX: Pass-Thru Distribution Block

5IF(#991BTTUISV%JTUSJCVUJPO#MPDLBMMPXTPOFHSPVOEPSQPXFSEFWJDFUP
NFFUNVMUJQMFHSPVOEQPXFSSFRVJSFNFOUTJOCPUIUIFDBCBOEFOHJOFDPNQBSUNFOUPG
Power Distribution

ZPVSWFIJDMF6TJOHIJHIRVBMJUZNBUFSJBMT UIJTDBQBCMFVOJUQSPWJEFTUISFFQBTTUISV.
TUVETGPSFBTZDBCMFBUUBDINFOUJOCPUIMPDBUJPOT*OTUBMMBUJPOJTFBTZ BTUIFUXP
PVUTJEF.TUVETBSFTPMFMZEFTJHOFEUPTFDVSFMZBUUBDIUIFVOJUQFSNBOFOUMZ"HBTLFU
JTJODMVEFEGPSJOHSFTTQSPUFDUJPO%FTJHOFEUPNFFUBMMZPVSHSPVOEQPXFSOFFET UIF
(#99QSPWJEFTSPCVTUDPOOFDUJPOT FMJNJOBUFTUIFOFFEUPTUBDLDBCMFTBOE
SFEVDFTBTTPDJBUFEXBSSBOUZDMBJNTCBTFEPOBGmMJBUFEQSPCMFNT5IF(#99
BMTPQSPWJEFTQPXFSEJTUSJCVUJPOTVJUBCMFGPSNBOZGFFEUISVBQQMJDBUJPOTJONBSJOF 
DPOTUSVDUJPO BHSJDVMUVSF CVT NJMJUBSZ 37BOETQFDJBMUZWFIJDMFT

Specications

Current: ".BY
Temperature Rating: $UP $
Torque: .4UVEJOMCT /tN
NBY
 ..PVOUJOHJOMCT /tN
NBY
Junction Blocks

Termination: .OVUT
Material: Housing: #MBDL6-SBUFE7UIFSNPQMBTUJD
 Cover: #MBDLPSSFETBOUPQSFOFDPWFS SBUFE7
GPSQSPUFDUJPOGSPN
 BDDJEFOUBMTIPSUT
 Current Carrying Studs: ;JODQMBUFECSBTT
 Mounting Studs:4UBJOMFTTTUFFM
 Gasket: #MBDLTBOUPQSFOFHBTLFUSBUFE7
 RoHS Compliant: :FT
Servicable Parts: Cover:#
  Busbar:#

Dimensions - mm(in)
15.20
86.50 .60
GB3000-XX

3.41
64
2.52

53.30
2.10
18.50
.73 26.80
1.06

SHOWN WITHOUT COVER


R3 (4X) 70.50 (2X)
.12 .28.02
102
4.02

201
.79.04

32
1.26
65.501
2.58.04
86.500.50
3.41.02
PANEL CUT-OUT RECOMMENDATION

Part Numbering System

Option Cover Color

G B 3 0 0 0 -
/P/VU 33FE$PWFS
/VUTJO#VML ##MBDL$PWFS

54 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Single Stud Type Junction Blocks

Specications

Power Distribution
Applications:)FBWZEVUZHSPVOEPSQPXFSDPOOFDUJPO
QPJOUTJO"$PS%$DJSDVJUT'FFEUISVPSTUBOEBMPOFNPVOU
PQUJPOTBWBJMBCMFGPSUSBOTGPSNFST DPNNVOJDBUJPOBOE
DPNQVUFSQPXFSTFDUJPOTBMPOHXJUIWBSJPVTWFIJDMF
FMFDUSJDBMTZTUFNT
%JNTTIPXOBSFGPSSFGFSFODFPOMZ
Mounting Torque Rating: JOMCT /tN
NBY
$POTVMUGBDUPSZGPSMBUFTUQSJOUT

Features
.PEVMBSEFTJHOPGGFSTEFTJHOBOENBOVGBDUVSJOH Dimensions - mm(in)
nFYJCJMJUZ 47.6
(1.87)
F 28.6 19.1 19.1
(1.12) (.75") (.75)
Suggested Max. Termination Ratings J H

M (thread size)

Thread/Stud Size Amperages

Junction Blocks
C B K A
 BNQT K A K A

. BNQT
 BNQT
G E D
 BNQT L(2 MTG. HOLES) L(2 MTG. HOLES)
L (4 MTG. HOLES)
 BNQT Fig. 1 Fig. 2 Fig. 3

Single Stud Type


-

-
200
-
200 -
100
-
100
-

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 55


Multiple Stud Type Junction Blocks (Non Feed-Thru)

Series C4559 & C6083 Specications


Rating: 30A, 600V
Power Distribution

Temperature Rating: 250F (120C)


Materials: Black thermoplastic with zinc-plated steel studs
Termination: #10-24 Threaded studs on .750" centers. Studs
feature a dog point to guide nut onto thread
Torque Rating: 25 in-lbs (2.8Ntm) max
Mounting Torque Rating: 24 in-lbs (2.7Ntm) max

Options
Positions: 2-16 positions available.

Features
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: E248514; UL/CSA; CE Certied
Junction Blocks

Dimensions - mm(in) (Dims. shown are for reference only. 21.34


(.84")
Part No. A B C
Consult factory for latest prints) C4559-2 3.00 (76.2) 2.25 (57.1) 0.75 (19.0)
26.67 C4559-3 3.75 (95.2) 3.00 (76.2) 1.50 (38.1)
(1.05") C4559-4 4.50 (114.3) 3.75 (95.2) 2.25 (57.1)
A C4559-5 5.25 (133.3) 4.50 (114.3) 3.00 (76.2)
28.45 C4559 7.87 C4559-6 6.00 (152.4) 5.25 (133.3) 3.75 (95.2)
C
(1.12") (.31") C4559-7 6.75 (171.4) 6.00 (152.4) 4.50 (114.3)
Mtg. holes 9/32"x 3/8" slot C4559-8 7.50 (190.5) 6.75 (171.4) 5.25 (133.3)
19.05
(.75) 21.34 C4559-9 8.25 (209.5) 7.50 (190.5) 6.00 (152.4)
#10-32 zinc plated (.84")
steel studs C4559-10 9.00 (228.6) 8.25 (209.5) 6.75 (171.4)
19.05 9.53
.375" (.75") (.375") C4559-11 9.75 (247.6) 9.00 (228.6) 7.50 (190.5)
27.69
(9.53) B (1.09) C4559-12 10.50 (266.7) 9.75 (247.6) 8.25 (209.5)
C4559-13 11.25 (285.7) 10.50 (266.7) 9.00 (288.6)
C4559-14 12.00 (308.4) 11.25 (285.7) 9.75 (247.6)
0ther series available with .750" centers: C6083 7.87
(.31") C4559-15 12.75 (323.8) 12.00 (308.4) 10.50 (266.7)
(A,B,C Dimensions are the same as C4559) C4559-16 13.50 (342.9) 12.75 (323.8) 11.25 (285.7)
Multiple Stud Type

Specications
Series C5237 & JB1032 Rating: UL: 30A, 300V; CSA: 30A, 600V
Temperature Rating: 250F (120C)
Materials: Black thermoplastic with brass studs
Termination: #10-32 Threaded studs on .625" centers. Studs
feature a dog point to guide nut onto thread
Torque Rating: 25 in-lbs (2.8Ntm) max
Mounting Torque Rating: 24 in-lbs (2.7Ntm) max

Options
Positions: 1-15 positions available

Features
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: UL/CSA; CE Certied
Dimensions - in (Dims. shown are for reference only. .81" Part No. A B C
Consult factory for latest prints) C5237-1 2.00 (50.8) 1.25 (31.7)
C5237-2 2.62 (66.7) 1.87 (47.5) .625 (15.9)
1.16"
A C5237-3 3.25 (82.5) 2.50 (63.4) 1.25 (31.7)
C5237-4 3.87 (98.4) 3.12 (79.4) 1.87 (47.5)
C 1.0"
C5237 .31" C5237-5 4.50 (114.3) 3.75 (95.2) 2.50 (63.4)
Mtg. holes 9/32"X3/8" slot C5237-6 5.12 (130.8) 4.37 (111.1) 3.12 (79.4)
.75" C5237-7 5.75 (146.0) 5.00 (127.0) 3.75 (95.2)
.375" .5"
C5237-8 6.37 (161.9) 5.62 (142.9) 4.37 (111.1)
.625" .375"
1.16" C5237-9 7.00 (177.8) 6.25 (158.7) 5.00 (127.0)
B C5237-10 7.62 (193.7) 6.87 (174.6) 5.62 (142.9)
C5237-11 8.25 (209.5) 7.50 (190.5) 6.25 (158.7)
C5237-12 8.87 (225.4) 8.12 (206.4) 6.87 (174.6)
.31"
C5237-13 9.50 (241.3) 8.75 (222.2) 7.50 (190.5)
JB1032-120-XX
(No bosses between studs) C5237-14 10.12 (257.2) 9.37 (238.1) 8.12 (206.4)
(A,B,C Dimensions ars the same as C5237) C5237-15 10.75 (273.0) 10.00 (254.0) 8.75 (222.2)

56 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Power Distribution Notes

Power Distribution
Notes

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 57


Basic Overcurrent Technology

Overcurrent devices may serve several purposes in electrical circuits: EFWJDF5IFDJSDVJUQSPUFDUJPOEFWJDFJTEFTJHOFEUPIBOEMFUIJTWBMVFVOEFS


TUFBEZPQFSBUJOHDPOEJUJPOTBOEBUSPPNBNCJFOUUFNQFSBUVSFT4JODF
t5PQSPUFDUDPNQPOFOUT FRVJQNFOU BOEBTTPDJBUFEXJSJOHGSPNUIF
FGGFDUTPG mFMEBQQMJDBUJPOTPGUFOEFMJWFSMPBEJOHDPOEJUJPOTBOEBNCJFOU
FMFDUSJDDJSDVJUPWFSMPBETBOEPSTIPSUDJSDVJUT UFNQFSBUVSFTUIBUWBSZGSPNJEFBMOPNJOBMTFUUJOHT JUJTSFDPNNFOEFEUIBU
DJSDVJUEFTJHOFSTTFMFDUEFWJDFSBUJOHTBCPWFUIFOPNJOBMDJSDVJUDVSSFOU
t5PJTPMBUFCSBODIDJSDVJUTGSPNUIFNBJOQPXFSTVQQMZPODFBOPWFSMPBEPS
TIPSUDJSDVJUIBTPDDVSSFE DPOUJOVPVTMPBEUPQSFWFOUOVJTBODFUSJQT"EEJUJPOBMMZ UIFDPOUJOVPVT
'VTFTBOEDJSDVJUCSFBLFSTBSFDPNNPOMZTFMFDUFEBTUIFQSFGFSSFE DVSSFOUnPXJOHUISPVHIUIFPWFSDVSSFOUQSPUFDUJWFEFWJDFTIPVMEOPUCF
PWFSDVSSFOUEFWJDF NPSFUIBOPGUIFDVSSFOUSBUJOH

