Pdvsa: Engineering Design Manual

PDVSA
ENGINEERING DESIGN MANUAL

VOLUME 14
ENGINEERING SPECIFICATION
PDVSA N TITLE
LTP2.4 PROCUREMENT CHECK LIST FOR ELECTRIC
SUBMERSIBLE PUMPS (ESP)
0 MAY. 99 ORIGINAL 8 Y. K. A. A. J. E. R.
REV. DATE DESCRIPTION PAG. REV. APPD. APPD.
APPD.BY A. Arvalo DATE MAY. 99 APPD.BY J. E. Rojas DATE MAY. 99
E1994 SPECIALISTAS
ENGINEERING SPECIFICATION PDVSA LTP2.4
PDVSA
REVISION FECHA
PROCUREMENT CHECK LIST FOR ELECTRIC
SUBMERSIBLE PUMPS (ESP) 0 MAY.99
Pgina 1
.Men Principal Indice manual Indice volumen Indice norma
1 PURPOSE
The purpose of this Procurement Check List is to indicate Vendor Compliance with
PDVSA Engineering Specification GA204 General Specifications for Electric
Submersible Pumps (ESP) for Handling Crude Oils.
2 REFERENCE
2.1 PDVSA
GA204 General Specification for Electric Submersible Pumps (ESP) for
Handling Crude Oils.
3 PROCUREMENT CHECK LIST

This procurement check list shall be completely filled and included in the proposal
mentioned in PDVSA GA204. Vendor shall mark the appropiate space with an
x or fill in the blank space.
Since this Procurement Check List is entirely related to PDVSA GA204, the
section / paragraph numbers used in this document correspond to the ones used
in PDVSA GA204.
1.2.7 Please specify the number of Gas Handler or Tapered Pumps that you have in
operation worldwide for handling crude oil with high percentages of free gas
(greater than 30 %) at the Gas Handler or Tapered Pump inlet? ________
Please include a table with the name, phone number, fax and location of the
contact person and company that can provide additional information regarding
the satisfactory performance of the Gas Handler or Tapered Pumps .
Is any of the equipment offered by the vendor a prototype?
Yes ______ Not ______
2 Do the downhole units proposed comply with PDVSA GA204 ?
Yes ______ Not ______
Is there any exception PDVSA GA204 ?
Yes ______ Not ______
If the answer is yes, please include a separate list titled as Exceptions to
PDVSAs Specifications, indicating the exception to PDVSAs specification and
referencing it to the appropriate paragraph number.
5 Did you include in your proposal all the information requested in PDVSA GA204,
Section 5, paragraphs a to d ?
Yes _____ Not ______
PDVSA
REVISION FECHA
Pgina 2
6.7 Will the downhole equipment require centralizers in the inclined or horizontal
wells?
Yes _____ Not ______
If the answer is yes, please confirm that they were included within your proposal.
If the answer is not, please explain why they are not required.
6.9 Did you include a projected dimensional drawing for the complete unit (including
cable, guards and clamps if quoted) indicating the minimum diameter required for
safe unit passage ?
Yes ______ Not ______
7.1.2 Do the pumps have radial bearings at the base and head of hardened material?
Yes ______ Not ______
Please specify the name and material of construction of the hardened bearings:
____________________________________________________________
7.1.3 The proposed pump are of the :
Compression type __________ Floating type: ________
7.1.4 Was any pump stage left blank?
Yes ______ Not ______
7.1.5 Does the pump proposed complies with PDVSA GA204, paragraph 7.1.5?
Yes _____ Not ______
7.2.1 Does the pumps curves have a minimum of 10 % rise in head from design
operating point to shutoff (zero flow) and are continuously rising?
Yes ______ Not ______
7.2.2 Do the proposed equipment complies with PDVSA GA204, paragraph 7.2.2
?
Yes ______ Not ______
7.2.4 Were pumps designed to operate at 60 Hz ?
Yes _______Not ______
7.2.5 Please indicate the viscosity correction factors (Cq, Ch and Cbhp) used for each
of the pumps selected.
Viscosity ______ cps Cq ______ Ch ______ Cbhp ______
7.3.1 Did you specify the pump material of construction as required in PDVSA GA204,
paragraph 7.3.1?
PDVSA
REVISION FECHA
Pgina 3
Yes ______Not ______

