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Cooper Bussmann Transport Catalog
Cooper Bussmann Transport Catalog
Transportation Products
Table of Contents
Cooper Bussmann circuit protection solutions comply with major industrial standards and agency requirements such as: BS, IEC, DIN, UL, NEMA, SAE, CSA, CE, C-UL, etc. and are manufactured at facilities that
are ISO 9000 certied. This catalog is intended to present product data and provide technical information that will help the end user with design application. Cooper Bussmann reserves the right, without notice,
to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information
contained in this catalog. Once a product has been selected, it should be tested by the user in all possible applications. Further, Cooper Bussmann takes no responsibility for errors or omissions contained in
this catalog, or for misapplication of any Cooper Bussmann product. Extensive product information is available in the Cooper Bussmann product data sheets available online at www.cooperbussmann.com.
Were experts on the effects of cold and heat, vibration, high moisture, harsh chemicals and transient power
fluctuations. We know vehicle power and control systems from the smallest to largest platforms, and will
partner with you to develop reliable products and systems.
With combined industry history and experience reaching back more than 90 years, the engineering strength
and proven track record of the Cooper Bussmann, Sure Power and OMNEX Control Systems brands
provide you the ability to accelerate product development in smart systems and create innovative,
industry-leading solutions. These solutions range from straightforward products from our catalog all the way
to next generation systems that will create efficiencies not yet realized.
We are committed to continuous new product development and offer you a competitive advantage through
partnership R&D expertise and a technology portfolio that minimizes excessive tooling and time required to
produce OEM-specific solutions.
Cooper Bussmann, a division of Cooper Industries, has a global manufacturing footprint. Our facilities are
ISO 9000-2001 and TS16949 certified to meet the highest quality and environmental standards.
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Power Conversion
Pure Reliable Power
Sure Power Industries offers an expanded line of DC-DC Converters and Battery Equalizers
from low to high output current capabilities (2.5 amps to 100 amps). Sure Power is setting
the pace when it comes to the growing demands for dual voltage applications
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VOLTAGE OUTPUT
MODEL FUNCTION SPECIAL FEATURES
INPUT OUTPUT CURRENT
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Benets
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A Sure Power DC-DC Converter solves this problem by powering 12V accessories from the entire battery
string, resulting in much longer battery life.
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Sure Powers DC-DC Converters continue to provide regulated, clean power directly to accessory or main
loads. Sure Power offers DC-DC Converters for 12V, 24V, 36V, 48V, 72V, 80V, and 96V systems. Sure
Power also offers a wide variety of features and multiple levels of protection.
Please contact Sure Power Industries for specications, pricing, leadtime, or custom products.
DC-DC Converter
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21008C10 7.5A 24V 13.7V Switched Output, Unswitched 12V Output, Short-Circuit and 3.0L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector
21015C10 15A 24V 13.7V Switched Output, Unswitched 12V Output, Short-circuit and 5.75L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector
21020C10 20A 24V 13.5V Switched Output, Unswitched 12V Output, Short-circuit and 5.75L x 4.5W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector
21030X00 30A 24V 13.5V Switched Output, Unswitched 12V Output, Short-circuit and 8.25L x 5.75W x 2.35H
Overcurrent Protection, Thermal Protection, Sealed Connector
21060X00 60A 24V 13.5V Tightly Regulated 60A Output 10.5L x 8.5W x 3.17H
21080X00 80A 24V 13.5V Tightly Regulated 80A Output 10.5L x 8.5W x 3.17H
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41010C00 10A 27-70V 13.5V Overcurrent Protection, Thermal Protection
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41020C00 20A 28-70V 13.7V Overcurrent Protection, Thermal Protection
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71030i 30A 57-124V 13.5V 7.125L x 5.62W x 2.35H
Over Limit Protection, Thermal Protection
1
Can also be used for 36V
battery systems.
2
Can also be used for 80V & 96
battery systems.
Specications subject to
change without notice.
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Trail Charger
Power Conversion
Power Management
Current Events
DC Current Sensor
About the DC Current Sensor
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Features
Simple Installation
Connects to primary battery, auxiliary battery and ground. Absolutely no system modications are necessary. Models
1314/1315 work with any type of 12V negative ground charging system 100 amps or less. 310X models work with
negative ground 12V or 24V charging systems up to 300Amps.
Prioritized Charging
The Battery Separator waits until the battery connected to the active charging source reaches approximately 13.2V
(26.4V) before paralleling and charging the remaining batteries. The system disconnects at approximately 12.8V (25.6V).
Universally Suited
For mounting on tow vehicle or towable.
Voltage Spikes
generated by the coil of the solenoid are absorbed by protective circuitry built into the Battery Separator.
Power Management
The Battery Separator is designed for use in multi-battery applications as a solenoid priority system to
protect the chassis charging system from excessive loading while allowing auxiliary batteries to be
charged. The Battery Separator has two basic operational characteristics.
Separators / Interconnects
to occur.
A delay function has been incorporated in the control circuit to prevent the Battery Separator from reacting
to momentary voltage uctuations and chattering.
The priorites are to assist in engine starting, if required, and to protect the charging system from excessive
power drain.
t Eliminate multi-battery drain when two or more battery banks are in a charging system.
t Solid-State Electronics... Isolates each battery circuit and allows each battery to discharge and
charge according to its own needs.
t The original, not an imitation! The Battery Isolator was invented by Sure Power in 1959.
t The most comprehensive line of Battery Isolators on the market. Isolators are available for most
application needs.
Power Management
Many vehicles and other types of equipment have multiple batteries: one to start the engine
and others to power accessories. To understand the problem of multi-battery drain and how 1 2
a Sure Power Battery Isolator prevents it, think of electricity as water. Electrical current is
equal to the ow of water and voltage is equal to the pressure. The alternator pumps current
(water) into the batteries (storage tanks). The current then ows through the wires (pipes) to
the accessories. It is important to think of batteries as storage tanks. If a fully charged
1 2
battery is connected directly parallel with a discharged or empty battery, the voltage
pressure in the full battery will force its current into the empty battery until the current stored
in both batteries reaches a common level. The discharged battery will always rob power
from a charged battery. So, no matter how many batteries you have on your vehicle, the
accessories connected to one will draw power from the other batteries in the circuit. This is
the problem of multi-battery drain. And if it is allowed to continue unchecked, it can leave Accessories connected to battery #2 rob
you stuck with dead batteries and an engine that will not start... all when you least expect it. power from battery #1, your starting battery,
Isolators
leaving you with two dead batteries when you
Solenoids least expect it.
One of the so-called solutions for multi-battery drain is nothing more than a solenoid; a
switch that disconnects batteries one from another. With a solenoid, there is no multi-battery
drain while the batteries are disconnected. But, the second the solenoid reconnects the
batteries, the drained battery robs power from the starting battery. That isnt all that 1 2
happens. This sudden,violent transfer of energy from one battery to another has been
known to damage batteries or shorten their life, overheat wires and connections, and worst
of all, cause res. The Solenoid Is No Solution For Multi-battery Drain!
1 2
The Solenoid Is Not A Substitute For A Sure Power Battery Isolator
The Solution
To eliminate the multi-battery drain problem, a Sure Power Isolator acts as a check valve
between the batteries, preventing current from owing from one battery to another. Each
battery is isolated and acts as an independent power source. So no matter how drained Solenoids dont prevent multi-battery drain,
your accessory batteries become, they will never drain power from the battery youre only delay it. In fact, the current surge that
depending on to start your engine. When the current is used from battery #2, the check occurs when the batteries are reconnected
valve (diode) stops current ow from battery #1. When the alternator is charging, current can has been known to cause major electrical
only ow in one direction, from the alternator to the batteries. Each battery then determines system damage.
the amount of current which ows into it by its own state of charge based on the voltage
regulator setting. With this system, the alternator is protected, the batteries are protected
and your family or passengers are protected. The balanced circuit electronic Isolator is
absolutely the only way that proper isolation and control can be accomplished, solving every
multi-battery problem.
Engineering Excellence
An Isolator is a simple and safe device. But, if it isnt properly engineered, it can fail and
cause the entire electrical system to also fail. Sure Power Isolators are engineered with a
SAFETY MARGIN competitor models cannot match. From the quality heat sink to the nest
electrical components and materials, Sure Power enables you to install the best!
A Battery Isolator acts as a check valve
The Original (through two diode legs), one on each line.
Sure Power Industries invented and has been producing Isolators since 1959. We build the Both batteries receive current from the
nest isolator products on the market for 6 through 48 volt systems, with one or two alternator and the voltage will equalize
charging systems, 2 or 3 battery banks, and current capacities of 25 through 350 amps. Our throughout the system while the alternator is
Isolators are standard equipment on many boats, ships, RVs, trucks, police, re, emergency in operation.
vehicles, industrial equipment and military vehicles.
122 25A 1 2
702 70A 1 2
703 70A 1 3
704 70A 1 4
2702 70A 2 2
2703 70A 2 3
952 95A 1 2
1202 120A 1 2
1203 120A 1 3
3202 120A 2 2
GROUP 1 3203 120A 2 3
Isolator Application Guide
1302 130A 1 2
1602 160A 1 2
1603 160A 1 3
2002 200A 1 2
2402 240A 1 2
2403 240A 1 3
3002 300A 1 2
3003 300A 1 3
3303 95/160A 2 3
3603 120/160A 2 3
31822 160A 1 2
31922 240A 1 2
9523A 95A 1 2
12023A 120A 1 2
12033A 120A 1 3
13023A 130A 1 2
GROUP 2 13033A 130A 1 3
16023A 160A 1 2
16033A 160A 1 3
24023A 240A 1 2
32033A 120A 2 3
2703R 70A 2 3
3203R 120A 2 3
GROUP 3
952R 95A 1 2
702R 70A 1 2
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Power Management
VEHICLE APPLICATIONS
Except Delcotron/Delphi CS Series alternators (CS used
General Motors (Delcotron/Delphi)
on most 1985 and newer GM vehicles)
Ford Up to 1998
Japanese Imports With alternators using external voltage regulator or external sensing
3 Bosch
Many European Style Alternators
Requiring regulator sensing
Requiring regulator sensing
4 2005 and newer General Motors applications using the Delphi alternators (may also be labeled Bosch) with two pin terminal
connectors will not work with Battery Isolators: use Battery Separator. NOTE: Dodge Sprinter classied under Group 4
Schottky Isolator
ISO/Start Typical Combiner
Typical Isolator
Application
Positive ground Application
isolators can be used
as charging source
combiners
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Power Management
Intelligent Battery Saving Devices
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Power Management
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DISCONNECT
MODEL CURRENT DESCRIPTION
VOLTAGE
t Sure Power offers a wide variety of fully solid-state 24V and 12V ashers for heavy-duty, off-highway, truck
and commercial applications.
t The family of Sure Power ashers has been designed, tested and manufactured to outperform all other
ashers on the market. Independent testing, along with extended use of these ashers in the harshest
environments, has proven the durability and reliability of Sure Powers family of ashers to be unsurpassed.
t This 100% solid-state, completely environmentally sealed family of ashers is designed to surpass the
toughest OEM and SAE specications, and provide a fully featured and fully protected dependable operation.
Power Management
More Flash...for Less
The 1421 Flasher is a smaller, lighter, 100% solid-state two-wire turn signal asher with less footprint than its
predecessor. The turn signal indicators connected to the unit will ash on and off at a rate and duty cycle controlled by
the unit. The rate and duty cycle are independent of the number and type of turn signal indicators. The asher can
operate any number of both incandescent and LED based turn signal indicators as long as the load current does not
exceed 25A and the load is greater than the minimum load requirements. (Contact Sure Power regarding minimum load
requirements for LED compatibility.)
Heavy-Duty Off-Highway
Sure Power Industries supplies the worlds leading manufacturers of heavy-duty equipment with the industrys most
durable and reliable ashers. Capable of connecting to either 12V or 24V systems, these 100% solid-state units are
completely environmentally sealed and encapsulated as well as being shock and vibration resistant. Sure Power is
continually designing new models, including both North American and European versions.
1410 12V or 24V 12.6A Solid-State 2-wire Remote Mount Hazard/Turn Signal Flasher
1412 12V or 24V 12.6A Solid-State with Deutsch 3-Pin Connector
Automatically Features
turns on low-beam head lamps or DRL lamps at a reduced tTPMJETUBUF
voltage and signicantly enhances vehicle safety t&OWJSPONFOUBMMZTQMBTIQSPPGPSTFBMFEEFQFOEJOH
on model
Simple
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to install these readily adapt to existing electrical systems
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possibilities
protected against all failure modes, including loss of
ground, overcurrent and short-circuit conditions Quality
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Power Management
Sure Power Daytime Running Light Controls adapt to existing systems, being designed to operate
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Daytime Running Light Controls automatically activate when the ignition is turned on. However parking
brake release or other methods of activation are also possible.