Options tCharacteristics of Equipment to be Protected EVSJOHUIFPQFSBUJPO


PGQSPUFDUFEFRVJQNFOU TZTUFNDVSSFOUDBOTJHOJmDBOUMZWBSZ5IJTJT
"OPWFSDVSSFOUEFWJDFJTDPOTUSVDUFEUPSFBDUJOBQSFTDSJCFEGBTIJPOUP QBSUJDVMBSMZFWJEFOUXIFONPUPSPSPUIFSJOEVDUJWFMPBETJOUIFDJSDVJU
WBSZJOHMFWFMTPGFMFDUSJDBMDVSSFOU XIFSFBUQSFEFUFSNJOFEMFWFMT UIF DBVTFMBSHFDVSSFOUTVSHFTEVSJOHTUBSUVQ$JSDVJUQSPUFDUJPOEFTJHOFST
device provides TIPVMECFBXBSFPGUIFTFTVSHFTBOEPSJOSVTIDIBSBDUFSJTUJDTBOETFMFDU
JOUFSSVQUJPOPGUIFDVSSFOUnPXUISPVHIJU"OZDVSSFOUUIBUFYDFFETUIF UIFPWFSDVSSFOUQSPUFDUJPOEFWJDFTBDDPSEJOHMZ
BNQFSFSBUJOHPGUIFGVTFPSDJSDVJUCSFBLFSJTBOPWFSDVSSFOU0WFSDVSSFOUT
BSFHFOFSBMMZDMBTTJmFEBTFJUIFSTIPSUDJSDVJUTPSPWFSMPBETBOEBSFEFmOFE tAvailable Short-Circuit Current EVSJOHBGBVMUPSTIPSUDJSDVJU
BTGPMMPXT DPOEJUJPOUIFGVTFPSDJSDVJUCSFBLFSNBZTFFBMBSHFBNPVOUPGDVSSFOU
-BSHF%$CBUUFSZTVQQMJFTBOEIJHIDVSSFOUSBUFEFMFDUSJDEJTUSJCVUJPO
Short-circuit BDVSSFOUUIBUHSFBUMZFYDFFETUIFSBUJOHPGUIFEFWJDF*UJT CVTFTPGUFOIBWFUIJTQPUFOUJBMGPSTFWFSFTIPSUDJSDVJUT*OUIFTFTJUVBUJPOT 
DBVTFEXIFOBNBMGVODUJPOPSBDDJEFOUDSFBUFTBCSFBLJOUIFOPSNBMQBUI UIFDJSDVJUQSPUFDUJPOEFWJDFTIPVMEIBWFBOJOUFSSVQUJOHSBUJOHUIBUJTFRVBM
BMMPXJOHFMFDUSJDJUZUPnPXEJSFDUMZUPHSPVOEPSBOPUIFSQIBTF5IJTTIPSUFS UPPSMFTTUIBOUIFTIPSUDJSDVJUDVSSFOUUIBUDBOCFEFMJWFSFE
DVSSFOUQBUICZQBTTFTUIFSFTJTUBODFPGGFSFECZUIFDJSDVJUDPNQPOFOUTBOE
UIFMPBEDPOOFDUFEJOUIFOPSNBMDVSSFOUQBUI*OUIJTTJUVBUJPOUIFSFJTMJUUMF tAmbient Temperature UIFUJNFJUUBLFTUPJOUFSSVQUUIFDVSSFOUJT
SFTJTUBODFUPJNQFEFUIFDVSSFOUBOEUIFDVSSFOUXJMMCVJMEUPBMFWFMXIFSF EFQFOEFOUVQPOUIFBNCJFOUDVSSFOUUFNQFSBUVSFDIBSBDUFSJTUJDT"NCJFOU
UIFIFBUHFOFSBUFEDBODBVTFJOTVMBUJPOEBNBHFBOEPSFRVJQNFOU UFNQFSBUVSFSFGFSTUPUIFUFNQFSBUVSFPGUIFBJSJNNFEJBUFMZTVSSPVOEJOH
CSFBLEPXO UIFDJSDVJUQSPUFDUJPOEFWJDF5IFBNCJFOUUFNQFSBUVSFBSPVOEUIFGVTFPS
DJSDVJUCSFBLFSDBOCFBQQSFDJBCMZEJGGFSFOUUIBOUIFPVUTJEFSPPNPSMBSHFS
Overload BOPWFSDVSSFOUUIBUJTXJUIJOUIFOPSNBMDVSSFOUQBUI0WFSMPBET FODMPTVSFDPOUBJOJOHUIFEFWJDF5IJTDBOPDDVSXIFOUIFEFWJDFJT
PDDVSXIFOUIFDVSSFOUFYDFFETUIFWBMVFGPSXIJDIUIFFRVJQNFOUPS DPOUBJOFEJOBUJHIUBSFBPSJUJTNPVOUFEJOPSOFBSBIFBUQSPEVDJOH
BTTPDJBUFEXJSJOHJTSBUFE5IJTUZQJDBMMZPDDVSTXIFOUPPNBOZEFWJDFTBSF DPNQPOFOUTVDIBTBUSBOTGPSNFSPSSFTJTUPS8IFOTFMFDUJOHBGVTFPS
DPOOFDUFEUPUIFDJSDVJUPSXIFOBEFWJDFDPOOFDUFEUPUIFDJSDVJU DJSDVJUCSFBLFSBUBNCJFOUUFNQFSBUVSFTTJHOJmDBOUMZEJGGFSFOUGSPNUIF
NBMGVODUJPOT0WFSMPBETBSFBMTPDBVTFECZIBSNMFTTUFNQPSBSZTVSHF TUBUFEOPNJOBMUFNQFSBUVSF UIFDJSDVJUEFTJHOFSTIPVMEBEKVTUUIF
DVSSFOUTTVDIBTXIFONPUPSTBSFTUBSUFE5IFTFPWFSMPBEDVSSFOUTBSF TFMFDUFEPWFSDVSSFOUQSPUFDUJPOSBUJOHCBTFEPOUIFQVCMJTIFEUFNQFSBUVSF
OPSNBM VTVBMMZCSJFGJOEVSBUJPO BOEIBWFOPIBSNGVMFGGFDUPOUIFDJSDVJU SFSBUJOHDVSWFT
DPNQPOFOUT *UJTJNQPSUBOUUIBUQSPUFDUJWFEFWJDFTEPOPUSFBDUUPTVDI
PWFSMPBET
4VTUBJOFEPWFSMPBET IPXFWFS NBZTMPXMZDBVTFPWFSIFBUJOHPG
Overcurrent Protection Devices
UIFXJSJOHBOEUIFDPNQPOFOUT1SPWJEFEUIFPWFSMPBEJTPGTVGmDJFOU
NBHOJUVEFBOEEVSBUJPOUPBDUJWBUFUIFEFWJDF UIFDJSDVJUQSPUFDUJPOEFWJDF
TIBMMPQFOCFGPSFUIFPWFSMPBEJOEVDFTTZTUFNDPNQPOFOUGBJMVSFT 5XPDBUFHPSJFTPGPWFSDVSSFOUEFWJDFTBSFBWBJMBCMF

Fuses
5IFLFZDPNQPOFOUPGBGVTFJTUIFiFMFNFOU BTIPSUQJFDFPGNFUBMMJD
Selecting Overcurrent Protection
XJSFPSMJOLNBEFPGBNBUFSJBMXJUIBSFMBUJWFMZMPXBOEQSFEJDUBCMFNFMUJOH
QPJOU'VTFTBSFDVSSFOUTFOTJUJWFEFWJDFTBOEUIFSFTJTUBODFJTTPMPXUIBU
%VSJOHOPSNBMDPOEJUJPOT BOPWFSDVSSFOUQSPUFDUJPOEFWJDFNVTUDBSSZUIF UIFZTJNQMZBDUBTBDPOEVDUPS$JSDVJUQSPUFDUJPOJTQSPWJEFEXIFOUIF
DVSSFOUXJUIPVUOVJTBODFPQFOJOHT)PXFWFS XIFOBOPWFSMPBEPSTIPSU GVTFFMFNFOUNFMUTBOEJOUFSSVQUTBOPWFSDVSSFOU5IFLFZDSJUFSJBVTFEUP
DJSDVJUPDDVSTUIFEFWJDFJOUFSSVQUTUIFPWFSDVSSFOUBOEXJUITUBOETUIF KVEHFUIFQFSGPSNBODFPGBGVTFJTUIFUJNFWFSTVTDVSSFOUDIBSBDUFSJTUJD
WPMUBHFBDSPTTUIFEFWJDF5PQSPQFSMZTFMFDUBOPWFSDVSSFOUEFWJDFUIF DVSWF5IJTDVSWFDBOCFVTFEUPNBUDIUIFGVTFXJUIUIFMPBE'VTFTNBZ
GPMMPXJOHJUFNTNVTUCFDBSFGVMMZDPOTJEFSFE CFQSFGFSSFEXIFOGBTUSFTQPOTFUPBTIPSUDJSDVJUDPOEJUJPOJTSFRVJSFEPS
XIFOIJHIBWBJMBCMFTIPSUDJSDVJUDVSSFOUTPDDVS'VTFDIBSBDUFSJTUJD
tVoltage Rating SFQSFTFOUTUIFNBYJNVNTZTUFNWPMUBHFQSFTFOUJOUIF DVSWFTDBOCFVTFEUPDBSFGVMMZTJ[FUIFEFWJDFUPBDSJUJDBMPSTQFDJBM
DJSDVJUJOXIJDIUIFPWFSDVSSFOUEFWJDFJTJOTUBMMFE5IFTZTUFNWPMUBHF BQQMJDBUJPO
TIPVMEOPUFYDFFEUIJTWBMVFGPSQSPQFSPQFSBUJPOPGUIFEFWJDFEVSJOHBO
PWFSDVSSFOUFWFOU

tCurrent Rating UIFBNQFSBHFWBMVFNBSLFEPOUIFDJSDVJUQSPUFDUJPO

58 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Basic Overcurrent Technology

Circuit Breaker Application Notes


Thermal Circuit Breakers
Circuit Breaker Performance$PPQFS#VTTNBOOUIFSNBMDJSDVJU
5IFCBTJDDPNQPOFOUTPGBUIFSNBMDJSDVJUCSFBLFSBSFUIFUIFSNBMBMMPZ CSFBLFSTBSFEFTJHOFEUPDPOGPSNUPSFMFWBOUJOEVTUSZTUBOEBSET SFGFSUP
FMFNFOU FMFDUSJDBMDPOUBDUT BOEUIFUFSNJOBMTGPSFYUFSOBMDPOOFDUJPOT JOEJWJEVBMNPEFMTGPSTUBOEBSESFGFSFODFT
5IFSFBSFTQFDJmDQFSGPSNBODF
8IFOBOPWFSMPBEPDDVST IFBUJTHFOFSBUFEBTUIFDVSSFOUnPXTUISPVHI BTQFDUTUIBUNBZOPUBMXBZTNBLFDJSDVJUCSFBLFSTTVJUBCMFGPSDFSUBJO
UIFUIFSNBMBMMPZFMFNFOUDBVTJOHJUUPEFnFDUBOETFQBSBUFUIFFMFDUSJDBM BQQMJDBUJPOT FTQFDJBMMZJODJSDVJUTUIBUBSFJODBQBCMFPGQSPWJEJOHFOPVHI
DPOUBDUT JOUFSSVQUJOHDVSSFOUnPX"OJNQPSUBOUQBSBNFUFSVTFEUP DVSSFOUUPPQFSBUFUIFDJSDVJUCSFBLFSJOBUJNFMZNBOOFSSFMBUJWFUPUIF
KVEHFUIFQFSGPSNBODFPGBUIFSNBMDJSDVJUCSFBLFSJTUIF BTTPDJBUFEDPNQPOFOUTBOEXJSJOH*UJTPGVUNPTUJNQPSUBODFUIBUUIF
UJNFWFSTVTDVSSFOUDIBSBDUFSJTUJDDVSWF XIJDIJTTJNJMBSUPUIBUPGBGVTF DJSDVJUEFTJHOFSJOWFTUJHBUFTDPNQPOFOUTUIBUIBWFmOJUFPWFSMPBE
"UIFSNBMDJSDVJUCSFBLFSJTHFOFSBMMZOPUBPOFFWFOUUZQFEFWJDFBTJTB DBQBCJMJUJFTXIJDIBSFCFMPXUIFUJNFDVSSFOUMFWFMTUPJOJUJBUFUJNFMZDJSDVJU
GVTF5IFSFTFUUBCMFGFBUVSFTPGDJSDVJUCSFBLFSTBSFPGUFOGPVOEBUUSBDUJWF CSFBLFSBDUJWBUJPO
GPSVTFJOFMFDUSJDBMDJSDVJUTXIFSFOPOSFTFUUJOHJOUFSSVQUJPOPGDVSSFOU
nPXJTVOEFTJSBCMFIt is important to note that cycle life of a thermal Evaluation%FTJHOJOTJUVBUJPOTSFRVJSFUIBUUIFVTFSDPOTJEFSTBMM
circuit breaker is impacted both by the operational characteristic of BQQMJDBUJPODPOEJUJPOTBOEDPOEVDUTPQFSBUJPOBMUFTUJOHUPFTUBCMJTIUIF
the circuit breaker as well as the relative magnitude and duration of DPSSFDUOFTTPGBNQFSFWPMUBHFSBUJOHBTXFMMBTPWFSMPBEQSPUFDUJPO
overcurrents or short circuits that the device experiences. 5IFSFBSF TVJUBCJMJUZ'VSUIFSSFWJFXPGJOEVTUSZTUBOEBSETJTBEWJTFEUPVOEFSTUBOEBMM
EJGGFSFOUPQFSBUJPOBMDIBSBDUFSJTUJDTPGCooper Bussmann UIFSNBMDJSDVJU QFSGPSNBODFBTQFDUTUIBUBGGFDUVTBHF
CSFBLFST XIJDIBSFEFTDSJCFECFMPX
Wiring Considerations"EEJUJPOBMFWBMVBUJPOPGDJSDVJUDPOEJUJPOTJT
Circuit Breaker Operational Characteristics FTTFOUJBMUPBDIJFWFQSPQFSNBUDIJOHPGXJSFTJ[FTUPUIFDVSSFOUMPBE
DPOEJUJPOTBOUJDJQBUFEVOEFSOPSNBMPQFSBUJOHDPOEJUJPOT BOEFTUJNBUFE
'PVSEJGGFSFOUNFUIPETGPSSFTFUBSFHFOFSBMMZBWBJMBCMF BCOPSNBM
PQFSBUJOHDPOEJUJPOTXIFOPWFSMPBETDPVMEPDDVS5IFSNBMDJSDVJU
Type I (automatic reset):UIFDJSDVJUCSFBLFSUSJQTBOESFTFUTJO CSFBLFSTBOEGVTFTJOUSPEVDFTPNFMFWFMPGSFTJTUBODFUPUIFDVSSFOUQBUI
SFTQPOTFUPUIFPWFSDVSSFOUDPOEJUJPOJOBSFQFUJUJWFGBTIJPO5IJTWFSTJPO XIFSFJOTUBMMFE5IFTFGBDUPSTTIPVMEBMTPCFDPOTJEFSFEXIFODIPPTJOH
TIPVMECFVTFEJO XJSF CPUIJOHBVHFBTXFMMBTJOUFNQFSBUVSFSBUJOHPGJOTVMBUJPO
BQQMJDBUJPOTUIBUQSPWJEFGPSPUIFSTFMGMJNJUJOHPSOPOSFTFUUBCMFNFBOT
TVDIBTBGUFSBNBJOGVTF NBJONBOVBMSFTFUDJSDVJUCSFBLFS PS Installation Environment 5IFSNBMDJSDVJUCSFBLFSTBSFQSPEVDFEJO
NPNFOUBSZTXJUDI
 WBSJPVTDPOmHVSBUJPOT*OTUBMMBUJPOFOWJSPONFOUBMDPOEJUJPOTOFFEUPCF
5IFTFEFWJDFT XIJMFBVUPNBUJDJOSFTFUGVODUJPO BSFOPUEFTJHOFEGPS DPOTJEFSFEBOEDPNQBSFEUPUIFDBQBCJMJUZPGUIFQBSUJDVMBSQSPEVDUPG
MPOHUFSNDZDMJOHDPOEJUJPOTJOBQQMJDBUJPOTXIFSFPQFSBUPSBXBSFOFTTPG DIPJDF/PUBMMDJSDVJUCSFBLFSEFTJHOTBSFTVJUBCMFGPSIBSTIDPOEJUJPOT 
DJSDVJUGBVMUPSTFSWJDFBCJMJUZBDDFTTJTMJNJUFE MFBEJOHUPVOTBUJTGBDUPSZ TVDIBTNBZCFFODPVOUFSFEVOEFSIPPEPSFYUFSOBMDBWJUJFT
GBJMVSFFWFOUT3FGFSUP4"&+PS+GPSBEEJUJPOBMEFUBJMT

