SKF Wireless MicroVibe Introduction

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SKF Group

Discovering new frontiers

SKF Wireless MicroVibe

The most cost-effective solution for portable, wireless


vibration monitoring.
Background & History

The SKF MicroVibe (CMVL 3810) was first released in late 2002 by SKF Reliability
Systems. The platform was a Handspring Visor with Palm OS.

In October 2004, Condition Monitoring Center San Diego launched the SKF
MicroVibe P (CMVL 3850) for Pocket PCs with Windows Mobile 2003 and later
Windows Mobile 5.0

In July 2009 the SKF MicroVibe P for Pocket PCs (CMVL 3860) with Windows Mobile
6.0 was launched.

In July 2011 HP announced the obsolescence of its Pocket PC series and the
rugged Trimble unit was introduced.

The SKF MicroVibe P series was obsoleted in July 2012.

2014, the new SKF Wireless MicroVibe communicates wirelessly between the sensor
and a tablet with Android operating system (or Android smart phone), while
maintaining the same functionality as the SKF MicroVibe P.

SKF Group Slide 2


SKF Portable Systems Product Range

There is No Significant offering in-between Vib. Pen & Analyzer In theAsset


SKF @ptitude market.
Become a early Player in the market and createSupport
Decision a nische
management
SKF @ptitude Monitoring Suite
SKF
Wireless
Basic MicroVibe
SKF @ptitude Inspector SKF @ptitude Analyst
condition
monitoring
products ARM

MCA
GX AX
SKF Microlog Inspector MX SKF Microlog
IR- Ultrasonic
Thermometer Probe
MCD WMCD
SKF Group October 30, 2007 SKF Group
Slide 3
Concept

SKF Group Slide 4 3 March 2015


Concept introduction

High speed wireless


connection with WiFi

Android device (Tablet) SKF Wireless MicroVibe


sensor module

SKF Group Slide 5 3 March 2015


For portable vibration monitoring

SKF Group Slide 6 3 March 2015


Introducing the SKF Wireless MicroVibe

Portable, compact and lightweight


SKF Wireless MicroVibe
Expert judgment criteria based on ISO Sensor Module
vibration severity standard and SKF
bearing condition evaluation
FFT spectrum analysis enables user to
pinpoint problems like unbalance,
misalignment, bearing, rubs, etc.
Standard vibration measurements
Envelope acceleration, acceleration,
velocity and displacement in both FFT
spectrum and time waveform displays
Store and recall measurements for
trending and analysis
Reliable and fast wireless data
collection (WiFi) from a safe distance
SKF Group Slide 7 3 March 2015
Tomorrows solution today

The SKF Wireless MicroVibe module sensor works with


devices with the common Android operating systems, like
the Nexus 7 tablets.
Some time ago Yesterday Now

CMVL 3850-ML CMVL 3860-ML CMVL 4000-EN

SKF Group Slide 8 3 March 2015


Background & Objective

There is no significant offering in the market in-between a Vib. Pen &


Vibration analyzer.
Leverage Technology advancement in terms of wireless sensor offering
interfaced with the Android OS based off-the-shelf Tablet using high
speed WiFi.

- Objective is to be a early player in the market and create a good install


base.

SKF Group Slide 9 3 March 2015


Overview

SKF Group Slide 10 3 March 2015


SKF Wireless MicroVibe CMVL 4000-K-EN kit

SKF Group Slide 11 3 March 2015


SKF Wireless MicroVibe CMVL 4000-K kit contains:

CMVL 4000 SKF Wireless MicroVibe sensor module

CMAC 4005 Rechargeable batteries

CMAC 4010 Universal USB power supply


with four line adapters

CMAC 4015 USB to micro-USB cable

CMAC 4020 Stinger (probe); Not for


regular use

CMAC 4025 Two-bar magnet

CMAC 4060 SKF Wireless MicroVibe CD

SKF Group Slide 12 3 March 2015


SKF Wireless MicroVibe overview
Battery cover
Secures two AAA rechargeable
batteries Lanyard loop
Use lanyard to prevent
dropping the device
USB cover
Slides open. Protects micro-USB port

Power switch LED


Press to switch on or turn off Indicates device status

Vibration sensor
Collects vibration data Magnet
Secures device on the
machines measurement point

SKF Group Slide 13 3 March 2015


Further analysis

Once the judgment call of the overall vibration measurements


resulted in an alert or danger, start a root cause analysis with
FFT and waveforms.