'BJMTBGFPQFSBUJPO YES NO
YES
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which results in loss of both YES YES NO
headlamps
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The multiplexed Vehicle Electrical Center (mVEC) offers economical CAN Flexible: The mVEC is offered in various standard and customized
Network oversight for high power circuits in vehicle power distribution. versions, with custom versions being congured to OEM wiring
Manufactured as a hardened and weather tight module, the mVEC is requirements. The two standard mVEC congurations include the
rated at 200 Amps. The mVEC may be congured to provide various 8-relay 31M-000-2 and the 12-relay 31M-300-0. The mVEC accepts
OEM circuit protection and switching functions, using industry standard relays, fuses, circuit breakers, resistors, diodes, etc. based on the
fuses, relays and breakers, with the status and control of each circuit industry standard 2.8mm footprint.
accessible through J1939 CAN open messages. The mVEC is based on
proven and patented technology and is suited for the most demanding Basic Features: The mVEC acts as a slave module on a J1939
transportation vehicle applications. network, communicating via the vehicle data bus with the master
controller. The mVEC functions as a node in an existing vehicle
High Power: The mVEC uses patented Cooper Bussmann VEC 'power J1939 multiplexing network. The mVEC controls relays via direction
grid' technology, ideal for high current circuits and Sure Power of J1939 CAN bus and reports status of relays and fuses each
networking electronics. Each mVEC is rated at 200 Amps, with individual second to the J1939 CAN bus, indicating any blown fuse or failed
outputs rated up to 30A, and a maximum of 32 outputs possible with the relay. The mVEC supports both 12V and/or 24V electrical
mVEC. 12 and 24 volt systems are supported. requirements. The mVEC is capable of custom designs with differing
congurations of relays, fuses, circuit breakers, etc. per customer
Rugged: Waterproof to high pressure spraying (IP66). The mVEC is requirements.
designed and manufactured with robust features such as a heavy-duty
housing, silicon and Gortex gasketing, and protective conformal coated
electronics, to operate in demanding vehicle environments such as those
found in construction, agriculture, heavy truck, bus, RV, marine and
specialty vehicle markets.
Power VEC
Capacity: 200 Amps maximum rating, 30 Amps per output pin, Input:
Maximum of 12 relays and/or 32 fuses, or various t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
combinations thereof (unique design congurations may QPXFSTUVETGPS%$QPXFSJOUPUIF7&$QPXFS
Distribution
be required) grid (100A max per stud)
Materials: Housing and connector cavities: 94V0 rated thermoplastic t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Internal power grid: tin-plated copper Bussmann 32004 VEC connectors (2 terminal,
CAN circuit board: conformally coated colored/keyed, sealed connectors)
Operating Temperature Ratings:$UP$ t"NBYQFSUFSNJOBM
QSPWJEJOHQPXFSUPUIF
Ingress Protection: IP66 compliant VEC Power Grid; uses Packard 800 series
Foot Torque Rating: 60 in-lbs w/out compression limiters, 200 to terminals
300 in-lbs with compression limiters. CAN:
t6TFT".144$QPTJUJPOTFBMFEDPOOFDUPS
t$"/DPOOFDUPSQSPWJEFT$"/TJHOBMJOH
QPXFS
HSPVOE
Connections: Output: Standard Cooper Bussmann VEC connectors addressing, auxiliary relay control, and reserve connections
tXBZ
DPMPSFELFZFE
TFBMFEDPOOFDUPST to mVEC 'smart' layer
t"NBYQFSUFSNJOBM
t"DDFQUT1BDLBSE.FUSJ1BDL4FSJFT Options
terminals (tanged/tangless)
VEC
1. Mounting: compression limiters on mounting feet
2. Labeling to customer specications
3. Stuffed (with/without components including, but not
limited to: fuses, relays, diodes, circuit breakers, fuse
puller)
4. Customized circuit layouts, standard and custom CAN messages
Dimensions - mm(in)
Assembly shown with
Studded input shown, Assembly shown with standard stainless steel compression limiter (optional)
cover not shown brass grommet. 11.8*%
1-$4*%
.PS'BTUFOFS4VHHFTUFE NPSGBTUFOFSTVHHFTUFE
.BYJNVN'BTUFOFS5PSRVF/tm or 60 ft-lbs .BYJNVNNPVOUJOHUPSRVF/tN
mVEC
M6 or M8 input stud. Gasket Plug (optional) or 300 ft-lbs
(Stainless or plated steel)
$POOFDUPS-PDL'FBUVSF
38.6
12.8
Introducing the ruggedized version of the Cooper Bussmann Dual Vehicle Cooper Bussmann DVECs all feature a unique color-coded and
Electrical Center, the 'Severe Service' DVEC (ssDVEC). This version of the keyed connector system, and accepts common plug-in fuses,
DVEC features unequaled performance in power distribution in an IP66 relays, circuit breakers, resistors, diodes, etc., based on the industry
compliant enclosure. The ssDVEC is capable of operating in various standard 2.8mm footprint.
environments such as those with high vibration and moisture, up to direct
high pressure spray. The ssDVEC provides efcient and compact power Additionally the ssDVEC has these new features:
distribution for OEMs with demanding applications in the transportation
industry including construction, agriculture, heavy trucks, bus, marine and t%VSBCMFQMBTUJDIPVTJOHGFBUVSJOHB(PSUFYWFOU
specialty vehicles.
t*OUFSOBMTJMJDPOFHBTLFUJOHCFUXFFOBMMTFBNTBOEQMBTUJDUP
As with all DVECs, the ssDVEC uses the patented Cooper Bussmann terminal interfaces
'power grid' technology easily programmable to accommodate various
OEM wiring requirements. t*OUFSOBMTQBSFGVTFIPMEFSBOETPDLFUGPSGVTFFYUSBDUJPOUPPM
Power Distribution
Capacity: "NQTNBYJNVNSBUJOH"NQTQFSPVUQVUQJO
BOE Input:
BNQTQFSPVUQVUDPOOFDUPS.BYJNVNPGSFMBZT t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
and/or 64 fuses, or various combinations thereof (unique power studs for DC power into the VEC power
design congurations may be required) HSJE "NBYQFSTUVE
t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Bussmann 32004 VEC connectors (2 terminal,
Materials: Housing and connector cavities: 94V0 rated thermoplastic
colored/keyed, sealed connectors)
Internal power grid: tin-plated copper
t"NBYQFSUFSNJOBM
QSPWJEJOHQPXFSUPUIF
7&$1PXFS(SJEVTFT1BDLBSETFSJFT
Operating Temperature Ratings:$UP$
terminals
Ingress Protection: IP66 compliant
Foot Torque Rating: 200 to 300 in-lbs with standard compression
limiters Options
VEC
terminals (tanged/tangless) 4. Power Connector
Dimensions - (mm)
230
160.8
212 (6.3)
CONNECTOR 8 CONNECTOR 7
CONNECTOR 6 CONNECTOR 5
ssDVEC
CONNECTOR 9 CONNECTOR 4
162
120 147
CONNECTOR 10 CONNECTOR 3
8.4
94
83
As with all VECs, the ssVEC uses the patented Cooper Bussmann 'power The ssVEC features various custom design versions (differing relay,
grid' technology that is easily programmed to accommodate various OEM fuse, breaker, etc. congurations) supporting 12V and 24V electrical
wiring requirements. systems (or combinations thereof).
Cooper Bussmann VECs all feature a unique color coded and keyed
connector system, and accepts common plug-in fuses, relays, circuit
breakers, resistors, diodes, etc., based on the industry standard 2.8mm
footprint.
Power Distribution
Capacity: BNQTNBYJNVNBNQTQFSPVUQVUDPOOFDUJPO
Input:
NBYJNVNGVTFTSFMBZT TJ[FEFQFOEFOU
PSWBSJPVT t4UVEEFEJOQVUPQUJPOTVQQPSUTUXP.JOQVU
combinations thereof (diverse design congurations QPXFSTUVETGPS%$QPXFSJOUPUIF7&$QPXFS
supported) HSJE "NBYQFSTUVE
t$POOFDUPSJ[FEBDDFQUTVQUP$PPQFS
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFT7SBUFEUIFSNPQMBTUJD #VTTNBOO7&$DPOOFDUPST UFSNJOBM
Internal power grid: tin-plated copper colored/keyed, sealed connectors)
Internal gaskets stud input covers: silicone t"NBYQFSUFSNJOBM
QSPWJEJOHQPXFSUPUIF
7&$1PXFS(SJEVTFT1BDLBSETFSJFT
Operating Temperature Ratings: $UP$ PQFSBUJOH
terminals
Ingress Protection: Application dependant up to IP66 equivalent
(direct high pressure spray) Options
Maximum Torque Rating: UPJOMCTXJUITUBOEBSE
compression limiters, 24 in-lbs without compression limiter.
1. Compression limiters on mounting feet
2. Labeling to customer specications
3. Stuffed (with/without components including, but not
limited to: fuses, relays, diodes, circuit breakers, fuse
Connections: Output: Standard Cooper Bussmann VEC connectors puller)
VEC
tXBZ
DPMPSFELFZFE
TFBMFEDPOOFDUPST 4. Customized circuit layouts
t"NBYQFSUFSNJOBM 5. Power connector
t"DDFQUT1BDLBSE.FUSJ1BDL4FSJFT
terminals (tanged/tangless)
Dimensions - mm
Laser etching on the
inside or outside cover (optional). Shown w/ cover closed.
ssVEC
3FDFTTGPS'VTF
Removal Tool.
166.2
5IF$PPQFS#VTTNBOO%VBM7FIJDMF&MFDUSJDBM$FOUFS %7&$
JTBXJEFMZ 5IF%7&$JTJEFBMGPSEJTUSJCVUFENBJOQPXFSBTXFMMBTBVYJMJBSZiBEEPOw
VTFEUSBOTQPSUBUJPOJOEVTUSZQPXFSEJTUSJCVUJPONPEVMF5IF%7&$VTFT BQQMJDBUJPOT$VSSFOU%7&$BQQMJDBUJPOTJODMVEF$MBTTUSVDLT
CVTFT
QBUFOUFEQSPHSBNNBCMF%NBUSJYUFDIOPMPHJFTUIBUDBOCFFBTJMZ DIBTTJTBOE37
$PO"HFRVJQNFOU
NBSJOFTQFDJBMUZWFIJDMFT
BOE
NPEJmFEUPBDDPNNPEBUFDIBOHFTUPBOFMFDUSJDBMTZTUFN5IFTFDBOCF BVUPNPUJWFQPXFSEJTUSJCVUJPOTZTUFNT
DVTUPNJ[FEGPSFBDITQFDJmDFMFDUSJDBMTZTUFN
CVUSFRVJSFOPUPPMJOHGPS
JNQMFNFOUBUJPO 5IFDVTUPNJ[BCMFEFTJHOPGUIF%7&$FOBCMFTJUUPJODPSQPSBUFNBOZ
EJGGFSFOUEFWJDFTBOENVMUJQMFEFTJHOWBSJBUJPOT4QMJDFTJOUIFIBSOFTT
5IF%7&$BDDFQUTBVUPNPUJWFDPNQPOFOUTJODMVEJOHGVTFT
SFMBZT
DBOBMTPCFFMJNJOBUFECZJOUFSOBMMZQSPHSBNNJOHUIFNJOUPUIFHSJE
DJSDVJUCSFBLFST
EJPEFT
BOEPUIFSEFWJDFTUIBUIBWFNNXJEF NBUSJY5IFJOQVUT DPOOFDUPSPSTUVE
BOEPVUQVUT DPOOFDUPS
PGUIF
UFSNJOBMTPONNDFOUFSMJOFTQBDJOH 4FFQBHFGPSBEEJUJPOBM %7&$BSFDPMPSDPEFEBOELFZFE
BOEQSPWJEFRVJDLJOTUBMMBUJPO5IJT
BWBJMBCMFDPNQPOFOUT
5IFMBSHFSTJ[FPGUIF%7&$ BQQSPYJNBUFMZwYw
NBLFTUIFNPEVMFFBTZUPTFSWJDF5IFMBSHFTUCFOFmUPGUIFTFNPEVMFT
QSPWJEFTGPSIJHIDPNQPOFOUEFOTJUZ7&$TQSPWJEFFJUIFSNNCMBEFE BSFUIFSFEVDFEMFBEUJNFTBOE[FSPUPPMJOHDPTU
JOQVUTPS..TUVEJOQVUT5IF7&$DBOBDDPNNPEBUFVQUPJOQVU
DPOOFDUPSTCMBEFEJOQVUTPSTUVETBOEPVUQVUDPOOFDUPSTXJUI
VQUPPVUQVUTFBDI UPUBM
Specications Options
Power Distribution
Input Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Cover:4PMJEEPNFEDPWFSXJUIHBTLFU 7&$%7&$
PSOPDPWFS
UFSNJOBM
..JOQVUTUVET "NBYQFSUFSNJOBM
"NBYUPUBM Cover Label:*OTJEFDPWFS
PSOPOFQSPWJEFE
GPS%7&$ Input Style: NNCMBEFUFSNJOBMTPSTUVET ..