Please specify the pumps minimum shaft diameter and minimum yield strength
____________________________________________________________
7.3.3 Please specify the housing burst pressure limit: ________________ psi
7.3.5 Please specify the material of construction of the pumps O rings and its
temperature rating. Material of construction ____________
Temperature rating according to paragraph 5.1.1 of API 11S7 _________ F.
8.2 Please specify the name of the motor oil, its dielectric strength and viscosity at two
(2) different temperatures:
Oil name _________ Dielectric Strength ______ KVDC
Viscosity: a) ______ SSU at 212 F b) ______ SSU at 400 F
8.5 Did you select the motor nameplate horsepower using the equations given in
PDVSA GA204, paragraph 8.5?
Yes ______ Not _______
Please include the results of your calculations for each of the conditions given in
PDVSA GA204, paragraph 8.5
a) ______ HP(nameplate) Operating frequency ________ Hz

b) ______ HP(nameplate) Operating frequency ________ Hz
c) ______ HP(nameplate) Operating frequency ________ Hz
8.7 Please specify the material of construction of the motor O rings and its
temperature rating.
a. Material of construction ____________
b. Temperature rating according to paragraph 5.1.1 of API 11S7 ____ F
8.8 Did you specify the motor material of construction and information requested in
Yes ______Not ______
8.9 Please specify the following information:
Material of construction of thrust bearings: _____________
Motor rotor load : ______ lbs
Thrust bearing load capacity area: ________ in2
Please include a graph showing the thrust bearing load capacity at different
frequencies from 45 Hz to 65 Hz and temperatures up to the maximum motor
rating temperature for both direction of rotation, CW and CCW.
PDVSA
REVISION FECHA
Pgina 4
8.10 Please specify the temperature rating of the proposed motors: _______F.
Please explain the design and construction characteristics that make the
proposed motors adequate for high temperature service: _______________
8.11 Vendor shall include a table with the following information:
a. Well name.
b. Motor model and horsepower at design operating frequency.
c. Load percentage at design operating frequency .
d. Flow velocity past the motor at design flow, in ft/sec.
e. If shrouds are used, the velocity values reported shall consider the internal
shroud diameter.
f. Maximum motor expected skin and winding temperature at design flow, in
F.
8.12 Did you include shrouds around the motor to improve motor cooling?
Yes _____Not _____
If the answer is yes, please specify the shrouds external and internal diameter
Shrouds OD ________ in Shrouds ID _________ in
8.13 Please indicate the motor flat cable extension size and length.
Size ______Length ________ ft
8.14 Did you include a graph showing the motor no load amps from 45 Hz to 65 Hz ?
Yes ________Not ________
9.1 Please indicate the relief valve pressure setting, if bags are used as a positive
sealing system.
__________ psi Not applicable ________
9.2 Please specify the volume capacity of all labyrinth and/or elastomeric chambers
on each seal:
____________________________________
9.3 Please specify the volume capacity of all labyrinth and/or elastomeric chambers
on each seal:
____________________________________
PDVSA
REVISION FECHA
Pgina 5

