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Cad Cam CNC
Cad Cam CNC
B MN CNG NGH CH TO MY
BI GiNG
CAD/CAM-CNC
1- V tr vai tr ca CAD/CAM-CNC
Nm trong lnh vc cng ngh ch to my, n thc hin nhim v thit
k m hnh hnh hc ca sn phm, lp chng trnh gia cng, quy trnh
cng ngh nh s tr gip ca iu khin s, k thut my tnh.
2- i tng nghin cu ca mn hc:
Lin quan n cc d liu hnh hc ca qu trnh thit k v cc c
trng hnh hc ca b mt gia cng. Nghin cu ng dng k thut s
v my tnh vo vic thc hin qu trnh cng ngh gia cng c.
3- Ni dung nghin cu ca mn hc:
PHN I: Thit k sn phm vi s tr gip ca my tnh-CAD_.
Gii thiu phn mm MasterCam X14.
Gii thiu phn mm SolidWorks 2011
Gii thiu phn mm Catia R21.
M U
Phn II : Cng ngh CNC
Chng 1: Khi nim
1.1. Cc h thng iu khin s:
1.2. Cc h thng DNC
1.3. Cc h thng gia cng linh hot
Chng 2: Mt s c trng ca my CNC
2.1. Cc trc to v chiu cc chuyn ng
2.2. Qui nh cc trc to trn my
2.3. chnh xc gia cng trn my CNC (m bo thng qua cc h thng o
dch chuyn v o gc)
Chng 3. Cc dng iu khin s
3.1. iu khin theo im
3.2. iu khin theo ng thng
3.3. iu khin theo cng tua (2D, D, 3D, 4D, 5D)
Chng 4. Nhng khi nim c bn v lp trmh gia cng trn my
CNC
M U
41. Cc khi nim c bn
4.2. Qu o gia cng
4.3. Cch ghi kch thc tuyt i v tng i
4.4 Cc cu lnh G _code
Chng 5: K thut lp trnh CNC
5.1. Cu trc chng trnh.
5.2. Lp chng trnh NC trn h iu hnh FANUC series 21:
- EMCO win NC GE series Fanuc TB 21
- EMCO win NC GE series Fanuc MB 21
5.3. Ngn ng lp trnh t ng APT
Chng 6: ng dng cc phn mm thit k v gia cng tin tin
6.1 Gii thiu phn mm MasterCam v MCU.
6.2 Gii thiu phn mm SolidWorks thit k v gia cng khun.
M U
PHN III. THC HNH:
Cho bn v thit k chi tit, yu cu:
+Lp quy trnh cng ngh gia cng chi tit trn my CNC
+ ng dng mt phn mm iu khin trn my CNC lp
trnh v m phng qu trnh gia cng chi tit.
Bi tp ln: Thit k sn phm nha, lng, li khun v lp
chng trnh gia cng chng.
TI LIU THAM KHO:
1. Cc ti liu v CAD/CAM-CNC
2. Cc ti liu c cung cp t chng trnh o to trong
d n EMCO:
+ EMCO win NC GE series Fanuc TB 21
+ EMCO win NC GE series Fanuc MB 21
PHN I: Thit k sn phm vi s tr gip ca my
tnh-CAD
Chng 1
CC KHI NIM C BN V CNG NGH CNC
1. LCH S PHT TRIN CA MY CNG C CNC.
1938 Claude Shannon bo v lun n tin s vin cng ngh MIT ni dung tnh ton
chuyn giao d liu dng nh phn - nn tng c s ca my tnh ngy nay.
1946 tin s John W Mauchly cung cp my tnh s in t u tin c tn ENIAC cho
qun i M
1952 Vin MIT cho ra i my cng c iu khin s u tin (CINCINNATI HYDROTEL) gm
nhiu n in t vi chc nng ni suy ng thng
ng thi theo 3 trc v nhn d liu thng qua bng c l m nh phn.
- 1957 Khng qun M trang b nhng my NC u tin
xng.
- 1958 Ngn ng lp trnh t ng ho u tin (APT) c gii
thiu trong quan hlin kt vi my tnh IBM 704.
- 1960 K thut bn dn thay th cho h thng iu khin xung
rle, n in t.
- 1965 Gii php thay dng c t ng ATC ( Automatic Tool
Changer).
- 1968 K thut mch tch hp IC ra i c tin cy cao hn.
- 1972 H iu khin NC u tin c lp t my tnh nh
- 1976 H vi x l to ra mt cuc cch mng trong k thut CNC
- 1978 Cc h thng gia cng linh hot (FMS) c to lp
- 1979 Nhng gii php kt ni lin hon CAD/CAM u tin
xut hin
- 1985 Trung tm gia cng (MC) c kh u tin l My c
tn"Milwaukee Magic" Cng ty Carney & Treker (M)
sn xut.
- 1986/1987 Gii php tch hp v t ng ho sn xut (CIM)
- 1994 Khp kn chui qu trnh CAD/CAM-CNC
Ngy nay cc my cng c CNC hon thin hn vi tnh
nng vt tri c th gia cng hon chnh chi tit trn mt
my gia cng, vi s ln g t t nht. c bit chng c th
gia cng cc chi tit c b mt phc tp .