Output Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Mounting:&YUFSOBMGFFUXJUINPVOUJOHIPMFT 7&$%7&$
UFSNJOBM
Components:'VTF
CSFBLFS
SFMBZ
FUDJOTUBMMBUJPOUPCFTQFDJmFECZ
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFTUIFSNPQMBTUJD DVTUPNFS
*OUFSOBMQPXFSHSJEUJOQMBUFEDPQQFS Severe Service:"EEFEFOWJSPONFOUBMQSPUFDUJPOBWBJMBCMF TFFQH
Operating Temperature Ratings:o' o$
UP' $
TFWFSFTFSWJDF%7&$
$POTVMUGBDUPSZ
Ingress Protection:*1 Fuse/breaker Extraction Tool: 4FFQBHF
Mounting Torque Rating: JOMCT /tN
NBY
Termination:%FMQIJ1BDLBSE.FUSJ1BDL4FSJFTUFSNJOBMT &MFDUSJDBMUFSNJOBMT
DBCMFTFBMTDBWJUZQMVHTBSF/05TVQQMJFECZ
TFBMFEVOTFBMFEUBOHFEUBOHMFTT
PS".1UFSNJOBMT%FMQIJ $PPQFS#VTTNBOO
1BDLBSE4FSJFTDBWJUZQMVHTBSFJOTUBMMFEXIFSFXJSFTBSFOPU
VTFE"DDFQUT"8(XJSFTJ[FT Each design is customer specic. Consult your sales rep today
for your application.
Dimensions - mm(in)
VEC
I/O #4 I/O #3
*0
*0
DVEC
*0
*0
*0 *0
*0 *0
*0*0
0QUJPOBM
4UVE$PWFS
FYDMVEJOHUFYU
4IPXO8JUIPVU$PWFS
.PVOUJOH)PMFT IFJHIUPODPWFS
PS$PNQPOFOUT
5:1
7FSTJPOXJUIDPWFS 7FSTJPOXJUIPVUDPWFS
5IF$PPQFS#VTTNBOO4JOHMF7FIJDMF&MFDUSJDBM$FOUFS 7&$
JTBXJEFMZ 5IF7&$JTJEFBMGPSEJTUSJCVUFENBJOQPXFSBTXFMMBTBVYJMJBSZiBEEPOw
VTFEUSBOTQPSUBUJPOJOEVTUSZQPXFSEJTUSJCVUJPONPEVMF5IF7&$VTFT BQQMJDBUJPOT$VSSFOU7&$BQQMJDBUJPOTJODMVEF$MBTTUSVDLT
CVTFT
QBUFOUFEQSPHSBNNBCMF%NBUSJYUFDIOPMPHJFTUIBUDBOCFFBTJMZ DIBTTJTBOE37
$PO"HFRVJQNFOU
NBSJOFTQFDJBMUZWFIJDMFT
BOE
NPEJmFEUPBDDPNNPEBUFDIBOHFTUPBOFMFDUSJDBMTZTUFN5IFTFDBOCF BVUPNPUJWFQPXFSEJTUSJCVUJPOTZTUFNT
DVTUPNJ[FEGPSFBDITQFDJmDFMFDUSJDBMTZTUFN
CVUSFRVJSFOPUPPMJOHGPS
JNQMFNFOUBUJPO 5IFDVTUPNJ[BCMFEFTJHOTPGUIF7&$FOBCMFUIFNUPJODPSQPSBUFNBOZ
EJGGFSFOUEFWJDFTBOENVMUJQMFEFTJHOWBSJBUJPOT4QMJDFTJOUIFIBSOFTT
5IF7&$BDDFQUTBVUPNPUJWFDPNQPOFOUTJODMVEJOHGVTFT
SFMBZT
DJSDVJU DBOBMTPCFFMJNJOBUFECZJOUFSOBMMZQSPHSBNNJOHUIFNJOUPUIFHSJE
CSFBLFST
EJPEFT
BOEPUIFSEFWJDFTUIBUIBWFNNXJEFUFSNJOBMTPO NBUSJY5IFJOQVUT DPOOFDUPSPSTUVE
BOEPVUQVUT DPOOFDUPS
PGUIF
NNDFOUFSMJOFTQBDJOH 4FFQBHFGPSBEEJUJPOBMBWBJMBCMF 7&$BSFDPMPSDPEFEBOELFZFE
BOEQSPWJEFRVJDLJOTUBMMBUJPO5IJT
DPNQPOFOUT
5IFDPNQBDUTJ[FPGUIF7&$ BCPVUwYw
QSPWJEFGPSIJHI NBLFTUIFNPEVMFFBTZUPTFSWJDF5IFMBSHFTUCFOFmUPGUIFTFNPEVMFT
DPNQPOFOUEFOTJUZ7&$TQSPWJEFFJUIFSNNCMBEFEJOQVUTPS.. BSFUIFSFEVDFEMFBEUJNFTBOE[FSPUPPMJOHDPTU
TUVEJOQVUT5IF7&$DBOBDDPNNPEBUFVQUPJOQVUDPOOFDUPST
CMBEFEJOQVUTPSTUVETBOEPVUQVUDPOOFDUPSTXJUIVQUPPVUQVUT
FBDI UPUBM
4PNFEFTJHOTNBZMJNJUUIFOVNCFSPGDPOOFDUPST
BWBJMBCMFGPSVTF
Specications Options
Power Distribution
Input Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Cover:7FOUFE 7&$
4PMJEEPNFEDPWFSXJUIHBTLFUPSOPDPWFS
UFSNJOBM
..JOQVUTUVET "NBYQFSUFSNJOBM
"NBYUPUBM Cover Label:*OTJEFDPWFS
PVUTJEFDPWFS
PSOPOFQSPWJEFE
GPS7&$ Input Style: NNCMBEFUFSNJOBMTPSTUVET ..
Output Terminal Rating: NNCMBEFUFSNJOBMT "NBYQFS Mounting:&YUFSOBMGFFUXJUINPVOUJOHIPMFTPSJOUFSOBMNPVOUJOH
UFSNJOBM
IPMFT
Materials: )PVTJOHBOEDPOOFDUPSDBWJUJFTUIFSNPQMBTUJD Components:'VTF
CSFBLFS
SFMBZ
FUDJOTUBMMBUJPOUPCFTQFDJmFECZ
*OUFSOBMQPXFSHSJEUJOQMBUFEDPQQFS DVTUPNFS
Operating Temperature Ratings:o' o$
UP' $
Severe Service:"EEFEFOWJSPONFOUBMQSPUFDUJPOBWBJMBCMF TFFQH
Ingress Protection:*1 TFWFSFTFSWJDF7&$
$POTVMUGBDUPSZ
Mounting Torque Rating: JOMCT /tN
NBY Fuse/breaker Extraction Tool: 4FFQBHF
Termination:%FMQIJ1BDLBSE.FUSJ1BDL4FSJFTUFSNJOBMT
TFBMFEVOTFBMFEUBOHFEUBOHMFTT
PS".1UFSNJOBMT%FMQIJ &MFDUSJDBMUFSNJOBMT
DBCMFTFBMTDBWJUZQMVHTBSF/05TVQQMJFECZ
1BDLBSE4FSJFTDBWJUZQMVHTBSFJOTUBMMFEXIFSFXJSFTBSFOPU $PPQFS#VTTNBOO
VTFE"DDFQUT"8(XJSFTJ[FT Each design is customer specic. Consult your sales rep today
for your application.
VEC
Dimensions - mm(in)
1.90 22.49
[.07] [.89] 6.56[.26] OPTIONAL
CONNECTOR LOCK BUILT IN DRAINAGE EXTERNAL MOUNTING FEET
I/O #6 I/O #5
OPTIONAL COVER (CONSULT FACTORY)
(SPLASHPROOF &
VENTED VERSIONS)
I/O #4
31XXX VEC
108.86 106.6
[4.29] [4.20]
73.00
146.59 [2.87]
[5.77]
I/O #3
SPLASHPROOF
ASSEMBLY
INPUT/OUTPUT I/O #2 69.64 4X #10 INTERNAL
CONNECTOR #1 [2.74] 15.23 73.00 MOUNTING HOLES
[2.87] MOUNTING TORQUE
[.60] 106.6
[4.20] RECOMMENDATIONS
67
40 40
119 2
119
Standard VEC shown
with vented cover
Dimensions - mm(in)
Power Distribution
32004-XX Power Connector (Dims. shown are for reference only. Consult factory for latest prints)
Seal
MALE INPUT CONNECTOR
Male Input Connector 32004 - X X
32004-xx Sealed / Non-Sealed Configuration
Female Terminal* 1 = Non-Sealed Version
Delphi Packard 800
Metri-Pack series 2 = Sealed Version
shown Cable seal
Delphi Packard #12129381r Color of Part
shown
A = Black
B = Gray
32004-CP Shown 32004-CP Shown
Assembled Prior To Engagement
TERMINAL POSITION ASSURANCE
In-Place
32004 -TPX
Terminal position assurance Sealed / Non-Sealed Configuration
32004-TPX
1 = Non-Sealed Version
Male Input 2 = Sealed Version
Connector
Assembly
VEC
30.3 26.8
(1.19) (1.06) Note: Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard. Contact factory
46.2 for part list and terminal removal tool. Sealed
(1.82)
connector option includes outer body seal.
(Dims.shown are for reference only. Consult factory for latest prints)
VEC Connectors
32006-XXX Output Connector (Dims. shown are for reference only. Consult factory for latest prints)
(Dims.shown are for reference only. Consult factory for latest prints)
Power Distribution
Specifications Dimensions - mm(in)
(Dims. shown are for reference only. Consult factory for latest prints)
Ratings: Consult factory for available ratings and part numbers 12.2
[0.48 ]
Materials: Grey 94V0 thermoplastic housing with metal cover.
Termination Type: Compatible with 280 Type fuse blocks using 8.1mm 22901 Series
centerline. Transorb
Diode Key Feature: Standard key denotes installation direction. 22902 Series
Extended key available for error-proof installation in VEC. Resistor
STANDARD
22903 Series DIODE KEY
Diode 6.4 [0.25]
DIODE MARKING
SHOWN
27.3
[1.07 ]
23.0
[0.91 ]
9.2
[0.36 ]
VEC
7.6
OPTIONAL [0.30]
"WING" 8.9
FOR ADDITIONAL [0.35]
DIODE KEYING 0.8 [0.03 ]
2.8 [ 0.11 ]
.32 3.8 [0.15 ]
[8.13]
2.29 [0.090 ]
VEC Accessories
DVEC Cover Tether
Series 32011BS (Input Connector Cap) &
Tether available for use with
Series 32012BS (Output Connector Cap)
Series 32000 DVEC cover.
Connector caps can be assembled to the mating
Consult factory.
VEC harness connectors (Series 32004 & 32006)
when not in use.
Series B109-7031
(for use with Series 32000 DVEC)
External bus bar can be used with the Dual VEC to
bus together studded power inputs.
Based on the industry standard 2.8mm (mini) footprint, the RFRM can accept
plug-in fuses, relays, circuit breakers, resistors and diodes to meet numerous
power management requirements. The RFRM is available with multiple internal
bussing options, accommodating various OEM wiring requirements.
Specications
Notes: 1. Ingress Protection rating has been validated with approved panel mounting applications. Consult factory for testing procedures.
2. Consult factory for any other mounting orientation.
3. Cooper Bussmann does not supply wires, wire terminals, terminal seals, or cavity plugs.
- Consult factory for options including custom labels and replacement accessories.
Dimension - mm
15400 RFRM
124.4 REF 70.00 Mounting cut out dimensions above RFRM designed
4X THREADED R1.0 TYP to be mounted from rear of panel
70.0 REF MOUNTING 4X 5.6
4X R10.0
INSERTS
#10-32 OR
M5X0.8
Cable Managers-
Options shown on this
drawing only
235.0 REF
216.00
216.0 REF 215.00
197.5
REF 199.00
11.00
TYP
96.00
Mounting cut out dimensions above RFRM designed
to be mounted from rear of panel
Power Distribution
Cooper Bussmann Transportation Products offers a power distribution module called
the 60-Position Rear Terminal Mini-Fuse and Relay panel (15310 Series.) The 15310
offers the same benets as the standard Cooper Bussmann RTMR, however, it has a
higher component density. There are 60 open cavity positions versus the 50 maximum
positions of the standard RTMR. This allows you to install more fuses, breakers,
diodes or relays without increasing any outer dimensions! The unit is non-bussed to
allow you to place components anywhere within the block. This makes the 15310
suitable for virtually any application in marine, construction, agriculture, heavy trucking,
and specialty vehicle industries. With cover, cable seals and cavity plugs installed, the
15310 is a weather tight enclosure (IP66) for power distribution. (The 15310 uses the
same covers and mounting as the standard RTMR.)
PDM
Labels: Component location IDs molded on top of housing; custom inside cover labels
available. Contact factory for information.
Part Numbering System Ratings: 30A max per terminal; 12/24Vdc
Temperature Rating: -40C (-40F) to 125C (260F) (rating on PDM only)
Mounting Cover Marking Ingress Protection Rating: IP66IEC 529 (valid when properly installed with cover, cable
Series Option Options Options seals and cavity plugs. Contact factory for specic IP test specications applicable to
RTMR).
15310 - - Electrical Connections: Output cavities (holes in back of unit):
Wire Size: #12-#20 AWG
1 - #10-32 threaded insert 0 - No Cover Consult factory Terminals: Tyco AMP MCP2.8 Series
Dimensions - mm(in)
CHANGEABLE INSERT FOR PART NO.