a. Upper and lower seal bags material of construction ________________
b. Bags temperature rating according to paragraph 5.1.1 of API 11S7 ____
a. Material of construction of stationary and rotary face of all mechanical seals
in the upper and lower seals: _____________________________
b. Seal spring and metal parts material of construction for the upper and lower
seal: _______________________________________________
9.6 Please specify the material of construction of all the mechanical seal O rings of
the upper and lower seal and its temperature rating:
a. Material of construction ____________
b. Temperature rating according to paragraph 5.1.1 of API 11S7 ____ F
9.7 Vendor shall specify the following information:
a. Total axial downthrust at shutoff __________ lbs at design operating
frequency
b. Total axial downthrust at design flow __________ lbs
c. Gas Handler or Tapered Pump hydraulic downthrust at design flow_______
lbs
d. Downthrust bearing load capacity area __________ in2
e. Upthrust bearing load capacity area __________ in2
f. Please include a graph showing the thrust bearing load capacity at different
frequencies from 45 Hz to 65 Hz and temperatures up to the maximum motor
rating temperature.
Will the thrust bearings suffer any damage if the equipment rotates in the opposite
direction of rotation ? _____________________________________
9.8 Are thrust bearings lubricated with the same oil fluid used in the motor ?
Yes ______ Not ______
9.9 Is the seal section shaft rigid enough so that its deflection under the maximum
expected axial thrust is such that no reduction in bearing life occurs?
Yes ______ Not ______
Please specify the seal shaft minimum diameter, length, minimum yield strength,
and distance between centerline of radial bearings and number of radial bearings:
_________________
PDVSA
REVISION FECHA
Pgina 6
9.10 Did you specify the seal section material of construction as required in PDVSA
GA204, paragraph 9.10 ?
Yes ______ Not ______
10.1 Is the gas separator included in the proposal of the rotary type ?.
Yes ______Not ______
10.2 Does the proposed gas separator use hardened radial bearing surfaces at the top
and bottom to resist wear in abrasive fluids?
Yes ______ Not ______
____________
10.3 Please include a table with the following information:
a. Well name.
b. Type of rotary gas separator used.
c. Natural separation efficiency considered.
d. Free gas volume (in BPD) to enter the rotary gas separator at design flow.
e. Total fluid volume (in BPD) to enter the rotary gas separator at design flow.
f. Rotary separator efficiency
g. Gas volume (in BPD) to enter the Gas Handler or Tapered Pump at design
flow.
h. Total fluid volume (in BPD) to enter the Gas Handler or Tapered Pump at
design flow.
i. Turpins correlation value at Gas Handler or Tapered Pump inlet conditions,
at design flow.
j. Percentage of free gas at the pump inlet conditions at design flow.
k. Pump inlet pressure in psi.
l. Turpins correlation value at pump inlet conditions at design flow.
10.4 Please specify the material of construction of the separator O rings and its
temperature rating. Material of construction ____________
Temperature rating according to paragraph 5.1.1 of API 11S7 ________ F
10.6 Did you specify the rotary separator material of construction as required in
Yes ______ Not ______
PDVSA
REVISION FECHA
Pgina 7
Please specify the rotary separators minimum shaft diameter, length, minimum
yield strength, distance between centerline of radial bearings and number of radial
bearings: ______________
10.7 Are rotary gas separators dynamically balanced to the appropriate ISO grade ?
Yes ______ Not ______
If the answer is yes, please indicate the ISO grade number to which the
separator is balanced.
If the answer isnot,please explain why your rotary gas separator does not need
to be balanced.
____________________________________________________________
11.1 Does the Gas Handler or Tapered Pump have radial bearings at the base and
head of hardened material?
Yes ______ Not ______
_____________
11.2 Is the Gas Handler or Tapered Pump proposed of the compression type and
consequently its axial thrust will be carried by the seal section thrust bearing ?
Yes ______ Not ______
11.3 Is the Gas Handler or Tapered Pump dynamically balanced to the appropriate ISO
grade ?
Yes ______ Not ______
If the answer is yes, please indicate the ISO grade number to which the Gas
Handler or Tapered Pump is balanced. If the answer is not, please explain why
your Gas Handler or Tapered Pump does not need to be balanced:
________________________________________
11.4 Did you specify the Gas Handler or Tapered Pump material of construction as
required in PDVSA GA204, paragraph 11.4?
Yes ______ Not ______
Please specify the Gas Handler or Tapered Pumps minimum shaft diameter and
minimum yield strength: ______________________________________
11.6 Please, specify the material of construction of the Gas Handler or Tapered Pump
O rings and its temperature rating.
Material of construction ____________
Temperature rating according to paragraph 5.1.1 of API 11S7 _________ F
PDVSA
REVISION FECHA
Pgina 8
12 Is there any frequency or frequency range at which operation is prohibited due to

the existence of any lateral or torsional critical speeds?
Yes _______Not _______
13.1.2 Please specify the following information:
a. Pump shaft horsepower limit at 60 Hz _____________ HP
b. Gas Handler or Tapered Pump shaft horsepower limit at 60 Hz ______HP
c. Rotary gas separator shaft horsepower limit at 60 Hz ________ HP
d. Seal shaft horsepower limit at 60 Hz _______________ HP
e. Motor nameplate horsepower at 60 Hz _____________ HP
Please include only catalog ratings. Other ratings will not be accepted.
13.2 Are couplings of a rigid design and splined to mate to the shafts above and below?
Yes ______ Not ______
Are couplings designed to handle at least 25 % more torque than the shafts
themselves so that the coupling is not the weak link in the system?
Yes ______ Not ______
13. 3 Vendor shall specify all rotating parts that are subject to balance at their shops and
the ISO grade used: ___________________________________
13.4 Did you specify the material of construction including ASTM number and grade
of all bolts as required in PDVSA GA204, paragraph 13.4?
Yes ______ Not ______
Attachment A
1 Did you include in your proposal the downhole sensor, and its corresponding
surface interface unit ?
Yes ______ Not ______
2 Does the downhole sensor proposed, and its corresponding surface interface
unit, comply with the specification given in PDVSA GA204, Attachment A?
Yes ______ Not ______

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PDVSA

ENGINEERING DESIGN MANUAL

REV. DATE DESCRIPTION PAG. REV. APPD. APPD.

APPD.BY A. Arvalo DATE MAY. 99 APPD.BY J. E. Rojas DATE MAY. 99

3 PROCUREMENT CHECK LIST

Yes Not

a) HP(nameplate) Operating frequency __ Hz

9.4 Please specify the following information:

12 Is there any frequency or frequency range at which operation is prohibited due to

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