Type II (modied reset):UIFDJSDVJUCSFBLFSDPOUBJOTBOBEEJUJPOBM


SFTJTUJWFDPNQPOFOUUIBUFOBCMFTUIFEFWJDFUPIBWFPOMZCSJFGUSJQBOE
SFTFUBDUJWJUZBOEUIFOBGUFSXBSETNBJOUBJOTBOPQFODJSDVJUDPOEJUJPO
FYDFQUGPSBMPXNJMMJBNQESBXUISPVHIUIFSFTJTUPS
3FRVJSFTNJOJNVN
WPMUBHFDVSSFOUUPNBJOUBJOPQFODJSDVJUTFFTUBOEBSETGPSEFUBJMT
4"&+

Type III (manual reset):UIFDJSDVJUCSFBLFSXJMMUSJQJOSFTQPOTFUPBO


PWFSDVSSFOUDPOEJUJPOBGUFSXIJDIBSFTFUCVUUPOPSMFWFSFYUFOET
FYUFSOBMMZUPJOEJDBUFUIBUUIFCSFBLFSIBTUSJQQFEBOEJTJOB
OPODPOEVDUJOHTUBUF5IF
USJQJOEJDBUPSCVUUPOPSMFWFSNVTUCFNBOVBMMZBDUJWBUFEUPSFUVSOUIF
EFWJDFUPOPSNBMPQFSBUJPO

Type III (switchable): TBNFBTUIFNBOVBM5ZQF***NBOVBMSFTFUXJUIUIF


BEEJUJPOBMGFBUVSFPGBMMPXJOHUIFVTFSUPPQFOUIFDJSDVJUVTJOHBO
FYUFSOBMMZBDDFTTJCMFUSJQNFDIBOJTN

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 59


easyID Illuminating Blade Fuses
s & Fuse Holders
Holde
Circuit Protection
easyID

Finding Open Fuses Is Now as easyID


n Blade F

With the New Family of Cooper Bussmann easyID Illuminating Blade Fuses and Fuse Holders

Now, a drop-in replacement is available for low-voltage applications up Universal Color Coding
to 100 amps that can benet from open fuse indication. The Cooper The ATM, ATC and MAXI fuses all use the same universal color-coding
Bussmann line of easyID illuminating blade fuses and holders use Light as traditional non-illuminating fuses, making it easier to match up an
Emitting Diode (LED) technology to show that a fuse has opened, making indicating replacement for an open fuse.
them easy to spot in fuse panels tucked up under darkdashboards.
Value Packs, Assortment and Service Kits
Popular Sizes and Ratings Provide popular packaging options to maximize retail sales. See next
The ATM (3-30A), ATC (3-40A) and Maxi (20-100A) cover the most page for details.
common replacement fuse needs.

Inline Fuse Holders


Illuminating fuse holders with easyID use regular ATM and ATC blade
fuses and feature a red LED that glows when the fuse opens.

60 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


easyID Illuminating Blade Fuses & Fuse Holders

Amp

Circuit Protection
Part No. Rating Color
easyID ATM Illuminating Blade Fuses
Following on the popularity and wide application of ATM fuses for late-model BK-ATM-3ID 3 Violet
BK-ATM-5ID 5 Tan
OEM vehicles, the easy ID illuminating ATM fuse line is available in popular ATM
BK-ATM-7-1-2ID 7.5 Brown
amp ratings with packaging thats designed for easy retail selling.
BK-ATM-10ID 10 Red
BK-ATM-15ID 15 Lt. Blue
ATM-ID-SK Service Kit
BK-ATM-20ID 20 Yellow
Contains six each of 5, 10, 15, 20, 25 and 30 amp easy ID illuminating ATM BK-ATM-25ID 25 Natural
fuses. Ideal for eet maintenance departments. BK-ATM-30ID 30 Green

Amp

easyID
easyID ATC Illuminating Blade Fuses Part No. Rating Color
Introduced in the late '70s, ATC blade fuses are widely used by automotive BK-ATC-3ID 3 Violet
OEMs. With a large installed base, the Cooper Bussmann ATC easy ID BK-ATC-5ID 5 Tan
illuminating fuse line has great selling potential with popular ATC amp ratings in BK-ATC-7-1-2ID 7.5 Brown
packaging thats designed for easy retail selling. BK-ATC-10ID 10 Red
BK-ATC-15ID 15 Lt. Blue
ATC-ID-SK Service Kit BK-ATC-20ID 20 Yellow
Contains seven each of 5, 10, 15, 20, 25 and 30 amp easy ID illuminating BK-ATC-30ID 30 Green
ATC fuses. Ideal for eet maintenance departments. BK-ATC-40ID 40 Amber

easyID Maxi (MAX) Illuminating Blade Fuses


Used for protecting circuits in wiring harnesses (usually found under the hood,
in a fuse panel or supplementary panel near the battery) Maxi Fuses are nding
increased popularity in domestic cars and some import models. Current OEM
applications range up to 60 amps, but some aftermarket accessories (such as
high-end stereos) require protection up to 80 amps. The Cooper Bussmann
easy ID Maxi illuminating fuse line is a sure seller for the high amp circuit
protection market.

easyID Illuminating Holders for Blade Fuses


Now customers have a way to get open fuse indication when adding ATM

circuits with easy ID illuminating inline fuse holders for ATM and ATC ATC
blade fuses. Attractive blister backs increase impulse sales.

LED Indicator

Fuse Max Volts Lead- Description


Part No.
Type / Amps wire

2x4 Inline fuse holder with protective cap and


ATM ATM-FHID 32V/20A
#16 open fuse illuminating LED

2x4 Inline fuse holder with protective cap and


ATC ATC-FHID 32V/20A
#16 open fuse illuminating LED

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 61


MINI Blade Fuses

Dimensions - mm(in)
Circuit Protection

(Dims. Shown are for reference only. Contact factory for latest prints)

3.81
32V (.15)
10.92 .150"
(.430) (3.81)

8.76
(.345)

7.49
(.295)
MINI Blade Fuses

2.79
(.110) .82
8.13 (.0325)
(.320)
REF.

Mini Fuse Puller - Part Number 32002


ATM Mini - Fuse
See page 69 for
Fast-Acting MINI FUSE
MINI CB more information.
Specications

Current Rating: 2-30A


Voltage Rating: 32Vdc
Time Current Curves
Interrupt Rating: 1000A @ 32Vdc

7.5A
Amp

10A
15A
20A
25A
30A
2A
3A
4A
Housing Material: UL-Rated 94V0 thermoplastic 5A Rating
100
Terminal Material: Silver-plated zinc alloy
Marking: Amperage marking is OCR compliant
Compliances: UL-Listed; SAE J2077; ISO 8820-3; SAE
J1171 (Ignition protected)

Consult factory for higher voltage fuses.


10

Color Coding and Amp Ratings


Time In Seconds

Part No. Amp Rating Color


1
BK-ATM-2 2 Gray
BK-ATM-3 3 Violet
BK-ATM-4 4 Pink
BK-ATM-5 5 Tan
BK-ATM-7.5 7.5 Brown
BK-ATM-10 10 Red
BK-ATM-15 15 Lt. Blue
BK-ATM-20 20 Yellow .1
BK-ATM-25 25 Natural
BK-ATM-30 30 Green

.01
1
.4

10

100

200

Current In Amps

62 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 21X Mini Circuit Breakers

Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)

Circuit Protection
12.45
(.490)

26.92
(1.06)

8.13
(.32) 6.35(.250)
8.99(.354)
3.81(.150)
2.79
(.110)
Series 21X 11.05 .81(.032)
(.435)
Mini Circuit Breakers

Series 21X Mini Circuit Breakers


Auto and Modied Reset
Temperature Derating / Time Current Curves
Specications
TEMPERATURE DERATING CURVES
200

Single Pole Thermal Type Breakers


Rating: 5-30A; 14Vdc
Interrupt Rating: 150A @ 14Vdc (5-10A versions); 225A 150

@ 14Vdc (15A version); 300A @ 14Vdc (20A version);


Maximum % Hold Current

450A @ 14Vdc (25-30A versions)


Operating Temperature Rating: 40F (40C) to
100
185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Grey UL-Rated 94V0 thermoplastic housing
with metal cover: gold (Type I) or silver (Type II) 50

Marking: Standard marking includes amp/voltage ratings,


part number, and date code. OCR marking is available.
Termination: Compatible with 280 Type fuse blocks using 0

0.32in. (8.1mm) centerline spacing -50 -25 0 25 50 75 100


AMBIENT TEMPERATURE IN DEGREES C
Compliances: SAE J553 Type I and Type II Circuit Breakers

Compliance available TRIP TIME VS. PERCENT OF RATED CURRENT


1000

Mini Fuse Puller - Part Number 32002


100
Time in Seconds

10
MINI FUSE See page 69 for
MINI CB more information.

0.1
100% 200% 300% 400% 500% 600%
% of Rated Current

Part Numbering System


Series Rating Marking Special Options
2 1
211 Type I, 14VDC 05 5 amps 00 Std. Marking (Consult Factory for
212 Type II, 14VDC 75 7.5 amps (Consult Factory for Special Options)
10 10 amps Special Marking
15 15 amps Options)
20 20 amps
25 25 amps
30 30 amps

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 63


ATC Blade Fuses

Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)
Circuit Protection

BUSS
20

ATC
11.7
(.46)
19.30 5.25
(.76) (.21)

12.54
(.49) 19.05
(.75)

3.80
6.67(.26) (.15)

4.13 .69
(.16) (.03)
ATC Blade Fuses

14.61
(.57)

Mini Fuse Puller - Part Number 32002

MINI FUSE See page 69 for


ATC Blade - Type Fuse MINI CB more information.
Fast-Acting
Specications

Current Rating: 1-40A Time Current Curves


Voltage Rating: 32Vdc
Interrupt Rating: 1000A @ 32Vdc Amp
7.5
10
15
20
25
30
40
Housing Material: UL-Rated 94V0 thermoplastic Rating
4
5
3

Terminal Material: Tin-plated zinc alloy 100


Marking: Amperage marking is OCR compliant.
Compliances: UL-Recognized (3-40A); SAE J1284; ISO
8820-3; SAE J1171 (Ignition Protection)

Consult factory for higher voltage fuses.