3.30[.118] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] ABOVE SURFACE
+0.25
75.40 -0.13
1.90
+.009 2x 6.350.05[.250.001] [.075]
2.969 -.005 w/ 0.38 [.015] x 45 CHAMFER TYP
BOTTOM SIDE, CLEARANCE HOLE
FOR THREADED INSERTS
CHANGEABLE
50.68 INSERT FOR
[1.995] YEAR/MONTH
DATE CODE 8.00
[.315]
TYP
1.50
90.78 25.00 [.059]
[3.574] 105.83 [.984] 113.24
[4.167] [4.458]
8.00
30.35
[1.195] 103.24
[.315] [4.065]
102.83
[4.048]
99.58 0.15
[3.920 .005]
8.00
[.315]
96.68
[3.806] CHANGEABLE
INSERT FOR REVISION
NUMBER
1.50
[.059]
1.50
53.58 0.25 [.059]
[2.109 .009] 1.50[.060] HIGH CHARACTERS MOLDED 16.00 16.00
0.13/0.26[.005/.010] BELOW SURFACE [.630] [.630]
56.83
[2.237] 84.700.30
62.83
[2.474] [3.335.012]
1.50[.060] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] BELOW SURFACE
1.50[.050] HIGH CHARACTERS MOLDED
0.13/0.26[.005/.010] BELOW SURFACE
5IF3FBS5FSNJOBM.JOJ'VTFBOE3FMBZQBOFM 35.3
QSPWJEFTFGmDJFOUQPXFS Torque Rating: 50 in-lbs (5.5Ntm) max.
EJTUSJCVUJPOJOBSVHHFEDPNQBDUGPSNGPSBQQMJDBUJPOTJONBSJOF
DPOTUSVDUJPO
Mounting Torque Rating: #10-32 or M5 threaded inserts; 24
BHSJDVMUVSF
IFBWZUSVDLJOH
TQFDJBMUZWFIJDMFT
FUD5IJTJOOPWBUJWFQSPEVDU JOMCT /tm) max torque.
PGGFSTBXFBUIFSUJHIUFODMPTVSF *1
GPSWBSJPVT.*/* NN
CMBEF Ingress Protection Rating: *1*&$ 7BMJEXIFOQSPQFSMZ
DPNQPOFOUTXIFODPWFS
DBCMFTFBMT
BOEDBWJUZQMVHTBSFJOTUBMMFE*UJT JOTUBMMFEXJUIDPWFS
TFBMFEUFSNJOBMT
BOEDBWJUZQMVHT
BWBJMBCMFXJUIWBSJPVTEFHSFFTPGJOUFSOBMFMFDUSJDBMCVTTJOH"EEJUJPOBMMZ
DVTUPNMBCFMTBOENVMUJQMFIBSEXBSFDPOmHVSBUJPOTBSFBWBJMBCMFUPTPMWFBOZ
application need. Options
*Electrical terminals, cable seals & cavity plugs are NOT supplied by
Cooper Bussmann
Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)
Power Distribution
THREADED INSERT
86.0
(3.39) 15303-3 #10-32 INSERT
15304-4 M5 X 0.8 INSERT 60.3
75.0 34.6 (2.37)
(2.95) (1.36) 62.8
(2.47)
112.8
(4.44) 106.3
90.6 (4.19)
(3.57) 25.0 105.4
(.98) (4.15)
59.3
(2.33)
GORE AUTOMOTIVE
VENT USED WITH 73.3
FUSE COVER ONLY (2.89)
RELAY/C.B.
FUSE COVER
COVER SHOWN
SHOWN
PDM
TANGLESS FEMALE TERMINAL /05&4
DELPHI PACKARD
280 METRI-PACK SERIES 0651655&3.*/"-4
$"#-&4&"-4"/%4&"-&%$0//&$503
12 GA. TO 20 GA. 1-6(4"3&/051307*%&%#:$001&3#644."//
(SEE NOTE 1) .06/5*/(5)3&"%&%*/4&354 6/'
PS .9
*/-#4."950326&*/165456%4.9*/-#4."9
CABLE SEAL )064*/(705)&3.01-"45*$
DELPHI PACKARD */5&3/"-#644*/(5*/1-"5&%$011&3
280 METRI-PACK SERIES
(SEE NOTE 1)
%*.&/4*0/41307*%&%"3&'033&'&3&/$&0/-: #0550.7*&8 #0550.7*&8 #0550.7*&8
*13"5*/(*11&3*&$7"-*%8)&/$07&3"/%4&"-&% 999 999 999
5&3.*/"-4"/%4&"-&%$0//&$5031-6(4"3&1301&3-:
*/45"--&%*/03%&350."*/5"*/"*13"5*/(*5*4 FUSE BASE 999 8*3&%#"4&
SEAL CONNECTOR PLUG
DELPHI PACKARK 3&$0..&/%&%5)"55)&$6450.&31&3*0%*$"--:"11-:" MICRO/MINI BASE /0108&3#644
(SEE NOTE 1)
505)&35.3)064*/(("4,&5
5&3.*/"-3&.07"-500-%&-1)*1"35/0
STUD CAPS
(OPTIONAL)
HEX NUTS
15300 RTMR
(OPTIONAL)
#0550.7*&8 #0550.7*&8
999 999
8*3&%#"4& 8*3&%#"4&
ISOMETRIC VIEW '64&4*%ʄ
3&-":4*%ʄ
SCALE: 1:1
Cooper Bussmann Transportation Products now offers a heavy power Sizing: 2, 3 and 5 positions available
distribution module called the LMG (a.k.a Big Block). The LMG is Ratings: Maximum. total combined rating is 300A continous*
used for main branch primary fusing and accepts multiple (2, 3, or 5)
Temperature: -40C (-40F) to 85C (185F)
industry standard AMG fuses. Using a common input bus bar, the
Termination: 5
LMG requires just one input connection to power all fuses. 16 -18 or M8 studs, nuts, and lockwashers for fuse
and surface mountings
The Big Block provides efcient power distribution suitable for many Torques: Mounting: 100 in-lbs (11.3Ntm) max; Power input/output:
120 in-lbs (13.6Ntm) max
under the hood applications such as:
Material: Housing: Black UL-Rated 94V0 thermoplastic
t Marine Cover: Red EPDM cover for protection from accidental shorts
t Construction Studs: Plated steel
t Agriculture
t Heavy Trucking *Based on numerous variations possible between # of LMG poles, fuses selected, input
t Bus wiring, and output wiring, all applications should be tested by the installer to verify the
product meets their requirements. Housing must not exceed 130 degrees C.
t Specialty Vehicles
Power Distribution
Hardware/Options
LMG XX - X - XXX
Fuse: LMGs may be supplied with various fuse congurations (if
fuses selected, then input side of fuses torqued to specication XXX = Unique Identifying number reflecting fuse
at Cooper Bussmann factory - custom part number) configurations. (assigned by Cooper Bussmann; 000
means no fuse and no cover, 001 means no fuse with
Bus-bar: Sized to LMG (2,3,5) plated copper power stud cover, 002 means no fuse, no cover, no bus bar)
hardware only applies to output side of fuse. Supply side of
fuses torqued to spec at factory by default (English/metric X = 1 Standard mounting
available) (contact factory for custom options)
Mounting Hardware: Installed or in bulk (English/metric X = Hardware Type (M for metric, E for English)
available)
Cover: Installed, in bulk, or no cover. Also available in hard
cover. X = # of fuse positions
Fuse Panels
Dimensions - mm(in)
90.8 20.0
[3.57] [.79] 5/16 - 18 OR 8mm THD. (TYP.)
TYP.
25.0
[.98]
25.0
[.98]
TYP.
LMG
SEE 5 (ALT)
50.8 20.0
[2.00] [.79]
TYP. TYP.
39.1 Table 1
[1.54]
TYP.
41.5 X
POLE MM
[1.63]
2 25
3 50
38.0
[1.50] 5 50
TYP. 20.0
[.79] 5 (ALT) 100
TYP.
5/16 - 18 OR 8mm THD. (TYP.)
* Based on numerous variations possible between numbers of poles used, fuses selected, input
wiring, and output wiring, all applications should be tested by installer to verify the product meets
their requirements.
44 $PPQFS#VTTNBOO5SBOTQPSUBUJPO1SPEVDUTt1IPOFt'BYtXXXDPPQFSCVTTNBOODPN
1BSU/VNCFSJOH4ZTUFN
Power Distribution
LMI X -X -X -X(XXXXXX)
Fuse Panels
2 -- SS Keps Nut Installed (Only for assembled LMI2-LMI7)
Stud Option:
E -- English
M -- Metric
27.5 REF
1.08
LMI7
182 REF
7.17
25.1
.99
LMI
2 LMI INPUT MODULE
3 BUSBAR
4 AMI FUSE
22
.87
Notes
1. All modules (input or fuse holder) will match same units in a given assembly, either all metric or all English as specied.
2. "E" Represents "10-32" stud for fuse module and "5/16-18" for input module. "M" represents M5 stud for fuse module and M8x1.25 size for input
module.
3. The largest an LMI should be is 7 modules total; 6 fuse modules and one input module. At most, 7 positions can be shown in sufx -X(XXXXXX).
4. Cooper Bussmann does not recommend more than 6 fuse modules being connected together (with one input module). The input module should
be located in the center of the assembly.
5. Bus bars are included for all assemblies greater than or equal to an LMI2.
6. Based on numerous variations possible between numbers of poles used, fuses selected, input wiring, and output wiring, all applications should be
tested by installer to verify the product meets their requirements.
7. All modules come with covers.
8. When ordering individual LMI modules for assembly by the customer, bus bars can be individually ordered using part # B109-7046-2/3/4/5/6/7,
with the last digit representing the number of total modules that the bus bar will connect.
9. When ordering LMI1 with fuse and/or nuts, both fuse and nuts will ship in bulk.
10. To order assembled units, the minimum order quantity is 100 units.
11. Attach all wire cables with the ring terminals in direct contact with the fuse or bus bar.
$PPQFS#VTTNBOO5SBOTQPSUBUJPO1SPEVDUTt1IPOFt'BYtXXXDPPQFSCVTTNBOODPN 45
Series 15710 Rear Terminal ATC Fuse Panel
The Rear Terminal ATC Fuse Panel (RTA) is a rear-fed panel with high component
retention, which makes it an ideal choice for high vibration environments including
Power Distribution
construction, agriculture, bus, RV, heavy trucking equipment, etc. It is available in multiple
lengths and internal bussing congurations. This allows for up to three separate power input
circuits and 32 individual output circuits.
Specications
Input Terminal Rating: 1/4-20 stud; Quick-connect terminals provided on middle bus
(Series 15713). 200A max total input for unit.
Output Terminal Rating: 30A max load per circuit.
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic.
Termination: Delphi Packard Pack-Con Series 3 & 5.* Input Wire Size: #4-6 AWG
Output Wire Size: #10-16 AWG
Torque Rating: 50 in-lbs (5.6Ntm) max.
Mounting Torque Rating: #10-32 threaded inserts, 24 in-lbs (2.7Ntm) max torque.
Options
Fuse Panels
Dimensions - mm(in)
18.8 A 10.7 10.5 Middle bus has quick-connect terminals
[ 0.74 ] [ 0.42 ] [ 0.41 ] (series 15713 only)
Series 15710
66.28
[2.61]
BREAKER 49.55 COVER
[1.95] 33.3 35.0
COVER TETHER [1.31 ] [ 1.38 ]
FUSE
COVER
QUICK-CONNECT TERMINALS
(Series 15713) 1/4-20 STUD (2 PLACES)
3 -
Total Pos Left Side
14-32 06-24
1 Single Stud, Single Supply Circuit (max. total of 32) (increments of 4) 0 W/O nuts 0 No cover A-Standard
2 Double Stud, Split Supply Circuit 1 Nuts shipped bulk 1 w/ fuse cover (consult factory for
3 Triple Buss, Split Supply Circuit 2 Nuts assembled 2 w/ CB cover special marking
The 15600 ATC fuse panel is a compact, yet rugged, power distribution
module. It is available in a single or dual internal buss electrical conguration
Power Distribution
featuring an optional ground pad terminal strip. The 15600 fuse panel is surface
mounted, uses convenient quick-connect terminals, and is recommended as a
supplemental power distribution module. It can be used to accompany main
PDMs such as the Cooper Bussmann 31000/32000 Series VEC/DVEC, 15710
Series RTA, and the 1540X Series RFRM.
Specications
Fuse Panels
Options
Positions: 4-20 circuits available.
Split Power: Single or dual buss options.
Dimensions - mm(in)
15600 Series 15602 Series
"L" .22" DIA. HOLE WITH .41 x .12 "L"
DEEP C'BORE (4X)
"C" "C"
85.59
Series 15600
(3.37)
26.92 26.92
(1.06") (1.06)
63.50
(2.50)
15.75
(.62) 30.98
Ground Terminal Base Option (1.22) (15602-04/08-20 SHOWN)
(12) .250" QC TERMINALS W/COMMON
.250" QC (COPPER ALLOY - TIN PLATED)
WIRING STUD, ADD 1.300" TO "L" FOR
OVERALL LENGTH
2
0 Single Stud, Single Supply Circuit Left Side Right Side 0 W/O nuts 0 None
2 Double Stud, Split Supply Circuits 04-16 04-16 1 Nuts shipped bulk 1 Include Ground Pad
(max. combination of 20) 2 Nuts assembled
Nonswitched Fuse
Switched Fuse
distribution modules are designed for high current
applications, and are suitable for placement in
extreme moisture and high vibration environments.