SKF Group Slide 14 3 March 2015


Features, specifications
and applications

SKF Group Slide 15 3 March 2015


Benefits of the portable data collector and analyzer

For single axis, time-based overall and spectral


measurements
Provides a low cost solution to determine
machine health
Wireless data collection is safe and convenient
Light and compact
Fast data acquisition
Expert judgment criteria based on ISO vibration
severity standard and SKF bearing condition
evaluation
FFT spectrum analysis enables user to pinpoint
problems like unbalance, misalignment,
bearing, rubs, etc.
Transfer machinery vibration data to a
computer for trending and further analysis
Reliable and fast wireless data collection
(WiFi) from a safedistance
Up to 40 meter distance; outside with line-of-
sight
Up to 25 meter distance; inside with line-of-
sight

SKF Group Slide 16 3 March 2015


Ease of use

Multi-point automation saves time and improves reliability


Automatically collect the most useful
measurements for vibration analysis
acceleration, velocity, displacement and
enveloped acceleration simultaneously.

SKFs multi-point automation saves time


and is easy to use, enhances the accuracy
and overall reliability of your decision
making giving you the information all in
one view.

SKF Group Slide 17 3 March 2015


Powerful

FFT spectrum analysis capabilities

With preset measurements and user selectable


FFT resolution from 100 to 12480 lines,
selectable Fmax, and a 90 dB dynamic range,
the SKF Wireless MicroVibe has what it takes
to help you easily pinpoint impending machine
problems.

Cursor position readout with display zoom


optimizes your analysis power.

Automatically tabulates and displays the


highest vibration peaks from a spectrum,
making it easy to quickly identify signals
indicative of specific machine problems, like
misalignment, imbalance or bearing faults.

SKF Group Slide 18 3 March 2015


Data management

Software program to extract, save, edit


and display collected and uploaded data
on your desktop computer

For further analysis and trending


and even exported to Microsoft Excel.

Ideal for small route data collection.

SKF Group Slide 19 3 March 2015


Basic specifications

SKF Wireless MicroVibe


Dimension 88.6 mm x 41.5 mm (3.5 in. x 1.6 in.),
Base 24 mm (0.95 in.)
/form Cuboids with round base
/rating IP 65 (Water and dust protection)
Weight 145 g (0.32 lbs.)
Enclosure Durable polymer housing and stainless steel base
Mounting M6 mounting thread for recommended magnet mount
Sampling Frequency Max 76.8 kHz
Effective Frequency 5 Hz to 20 KHz
Operating Temperature +5 C to +50 C (+41 to +122F) operating temperature
Humidity 30 to 90% non-condensing
Power source 2 x AAA rechargeable batteries
Current consumption 150 mA under measurement with WiFi use.
Battery life-cycle Five hours

SKF Group Slide 20 3 March 2015


Mounting and
ordering information

SKF Group Slide 21 3 March 2015


Mounting consideration and accessories

The SKF Wireless MicroVibe sensor module supports three options for
mounting:

Magnet (recommended)
- Secures the device on the machines measurement point (when using
the magnetic base, gently apply the device to the measurement location
at an angle (using a rolling motion) so as not to slam the device and
cause an impact that may shock the device)

Stud (screw) mount

Stinger (probe)

Vibration Practices, from Least Effective to Most Effective, from Left to Right.

SKF Group Slide 22 3 March 2015


Ordering information

Part ID: CMVL 4000-EN


Description: SKF Wireless MicroVibe Kit

Everything, but the tablet

SKF Group Slide 23 3 March 2015


Ordering information

Optional accessories
Part ID: CMAC 4035
Description: Carrying case with customizable foam

SKF Group Slide 24 3 March 2015


Tablet ordering information

SKF is not offering Android tablets for purchase,.