10

Color Coding and Amp Ratings


Time In Seconds

Part No. Amp Rating Color


BK-ATC-1 1 Black
BK-ATC-2 2 Gray 1
BK-ATC-3 3 Violet
BK-ATC-4 4 Pink
BK-ATC-5 5 Tan
BK-ATC-7.5 7.5 Brown
BK-ATC-10 10 Red
BK-ATC-15 15 Lt. Blue
BK-ATC-20 20 Yellow
BK-ATC-25 25 Clear .1
BK-ATC-30 30 Green
BK-ATC-40 40 Amber

.01
1000
100
1

10

Current In Amps

64 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 22X Circuit Breakers

Specications
Single Pole Thermal Type Breakers

Circuit Protection
Rating: 5-30A, 14Vdc; 28Vdc (Series 223 & 226).
Interrupt Rating: 150A @ 14Vdc (5-10A versions); 225A @ 14Vdc
(15A version); 300A @ 14Vdc (20A version); 450A @ 14Vdc (25-30A
versions).
Operating Temperature Rating: 40F (40C) to 185F (85C).
Storage Temperature Rating: 40F (40C) to 260F (125C).
Materials: UL-Rated 94V0 thermoplastic housing with gold metal
cover (Type I) or silver metal cover (Type II & III).
Marking: Standard marking includes amp/volt ratings, part number,
and date code. Type III reset buttons are color-coded to amperage
ratings. Push-to-trip option is available on manual reset version. OCR
marking is available.
Termination: Compatible with 280 Type or ATC fuse blocks.

Series 22X Circuit Breakers


ATC Circuit Breakers
Compliances: SAE J553, SAE J1171 (ignition protection)
Auto, Modied, & Manual Reset

Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints) Fuse Puller - Part Number 32003
RESET BUTTON TRIP LEVER
(Series 223/226) (Series 226)

ATC FUSE
3.81 2
[0.150] 0
7.32
[0.288] 1.88
3.88 [ 0.074 ]
[0.153 ]

10.28 10.88
[ 0.405 ] [ 0.428 ]
27.54
[1.084 ]

ATC CB
3 4
7.88 6.28
[ 0.310 ] [ 0.247 ]

14.28 12.91
5.24 0.80 [ 0.508 ]
[.206 ] [0.032]
[ 0.562 ] See page 69 for more
3.00 information.
[0.118]
14.50 3.80
[0.571] [0.150]
19.00 6.35
[0.748] [0.250]

TRIP TIME VS. PERCENT OF RATED CURRENT TEMPERATURE DERATING CURVES


1000 200

100 150
Maximum % Hold Current
Time in Seconds

10 100

1 50

0.1 0
100% 200% 300% 400% 500% 600%
-50 -25 0 25 50 75 100
% of Rated Current AMBIENT TEMPERATURE IN DEGREES C

Part Numbering System


Series Rating Terminal Marking
2 2
221 Type I, 14VDC 05 _ amps [LT. Brown (Tan)]* 0 ATC Fuse, 4mm Insertion Depth 00 Std. Marking
222 Type II, 14VDC 75 7.5 amps [Brown]* 2 8.1mm Centerline 280 (MINI) (Consult factory for
223 Type III, 24VDC 10 10 amps [Red]* 3 ATC Fuse, Delphi Packard special marking options)
226 Type III w/Push-to-trip 15 15 amps [Blue]* Autofuse Block (e.g. 12004943)
option, 24VDC 20 20 amps [Yellow]* 4 ATC Fuse, Blocks with Raised
25 25 amps [White]* Shrouds, 6.4mm Insertion Depth
Consult factory for 30 30 amps [Green]*
terminal option availability. *Reset Button Color (223 & 226 only).

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 65


Series 227 ATC Circuit Breakers (low prole)

ATC Circuit Breakers


Circuit Protection

Manual Reset

Specications
Single Pole Thermal Type Breakers
Rating: 5-30A, 28Vdc
Interrupt Rating: 2000A @ 28Vdc
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: UL-Rated 94V0 thermoplastic body. Tin-plated copper alloy
terminals
Marking: Cover is color-coded to amperage ratings
Termination: 5.2mm wide blades compatible with ATC type fuse blocks
227 ATC Circuit Breaker

Compliances: SAEJ553; SAEJ1171 (ignition protected)


Consult factory for time characteristic curves

Dimensions - mm(in) Temperature Derating Curves


(Dims. Shown are for reference only. Contact factory for latest prints)
Maximum % Hold Current

6.4
19.3 (0.25)
(0.76)

4.6 15A 28VDC


(0.18)
14.6 XXXX XXXXX
(0.57) 30
(1.18)

25.1
(0.99)
6.5
(0.26) Abient Temperature in Degrees F

4.13 0.6
(0.16) (0.02)
14.6
(0.57) Trip Time vs. Percent of Rated Current

Part Numbering System


Time in Seconds

Series Rating Marking


2 2 7 0 0
05 5 amps [LT. Brown (Tan)] 00-Std. Marking
06 6 amps [Moss Green] (Consult factory for special marking.)
75 7.5 amps [Brown]
10 10 amps [Red]
15 15 amps [Blue]
20 20 amps [Yellow]
25 25 amps [White]
30 30 amps [Green]

66 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


MAXI Blade Fuses

Circuit Protection
Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)

60
32V
Z039

8.9
29.2 (.35)
(1.14) 4.57
(.18)

BUSS
21.6 MAXI-FUSE
(.85)

8.0 2.54
12.7(.50) (.31) (.10)

MAXI Blade Fuses


21.21
(.83)

17.02
(.67)
MAXI - Fuse
Fast Acting

Specications
Current Rating: 20-80A
Time-Current Curves
Voltage Rating: 32Vdc
Interrupt Rating: 1000A @ 32Vdc
Housing Material: UL-Rated 94V0 thermoplastic AMP
30
40
50
60
RATING
Terminal Material: Silver-plated zinc alloy 100
Marking: Amperage marking is OCR compliant
Compliances: SAE J1888, ISO 8820-3, SAE J1171 (ignition protected)

Color Coding and Amp Ratings


10
Part No. Amp Rating Color
BK-MAX-20 20 Yellow
TIME IN SECONDS

BK-MAX-30 30 Green
BK-MAX-40 40 Orange
BK-MAX-50 50 Red
BK-MAX-60 60 Blue
BK-MAX-70 70 Tan 1
BK-MAX-80 80 Neutral

.1

.01
100
4

1000

2000
10

CURRENT IN AMP

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 67


Series 19X MAXI Circuit Breakers

10 AMPS & BELOW 15 AMPS & ABOVE


TYPICAL CURVE TYPICAL CURVE
Circuit Protection

TEMPERATURE DERATING CURVES


150%

% 0F RATED CURRENT
100%

50%

0%
0 50 77 100 150 200 250 300
(-18) (10)(25)(38) (65) (93) (121) (149)
TEMPERATURE IN DEGREES F
19X MAXI Circuit Breaker

(TEMPERATURE IN DEGREES C)
Series 19X MAXI Circuit Breakers
Auto, Manual & Modied Reset
10 AMPS & BELOW 15 AMPS & ABOVE
Specications TYPICAL CURVE TYPICAL CURVE

TIME VS. PERCENT OF RATED CURRENT


Single Pole Thermal Type Breakers
500%
Rating: 8-50A; 14Vdc; 28Vdc (Series 193, 194, & 195)
% 0F RATED CURRENT
Interrupt Rating: 150A @ 14Vdc (8-10A versions); 225A@ 14Vdc
(15A version); 300A @ 14Vdc (20A version); 450A@ 400%
14Vdc (25-30A versions); 600A @ 4Vdc (35-40A versions);
750A @ 14Vdc (50A version) 300%
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
200%
Materials: Grey UL-Rated 94V0 thermoplastic
Termination: Compatible with fuse blocks accepting MAXI or
100%
ATC blade fuses 0 5 10 15 20 30 40 100 200 500
Compliances: SAE J553, SAE J1171 (ignition protected) TIME IN SECONDS

Dimensions - in(mm) (Dims. Shown are for reference only. Contact factory for latest prints) Terminal Options
Reset Button
1.150 (Series 193) (14VDC only)
(29.21)
9.14
(0.360) 01 02 03 04

23.37 4.83
(0.920) (0.190)
12.70 8.38 10.29 10.29
(0.500) (0.330) (0.4100) (0.4100)

7.87 7.37 7.37 7.37


(0.290) (0.290) 4.32 (0.290) 4.32
(0.310) 21.34 (0.170) (0.170)
3.57 (0.840) 11.43 5.33 5.33
17.02 (0.141) (0.450) (0.210) 9.40 (0.210) 9.40
(0.670) 0.81 (0.370) (0.370)
(0.032)

Part Numbering System


Series Rating Terminal Cover Marking
1 9 M

191 Type I, 14 VDC 08 8 amps 01 MAXI M Metal* (Consult factory
192 Type II, 14 VDC 10 10 amps 02 Wide ATC for special markings.)
193 Type III, 12V/24 VDC 15 15 amps 03 Long ATC
194 Type I, 24 VDC 20 20 amps (w/dimple)
195 Type II, 24 VDC 25 25 amps 04 Long ATC
30 30 amps (no dimple)
35 35 amps
40 40 amps
50 50 amps (191, 193, 194 only)

68 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 3200 Insertion/Extraction Tool

Series 3200
Automotive Fuse and Circuit Breaker Insertion/Extraction Tool.

Circuit Protection
Features/benets
t$VTUPN$POmHVSBCMF%FTJHO
Get only the extractors you need
t$PNNPO1MBUGPSNGPSBOZ4UZMF
Eliminates design changes when protection requirements change
t$FOUFS4OBQ-PDL.PVOUJOH)PMF
Easy mounting using simple split-ball snap-lock post
t1PTJUJWF4UPQ-PDLJOH"DUJPO
Tight grip allows devices to be removed and inserted
t)JHI5FNQFSBUVSF3FTJMJFOU/ZMPO $

Series 3200 Insertion/Extraction Tool


Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)

A
17.00

MINI FUSE

ATC FUSE
30.00
(.67") .32"
(1.18) (R8.25)

MINI CB
30.00
MINI CB

10.00 (1.18)
(.39)

ATC CB
ATC CB

MINI CB
MINI FUSE

ATC FUSE
ATC CB

30.00 7.90
(1.18) (.31)
32001 32002 32003
33.00
(1.30)
25.00 A Part Numbering System
(.98)
32000 Series Conguration
6.00 1.60 3 2 0 0
(R.24) (.06)
Top Right Bottom Left
8.6 0 MINI CB MINI FUSE ATC CB ATC FUSE
(.34) 1 MINI CB BLANK ATC CB BLANK
2 MINI CB BLANK MINI FUSE BLANK
4.00 3 ATC CB BLANK ATC FUSE BLANK
(.16)

SECTION A-A

Series 32013
Series 32013
Automotive fuse and circuit breaker insertion/extraction tool
(to be used with Series 32000 Dual Vehicle Electrical Center).