The PRM contains a 70A relay and two female
fuse positions. One of these fuses protects the
relay and the other is a single-circuit inline fuse.
Power Relay
The PFM contains only two fuses - each a
separate circuit. A silicone seal and removable
cover offer a weather-tight enclosure for the fuse
positions. PRMs/PFMs also feature rugged M8
power input studs. Multiple units may be
Signal Connector
Output Stud
Signal Connector
Output Stud
Fuse Holders
Specications
PRM Rating: 70A, 12Vdc steady-state relay; 24Vdc relay also available.
Relay protection fuse: up to 60A; Nonswitched Options
Inline fuse: up to 60A.
PFM Rating: Each inline fuse rated up to 60A. Temperature Rating: 40F Mounting: Counter rotation feature (CRF) available to prevent rotation on
(40C) to 185F (85C). single bolt installations.
Materials: UL-Rated 94V0 thermoplastic (excluding cover;) silicone seal; Bussing: Custom bussing available for joining multiple PRMs/PFMs. options
tin-plated copper terminals; plated steel studs. also available for bussing PRMs/PFMs to other Cooper Bussmann power
Input Termination: M8 threaded stud. PRM distribution modules.
PRM / PFM
Switching/trigger signal: Delphi Packard Metri-Pack 150 Series; Accessories: Buss bar, stud caps, separators, service components. Consult
AMPSEAL 16.* factory for details.
Output Termination Option: Cooper Bussmann Series 32004 sealed Signal Connectors: Delphi- PN# 12052641 (Black) & 12052644 (Grey)
connector (see page 36); Accepts Delphi Packard 800 series terminals.* AMP- PN# 776427-1 (Red), 776427-2 (Grey),
Two M6 threaded studs. 776427-3 (Yellow) & 776427-4 (Green).
Torque Rating: Input stud: 144 in-lbs (16.3Ntm) max.;
Output stud: 48 in-lbs (5.4Ntm) max. *Electrical terminals are NOT supplied by Cooper Bussmann.
Mounting Torque Rating: 48 in-lbs (5.4Ntm) max.
Ingress Protection Rating: IP66 (excluding stud connections)
Compliances: SAE 31171 (ignition protected)
Series/ Output/Signal Signal Key Output Nonswitched Switched Cover Hardware Private
Module Type Connector Type (PRM only) Key Fuse Fuse Option Option Label
3 7 7 0 1
1 N
PFM
3 7 7 0 2
12V PRM
3 7 7 0 3
24V PRM *1 - Stud/Delphi A - Black (Delphi N - Stud Output 0 - None 0 - None 0 - No cover 0 - None X - Consult
2 - Connector/Delphi only) (no key) 2 - 20 amps 2 - 20 amps 1 - Cover (bulk) 1 - Nuts (bulk) Factory
3 - Stud/AMP B - Grey (AMP A - Black 3 - 30 amps 3 - 30 amps 2 - Cover (installed) 2 - Nuts (installed)
4 - Connector/AMP or Delphi) B - Grey 4 - 40 amps 4 - 40 amps 3 - CRF
C - Green (AMP 5 - 50 amps 5 - 50 amps 4 - CRF, nuts (bulk)
only) 6 - 60 amps 6 - 60 amps 5 - CRF, nuts (installed)
F - Red (AMP
only)
Y - Yellow (AMP
only)
Dimensions - mm(in) (Dims, shown are for reference only. Consult factory for latest prints)
Power Distribution
R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)
20.00
[ 0.787 ]
OUTPUT STUDS
FUSE COVER LOCK/UNLOCK TAB
60.62
[2.387 ]
MOUNTING HOLE
MOUNTING HOLE
M6X20 STUD
6.5 X 35.4 (2 PLS) FUSE COVER:
M8X20 STUD (2) FEMALE MAXI
Fuse Holders
20.00
[ 0.787 ]
40.00
[ 1.575 ]
13.04
[ 0.513 ] 95.62
[ 3.765 ]
R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)
OUTPUT STUD
NON SWITCHED
20.00 OUTPUT STUD
[ 0.787 ] SWITCHED SIDE
PRM / PFM
19.19
[ 0.756 ] 57.90
[ 2.280 ] INPUT STUD
12.00
1.00 [ 0.472]
[ 0.039 ]
Counter Rotation Feature (CRF)
7.00 6.50
[ 0.276 ] 6.00
[ 0.236 ] [ 0.256 ]
20.00
[ 0.787 ]
40.00 MULTIPLE UNIT JOINING LATCH
[ 1.575 ]
13.04
[ 0.513 ] 121.21
[ 4.772 ]
R 10.00 R 6.50
[ 0.394 ] [ 0.256 ]
(2 PLS) (2 PLS)
OUTPUT CONNECTOR
NONSWITCHED
OUTPUT CONNECTOR
OUTPUT CONNECTOR LOCKING TAB
20.00
[ 0.787 ] SWITCHED SIDE
20.00
[ 0.787 ]
40.00 11.09
[ 1.575 ] [ 0.437 ] MULTIPLE UNIT JOINING LATCH
13.04
[ 0.513 ] 121.21 5.38
[ 4.772 ] [ 0.212 ]
The HMG fuse holder accepts industry standard AMG fuses for primary
fusing applications. The narrow rugged body makes it ideal for demanding
environments such as under the hood locations in construction, agriculture,
heavy trucking and specialty vehicle applications.
Specications
Rating: For use with AMG fuses from 100-300A. (see pg 77 for AMG fuse)
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic with zinc-plated steel studs
Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting.
Wire sizes: #8 AWG 1/0
Torque Rating: 150 in-lbs (17Ntm) max
Mounting Torque Rating: Optional mounting hole
Fuse Holders
Features
t4JEFTUBDLBCMF
t#PUUPNTJEFJOTVMBUFEGSPNNPVOUJOHQBOFM
t4QMBTISFTJTUBOUDPWFS
Dimensions - mm(in) (Dims.shown are for reference only. Consult factory for latest prints)
121.8
(4.80)
26.3
BUSSMANN 36.7
(1.44)
HMG
92.6
Cover Tether
(3.65)
125.4 Tie Wrap Mount Tie-Wrap Pass Thru's
(4.94)
107.4 107.4
(4.23) (4.23)
6.6 125.4)
6.6 Offset Mount (.26) (4.94)
(.26) Center Mount
Full Access Automotive Bolt-In Fuse Holder for the AMG Fuse
Power Distribution
The FMG fuse holder accepts industry standard AMG fuses for primary fusing
applications. The FMG is offered with a tough elastomer cover for fuse protection,
yet allows for cable input from various orientations. This fuse holder cover is
BWBJMBCMFJONVMUJQMFDPMPSTBOEMFOHUIT4JNJMBSUPUIF$PPQFS#VTTNBOO).(
holder, the FMG is well suited for demanding environments such as under the
hood locations in construction, agriculture, heavy trucking and specialty vehicle
applications.
Specications
Rating: For use with AMG fuses from 100-500A. (see page 77 for AMG fuse)
Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black thermoplastic with zinc-plated steel studs; thermoplastic
elastomer cover (available in black or red, in normal or extended length)
Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting
Wire sizes: #8 AWG 1/0
Fuse Holders
Torque Rating: 120 in-lbs (13.5Ntm) max
Mounting Torque Rating: 1/4-20 screws with washers (recommended),
44 in-lbs (5Ntm) max
Features
Full access for cables. Can be routed to studs from nearly every direction.
Dimensions - mm(in)
62.5
(2.46)
REF.
20.4 34.4
FMG
(.80) (1.35)
101.6 6.4
(4.00) (.25)
19.5 24.5
107.4 (.77) (.96)
(4.23) (STANDARD (EXTENDED
COVER) COVER)
43.9
(1.73)
REF.
121.4
(4.78)
5IF$POOFDUPS'VTF)PMEFS $')999
JTBTNBMMFBTZUPVTFQPXFS
EJTUSJCVUJPONPEVMFXIJDIDBOIPMEVQUPGPVSGPPUQSJOUQSPUFDUJWF
Power Distribution
Specications
Servicable Parts: $PWFS#Y Y4IPSUPS5BMM
#SBDLFUT# TJEFCSBDLFU
# FOE
CSBDLFU
# QJOCSBDLFU
Top
1 2 1 2
1 or 2 circuit
1 or 2 fuses;
One 4-pin breakers;
relay
or max combined or max combined Top
o
rating = 60 A
rating = 30A
One
120A
A max
5-pin
BUSS
Relay
BUSS OR +
Bottom Operate per SAE
S standard,
i.e. at 80%
% capacityy
3 4
1 or 2 circuit
breakers;
max combined
rating = 30A
or
1 or 2 fuses;
max combined
rating = 60 A
3 4 Bottom
B to
Power Distribution
HHC, HHD, HHF, HHG, HHR and HHS (For ATC Fuse)
.606" 1.850" 5"
Inline Fuse Holders for ATC Blade-Type Fuses Dimensions - in
Rating:7
4FFUBCMFGPSNBYBNQ 1.100"
.810"
i8SJUFJOwTQBDFGPSDJSDVJUJEFOUJmDBUJPOPO))$IPMEFS
1MBTUJDDPWFSmUTPOMZ))%IPMEFS))3IPMEFSIBTB 1.820" .250"
MPDLJOHDPWFSBOENPVOUJOHIPMF))4JTBTFMGTUSJQQJOH (TYP/2)
.920" .670"
IPMEFS
4" 1.000" 4" .430"
0.360" 1.250"
HHF / HHG
HHR
.682" .781"
.363" .364"
.157" .140"
.250" 4"
(TYP/ 2) 1" (TYP/ 2) 1"
Fuse Holders
.375" .375"
HHD HHC
Multiply by 25.4 for metric. (Dims. Shown are for reference only. Contact factory for latest prints)
ATC Blade Type Holder
Catalog No. Description Fuse Size Electrical Connection
#PEZNBUFSJBMXJUITUBOETIJHIUFNQT1SPUFDUJWFDPWFSIBT
SFNPWBCMFTUSBQT .59"
.25" .25"
4.75" 4.75" .41"
1.37"
5IF(#991BTTUISV%JTUSJCVUJPO#MPDLBMMPXTPOFHSPVOEPSQPXFSEFWJDFUP
NFFUNVMUJQMFHSPVOEQPXFSSFRVJSFNFOUTJOCPUIUIFDBCBOEFOHJOFDPNQBSUNFOUPG
Power Distribution
ZPVSWFIJDMF6TJOHIJHIRVBMJUZNBUFSJBMT
UIJTDBQBCMFVOJUQSPWJEFTUISFFQBTTUISV.
TUVETGPSFBTZDBCMFBUUBDINFOUJOCPUIMPDBUJPOT*OTUBMMBUJPOJTFBTZ
BTUIFUXP
PVUTJEF.TUVETBSFTPMFMZEFTJHOFEUPTFDVSFMZBUUBDIUIFVOJUQFSNBOFOUMZ"HBTLFU
JTJODMVEFEGPSJOHSFTTQSPUFDUJPO%FTJHOFEUPNFFUBMMZPVSHSPVOEQPXFSOFFET
UIF
(#99QSPWJEFTSPCVTUDPOOFDUJPOT
FMJNJOBUFTUIFOFFEUPTUBDLDBCMFTBOE
SFEVDFTBTTPDJBUFEXBSSBOUZDMBJNTCBTFEPOBGmMJBUFEQSPCMFNT5IF(#99
BMTPQSPWJEFTQPXFSEJTUSJCVUJPOTVJUBCMFGPSNBOZGFFEUISVBQQMJDBUJPOTJONBSJOF
DPOTUSVDUJPO
BHSJDVMUVSF
CVT
NJMJUBSZ
37BOETQFDJBMUZWFIJDMFT
Specications
Current: ".BY
Temperature Rating: $UP$
Torque: .4UVEJOMCT /tN
NBY
..PVOUJOHJOMCT /tN
NBY
Junction Blocks
Termination: .OVUT
Material: Housing: #MBDL6-SBUFE7UIFSNPQMBTUJD
Cover: #MBDLPSSFETBOUPQSFOFDPWFS SBUFE7
GPSQSPUFDUJPOGSPN
BDDJEFOUBMTIPSUT
Current Carrying Studs: ;JODQMBUFECSBTT
Mounting Studs:4UBJOMFTTTUFFM
Gasket: #MBDLTBOUPQSFOFHBTLFUSBUFE7
RoHS Compliant: :FT
Servicable Parts: Cover:#
Busbar:#
Dimensions - mm(in)
15.20
86.50 .60
GB3000-XX
3.41
64
2.52
53.30
2.10
18.50
.73 26.80
1.06
201
.79.04
32
1.26
65.501
2.58.04
86.500.50
3.41.02
PANEL CUT-OUT RECOMMENDATION
G B 3 0 0 0 -
/P/VU 33FE$PWFS
/VUTJO#VML ##MBDL$PWFS
Specications
Power Distribution
Applications:)FBWZEVUZHSPVOEPSQPXFSDPOOFDUJPO
QPJOUTJO"$PS%$DJSDVJUT'FFEUISVPSTUBOEBMPOFNPVOU
PQUJPOTBWBJMBCMFGPSUSBOTGPSNFST
DPNNVOJDBUJPOBOE
DPNQVUFSQPXFSTFDUJPOTBMPOHXJUIWBSJPVTWFIJDMF
FMFDUSJDBMTZTUFNT
%JNTTIPXOBSFGPSSFGFSFODFPOMZ
Mounting Torque Rating: JOMCT /tN
NBY
$POTVMUGBDUPSZGPSMBUFTUQSJOUT
Features
.PEVMBSEFTJHOPGGFSTEFTJHOBOENBOVGBDUVSJOH Dimensions - mm(in)
nFYJCJMJUZ 47.6
(1.87)
F 28.6 19.1 19.1
(1.12) (.75") (.75)
Suggested Max. Termination Ratings J H
M (thread size)
Junction Blocks
C B K A
BNQT K A K A
. BNQT
BNQT
G E D
BNQT L(2 MTG. HOLES) L(2 MTG. HOLES)
L (4 MTG. HOLES)
BNQT Fig. 1 Fig. 2 Fig. 3
-
200
-
200 -
100
-
100
-
Options
Positions: 2-16 positions available.