Although the SKF Wireless MicroVibe will work on many devices with
Android operating systems, SKF cannot guarantee the compatibility
with other models or operating systems.
In general, a 7-inch LCD tablet provides the best screen size
option.
Android Smartphones and Samsung tablets do communicate to the
SKF Wireless MicroVibe sensor module. Taking vibration data is
possible; however, uploading the data into the Data Management
Software is not assured.

The following list of supported Android devices will expand as more


tablets become available. Please refer your customer to the
www.skf.com/cm website for the most current list.

SKF Group Slide 25 3 March 2015


Tablet ordering information

Here are the Android tablets verified to work with the SKF
Wireless MicroVibe:

Name OS Version Supplier Note


Nexus 7 4.2.2 /4.2.3 Asus 7-inch
IdeaPad Tablet A1 2.3 Lenova 7-inch
BizPad JT-H580VT 3.2 Panasonic 7-inch
Regza Tablet 2.3 Toshiba 7-inch
AT3S0/35D
HTC One (M7) 4.1.2 HTC 4.7-inch
CT 704 4.0.4 iDea USA 7-inch

SKF Group Slide 26 3 March 2015


Tablet ordering information

Highly recommended is the Nexus 7 series:

Nexus 7
Google Asus Tablet 7"

SKF Group Slide 27 3 March 2015


Positioning

SKF Group Slide 28 3 March 2015


SKF CMC portable systems product range

SKF @ptitude Asset


Decision Support
management
SKF @ptitude Monitoring Suite
SKF
Wireless
Basic MicroVibe
SKF @ptitude Inspector SKF @ptitude Analyst
condition
monitoring
products ARM

MCA
GX AX
SKF Microlog Inspector MX SKF Microlog
IR- Ultrasonic
Thermometer Probe
MCD WMCD
SKF Group October 30, 2007 SKF Group
Slide 29
Setting Right Expectation _ _

The SKF Wireless MicroVibe kit comes with everything but the
tablet. The Android tablet will have to be purchased from a different
source to avoid confusion with warranty claims and technical
support.
Recommended for 600 RPM & above.
One needs to understand that wireless microvibe is not a product to
eliminate microlog market and is not a replacement to microlog
requirement.
Product positioning becomes extremely important here as we also
have to cater vibration pen & microlog market also.
The SKF Wireless MicroVibe application is based on commercial
off-the-shelf Android tablets and is therefore not ruggedized as the
SKFs Machine Condition Advisor, Micrologs or Microlog Inspectors
series

SKF Group Slide 30 3 March 2015


Competition
Metso offers the Maintenance Pad, a rugged Panasonic Toughbook CF-H2 Field with Windows
operating system and 10.1 LCD together with a Wireless sensor, WMS-100.
Metso Maintenance Pad
Key features
Tool for off-line vibration measurements
Vibration data collection, Route and off-route measurements
Analysis tools and history storage
Wireless vibration measurement
Standard WiFi interface, no wires
Built on Windows 7 operating system
Metso Maintenance Pad is not limited to vibration data collection only, also other
Windows applications can be used
Works as on-line system field terminal for Metso DNA or Sensodec 6S

SKF Group Slide 31 3 March 2015


Potential Customers & our Approach

Customers already purchased / using older MicroVibe platform (models


CMVL 3810, CMVL 3850-ML and CMVL 3860-ML) :
Shall be our sweet spot . Engagement shall be on service prospective.
Shall offer buy back.
Customers using Vib. Pen for quite some time (Upgrade):
Consultative approach with the customers to educate them about the benefits of
using the instruments and encourage them to move further step in their condition
monitoring landscape.
Customers intended to purchase low end / low cost Vibration
Analyzer (Migrate): (Be cautious in messaging to prevent cannibalization of Microlog)
Target existing SKF customers / accounts not a CoMo user . Consultative
approach to leverage existing relation ship.
New Segments Low to Mid size companies
New clients starting a predictive maintenance program
Small / Mid size OEMs
Companies already using service contracts
Automotive / Big size Auto Ancillaries , F&B Other then Nestle, Pharma
(Critical Equipment), Textile etc.
SKF Group
Hospital and Building Faculties (New trends).
Slide 32 3 March 2015
Discovering new frontiers

SKF Wireless MicroVibe

The most cost-effective solution for portable, wireless vibration monitoring.