Features/Benets
t1PTJUJWF4UPQ-PDLJOH"DUJPO
Tight grip allows devices to be removed and inserted.
t)JHI5FNQFSBUVSF3FTJMJFOU/ZMPO $

Part Numbering System


Series
3 2 0 1 3

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 69


Series 12X Shortstop Circuit Breakers

Auto, Manual & Modied Reset Circuit Breakers


Specications
Circuit Protection

Single Pole Thermal Type Breakers


Applications: Battery chargers, trucks, buses, RVs, trolling motors, etc
Rating: 5-50A, 14Vdc; 28Vdc (Series 123, 124, & 125)
Interrupt Rating: Main Circuit Protection: 1.5kA @ 12Vdc (Series 123 w/plastic cover);
Branch Circuit Protection: 2.5kA @ 12Vdc (Series 121 & 124 -01 sealed & Series 123 w/plastic cover)
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black UL-Rated thermoplastic body (thermoset for Type II body & buttons). Cover is grey
thermoplastic or steel-Type l gold, Type ll silver
Marking: Custom marking available. Consult factory for options
Termination: #10-32 thread and quick-connect options available
Torque Rating: 24 in-lbs (2.7Ntm) max
Mounting Torque Rating: Plastic cover - 15 in-lbs (1.7Ntm); Metal cover - 30 in-lbs (3.4Ntm)
Ingress Protection Rating: IP66 On plastic cover version only (except for terminals)
12X Shortstop Circuit Breakers

Compliances: SAE J553; SAE J1171 (ignition protected)


Terminal Options Cover & Bracket Options
METAL COVER
.69" .69" TEMPERATURE DERATING CURVES
(17.5) (17.5) 1.24"
(31.5) .79" 150%
1.24"
.66" .56" .56" (31.5) (20.1)
% 0F RATED CURRENT

(16.8) A (14.2) B (14.2)


.79" 1.56" 10 AMPS & BELOW 15 AMPS & ABOVE
(20.1) (39.6) 100% TYPICAL CURVE
Two 10-32 studs: Two 10-32 studs:
TYPICAL CURVE
.66" (AUX); .56" (BAT) .56" (AUX & BAT) .38" (9.6)
.69" .69"
(17.5) (17.5) 50%
.64" .69"
.66" L (16.3) (17.5)
C (16.8) .37" (9.4)

O Bracket A Bracket 0%
Two 10-32 studs 0 50 77 100 150 200 250 300
Two 10-32 studs: 1.56" 1.24" .79"
.66" (AUX & BAT)
(AUX & BAT)
(31.5) (20.1) (-18) (10)(25)(38) (65) (93) (121) (149)
(39.6)
TEMPERATURE IN DEGREES F
.79" (TEMPERATURE IN DEGREES C )
(20.1) BAT AUX
1.24" .38" (9.6) TIME VS. PERCENT OF RATED CURRENT
(31.5)
500%
.69"
% 0F RATED CURRENT

.69"
(17.5) BAT AUX (17.5)
400%
10 AMPS & BELOW 15 AMPS & ABOVE
B Bracket C Bracket TYPICAL CURVE TYPICAL CURVE
300%
PLASTIC COVER
1.27"
(32.3) .37" (9.4) 200%
.83"
(21.1)
1.56"
(39.6)
Hardware
100%
0 5 10 15 20 30 40 100 200 500
.62" .83" TIME IN SECONDS WA / WB HA / HB KA / KB
(15.7) 1.27" (21.1)
(32.3) .12" (3.0) Reset button*
O Bracket A Bracket dia. boss
1.56" 1.56" .06" .62"
(39.6) (39.6) (1.5) (15.7) AUX BAT Hex Nut Keps Lock Nut
.37" (9.4)
Whiz Lock #10-32 #10-32
1.27" .83"
(32.3) #10-32
(21.1)
1.27" 1.27" .62" (15.7) Series 123 Lock Washer
.83" Ref. (Typ)
(32.2) (32.2) (21.1) O Bracket w/reset
w/base attached
B Bracket C Bracket ( * Reset on BAT side)
E Bracket

Part Numbering System

Series Terminal Rating Bracket Mtg. Holes Cover* Options Hardware


1 2
121 Type I, A Two 10-32 studs; 05 5 amps 0 No bracket 0 No bracket M Metal* 01 Waterproof WA Whiz-lock nut
12 VDC .66 (Aux), .56 (Bat) 08 8 amps A Bracket 1 .140 dia. P Plastic* (metal assembled
122 Type II, B Two 10-32 studs; 10 10 amps B Bracket 2 .196 dia. covers only) WB Whiz-lock
12 VDC .56 (Aux & Bat) 12 12 amps C Bracket 3 .237 dia. 02 Splashproof nut bulk
123 Type III, C Two 10-32 studs; 15 15 amps E Bracket (metal only) (optional on HA Nut & lock
24 VDC .66 (Aux & Bat) 20 20 amps (plastic only) 4 .265 dia. metal covers - washer
124 Type I, ***D Two .250 QC; 25 25 amps (plastic only) add 02 suffix; assembled
24 VDC (Aux & Bat) 30 30 amps 5 .228 dia. std. on plastic HB Nut & lock
125 Type II, ** H One 10-32 stud 35 35 amps (plastic only) covers - omit washer bulk
24 VDC .56 (Bat), Double 40 40 amps 6 .221 dia. 02 suffix.) KA Keps lock nut
.250 QC (Aux) 50 50 amps (metal only) assembled
L Two 10-32 studs; .37 KB Keps lock
(Aux & Bat) nut bulk
*Series 123 available in plastic cover only. Series 122 & 125 available in metal cover only. **40A maximum ***30A maximum

70 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 25X Mid-Range Circuit Breakers

Auto, Manual & Modied Reset Circuit Breakers


Specications

Circuit Protection
Single Pole Thermal Type Breakers
Applications: This unit is external ignition protected and weatherproof. It is typically used in DC power
systems in marine applications (as a main or branch circuit breaker), truck, bus and RV systems, add-on
protection for accessories, etc
Rating: 10-50A, 32Vdc
Interrupt Rating: Circuit Protection (2.5kA) per ABYC E-11
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black UL-rated 94V0 thermoset plastic body. Cover, lever, and button are ULRated 94V0
thermoplastic. Cover has a black thermoplastic elastomer overmold
Marking: Standard marking includes amp/volt ratings, part numbers, and SAE Type B
Termination: #10-32 Threaded studs
Torque Rating: 24 in-lbs (2.7Ntm) max

25X Mid-Range Circuit Breakers


Mounting Torque Rating: Panel mount with either #8-32 threaded inserts or #10 clearance holes. 18 in-lbs
(2.0Ntm) max
Ingress Protection Rating: IP66
Features / Options: Series 254 & 255 have a unique reset mechanism which provides a visual indication of
tripped condition. Series 255 also features a push-to-trip option
Compliances: SAE J553; ABYC E-11; SAE J1171 (ignition protected)

TRIP TIME VS. PERCENT OF RATED CURRENT


TEMPERATURE DERATING CURVE
200 1000
MAXIMUM % HOLD CURRENT

150 100

TIME IN SECONDS
100 10

50 1

0
-40 -20 0 20 40 60 80 0.1
100% 200% 300% 400% 500% 600%
AMBIENT TEMPERATURE IN DEGREE C
% OF RATED CURRENT

Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)

33.80 (2) #10-32 CLEARANCE HOLE


MOUNTING OPTIONS RESET LEVER [1.33] 5.00 OR #8-32 CLEARANCE HOLE
(series 254 & 255) [0.20] IF USING THREADED INSERTS

31.75
37.00 [1.25]
[1.46]
17.33
[0.68]

19.99
21.50 39.98 [0.787]
39.98
[1.57] 18.50 [0.85] [1.574]
TRIP BUTTON
55.73 [0.73] #10-32 EXTERNAL THREAD (255 series) 27.80
[2.19] [1.09]

Part Numbering System

Series Rating Mounting Holes Hardware


2 5
251 Type I, 32V 10 10 amps A Thru-hole Insert (#10 Clearance) 0 No nuts
254 Type III, 32V 15 15 amps B #8-32 Threaded Inserts 1 Nuts Installed
255 Type III w/push- 20 20 amps 2 Nuts bulk
to-trip option, 32V 25 25 amps
30 30 amps
35 35 amps
40 40 amps
50 50 amps

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 71


Series 18X Hi-Amp Circuit Breaker

Auto, Manual & Switchable Reset Circuit Breakers


Specications
Circuit Protection

Single Pole Thermal Type Breakers


Applications: Typically used in auxiliary and accessory circuits in truck, bus, RVs and marine
systems. Others include battery chargers and DC audio systems. Series 181, 184 & 185 are sealed
for engine compartment and bilge area applications.
Rating: 25-150A, 30Vdc; 42Vdc Nom (Series 184 & 185)
Interrupt Rating: 3000A @ 30Vdc
Operating Temperature Rating: -40C to +85C
Storage Temperature Rating: 30F (34C) to 300F (149C)
Materials: Black UL-rated 94V0 thermoset plastic. Thermoplastic elastomer stud insulators are
provided on covered units with F-style (surface-mount) bases
Marking: Standard marking includes amp ratings and part numbers. Custom markings also
available.
Termination: 1/4-28 threaded studs
Series 18X Hi-Amp Circuit Breaker

Torque Rating: 50 in-lbs (5.6Ntm) max


Mounting Torque Rating: Panel or surface-mount options; 50 in-lbs (5.6Ntm) max. Threaded
insert option has a max torque of 25 in-lbs (2.8Ntm).
Ingress Protection Rating: IP67
Features / Options: Series 184 & 185 have a unique reset mechanism which provides visual
indication of tripped condition. Series 185 also features a push-to-trip option
Compliances: SAE J1625; ABYC E-11; CE; SAE J1171 (ignition protected)

Dimensions - in(mm) (Dims. shown are for reference only. Consult factory for latest prints)
200%
TEMPERATURE DERATING CURVES

% 0F RATED CURRENT
Surface Mount Panel Mount 150%
.26 (6.60) dia.
Reset lever Mtg.holes (2)
.26 (6.60) dia. (Shown in Reset lever 100%
Mtg.holes (2) 1.05 operating (Shown tripped)
(26.67) position series 50%
184/185)
2.91
0%
(73.91) -50 0 50 77 100 150 200 250
2.41 1.54 (-45) (-18) (10)(25)(38) (65) (93) (121)
2.89 (61.21) (39.12) TEMPERATURE IN DEGREES F
(73.41) (TEMPERATURE IN DEGREES C )
RE
SE

2.23
T

(56.64) TIME VS. PERCENT OF RATED CURRENT


600%
% 0F RATED CURRENT

Tamper proof 500%


1.90 cover
(48.26) 400%
1.90 Molded Trip button (Series 185) 300%
Stud insulators (48.26) cover
Molded .31
cover 200%
(7.87)
100%
.66 0 5 10 15 20 30 40 100 200 500
1.44 (16.76) TIME IN SECONDS
1.09*
(36.58) 1.79 1.44*
(27.69) (45.47) (36.58) Flange mount
.89 (22.61) gasket for
1/4-28 Studs
.57
thru-wall
.40 1.06
*Overall heights of (14.49) (26.92) applications
(10.16)
Series 181 &183 (option 07)

Part Numbering System


Series Rating Mounting Terminal Hdwr. Marking
1 8
181 Type I, 30V 025 25 amps F Surface Mount 00 Ship w/o nuts 0 Blank cover
183 Type I*, 30V 030 30 amps P Panel Mount 01 Sems nuts installed 1 Standard Marking; Part Number,
184 Type III, 42V 035 35 amps 02 Sems nuts shipped bulk Amp Rating
185 Type III-PTT, 42V 040 40 amps 03 Stainless Steel Std. nuts & 181, 184, 185 Series - Top Surface
050 50 amps washers installed 183 Series - Side Surface
060 60 amps 04 Stainless Steel Std. nuts & S Standard Ignition Protected
070 70 amps washers shipped bulk Marking
080 80 amps 07 Flange gasket & Sems nuts installed (Consult factory for special markings.)
090 90 amps (Panel Mount Only)
*183 Available in Panel 100 100 amps 08 Threaded insert and Sems nuts
Mount Only (Coverless) 110 110 amps installed
120 120 amps 12 Stainless steel nuts and lockwashers
135 135 amps installed
150 150 amps 13 Stainless steel Sems nut installed

72 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Series 187 Marine Rated Circuit Breaker (MRCB)

Manual Reset Circuit Breakers With Switch Function


Specications

Circuit Protection
Single Pole Thermal Type Breakers
Applications: Typically used in DC power systems in marine applications (as a main or
branch circuit breaker), truck and bus systems, RV systems, add-on protection for
accessories, lift gates, etc. This unit is external ignition protected and weatherproof.
Rating: 25-200A, 48Vdc
Interrupt Rating: Main Breaker Protection Interrupt Rating (5kA@ 12Vdc). (Consult factory for
higher voltage interrupt ratings.)
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black UL-rated 94V0 thermoset plastic body. Cover and lever are UL-rated 94V0
thermoplastic
Marking: Standard marking includes amp/volt ratings. Custom markings also available
Termination: 5/16-18 threaded studs
Torque Rating: 75 in-lbs (8.5Ntm) max
Mounting Torque Rating: Panel or surface-mount options; 50 in-lbs (5.6 Ntm) max

Series 187 MRCB


Ingress Protection Rating: IP66
Features / Options: A manual reset circuit breaker with On-Off switch capability
Compliances: ABYC E-11; CE; SAE J1171 (ignition protected)

Consult factory for time characteristic curves.

Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)
Panel Mount 57.68 Temperature Derating Curves
[2.271]  200%
0
'
BUSS R
MRCB 58.15 3 150%
OFF
TRIP [2.289] "
5
69.85 26.81 &
25A 60.34 % 100%
[2.750] [1.056]
48V DC MAX [2.375]
RE
SE $
T
6
ON
16.76 3 50%
WEATHERPROOF
IGNITION PROTECTED
[.660] Mounting Template 3
&
/
5 0%
-50 F 0 F 50 F 77 F 100 F 150 F 200 F 250 F
28.84 53.47
[1.135] [2.105] Temperature in Degrees F.

Firewall Mount Time vs Percent of Rated Current


56.8 600%
(2.24) 
BUSS
0
MRCB ' 500%
OFF
69.0 3
( 2.72) 41.6 "
87.3 25A (1.64) 5 400%
(3.44) 48V DC MAX 43.8 27.1 &
RE
SE
T
( .72) (1.06) %
$
ON

WEATHERPROOF
IGNITION PROTECTED
300%
6
3
59.0 3
(2.32) 200%
&
18.6 3.9 /
(.73) (.16) 5 100%
37.1 0 5 10 15 20 30 40 50 100 150 200 400 600
(1.46)
Time in seconds

Part Numbering System


Series Rating Mounting Hardware Marking
1 8 7
187 Manual Reset - Switching 025 25 amps F Surface mount 00 No hardware 1 Standard marking; Part Number,
Style Circuit Breaker 030 30 amps P Panel mount 03 Stainless nuts & Amp Rating
035 35 amps lockwashers - installed
040 40 amps on studs (Consult factory for special marking options.)
050 50 amps 04 Stainless nuts &
060 60 amps
lockwashers - supplied
070 70 amps
080 80 amps
bulk packed
100 100 amps
110 110 amps
120 120 amps
135 135 amps
150 150 amps
200 200 amps

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 73


AMI Series

Dimensions - mm (Dims. shown are for reference only. Consult factory for latest prints)
Circuit Protection

16 .84

8.2

4.1
40 12

12
AMI Series

R 1.6
Bolt In Automotive Fuses 30
Specifications
Applications: Power distribution protection for
automotive systems. Fuse holder shown on right.
Current Rating: 30-200A 125A >125A
A Hole for a bolt diameter of M5 and/or M6 Hole for a bolt diameter of M6
Voltage Rating: 32Vdc
Interrupt Rating: 2000A @ 32Vdc; 5000A@ 16Vdc
Housing Material: UL-rated 94V0 thermoplastic
Terminal Material: Tin-plated brass Holders
Mounting: Max torque of 35 in-lbs (4Ntm)
Marking: Color-coded housings for each amperage
Compliances: SAE J1171 (ignition protected); ISO 8820-5

Time-Current Specifications
30A .. 125A 150A . 200A
% OF RATING
Min. Max. Min. Max.
75% -- -- 360.000s 
100% 360.000s  -- --
LMI3-M-2-A1L IFH-AMI-M5 (or M6)
110% 14.400s  -- -- (Available for up to 6 fuses) (Single Fuse Only)
150% 90s 3.600s -- --
200% 3s 100s 1s 15s
300% 0.3 3s -- --
350% -- -- 0.3s 5s Time-Current Curve
500% 0.1 1s -- --
600% -- -- 0.1s 1s 600%

[In% ]

Part Numbering System 500% 0,1 sec. 1 sec.

Series Rating
400%
B K - A M I
3 sec.

030 30 amps (orange) 300% 0,3 sec.

040 40 amps (green) 250% 100 sec.


050 50 amps (red)
060 60 amps (yellow) 200%
3.600 sec. 100%In > 360.000s
3 sec.
070 70 amps (brown) 150%
110%In >14.400s
080 80 amps (white) 90 sec.
110%
100%
100 100 amps (blue)
125 125 amps (pink) 14.400sec. 360.000 sec.
150 150 amps (gray) 0%
175 - 175 amps (light brown) 0.01 0.1 1 10 100 1000 10000 100000 [s] 1000000
200 - 200 amps (violet)

74 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


AMG Series

Dimensions - mm(in)

Circuit Protection
50.80
(2.000)
12.18
(0.480)

15.40
(0.606)

68.40
(2.693) 8.60
(0.339)

29.20
(1.150)

9.00
(0.354)

1.52

AMG Series
29.20
(0.06) (1.150)

Bolt In Automotive Fuses


Applications: For high current applications. Use with Cooper Time-Current Curves
Bussmann HMG or FMG fuseholders. (See pages 48-49.)
Current Rating: 100-300A. Amp

150
175
200
250
Rating
Voltage Rating: 32Vdc*
Interrupt Rating: 1,000A @ 32Vdc
Housing Material: UL-rated 94V0 thermoplastic
Terminal Material: Copper
Mounting: M8 or 5/16-18 or less studs on 2.00 in (50.8mm) centers
Max torque of 8.1 to 9.6 ft-lbs (12 1Ntm)
Marking: Color-coded amperage ratings
Compliances: SAE J1171 (ignition protected), ISO 8820-5

*Consult factory for higher voltage fuses.

Time-Current Specifications

% of 80A-250A 300A-500A
Rating
Min. Max. Min. Max.
75% -- -- 4 hrs
100% 4 hrs -- --
135% 120s 1800s -- --
200% 1s 15s 1s 15s
350% 0.3x 5s 0.5s 5s
600% 0.1s 1s 0.1s 1s

Part Numbering System


Current in Amps
Series Rating
B K - A M G
100 100 amps
125 125 amps
150 150 amps
175 175 amps
200 200 amps
225 225 amps
250 250 amps
300 300 amps
400 400 amps
500 - 500 amps

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 75


Marine Rated Battery Fuse
Circuit Protection
Marine Rated Battery Fuse

About MRBF-XXX Series Marine Rated Battery Fuse


Designed for the most demanding environment to provide high current
Operating Times
protection for the tightest space constraints. Suitable for main and
auxiliary circuit protection such as alternator outputs, starter motor
Rating 100% 135% 200% 350% 600%
inputs and accessory circuits. The breaking capacity meets the max. min. max.
30A - 300A > 100 h Max 900 sec
60s 0.1s 1 s < 0.2s
requirements of conventional vehicle batteries and 12V, 24V and 42V
electrical networks.

Specications CF Cover

Applications: Full range circuit protection for automotive and marine


applications. Break in capacity meets the requirements of conventional
vehicle batteris and 42V electrical networks
Voltage Rating: 58Vdc Maximum
Amperage Rating: 30A - 300A
Ingress Protection: IP66
Ignition Protected: Per SAEJ1117
Interrupt Rating:
10000 AMP @ 14Vdc
5000 AMP @ 32Vdc
2000 AMP @ 58Vdc CF Bar
Color Coded (see next page)
Torque Rating: Maximum 12 Ntm (106 in-lbs)
Material:
Body - Ceramic
Housing & Cover: UL-rated 94V0 Thermoplastic
Ring Terminals - Tin Plated
Compliances: ISO 8820-6

76 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Marine Rated Battery Fuse

MRBF Dimensions - mm(in) Part Numbering System

Circuit Protection
Fuse Amperages

23.0 REF MRBF - X X X


(0.91)
030 - 30 AMPS [ LT GREEN ]
040 - 40 AMPS [ LT BLUE ]
050 - 50 AMPS [ RED ]
BUSS XXXA 060 - 60 AMPS [ GOLD ]
27.8 075 - 75 AMPS [ BROWN ]
(1.09)
080 - 80 AMPS [ LIME ]
58V . XXX
090 - 90 AMPS [ PURPLE ]
100 - 100 AMPS [ YELLOW ]
125 - 125 AMPS [ GREEN ]
150 - 150 AMPS [ ORANGE ]
175 - 175 AMPS [ WHITE ]
200 - 200 AMPS [ BLUE ]
225 - 225 AMPS [ TAN ]

Marine Rated Battery Fuse


250 - 250 AMPS [ PINK ]
300 - 300 AMPS [ GREY ]

CF Cover Dimensions - mm(in)

Material and Finish Table


58.3 82.2 Part Number MATERIAL COLOR
(2.29) (3.24)
CFCOVER-XB SANTOPRENE BLACK
CFCOVER-XR SANTOPRENE RED

CF COV ER-XX
6.0 6.0
22.0 (0.24) (0.24) Cover Color
(0.87) 22.0 B - Black
(0.87) R - Red

BUS BAR STUD COVER-SINGLE BUS BAR STUD COVER-DOUBLE Stud


1 - Single Stud
2 - Double Stud

CF Bar Dimensions - mm(in)

Table:
12.0
(.47) Part # DIM. A DIM. B
CFBAR1 - 250SP 44.5 [1.75] 10.3 [0.405]
20.0
20.0 CFBAR1 - M8XSP 46.5 [1.83] 10.3 [0.405]
(.79)
(.79)
CFBAR1 - 250BP 44.5 [1.75] 13.5 [0.531]
CFBAR1 - M8XBP 46.5 [1.83] 13.5 [0.531]
B 12.0 B 15.5
(.61)
See Table (.47) See Table CFBAR2 - 250SP 44.5 [1.75] 10.3 [0.405]
CFBAR2 - M8XSP 46.5 [1.83] 10.3 [0.405]
CFBAR2 - 250BP 44.5 [1.75] 13.5 [0.531]
CFBAR2 - M8XBP 46.5 [1.83] 13.5 [0.531]
Laser Marking
on Surface Laser Marking
A On Surface
A
See Table See Table
2.5 11.0
(0.10) 2.5 (.43)
(.10) CF BARX - XXXXP

S - 3/8 Mounting Hole


56.5 30.0 B - 1/2 Mounting Hole
(2.22) (1.18)
61.9
250 - 1/4-20 stud
88.5
(3.48) (2.44) M8X - M8 stud

1 - Single Stud
2 - Double Stud

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 77


Series 15250

Battery Disconnect Switch


Circuit Protection

Specications
Applications: A non-fused current interrupt disconnect designed for
opening the circuit between a battery and the complete electrical load of a
battery-powered system.
Rating: 400A continuous,. 50Vac/Vdc. Vehicle cranking and max. surge
currents to 2000A (based on 20% duty cycle with ON times of 5 seconds
max.).
Temperature Rating: 40F (40C) to 150F (65C).
Termination: 1/2-13 Copper alloy stud.
Torque Rating: 420 in-lbs (47.5Ntm) max.
Mounting Torque Rating: With mounting brackets: 48 in-lbs (5.4Ntm)
max; without mounting brackets: 10 in-lbs (1.1Ntm) max.

Options
Series 15250

Handles: Three handle styles available.


Other: Lubricant-lled body with silicone sealant.