Features
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: E248514; UL/CSA; CE Certied
Junction Blocks
Specications
Series C5237 & JB1032 Rating: UL: 30A, 300V; CSA: 30A, 600V
Temperature Rating: 250F (120C)
Materials: Black thermoplastic with brass studs
Termination: #10-32 Threaded studs on .625" centers. Studs
feature a dog point to guide nut onto thread
Torque Rating: 25 in-lbs (2.8Ntm) max
Mounting Torque Rating: 24 in-lbs (2.7Ntm) max
Options
Positions: 1-15 positions available
Features
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: UL/CSA; CE Certied
Dimensions - in (Dims. shown are for reference only. .81" Part No. A B C
Consult factory for latest prints) C5237-1 2.00 (50.8) 1.25 (31.7)
C5237-2 2.62 (66.7) 1.87 (47.5) .625 (15.9)
1.16"
A C5237-3 3.25 (82.5) 2.50 (63.4) 1.25 (31.7)
C5237-4 3.87 (98.4) 3.12 (79.4) 1.87 (47.5)
C 1.0"
C5237 .31" C5237-5 4.50 (114.3) 3.75 (95.2) 2.50 (63.4)
Mtg. holes 9/32"X3/8" slot C5237-6 5.12 (130.8) 4.37 (111.1) 3.12 (79.4)
.75" C5237-7 5.75 (146.0) 5.00 (127.0) 3.75 (95.2)
.375" .5"
C5237-8 6.37 (161.9) 5.62 (142.9) 4.37 (111.1)
.625" .375"
1.16" C5237-9 7.00 (177.8) 6.25 (158.7) 5.00 (127.0)
B C5237-10 7.62 (193.7) 6.87 (174.6) 5.62 (142.9)
C5237-11 8.25 (209.5) 7.50 (190.5) 6.25 (158.7)
C5237-12 8.87 (225.4) 8.12 (206.4) 6.87 (174.6)
.31"
C5237-13 9.50 (241.3) 8.75 (222.2) 7.50 (190.5)
JB1032-120-XX
(No bosses between studs) C5237-14 10.12 (257.2) 9.37 (238.1) 8.12 (206.4)
(A,B,C Dimensions ars the same as C5237) C5237-15 10.75 (273.0) 10.00 (254.0) 8.75 (222.2)
Power Distribution
Notes
Fuses
5IFLFZDPNQPOFOUPGBGVTFJTUIFiFMFNFOU
BTIPSUQJFDFPGNFUBMMJD
Selecting Overcurrent Protection
XJSFPSMJOLNBEFPGBNBUFSJBMXJUIBSFMBUJWFMZMPXBOEQSFEJDUBCMFNFMUJOH
QPJOU'VTFTBSFDVSSFOUTFOTJUJWFEFWJDFTBOEUIFSFTJTUBODFJTTPMPXUIBU
%VSJOHOPSNBMDPOEJUJPOT
BOPWFSDVSSFOUQSPUFDUJPOEFWJDFNVTUDBSSZUIF UIFZTJNQMZBDUBTBDPOEVDUPS$JSDVJUQSPUFDUJPOJTQSPWJEFEXIFOUIF
DVSSFOUXJUIPVUOVJTBODFPQFOJOHT)PXFWFS
XIFOBOPWFSMPBEPSTIPSU GVTFFMFNFOUNFMUTBOEJOUFSSVQUTBOPWFSDVSSFOU5IFLFZDSJUFSJBVTFEUP
DJSDVJUPDDVSTUIFEFWJDFJOUFSSVQUTUIFPWFSDVSSFOUBOEXJUITUBOETUIF KVEHFUIFQFSGPSNBODFPGBGVTFJTUIFUJNFWFSTVTDVSSFOUDIBSBDUFSJTUJD
WPMUBHFBDSPTTUIFEFWJDF5PQSPQFSMZTFMFDUBOPWFSDVSSFOUEFWJDFUIF DVSWF5IJTDVSWFDBOCFVTFEUPNBUDIUIFGVTFXJUIUIFMPBE'VTFTNBZ
GPMMPXJOHJUFNTNVTUCFDBSFGVMMZDPOTJEFSFE CFQSFGFSSFEXIFOGBTUSFTQPOTFUPBTIPSUDJSDVJUDPOEJUJPOJTSFRVJSFEPS
XIFOIJHIBWBJMBCMFTIPSUDJSDVJUDVSSFOUTPDDVS'VTFDIBSBDUFSJTUJD
tVoltage Rating SFQSFTFOUTUIFNBYJNVNTZTUFNWPMUBHFQSFTFOUJOUIF DVSWFTDBOCFVTFEUPDBSFGVMMZTJ[FUIFEFWJDFUPBDSJUJDBMPSTQFDJBM
DJSDVJUJOXIJDIUIFPWFSDVSSFOUEFWJDFJTJOTUBMMFE5IFTZTUFNWPMUBHF BQQMJDBUJPO
TIPVMEOPUFYDFFEUIJTWBMVFGPSQSPQFSPQFSBUJPOPGUIFEFWJDFEVSJOHBO
PWFSDVSSFOUFWFOU
With the New Family of Cooper Bussmann easyID Illuminating Blade Fuses and Fuse Holders
Now, a drop-in replacement is available for low-voltage applications up Universal Color Coding
to 100 amps that can benet from open fuse indication. The Cooper The ATM, ATC and MAXI fuses all use the same universal color-coding
Bussmann line of easyID illuminating blade fuses and holders use Light as traditional non-illuminating fuses, making it easier to match up an
Emitting Diode (LED) technology to show that a fuse has opened, making indicating replacement for an open fuse.
them easy to spot in fuse panels tucked up under darkdashboards.
Value Packs, Assortment and Service Kits
Popular Sizes and Ratings Provide popular packaging options to maximize retail sales. See next
The ATM (3-30A), ATC (3-40A) and Maxi (20-100A) cover the most page for details.
common replacement fuse needs.
Amp
Circuit Protection
Part No. Rating Color
easyID ATM Illuminating Blade Fuses
Following on the popularity and wide application of ATM fuses for late-model BK-ATM-3ID 3 Violet
BK-ATM-5ID 5 Tan
OEM vehicles, the easy ID illuminating ATM fuse line is available in popular ATM
BK-ATM-7-1-2ID 7.5 Brown
amp ratings with packaging thats designed for easy retail selling.
BK-ATM-10ID 10 Red
BK-ATM-15ID 15 Lt. Blue
ATM-ID-SK Service Kit
BK-ATM-20ID 20 Yellow
Contains six each of 5, 10, 15, 20, 25 and 30 amp easy ID illuminating ATM BK-ATM-25ID 25 Natural
fuses. Ideal for eet maintenance departments. BK-ATM-30ID 30 Green
Amp
easyID
easyID ATC Illuminating Blade Fuses Part No. Rating Color
Introduced in the late '70s, ATC blade fuses are widely used by automotive BK-ATC-3ID 3 Violet
OEMs. With a large installed base, the Cooper Bussmann ATC easy ID BK-ATC-5ID 5 Tan
illuminating fuse line has great selling potential with popular ATC amp ratings in BK-ATC-7-1-2ID 7.5 Brown
packaging thats designed for easy retail selling. BK-ATC-10ID 10 Red
BK-ATC-15ID 15 Lt. Blue
ATC-ID-SK Service Kit BK-ATC-20ID 20 Yellow
Contains seven each of 5, 10, 15, 20, 25 and 30 amp easy ID illuminating BK-ATC-30ID 30 Green
ATC fuses. Ideal for eet maintenance departments. BK-ATC-40ID 40 Amber
circuits with easy ID illuminating inline fuse holders for ATM and ATC ATC
blade fuses. Attractive blister backs increase impulse sales.
LED Indicator
Dimensions - mm(in)
Circuit Protection
(Dims. Shown are for reference only. Contact factory for latest prints)
3.81
32V (.15)
10.92 .150"
(.430) (3.81)
8.76
(.345)
7.49
(.295)
MINI Blade Fuses
2.79
(.110) .82
8.13 (.0325)
(.320)
REF.
7.5A
Amp
10A
15A
20A
25A
30A
2A
3A
4A
Housing Material: UL-Rated 94V0 thermoplastic 5A Rating
100
Terminal Material: Silver-plated zinc alloy
Marking: Amperage marking is OCR compliant
Compliances: UL-Listed; SAE J2077; ISO 8820-3; SAE
J1171 (Ignition protected)
.01
1
.4
10
100
200
Current In Amps
Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)
Circuit Protection
12.45
(.490)
26.92
(1.06)
8.13
(.32) 6.35(.250)
8.99(.354)
3.81(.150)
2.79
(.110)
Series 21X 11.05 .81(.032)
(.435)
Mini Circuit Breakers
10
MINI FUSE See page 69 for
MINI CB more information.
0.1
100% 200% 300% 400% 500% 600%
% of Rated Current
Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)
Circuit Protection
BUSS
20
ATC
11.7
(.46)
19.30 5.25
(.76) (.21)
12.54
(.49) 19.05
(.75)
3.80
6.67(.26) (.15)
4.13 .69
(.16) (.03)
ATC Blade Fuses
14.61
(.57)
10
.01
1000
100
1
10
Current In Amps
Specications
Single Pole Thermal Type Breakers
Circuit Protection
Rating: 5-30A, 14Vdc; 28Vdc (Series 223 & 226).
Interrupt Rating: 150A @ 14Vdc (5-10A versions); 225A @ 14Vdc
(15A version); 300A @ 14Vdc (20A version); 450A @ 14Vdc (25-30A
versions).
Operating Temperature Rating: 40F (40C) to 185F (85C).
Storage Temperature Rating: 40F (40C) to 260F (125C).
Materials: UL-Rated 94V0 thermoplastic housing with gold metal
cover (Type I) or silver metal cover (Type II & III).
Marking: Standard marking includes amp/volt ratings, part number,
and date code. Type III reset buttons are color-coded to amperage
ratings. Push-to-trip option is available on manual reset version. OCR
marking is available.
Termination: Compatible with 280 Type or ATC fuse blocks.
Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints) Fuse Puller - Part Number 32003
RESET BUTTON TRIP LEVER
(Series 223/226) (Series 226)
ATC FUSE
3.81 2
[0.150] 0
7.32
[0.288] 1.88
3.88 [ 0.074 ]
[0.153 ]
10.28 10.88
[ 0.405 ] [ 0.428 ]
27.54
[1.084 ]
ATC CB
3 4
7.88 6.28
[ 0.310 ] [ 0.247 ]
14.28 12.91
5.24 0.80 [ 0.508 ]
[.206 ] [0.032]
[ 0.562 ] See page 69 for more
3.00 information.