2. KHI NIM V IU KHIN S.
2.1 iu khin theo phng php truyn thng:
+ iu khin bng cam
+ iu khin theo c hnh trnh
+ iu khin theo thi gian (tang trng quay theo t).
+ iu khin theo chu kz, kt hp c theo qung
ng v thi gian (My git K c)
2.1 Cc h iu khin s.
Trn my iu khin s th qu trnh gia cng
thc hin mt cch t ng. Trc khi gia
cng ngi ta phi a vo h thng iu
khin mt chng trnh gia cng di dng
mt chui cc cu lnh iu khin. H thng
iu khin s c kh nng thc hin cc lnh
iu khin ny v kim tra chng nh mt h
thng o lng dch chuyn bn my.
H iu khin s NC (Numerical Control)
H thng NC u tin ra i do s cn thit
ch to cc chi tit phc tp ca my bay vi
s lng t. Ngy nay cc my trang b h
iu khin NC vn cn s dng. y l h
iu khin n gin vi s lng hn ch
cc knh thng tin. Trong h iu khin NC
cc thng s hnh hc ca chi tit gia cng
v cc lnh iu khin c cho di dng
dy cc con s.
* Nguyn tc lm vic ca h iu khin NC.
Sau khi m my cc lnh th nht v th hai
c c. Ch sau khi qu trnh c kt thc
my mi thc hin lnh th nht. Trong thi
gian ny thng tin ca lnh th hai nm trong
b nh ca h thng iu khin. Sau khi hon
thnh vic thc hin lnh th nht my bt u
thc hin lnh th hai ly t b nh ra. Trong
khi thc hin lnh th hai, h iu khin c
lnh th ba v a vo ch ca b nh m lnh
th hai va c gii phng ra.
Nhc im chnh ca h iu khin NC l khi
gia cng chi tit tip theo trong lot h iu
khin li phi c tt c cc lnh t u v nh
vy khng trnh khi nhng sai st ca b tnh
ton trong h iu khin. Do chi tit gia
cng c th b ph phm. Mt nhc im na
l do cn rt nhiu lnh cha trong bng c l
hoc bng t nn kh nng m chng trnh b
dng li c th xy ra. Ngoi ra vi ch lm
nh vy bng dc l hoc bng t s nhanh
chng b bn v mn gy li cho chng trnh.
Cu trc ca h NC:
1- D liu vo: Cn gi l chng trnh lnh,
c ghi li v lu tr bng nhiu cch nh
phn t mang chng trnh. (bng, th, a,
b nh)
2- B iu khin (MCU): .
S c cu servo.
H iu khin Direct Numerical Control (DNC)
Vo cui nhng nm 60, s pht trin ca k thut time-sharing trn cc
my tnh ln m ra hng iu khin mt lot my NC bng mt
my tnh ln.
H iu khin s CNC (Computer Numerical Control)
Cc im 0 ca my M l im gc ca cc h trc ta trn my v do
nh ch to ra cc my xc nh theo kt cu ca my.
Trn cc my phay, im 0 ca my thng nm trn im gii hn dch
chuyn ca bn my (hnh 2.5).
Trn my tin im O ca my thng t ti tm mt u ca trc
chnh (hnh 2.6).
2.3.2. im 0 ca chi tit (k hiu W).
2.3.3 im tham chiu ca my (R)
Trong cc my c h thng o dch chuyn, cc gi tr thc o
c khi b mt ngun in do s c s mt theo. Trong nhng
trng hp ny a h thng o tr li trng thi c trc
th ta phi a my v im 0 ca my. Trong nhiu trng
hp, khng thc hin c iu ny v vng vo cc chi tit
kp cht trn my hoc g. Do vy cn thit xc lp mt im
chun th hai trn cc trc, l im chun ca my R (hnh
3.39). im chun ny c mt khong cch xc nh so vi im
0 ca my v c nh v trn cc bn trt ca my.
2.3.4. im thay dao ( Ww), thng trng vi im R
2.3.5. im iu chnh dao E.
Khi s dng nhiu dao, cc
kch thc ca dao phi
c xc nh trc trn
thit b iu chnh dao
c thng tin a vo trong
h thng iu chnh nhm
hiu chnh t ng kch
thc dao. Cc kch thc
hiu chnh ny (Q v L) gn
vi im iu chnh dao E
nm trn ui dao (hnh
2.11).
2.3.6. im g dao N.
2.4. CC DNG IU KHIN TRN MY CNG C CNC.
- iu khin im - im. - iu khin theo ng.
- iu khin theo ng bin - iu khin 2D.
- iu khin 2-1/2D
- iu khin 3D.
- iu khin 4D - iu khin 5D
2.5 CC PHNG PHP NI SUY TRONG CC MY
CNG C NC, CNC
2.5.2. Cc php ni suy c bn.
- Ni suy ng thng. - Ni suy cung trn
Chng 3 NHNG KHI NIM C BN V CHNG TRNH NC
V LP TRNH GIA CNG TRN MY CNC
M6 Thay dng c