Part Numbering System

Handle Bracket Lubricant


Series Option Option w/Sealant
1 5 2 5 0 L R
1 B Bracket (Grease Filled)
2
3

Dimensions - mm(in) (15250-1b Shown) (Dims. shown are for reference only. Consult factory for latest prints)

15.1 123.8 Handle Variations


(.59) (4.87)
61.9
(2.44)
79.4
(3.12)

76.2
(3.0)
88.9 ON OFF Ref. Point A
(3.5)
106.4 15250-1
(4.19)

76.2
(3.00)

69.8
(2.75) Ref.
Point A

139.7 Ref. Point A


(5.5)
12.7 177.8 15250-2
(.50) (7.0)
203.2 31.7
(8.0) (1.25)
114.3
(4.50)

39.7
(1.56)
ON
Ref. Point A

96.8 15250-3
(3.81)

Stainless washers and locknuts supplied


28.4
(1.12) 1/2-13 Copper alloy stud

78 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Circuit Protection Notes

Circuit Protection
Notes

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 79


Mobile Vehicle Controls

Off-the-shelf and custom-designed


products for the distribution of I/O,
on-chassis communication and remote
vehicle control

Distributed I/O
t8JSFEBOEXJSFMFTTEJTUSJCVUFE
NBDIJOFDPOUSPM

CAN (J1939) Radio Remote Control


interfaces t3FMJBCMFNBOUPNBDIJOF
DPOUSPMTZTUFNT

80 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


Mobile Vehicle Controls

Transmitters Page

5 

5
5

5

5

Recievers Page

3

Proprietary Radio Technologies


r0./&953645&%8*3&-&44')44
3
Global Radio Certications
r.)[ ()[

3 Wide Operating Temperature Range


r$UP $ 'UP '

Exceptional Battery Performance


3 rUPIPVSTDPOUJOVPVTUSBOTNJUUFSVTF
EFQFOEJOHPOBQQMJDBUJPOXJUISFDIBSHF
DBQBCJMJUZ

High Impact Product Construction


Expansion Modules Page r-PXUFNQFSBUVSFQMBTUJD XFBUIFSQSPPG 6- 
" $ % "45.%

Modular HW Designs and Customized SW


% Control Algorithms
r*OIPVTFBQQMJDBUJPOTFOHJOFFSJOHEFEJDBUFEUP
OFX0&.QSPEVDUEFWFMPQNFOU

Certications
%
r'$$*4$ PUIFSTPOSFRVFTU

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 81


T110 Transmitter

5IF0./&903*("5USBOTNJUUFSJTBDPOmHVSBCMF HMPCBM MJDFOTFGSFFSBEJP


Mobile Vehicle Controls

SFNPUFDPOUSPM6TJOH0./&9hT5SVTUFE'SFRVFODZ)PQQJOH4QSFBE4QFDUSVN
UFDIOPMPHZ UIJTSFNPUFEFMJWFSTTVQFSJPSQFSGPSNBODFBOESFMJBCJMJUZVOEFSUIF
UPVHIFTUDPOEJUJPOT5IFIJHIJNQBDUQMBTUJDFYUFSJPSBMMPXTUIF5UPCFVTFEJO
FWFOUIFNPTUSVHHFEFOWJSPONFOUT%FWFMPQFEXJUIPQFSBUPSTBGFUZBOEFBTFPGVTF
JONJOE UIF03*("5mUTDPNGPSUBCMZJOZPVSIBOE IBOHTGSPNBMBOZBSEPSmUTJO
ZPVSQPDLFU

Features

t'VODUJPODPOUSPMT XJUI4)*'5
t()[3BEJPBWBJMBCMFGPS(MPCBM
BQQMJDBUJPOT
t6OJRVF*%DPEFGPSFBDIUSBOTNJUUFS
SFDFJWFSQBJS t4FMGEJBHOPTUJDT
t)PVSTPO""BMLBMJOFCBUUFSJFT t'BDUPSZDPOmHVSBCMFGPSDVTUPN
BQQMJDBUJPOT
tGUSBOHFBU.)[ GU
55SBOTNJUUFS

!()[

Applications

t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT

t5PXUSVDLT t.JYFSUSVDLT

t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU

t7BDVVNUSVDLT t.BSJOF

Specications Options
Operator Keys: 1PXFS0/0''GVODUJPOLFZT
*OEJDBUPST%JBHOPTUJDT#"55&3:"$5*7&-&%
4UBUVT*OEJDBUPST
Security: 'BDUPSZQSPHSBNNFEXJUIVOJRVF*%DPEF
$3$FSSPSEFUFDUJPO
Input Power: "" BMLBMJOF
CBUUFSJFT
Battery Life: )PVST DPOUJOVPVTVTF

Operating Temperature Range: 'UP'


 $UP$

Size: wYYw NNYNNYNN

Weight:MCT H

Construction:)JHIJNQBDU MPXUFNQFSBUVSFQMBTUJD  &4UPQWFSTJPO "WBJMBCMFJO   0QUJPOBMNBHOFUPS


XFBUIFSQSPPG 6- " $ % *&$ PSCVUUPOWFSTJPOT CFMUDMJQCBDL
Frequency:UP.)[*4.CBOE
()[*4.CBOE
Antenna:*OUFSOBM
Approvals/Certicates: 64"'$$1BSU
$BOBEB*4$344
&VSPQFBO6OJPO$& 

Accessories
3'"QQSPWBM&/


Specications subject to change without notice

The T110 will work with the following recievers

3*0
3$"/CVT +

$$%PDL "MM8FBUIFS1PVDI
$POUBDUMFTT$IBSHF%PDL

82 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


T150 Transmitter

Portable 14-Function Radio Remote Control

Mobile Vehicle Controls


The ORIGA T150 transmitter is a hand-held, user friendly radio remote control that
comes with a Hall Effect proportional trigger designed for smooth operation.
Weatherproof and lightweight, the ORIGA T150 can be congured to include a
resettable E-Stop switch. The T150 uses OMNEX's Trusted Frequency Hopping
Spread Spectrum technology to provide reliable performance even in the harshest
environments.

Features
t0OFQSPQPSUJPOBMDPOUSPM)BMM&GGFDUUSJHHFS
t t()[3BEJPBWBJMBCMFGPS
Global applications
t'VODUJPODPOUSPMT QMVTUXPQSPQPSUJPOBM
t
t&4UPQ
tGU3BOHFBU.)[ GU!()[

t
t'BDUPSZDPOmHVSBCMFGPSDVTUPN
applications

T150 Transmitter
Applications

t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT

t5PXUSVDLT t.JYFSUSVDLT

t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU

t7BDVVNUSVDLT t.BSJOF

Specications Options

Operator Keys: 14 Functions + E-Stop One


proportional trigger
Indicators& Diagnostics: "$5*7&BOE-08#"55&3:
-&%4UBUVT*OEJDBUPST
Security: 'BDUPSZQSPHSBNNFEXJUIVOJRVF*%DPEF
CRC-16 error detection
Input Power: "" BMLBMJOF
CBUUFSJFT
Battery Life: )PVST DPOUJOVPVTVTF

4 switch - 8 digital outputs + 7 switch - 14 digital outputs +


Operating Temperature Range: -40 F to 158 F
optional proportional trigger optional proportional trigger
 $UP$

Size: wYYw NNYNNYNN

Weight:MCT H

Construction: HigHigh impact, low temperature plastic,


XFBUIFSQSPPG 6- " $ % *&$
Frequency:UP.)[*4.CBOE
()[*4.CBOE
Antenna: Internal
Approvals/Certicates: 64"'$$1BSU 5 switch - 10 digital outputs + 5 switch - 10 digital outputs +
$BOBEB*4$344 optional proportional trigger proportional dial + optional
3'"QQSPWBM&/ proportional trigger

Accessories
Specications subject to change without notice

The T150 Will Work With The Following Recievers

R160 - 19 I/O
3$"/CVT +
Pendant Cable

Magnet

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 83


T151 Transmitter

Portable 14-Function Radio Remote Control


Mobile Vehicle Controls

The OMNEX ORIGA T151 transmitter is a congurable, license-free radio remote


control. With up to 5 switches and a potentiometer, this transmitter can accommodate
both digital and proportional controls. The ORIGA T151 is a exible, compact, light
weight transmitter providing the user the ability to customize the remote for their
unique needs. Using OMNEX's Trusted Frequency Hopping Spread Spectrum
technology, this remote delivers superior performance and reliability under the
toughest conditions.

Features
t0OFQSPQPSUJPOBMDPOUSPM)BMM&GGFDUUSJHHFS t()[3BEJPBWBJMBCMFGPS
Global applications
t%JHJUBMGVODUJPOT
t&4UPQ
tGU3BOHFBU.)[ GU!()[

t'BDUPSZDPOmHVSBCMFGPSDVTUPN
applications
T151 Transmitter

Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT

t5PXUSVDLT t.JYFSUSVDLT

t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU

t7BDVVNUSVDLT t.BSJOF

Specications
Options
Operator Keys: 14 Functions + E-Stop one
proportional dial.
Indicators& Diagnostics: "$5*7&BOE-08#"55&3:
-&%4UBUVT*OEJDBUPST
Security: 'BDUPSZQSPHSBNNFEXJUIVOJRVF*%DPEF
CRC-16 error detection
Input Power: "" BMLBMJOF
CBUUFSJFT
Battery Life: )PVST DPOUJOVPVTVTF
4 switch - 8 digital outputs + 7 switch - 14 digital outputs +
Operating Temperature Range: -40 F to 158 F optional proportional dial optional proportional dial
 $UP$

Size: wYYw NNYNNYNN

Weight:MCT H

Construction: High impact, low temperature plastic,


XFBUIFSQSPPG 6- " $ % *&$
Frequency: 902 to 928MHz - ISM band
2.4 - 2.483GHz - ISM band
Antenna: Internal
Approvals/Certicates: USA - FCC Part 15.247 5 switch - 10 digital outputs + 5 switch - 10 digital outputs +
Canada - ISC RSS 210 optional proportional dial proportional dial + optional
RF Approval EN 300 440 proportional dial

Accessories

Specications subject to change without notice

The T151 will work with the following recievers

R160 - 19 I/O Pendant Cable


3$"/CVT +

Magnet

84 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


T300 Transmitter

Portable 31-Function Radio Remote Control

Mobile Vehicle Controls


The ORIGA T300 is an easy to use weatherproof transmitter with up to 16 proportional
functions and 15 digital functions. The T300 can accommodate eight single axis
paddles or four dual axis joysticks; and up to eight three-position switches and a
re-settable E-Stop, giving the user a wide variety of customizable congurations to
choose from. A unique ID code is used by each T300 to ensure that no two systems
will conict on a job site and the incorporation of OMNEX's Trusted Frequency
Hopping Spread Spectrum technology ensures that the T300 will provide reliable
performance even in the harshest environments.

Features
t1SPQPSUJPOBMGVODUJPOT t()[3BEJPBWBJMBCMFGPS(MPCBM
applications
t%JHJUBMGVODUJPOT
t3VHHFEBOEXFBUIFSQSPPG
t)PVSTPOPOFTFUPG$
batteries t4FMGEJBHOPTUJDT

T300 Transmitter
tGU3BOHFBU.)[
(900 ft. @ 2.4 GHz)

Applications

t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications
t7BDVVNUSVDLT t.BSJOF
Operator Keys: 31 Functions + E-Stop up to eight
proportional paddles Options
Indicators & Diagnostics: BATTERY/PENDANT,
"$5*7&-&%&4501-&%4UBUVT*OEJDBUPST
Security: Factory programmed with unique ID code.
CRC-16 error detection As shown:
Input Power: 4C (alkaline) Batteries 6 switch - 11 digital funtions +
Battery Life: 500 Hours 2 paddles - 4 proportional functions
Operating Temperature Range: -40 F to 158 F 2 joysticks - 8 proportional functions
(-40 C to 70 C)
Size: 9.5 x 6.0" x 5.0(240mm x 152mm x 127mm)
Weight: 3.5lbs (1.6kg)
Construction: High impact, low temperature plastic, Accessories
XFBUIFSQSPPG 6- " $ %
Frequency: 902 to 928MHz - ISM band
2.4 - 2.483GHz - ISM band
Antenna: Internal
Approvals/Certicates: 64"'$$1BSU
Canada - ISC RSS 210

Specications subject to change without notice

The T300 will work with the following recievers


Shoulder Strap Pendant Cable

R160 - 19 I/O
R170 - CANbus (J1939)

Expansion Modules:
D160 - 19 I/O
D180 - 14 proportional outputs

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 85


R160 Remote Control Reciever

19-Function Remote Controlled Reciever


Mobile Vehicle Controls

The OMNEX Trusted Wireless R160 receiver is a robust, license-free logic controller &
valve driver designed for smooth operation and precise control of industrial machinery in
global applications. The R160 receiver features 19 I/O combinations (more can be
achieved with expansion modules) and is fully customizable to operate momentary,
latched, toggled and interlocked functions. Depending on the application, the R160 can
provide digital and analog (current, voltage and PWM output) signals and an electronic
output for the safe shutdown of power to the outputs and external circuits. When used
with the T110C, the system is eld congurable. Each R160 uses a unique ID code to
ensure no two systems will conict on a job site and OMNEX trusted Frequency
Hopping Spread Spectrum technology to provide reliable performance and relentless
control even in the harshest environments.