[0.118]
14.50 3.80
[0.571] [0.150]
19.00 6.35
[0.748] [0.250]
100 150
Maximum % Hold Current
Time in Seconds
10 100
1 50
0.1 0
100% 200% 300% 400% 500% 600%
-50 -25 0 25 50 75 100
% of Rated Current AMBIENT TEMPERATURE IN DEGREES C
Manual Reset
Specications
Single Pole Thermal Type Breakers
Rating: 5-30A, 28Vdc
Interrupt Rating: 2000A @ 28Vdc
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: UL-Rated 94V0 thermoplastic body. Tin-plated copper alloy
terminals
Marking: Cover is color-coded to amperage ratings
Termination: 5.2mm wide blades compatible with ATC type fuse blocks
227 ATC Circuit Breaker
6.4
19.3 (0.25)
(0.76)
25.1
(0.99)
6.5
(0.26) Abient Temperature in Degrees F
4.13 0.6
(0.16) (0.02)
14.6
(0.57) Trip Time vs. Percent of Rated Current
Circuit Protection
Dimensions - mm(in) (Dims. Shown are for reference only. Contact factory for latest prints)
60
32V
Z039
8.9
29.2 (.35)
(1.14) 4.57
(.18)
BUSS
21.6 MAXI-FUSE
(.85)
8.0 2.54
12.7(.50) (.31) (.10)
17.02
(.67)
MAXI - Fuse
Fast Acting
Specications
Current Rating: 20-80A
Time-Current Curves
Voltage Rating: 32Vdc
Interrupt Rating: 1000A @ 32Vdc
Housing Material: UL-Rated 94V0 thermoplastic AMP
30
40
50
60
RATING
Terminal Material: Silver-plated zinc alloy 100
Marking: Amperage marking is OCR compliant
Compliances: SAE J1888, ISO 8820-3, SAE J1171 (ignition protected)
BK-MAX-30 30 Green
BK-MAX-40 40 Orange
BK-MAX-50 50 Red
BK-MAX-60 60 Blue
BK-MAX-70 70 Tan 1
BK-MAX-80 80 Neutral
.1
.01
100
4
1000
2000
10
CURRENT IN AMP
% 0F RATED CURRENT
100%
50%
0%
0 50 77 100 150 200 250 300
(-18) (10)(25)(38) (65) (93) (121) (149)
TEMPERATURE IN DEGREES F
19X MAXI Circuit Breaker
(TEMPERATURE IN DEGREES C)
Series 19X MAXI Circuit Breakers
Auto, Manual & Modied Reset
10 AMPS & BELOW 15 AMPS & ABOVE
Specications TYPICAL CURVE TYPICAL CURVE
Dimensions - in(mm) (Dims. Shown are for reference only. Contact factory for latest prints) Terminal Options
Reset Button
1.150 (Series 193) (14VDC only)
(29.21)
9.14
(0.360) 01 02 03 04
23.37 4.83
(0.920) (0.190)
12.70 8.38 10.29 10.29
(0.500) (0.330) (0.4100) (0.4100)
Series 3200
Automotive Fuse and Circuit Breaker Insertion/Extraction Tool.
Circuit Protection
Features/benets
t$VTUPN$POmHVSBCMF%FTJHO
Get only the extractors you need
t$PNNPO1MBUGPSNGPSBOZ4UZMF
Eliminates design changes when protection requirements change
t$FOUFS4OBQ-PDL.PVOUJOH)PMF
Easy mounting using simple split-ball snap-lock post
t1PTJUJWF4UPQ-PDLJOH"DUJPO
Tight grip allows devices to be removed and inserted
t)JHI5FNQFSBUVSF3FTJMJFOU/ZMPO $
A
17.00
MINI FUSE
ATC FUSE
30.00
(.67") .32"
(1.18) (R8.25)
MINI CB
30.00
MINI CB
10.00 (1.18)
(.39)
ATC CB
ATC CB
MINI CB
MINI FUSE
ATC FUSE
ATC CB
30.00 7.90
(1.18) (.31)
32001 32002 32003
33.00
(1.30)
25.00 A Part Numbering System
(.98)
32000 Series Conguration
6.00 1.60 3 2 0 0
(R.24) (.06)
Top Right Bottom Left
8.6 0 MINI CB MINI FUSE ATC CB ATC FUSE
(.34) 1 MINI CB BLANK ATC CB BLANK
2 MINI CB BLANK MINI FUSE BLANK
4.00 3 ATC CB BLANK ATC FUSE BLANK
(.16)
SECTION A-A
Series 32013
Series 32013
Automotive fuse and circuit breaker insertion/extraction tool
(to be used with Series 32000 Dual Vehicle Electrical Center).
Features/Benets
t1PTJUJWF4UPQ-PDLJOH"DUJPO
Tight grip allows devices to be removed and inserted.
t)JHI5FNQFSBUVSF3FTJMJFOU/ZMPO $
O Bracket A Bracket 0%
Two 10-32 studs 0 50 77 100 150 200 250 300
Two 10-32 studs: 1.56" 1.24" .79"
.66" (AUX & BAT)
(AUX & BAT)
(31.5) (20.1) (-18) (10)(25)(38) (65) (93) (121) (149)
(39.6)
TEMPERATURE IN DEGREES F
.79" (TEMPERATURE IN DEGREES C )
(20.1) BAT AUX
1.24" .38" (9.6) TIME VS. PERCENT OF RATED CURRENT
(31.5)
500%
.69"
% 0F RATED CURRENT
.69"
(17.5) BAT AUX (17.5)
400%
10 AMPS & BELOW 15 AMPS & ABOVE
B Bracket C Bracket TYPICAL CURVE TYPICAL CURVE
300%
PLASTIC COVER
1.27"
(32.3) .37" (9.4) 200%
.83"
(21.1)
1.56"
(39.6)
Hardware
100%
0 5 10 15 20 30 40 100 200 500
.62" .83" TIME IN SECONDS WA / WB HA / HB KA / KB
(15.7) 1.27" (21.1)
(32.3) .12" (3.0) Reset button*
O Bracket A Bracket dia. boss
1.56" 1.56" .06" .62"
(39.6) (39.6) (1.5) (15.7) AUX BAT Hex Nut Keps Lock Nut
.37" (9.4)
Whiz Lock #10-32 #10-32
1.27" .83"
(32.3) #10-32
(21.1)
1.27" 1.27" .62" (15.7) Series 123 Lock Washer
.83" Ref. (Typ)
(32.2) (32.2) (21.1) O Bracket w/reset
w/base attached
B Bracket C Bracket ( * Reset on BAT side)
E Bracket
Circuit Protection
Single Pole Thermal Type Breakers
Applications: This unit is external ignition protected and weatherproof. It is typically used in DC power
systems in marine applications (as a main or branch circuit breaker), truck, bus and RV systems, add-on
protection for accessories, etc
Rating: 10-50A, 32Vdc
Interrupt Rating: Circuit Protection (2.5kA) per ABYC E-11
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black UL-rated 94V0 thermoset plastic body. Cover, lever, and button are ULRated 94V0
thermoplastic. Cover has a black thermoplastic elastomer overmold
Marking: Standard marking includes amp/volt ratings, part numbers, and SAE Type B
Termination: #10-32 Threaded studs
Torque Rating: 24 in-lbs (2.7Ntm) max
150 100
TIME IN SECONDS
100 10
50 1
0
-40 -20 0 20 40 60 80 0.1
100% 200% 300% 400% 500% 600%
AMBIENT TEMPERATURE IN DEGREE C
% OF RATED CURRENT
Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)
31.75
37.00 [1.25]
[1.46]
17.33
[0.68]
19.99
21.50 39.98 [0.787]
39.98
[1.57] 18.50 [0.85] [1.574]
TRIP BUTTON
55.73 [0.73] #10-32 EXTERNAL THREAD (255 series) 27.80
[2.19] [1.09]
Dimensions - in(mm) (Dims. shown are for reference only. Consult factory for latest prints)
200%
TEMPERATURE DERATING CURVES
% 0F RATED CURRENT
Surface Mount Panel Mount 150%
.26 (6.60) dia.
Reset lever Mtg.holes (2)
.26 (6.60) dia. (Shown in Reset lever 100%
Mtg.holes (2) 1.05 operating (Shown tripped)
(26.67) position series 50%
184/185)
2.91
0%
(73.91) -50 0 50 77 100 150 200 250
2.41 1.54 (-45) (-18) (10)(25)(38) (65) (93) (121)
2.89 (61.21) (39.12) TEMPERATURE IN DEGREES F
(73.41) (TEMPERATURE IN DEGREES C )
RE
SE
2.23
T
Circuit Protection
Single Pole Thermal Type Breakers
Applications: Typically used in DC power systems in marine applications (as a main or
branch circuit breaker), truck and bus systems, RV systems, add-on protection for
accessories, lift gates, etc. This unit is external ignition protected and weatherproof.
Rating: 25-200A, 48Vdc
Interrupt Rating: Main Breaker Protection Interrupt Rating (5kA@ 12Vdc). (Consult factory for
higher voltage interrupt ratings.)
Operating Temperature Rating: 40F (40C) to 185F (85C)
Storage Temperature Rating: 40F (40C) to 260F (125C)
Materials: Black UL-rated 94V0 thermoset plastic body. Cover and lever are UL-rated 94V0
thermoplastic
Marking: Standard marking includes amp/volt ratings. Custom markings also available
Termination: 5/16-18 threaded studs
Torque Rating: 75 in-lbs (8.5Ntm) max
Mounting Torque Rating: Panel or surface-mount options; 50 in-lbs (5.6 Ntm) max
Dimensions - mm(in) (Dims. shown are for reference only. Consult factory for latest prints)
Panel Mount 57.68 Temperature Derating Curves
[2.271] 200%
0
'
BUSS R
MRCB 58.15 3 150%
OFF
TRIP [2.289] "
5
69.85 26.81 &
25A 60.34 % 100%
[2.750] [1.056]
48V DC MAX [2.375]
RE
SE $
T
6
ON
16.76 3 50%
WEATHERPROOF
IGNITION PROTECTED
[.660] Mounting Template 3
&
/
5 0%
-50 F 0 F 50 F 77 F 100 F 150 F 200 F 250 F
28.84 53.47
[1.135] [2.105] Temperature in Degrees F.
WEATHERPROOF
IGNITION PROTECTED
300%
6
3
59.0 3
(2.32) 200%
&
18.6 3.9 /
(.73) (.16) 5 100%
37.1 0 5 10 15 20 30 40 50 100 150 200 400 600
(1.46)
Time in seconds
Dimensions - mm (Dims. shown are for reference only. Consult factory for latest prints)
Circuit Protection
16 .84
8.2
4.1
40 12
12
AMI Series
R 1.6
Bolt In Automotive Fuses 30
Specifications
Applications: Power distribution protection for
automotive systems. Fuse holder shown on right.
Current Rating: 30-200A 125A >125A
A Hole for a bolt diameter of M5 and/or M6 Hole for a bolt diameter of M6
Voltage Rating: 32Vdc
Interrupt Rating: 2000A @ 32Vdc; 5000A@ 16Vdc
Housing Material: UL-rated 94V0 thermoplastic
Terminal Material: Tin-plated brass Holders
Mounting: Max torque of 35 in-lbs (4Ntm)
Marking: Color-coded housings for each amperage
Compliances: SAE J1171 (ignition protected); ISO 8820-5
Time-Current Specifications
30A .. 125A 150A . 200A
% OF RATING
Min. Max. Min. Max.
75% -- -- 360.000s
100% 360.000s -- --
LMI3-M-2-A1L IFH-AMI-M5 (or M6)
110% 14.400s -- -- (Available for up to 6 fuses) (Single Fuse Only)
150% 90s 3.600s -- --
200% 3s 100s 1s 15s
300% 0.3 3s -- --
350% -- -- 0.3s 5s Time-Current Curve
500% 0.1 1s -- --
600% -- -- 0.1s 1s 600%
[In% ]
Series Rating
400%
B K - A M I
3 sec.
Dimensions - mm(in)
Circuit Protection
50.80
(2.000)
12.18
(0.480)
15.40
(0.606)
68.40
(2.693) 8.60
(0.339)
29.20
(1.150)
9.00
(0.354)
1.52
AMG Series
29.20
(0.06) (1.150)
150
175
200
250
Rating
Voltage Rating: 32Vdc*
Interrupt Rating: 1,000A @ 32Vdc
Housing Material: UL-rated 94V0 thermoplastic
Terminal Material: Copper
Mounting: M8 or 5/16-18 or less studs on 2.00 in (50.8mm) centers
Max torque of 8.1 to 9.6 ft-lbs (12 1Ntm)
Marking: Color-coded amperage ratings
Compliances: SAE J1171 (ignition protected), ISO 8820-5
Time-Current Specifications
% of 80A-250A 300A-500A
Rating
Min. Max. Min. Max.
75% -- -- 4 hrs
100% 4 hrs -- --
135% 120s 1800s -- --
200% 1s 15s 1s 15s
350% 0.3x 5s 0.5s 5s
600% 0.1s 1s 0.1s 1s
Specications CF Cover
Circuit Protection
Fuse Amperages
CF COV ER-XX
6.0 6.0
22.0 (0.24) (0.24) Cover Color
(0.87) 22.0 B - Black
(0.87) R - Red
Table:
12.0
(.47) Part # DIM. A DIM. B
CFBAR1 - 250SP 44.5 [1.75] 10.3 [0.405]
20.0
20.0 CFBAR1 - M8XSP 46.5 [1.83] 10.3 [0.405]
(.79)
(.79)
CFBAR1 - 250BP 44.5 [1.75] 13.5 [0.531]
CFBAR1 - M8XBP 46.5 [1.83] 13.5 [0.531]
B 12.0 B 15.5
(.61)
See Table (.47) See Table CFBAR2 - 250SP 44.5 [1.75] 10.3 [0.405]
CFBAR2 - M8XSP 46.5 [1.83] 10.3 [0.405]
CFBAR2 - 250BP 44.5 [1.75] 13.5 [0.531]
CFBAR2 - M8XBP 46.5 [1.83] 13.5 [0.531]
Laser Marking
on Surface Laser Marking
A On Surface
A
See Table See Table
2.5 11.0
(0.10) 2.5 (.43)
(.10) CF BARX - XXXXP
1 - Single Stud
2 - Double Stud
Specications
Applications: A non-fused current interrupt disconnect designed for
opening the circuit between a battery and the complete electrical load of a
battery-powered system.