SKF Group Slide 36 3 March 2015


FAQ

SKF Group Slide 37 3 March 2015


Frequently Asked Questions
Q-How many equipment can the MicroVibe host?
A- Microvibe is a single channel device which can take vibration of all rotatory equipment
having RPM above 600

Q- Which standard is used for giving alert information?


A- ISO 10816-3 Vibration Standard Evaluation is used to determine the alert levels.

Q- Is it suitable for low speed machine.


A- It is recommended to use for RPM 600 & above.

Q-Is continuous monitoring possible?


A- Microvibe is a Portable device and not intended for continuous monitoring. However you can collect
time waveform and FFT spectrum & transfer the data to data management software.

SKF Group Slide 38 3 March 2015


Frequently Asked Questions
Q-What are the Do's & Don'ts / Best practices?

A- a)While the SKF Wireless MicroVibe can operate with two AAA alkaline batteries, charging the
module with alkaline batteries installed is hazardous. Therefore, SKF recommends only using
rechargeable NiMH batteries.

b) The stud mount (M6) provides the highest frequency range.

c) The stinger (probe) should not be used beyond 1 kHz frequency and must be used with caution.

d) SKF recommends the use of the magnet (CMAC 4025), especially for waveform measurement and
long term frequency analysis. When using the magnetic base, gently apply the device to the
measurement location at an angle (using a rolling motion) so as not to slam the device onto the
machine and cause an impact that may drive the SKF Wireless MicroVibe into saturation

SKF Group Slide 39 3 March 2015


Frequently Asked Questions

Q- Can it be used with Microlog?


A- No, it cannot be used with Microlog as Microlog does not have WiFi capabilities.

Q- Can it be interfaced with Aptitude Analyst/Observer?


A- No, it cannot be interfaced with Aptitude Analyst/Observer. It can only be interfaced with the Data
Management Software.

Q-Can you transfer MicroVibe database to other software?


A-No, MicroVibe database cannot be transferred to other software.

Q- Can we create route / hierarchy in the Data Management Software.


A-Yes, user can define small route / hierarchy in the Data Management Software .

Q-Is historical data analysis possible?


A-Yes, historical data analysis is possible with the help of the Data Management Software shipped
with the Wireless MicroVibe
Q- Do Bearing database is available with Data Management Software ?
A- No, it is not available.

SKF Group Slide 40 3 March 2015


Frequently Asked Questions
Q-Can it be used with any android device?
A- SKF tested devices mentioned in table below. The Nexus 7 tablet is recommended.

Q-Can it be used in hazardous environment?


A- SKF Wireless MicroVibe is not certified for any hazardous environment and not recommended to be
used in hazardous environment. For safe working without any damage it can be used in the
temperature range of 5 to 50 degree Celsius and within 30 90% non-condensing humidity.

Q- Is it intrinsically safe?
A-No, it is not intrinsically safe.

Q- Does it have any IP rating?


A- No, SKF Wireless MicroVibe does not have any IP rating.

SKF Group Slide 41 3 March 2015


Frequently Asked Questions
Q-Can the software generate reports which can be printed?
A-The Data Management Software can output graphs in Microsoft Excel (2003 or higher)
file format which can be printed.

Q-Does it require periodic calibration?


A- Calibration is required one in a year

Q-Does SKF India have the repair & calibration facility for MicroVibe?
A- As for now India does not have facility of calibration & repair in India. But the facility will be available
in near future.

SKF Group Slide 42 3 March 2015


SKF Group Slide 43 3 March 2015

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