Features
t4UBOEBSE*0DPNCJOBUJPOT QSPQPSUJPOBMBOEEJHJUBM

t'JFMEDPOmHVSBCMFXJUIUIF5$
R160 Reciever

t*OUFSGFSFODFGSFF SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT

Specications

Outputs: 19 digital functions (with up to 4 proportional) Applications


Inputs: 19 (outputs can act as inputs)
Indicators & Diagnostics: 'PVSTUBUVT-&%T *OUFSOBM t$PODSFUFQVNQUSVDLT t.BSJOFTUFFSJOHTUBUJPO
-&%T t-PBEIBVMEVNQ t5PXUSVDLT
Security: ID code programmed from transmitter,
CRC-16 error detection t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
Power: 9 - 32Vdc t3PUBUPSUSVDLT t-PDPNPUJWF
Operating Temperature Range: -40 F to 158 F
t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
(-40 C to 70 C)
Size: 5.1" x 4.7 x 1.4" (130mm x 119mm x 36mm)
Weight: .651bs (295g) Compatible Transmitters
Construction: High impact plastic, weatherproof
Frequency: 902 to 928MHz - ISM band &
2.4 - 2.483GHz - ISM band
Antenna Connector: Internal or external (optional)
Approvals/Certicates:
R160 - USA - FCC Part 15 Class B
Canada - ISC RSS 210
European Union - CE

Specications subject to change without notice - E&OE T110 - 10 (20) -Function T150 - 14-Function T300 - 31-Function Radio
Hand-Held Radio Hand-Held Radio Remote Control
Remote Control Remote Control

The R160 will work with the following


Expansion Modules Accessories

D160 - 19 I/O
D180 - 14 proportional outputs

Pendant Cable External Antenna Output Cable


(optional with T150 or T300)

86 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


R170 CANbus Reciever

Mobile Vehicle Controls


The OMNEX Trusted Wireless R170 receiver is a robust, license-free logic controller
and valve driver designed for smooth operation and precise control of industrial
machinery in global applications. The R170 receiver is designed for CAN bus protocols
and includes an electronic output function, allowing for safe shutdown of power to the
outputs and external circuits. This receiver is compatible with SAE J1939 protocol and
can be customized to work with other CAN bus protocols. As well, it has an RS232 port
for conguration, diagnostics and rmware upgrades. Each R170 uses a unique ID code
to ensure no two systems will conict on a job site and OMNEX trusted Frequency
Hopping Spread Spectrum technology to provide reliable performance and relentless
control even in the harshest environments.

Features
t$"/CVT + $"/PQFO FUD
DPNNVOJDBUJPO
t.)[BOE()[BWBJMBCMF

R170 Reciever
t*OUFSGFSFODFGSFF SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t%JBHOPTUJDJOEJDBUPST

Specications Applications
Outputs: $"/CVT +
3434
Inputs: CAN bus (J1939) t$PODSFUFQVNQUSVDLT t.BSJOF
Indicators & Diagnostics: 'JWFTUBUVT-&%T t-PBEIBVMEVNQ t5PXUSVDLT
Security: ID code programmed from transmitter.
t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
CRC-16 error detection
Power: 9 - 32VDC t3PUBUPSUSVDLT t5SVDLDIBTJT
Operating Temperature Range: 'UP' t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
    $UP$

Size: YwY NNYNNYNN

Weight:MCT H

Construction: High impact plastic, weatherproof Compatible Transmitters


Frequency:UP.)[*4.CBOE
()[*4.CBOE
Antenna Connector: Internal or external (optional)
Approvals/Certicates:
364"'$$1BSU$MBTT#
Canada - ISC RSS 210
3#&VSPQFBO6OJPO$&

Specications subject to change without notice - E&OE T110 - 10 (20) -Function 5'VODUJPO T300 - 31-Function Radio
Hand-Held Radio Hand-Held Radio Remote Control
Remote Control Remote Control

The R170 will work with the following Accessories


Expansion Modules

%*0
%QSPQPSUJPOBMPVUQVUT

External Antenna Output Cable


Pendant Cable
PQUJPOBMXJUI5PS5

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 87


R2160 Two-Way Remote Control Receiver
Mobile Vehicle Controls

The OMNEX Trusted Wireless R2160 receiver is a robust , license-free logic


controller and valve driver designed for smooth operation and precise control of
industrial machinery in global applications. The R2160 receiver features 19 1/0
combinations (more can be achieved with expansion modules) and is fully
customizable to operate momentary, latched, toggled and interlocked functions.
2-Way communication provides the operator with machine and diagnostic feedback.
Depending on the application, the R2160 can provide digital and analog (current,
voltage and PWM output) signals and an electronic output for the safe shutdown of
power to the outputs and external circuits. Each R2160 uses a unique ID code to
ensure no two systems will conict on a job site and OMNEX trusted Frequency
Hopping Spread Spectrum technology to provide reliable performance and relentless
control even in the harshest environments.

FEATURES

t4UBOEBSE*0DPNCJOBUJPOT QSPQPSUJPOBMBOEEJHJUBM

t8BZDPNNVOJDBUJPO
R2160 Reciever

t*OUFSGFSFODFGSFF SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT

SPECIFICATIONS
APPLICATIONS
Outputs: 19 digital functions (with up to 4 proportional)
t$PODSFUFQVNQUSVDLT t.BSJOF
Inputs: 19 (outputs can act as inputs)
Indicators & Diagnostics: 'PVSTUBUVT-&%T *OUFSOBM t-PBEIBVMEVNQ t5PXUSVDLT
-&%T t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
Security: *%$PEFQSPHSBNNFEGSPNUSBOTNJUUFS 
t3PUBUPSUSVDLT t5SVDLDIBTJT
$3$FSSPSEFUFDUJPO
Power: 9 - 32Vdc t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
Operating Temperature Range: -40 F to 158 F
    $UP$

Size: YwY NNYNNYNN

Weight: .65 lbs (295g)


Construction: High impact plastic, weatherproof
Frequency: 902 to 928MHz - ISM band &
2.4 - 2.483GHz - ISM band
Antenna Connector: Internal or external (optional)
Approvals/Certicates:
3364"'$$1BSU$MBTT#
$BOBEB*4$344
3#&VSPQFBO6OJPO$&

Specications subject to change without notice - E&OE

88 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


R2170 CANbus 2-Way Reciever

Mobile Vehicle Controls


The OMNEX Trusted Wireless R2170 receiver is a robust, license-free logic controller
and valve driver designed for smooth operation and precise control of industrial
machinery in global applications. The R2170 receiver is designed for CAN bus protocols
and includes an electronic output function, allowing for the safe shutdown of power to
the outputs and external circuits. This receiver is compatible with SAE J1939 protocol
and can be customized to work with other CAN bus protocols. As well, it has an RS232
port for conguration, diagnostics and rmware upgrades. This receiver can act as a
CAN bridge with 2-Way communication capabilities, providing the operator with
machine and diagnostic feedback. Each R2170 uses a unique ID code to ensure no
two systems will conict on a job site and OMNEX trusted Frequency Hopping Spread
Spectrum technology to provide reliable performance and relentless control even in the
harshest environments.

Features
t$"/CVT + $"/PQFO FUD
DPNNVOJDBUJPO

R2170 Reciever
t.)[BOE()[BWBJMBCMF
t*OUFSGFSFODFGSFF SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t%JBHOPTUJDJOEJDBUPST
Specications t5XP8BZ$PNNVOJDBUJPO

Outputs: $"/CVT +


3434 Applications
Inputs: CAN bus (J1939)
Indicators & Diagnostics: 'JWFTUBUVT-&%T t$PODSFUFQVNQUSVDLT t.BSJOF
Security: ID code programmed from transmitter,
CRC-16 error detection t-PBEIBVMEVNQ t5PXUSVDLT
Power: 9 - 32Vdc t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
Operating Temperature Range: 'UP'
t3PUBUPSUSVDLT t5SVDLDIBTJT
    $UP$

Size: YwY NNYNNYNN


t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
Weight:MCT H

Construction: High impact plastic, weatherproof


Frequency:UP.)[*4.CBOE
()[*4.CBOE
Antenna Connector: Internal or external (optional)
Approvals/Certicates:
3364"'$$1BSU$MBTT#
Canada - ISC RSS 210
3#&VSPQFBO6OJPO$&

Specications subject to change without notice - E&OE

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 89


D160 Expansion Module

19-Function Expansion Module


Mobile Vehicle Controls

The OMNEX D160 expansion module for the R160 receiver features 19 I/O
combinations (19 digital or 17 digital + 2 proportional outputs). The D160 is designed
to be powered from a 12Vdc or a 24Vdc system and is fully customizable to operate
momentary, latched, toggled and interlocked functions. When combined with the
R160, this pair will provide up to 34 digital and 4 proportional outputs.

Features

t*0DPNCJOBUJPOT
t%JBHOPTUJDJOEJDBUPST
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT
t%JHJUBMPVUQVUT
D160 Expansion Module

t1SPQPSUJPOBMPVUQVUT VQUPUXP

t8FBUIFSQSPPG

Applications

t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications
t7BDVVNUSVDLT t.BSJOF
Outputs: 19 digital functions (with up to 4 proportional)
Inputs: 19 (outputs can act as inputs) OMNEX Transmitters
Indicators & Diagnostics: Four status LEDs
Power: 9 - 32Vdc
Operating Temperature Range: -40 F to 158 F
(-40 C to 70 C)
Size: 5.1" x 4.7 x 1.4" (130mm x 119mm x 36mm)
Weight: .6lbs (270g)
Construction: High impact plastic, weatherproof,
6- " $ % *&$

T110 - 10 (20) -Function T150 - 14-Function T300 - 31-Function Radio


Hand-Held Radio Hand-Held Radio Remote Control
Specications subject to change without notice - E&OE Remote Control Remote Control

Accessories

The D160 will work with the following


Reciever:

R160 - 19 I/O

Output Cable

90 Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN


D180 Expansion Module

14 - Proportional Function Expansion Module

Mobile Vehicle Controls


The OMNEX D180 expansion module for the R160 receiver features 14 proportional I/O
combinations (I/O can also be congured to operate digital functions). The D180 is
designed to be powered from a 12Vdc or a 24Vdc system. Depending on the
application, the D180 can provide digital and analog (current, voltage or PWM output)
signals. When combined with the R160, this pair will provide up to 19 digital and up to
18 proportional functions.

Features
t1SPQPSUJPOBM*0DPOUSPMT
t%JBHOPTUJDJOEJDBUPST
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT

D180 Expansion Module


t%JHJUBMPVUQVUT PQUJPOBM

t8FBUIFSQSPPG

Applications

t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications t7BDVVNUSVDLT t.BSJOF

Outputs: 14 Proportional functions


Indicators & Diagnostics: Eight status LEDs OMNEX Transmitters
Power: 9 - 32Vdc
Operating Temperature Range: -40 F to 158 F
(-40 C to 70 C)
Size: 5.1" x 4.7 x 1.4" (130mm x 119mm x 36mm)
Weight: .65lbs (300g)
Construction: High impact plastic, weatherproof,
 6- " $ % *&$

T110 - 10 (20) -Function T150 - 14-Function T300 - 31-Function Radio


Hand-Held Radio Hand-Held Radio Remote Control
Specications subject to change without notice - E&OE Remote Control Remote Control

Accessories
The D180 will work with the following
Reciever:

R160 - 19 I/O

Output Cable

Cooper Bussmann Transportation Products t1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 91


Power Distribution
Power Management Circuit Protection Radio Remote Control
Cooper Bussmann Cooper Bussmann Cooper Bussmann
Sure Power Transportation Products OMNEX Control Systems
10189 SW Avery St 10189 SW Avery St 74 - 1833 Coast Meridian Road
Tualatin, OR 97062 Tualatin, OR 97062 Port Coquitlam, BC
Tel: 800-845-6269 Tel: 800-845-6269 Canada V3C 6G5
Fax: 503-692-9091 Fax: 503-692-9091 Tel: 800-663-8806
Tech Support: 503.612.7103 Tech Support: 847.956.5558 Fax: 604-944-9267
Tech Support: 604.944.9247 #368

Visit us online at www.cooperbussmann.com

Cooper Bussmann Transportation


is a part of the
Cooper Industries world.

Cooper Bussmann Transportation Products Headquarters:


10189 SW Avery St.
Tualatin, OR 97062
Tel: 800-845-6269
www.cooperbussmann.com

#7047 3-11-2M Printed in USA

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