Rating: 400A continuous,. 50Vac/Vdc. Vehicle cranking and max. surge
currents to 2000A (based on 20% duty cycle with ON times of 5 seconds
max.).
Temperature Rating: 40F (40C) to 150F (65C).
Termination: 1/2-13 Copper alloy stud.
Torque Rating: 420 in-lbs (47.5Ntm) max.
Mounting Torque Rating: With mounting brackets: 48 in-lbs (5.4Ntm)
max; without mounting brackets: 10 in-lbs (1.1Ntm) max.
Options
Series 15250
Dimensions - mm(in) (15250-1b Shown) (Dims. shown are for reference only. Consult factory for latest prints)
76.2
(3.0)
88.9 ON OFF Ref. Point A
(3.5)
106.4 15250-1
(4.19)
76.2
(3.00)
69.8
(2.75) Ref.
Point A
39.7
(1.56)
ON
Ref. Point A
96.8 15250-3
(3.81)
Circuit Protection
Notes
Distributed I/O
t8JSFEBOEXJSFMFTTEJTUSJCVUFE
NBDIJOFDPOUSPM
Transmitters Page
5
5
5
5
5
Recievers Page
3
Certications
%
r'$$*4$
PUIFSTPOSFRVFTU
SFNPUFDPOUSPM6TJOH0./&9hT5SVTUFE'SFRVFODZ)PQQJOH4QSFBE4QFDUSVN
UFDIOPMPHZ
UIJTSFNPUFEFMJWFSTTVQFSJPSQFSGPSNBODFBOESFMJBCJMJUZVOEFSUIF
UPVHIFTUDPOEJUJPOT5IFIJHIJNQBDUQMBTUJDFYUFSJPSBMMPXTUIF5UPCFVTFEJO
FWFOUIFNPTUSVHHFEFOWJSPONFOUT%FWFMPQFEXJUIPQFSBUPSTBGFUZBOEFBTFPGVTF
JONJOE
UIF03*("5mUTDPNGPSUBCMZJOZPVSIBOE
IBOHTGSPNBMBOZBSEPSmUTJO
ZPVSQPDLFU
Features
t'VODUJPODPOUSPMT XJUI4)*'5
t()[3BEJPBWBJMBCMFGPS(MPCBM
BQQMJDBUJPOT
t6OJRVF*%DPEFGPSFBDIUSBOTNJUUFS
SFDFJWFSQBJS t4FMGEJBHOPTUJDT
t)PVSTPO""BMLBMJOFCBUUFSJFT t'BDUPSZDPOmHVSBCMFGPSDVTUPN
BQQMJDBUJPOT
tGUSBOHFBU.)[ GU
55SBOTNJUUFS
!()[
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU
t7BDVVNUSVDLT t.BSJOF
Specications Options
Operator Keys: 1PXFS0/0''GVODUJPOLFZT
*OEJDBUPST%JBHOPTUJDT#"55&3:"$5*7&-&%
4UBUVT*OEJDBUPST
Security: 'BDUPSZQSPHSBNNFEXJUIVOJRVF*%DPEF
$3$FSSPSEFUFDUJPO
Input Power: "" BMLBMJOF
CBUUFSJFT
Battery Life: )PVST DPOUJOVPVTVTF
Weight:MCT H
Accessories
3'"QQSPWBM&/
Specications subject to change without notice
3*0
3$"/CVT +
$$%PDL "MM8FBUIFS1PVDI
$POUBDUMFTT$IBSHF%PDL
Features
t0OFQSPQPSUJPOBMDPOUSPM)BMM&GGFDUUSJHHFS
t t()[3BEJPBWBJMBCMFGPS
Global applications
t'VODUJPODPOUSPMT
QMVTUXPQSPQPSUJPOBM
t
t&4UPQ
tGU3BOHFBU.)[ GU!()[
t
t'BDUPSZDPOmHVSBCMFGPSDVTUPN
applications
T150 Transmitter
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU
t7BDVVNUSVDLT t.BSJOF
Specications Options
Weight:MCT H
Accessories
Specications subject to change without notice
R160 - 19 I/O
3$"/CVT +
Pendant Cable
Magnet
Features
t0OFQSPQPSUJPOBMDPOUSPM)BMM&GGFDUUSJHHFS t()[3BEJPBWBJMBCMFGPS
Global applications
t%JHJUBMGVODUJPOT
t&4UPQ
tGU3BOHFBU.)[ GU!()[
t'BDUPSZDPOmHVSBCMFGPSDVTUPN
applications
T151 Transmitter
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t8JODIFT t.BUFSJBMIBOEMJOHFRVJQNFOU
t7BDVVNUSVDLT t.BSJOF
Specications
Options
Operator Keys: 14 Functions + E-Stop one
proportional dial.
Indicators& Diagnostics: "$5*7&BOE-08#"55&3:
-&%4UBUVT*OEJDBUPST
Security: 'BDUPSZQSPHSBNNFEXJUIVOJRVF*%DPEF
CRC-16 error detection
Input Power: "" BMLBMJOF
CBUUFSJFT
Battery Life: )PVST DPOUJOVPVTVTF
4 switch - 8 digital outputs + 7 switch - 14 digital outputs +
Operating Temperature Range: -40 F to 158 F optional proportional dial optional proportional dial
$UP$
Weight:MCT H
Accessories
Magnet
Features
t1SPQPSUJPOBMGVODUJPOT t()[3BEJPBWBJMBCMFGPS(MPCBM
applications
t%JHJUBMGVODUJPOT
t3VHHFEBOEXFBUIFSQSPPG
t)PVSTPOPOFTFUPG$
batteries t4FMGEJBHOPTUJDT
T300 Transmitter
tGU3BOHFBU.)[
(900 ft. @ 2.4 GHz)
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications
t7BDVVNUSVDLT t.BSJOF
Operator Keys: 31 Functions + E-Stop up to eight
proportional paddles Options
Indicators & Diagnostics: BATTERY/PENDANT,
"$5*7&-&%&4501-&%4UBUVT*OEJDBUPST
Security: Factory programmed with unique ID code.
CRC-16 error detection As shown:
Input Power: 4C (alkaline) Batteries 6 switch - 11 digital funtions +
Battery Life: 500 Hours 2 paddles - 4 proportional functions
Operating Temperature Range: -40 F to 158 F 2 joysticks - 8 proportional functions
(-40 C to 70 C)
Size: 9.5 x 6.0" x 5.0(240mm x 152mm x 127mm)
Weight: 3.5lbs (1.6kg)
Construction: High impact, low temperature plastic, Accessories
XFBUIFSQSPPG
6-
"
$
%
Frequency: 902 to 928MHz - ISM band
2.4 - 2.483GHz - ISM band
Antenna: Internal
Approvals/Certicates: 64"'$$1BSU
Canada - ISC RSS 210
R160 - 19 I/O
R170 - CANbus (J1939)
Expansion Modules:
D160 - 19 I/O
D180 - 14 proportional outputs
The OMNEX Trusted Wireless R160 receiver is a robust, license-free logic controller &
valve driver designed for smooth operation and precise control of industrial machinery in
global applications. The R160 receiver features 19 I/O combinations (more can be
achieved with expansion modules) and is fully customizable to operate momentary,
latched, toggled and interlocked functions. Depending on the application, the R160 can
provide digital and analog (current, voltage and PWM output) signals and an electronic
output for the safe shutdown of power to the outputs and external circuits. When used
with the T110C, the system is eld congurable. Each R160 uses a unique ID code to
ensure no two systems will conict on a job site and OMNEX trusted Frequency
Hopping Spread Spectrum technology to provide reliable performance and relentless
control even in the harshest environments.
Features
t4UBOEBSE*0DPNCJOBUJPOT QSPQPSUJPOBMBOEEJHJUBM
t'JFMEDPOmHVSBCMFXJUIUIF5$
R160 Reciever
t*OUFSGFSFODFGSFF
SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT
Specications
Specications subject to change without notice - E&OE T110 - 10 (20) -Function T150 - 14-Function T300 - 31-Function Radio
Hand-Held Radio Hand-Held Radio Remote Control
Remote Control Remote Control
D160 - 19 I/O
D180 - 14 proportional outputs
Features
t$"/CVT +
$"/PQFO
FUD
DPNNVOJDBUJPO
t.)[BOE()[BWBJMBCMF
R170 Reciever
t*OUFSGFSFODFGSFF
SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t%JBHOPTUJDJOEJDBUPST
Specications Applications
Outputs: $"/CVT +
3434
Inputs: CAN bus (J1939) t$PODSFUFQVNQUSVDLT t.BSJOF
Indicators & Diagnostics: 'JWFTUBUVT-&%T t-PBEIBVMEVNQ t5PXUSVDLT
Security: ID code programmed from transmitter.
t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
CRC-16 error detection
Power: 9 - 32VDC t3PUBUPSUSVDLT t5SVDLDIBTJT
Operating Temperature Range: 'UP' t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
$UP$
Weight:MCT H
Specications subject to change without notice - E&OE T110 - 10 (20) -Function 5'VODUJPO T300 - 31-Function Radio
Hand-Held Radio Hand-Held Radio Remote Control
Remote Control Remote Control
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%QSPQPSUJPOBMPVUQVUT
FEATURES
t4UBOEBSE*0DPNCJOBUJPOT QSPQPSUJPOBMBOEEJHJUBM
t8BZDPNNVOJDBUJPO
R2160 Reciever
t*OUFSGFSFODFGSFF
SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT
SPECIFICATIONS
APPLICATIONS
Outputs: 19 digital functions (with up to 4 proportional)
t$PODSFUFQVNQUSVDLT t.BSJOF
Inputs: 19 (outputs can act as inputs)
Indicators & Diagnostics: 'PVSTUBUVT-&%T*OUFSOBM t-PBEIBVMEVNQ t5PXUSVDLT
-&%T t0GGSPBENBDIJOFT t5SBDLUZQFNBDIJOFT
Security: *%$PEFQSPHSBNNFEGSPNUSBOTNJUUFS
t3PUBUPSUSVDLT t5SVDLDIBTJT
$3$FSSPSEFUFDUJPO
Power: 9 - 32Vdc t.BUFSJBMIBOEMJOHFRVJQNFOU t.BOZNPSFBQQMJDBUJPOT
Operating Temperature Range: -40 F to 158 F
$UP$
Features
t$"/CVT +
$"/PQFO
FUD
DPNNVOJDBUJPO
R2170 Reciever
t.)[BOE()[BWBJMBCMF
t*OUFSGFSFODFGSFF
SFMFOUMFTTDPOUSPM
t&YDFMMFOUTFOTJUJWJUZGPSJODSFBTFEUSBOTNJUUFSSBOHF
t1FOEBOUDBQBCMF
t3VHHFEBOEXFBUIFSQSPPG
t%JBHOPTUJDJOEJDBUPST
Specications t5XP8BZ$PNNVOJDBUJPO
The OMNEX D160 expansion module for the R160 receiver features 19 I/O
combinations (19 digital or 17 digital + 2 proportional outputs). The D160 is designed
to be powered from a 12Vdc or a 24Vdc system and is fully customizable to operate
momentary, latched, toggled and interlocked functions. When combined with the
R160, this pair will provide up to 34 digital and 4 proportional outputs.
Features
t*0DPNCJOBUJPOT
t%JBHOPTUJDJOEJDBUPST
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT
t%JHJUBMPVUQVUT
D160 Expansion Module
t1SPQPSUJPOBMPVUQVUT VQUPUXP
t8FBUIFSQSPPG
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications
t7BDVVNUSVDLT t.BSJOF
Outputs: 19 digital functions (with up to 4 proportional)
Inputs: 19 (outputs can act as inputs) OMNEX Transmitters
Indicators & Diagnostics: Four status LEDs
Power: 9 - 32Vdc
Operating Temperature Range: -40 F to 158 F
(-40 C to 70 C)
Size: 5.1" x 4.7 x 1.4" (130mm x 119mm x 36mm)
Weight: .6lbs (270g)
Construction: High impact plastic, weatherproof,
6-
"
$
%
*&$
Accessories
R160 - 19 I/O
Output Cable
Features
t1SPQPSUJPOBM*0DPOUSPMT
t%JBHOPTUJDJOEJDBUPST
t'BDUPSZDPOmHVSBCMFGPSDVTUPNBQQMJDBUJPOT
t8FBUIFSQSPPG
Applications
t5SVDLNPVOUFEDSBOFT t4FSWJDFDSBOFT
t5PXUSVDLT t.JYFSUSVDLT
t6UJMJUZUSVDLT t.BUFSJBMIBOEMJOHFRVJQNFOU
Specications t7BDVVNUSVDLT t.BSJOF
Accessories
The D180 will work with the following
Reciever:
R160 - 19 I/O
Output Cable