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August-September 2015

QUENCHING JAPANS
EXPORT DROUGHT
Metawater President Tomoyasu Kida
Shares His Vision for Global Expansion

UK Fracking Delays: A Waterloo


Moment for Wastewater Treatment?
Autonomous Reed Beds:
An Answer for Challenging Clogging

AQUATECH
AMSTERDAM
2015
Preview Issue
VISIT US AT HALL 03, BOOTH NO. 03.200
AQUATECH AMSTERDAM | 3 - 6 NOVEMBER 2015

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CONTENTS AUGUST-SEPTEMBER 2015

47

10 38
R E G UL A R S TE CHN OLOG Y CA SE ST UDIE S

EDITORS NOTE 4 RETHINKING WASTEWATER TREATMENT 24


Taking a nostalgic look back in time at the development of
NEWS 6 wastewater treatment since 1909, this article asks whether
there needs to be fundamental change.
PRODUCT FOCUS 54-55
ENERGY EFFICIENT PUMPS STRIKE A CHORD IN PARIS 28
DIARY /AD INDEX/WEB PROMO 56 As well as setting a level in design, the new 390 million Paris
Philharmonie concert hall had to have a robust drinking and
UP F RO NT wastewater system to cope with flow variations.
STORMWATER MANAGEMENT 34
LEADER FOCUS 10
The Dane County Regional Airport in Wisconsin had to
Japanese firm METAWATER has ambitious plans to become a
increase capacity of its stormwater treatment system to meet
full water engineering service provider overseas and expand
requirements of treating 40% of total suspended solids.
from the sluggish domestic market. Company president
Tomoyasu Kida speaks exclusively to WWi magazine about PROVING MEMBRANES IN THE CANARY ISLANDS 38
international expansion plans after the company went public. After 11 years in operation, a reverse osmosis (RO)
desalination plant in the Canary Islands needed a
RE GI ON A L SP OTL I G HT: refurbishment to increase capacity and reduce energy.

WATER SECTOR FAILS TO SPARKLE IN KOSOVO 18 AUTONOMOUS REED BEDS: UNDERSTANDING CLOGGING 41
Kosovo was devastated both by the 1998/1999 war and the A 1.1 EU funded two-year project is nearing its end and sets
decade of isolationism and systematic discrimination which out to address how a reduction in clogging rate can happen
preceded it. Among the very poorest countries in Europe and using autonomous reed bed installations (ARBI).
with a population of less than two million, the chronically OPTIMISING WATER OPERATIONS IN MANILA, PHILIPPINES 44
underfunded water sector mirrors its traumatic past. Insufficient pressure caused by high flow during peak demand
generates customer complaints. Manila Water chose a solution
I N T E R N AT I O N A L S H OW P R E V I E W that helped to save 580 m3/day and dealt with this challenge.
SHOW PREVIEW: AQUATECH AMSTERDAM 47
Ahead of Aquatech Amsterdam, which is increasingly looking
at industrial water, this article looks at how one of the worlds PRO DU CTS
largest beverage companies, Coca-Cola, is aiming to be water
neutral by 2020 and is improving its logistics to become a more ULTRAVIOLET TREATMENT TECHNOLOGY (UV) 54
efficient user of water. Singapore wastewater reuse plant to use Xylem UV tech in
Changi; UV system designed for hazardous gas environments;
TE CH NO L O GY C AS E S TUD IE S UV rig helps United Utilities rid crypto bug and UV
inactivates cryptosporidium as part of Texas reuse project.
RACKING DELAYS IN THE UK 14
Despite the promise of cheap domestic energy, shale gas has FITTINGS & CONTROLS 55
been slow to take off in the UK. In June fracking firm Cuadrilla Triple offset valve offers zero leakage for non-critical
Resources had a planning application for four wells in applications; Submersible hydrostatic depth and level
Lancashire declined. Campaigners hailed the decision as their transmitters; Multiple leak detection system launch and
Waterloo. Tubing products from Saint-Gobain.

VOLUME 30, ISSUE 4 AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 1


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EDITORS NOTE Tom Freyberg, Chief editor

LIGHTING UP THE BUGS


The UKs United Utilities survived a public relations battle after the
cryptosporidium bug got into its supply and 300,000 customers were
urged to boil their drinking water. How can water companies reduce the
damage both financial and reputation from such incidents?

A
s Ive said before, the water industry is one of the worlds most underrated and
underappreciated public services out there. In developed nations the water industry
is expected to deliver continuous, clean water 24 hours a day, seven days a week. It
is only until there is a problem that customers start complaining and question how
much they are paying for the service.
In the case of United Utilities in the UKs Midlands, the utility had to recently
instruct 300,000 households to continue boiling their drinking water due to small
traces of cryptosporidium found at a treatment plant. The microscopic bug, which
can cause stomach upsets, was initially discovered during routine tests.
This reminded me of a famous quote by the Dalai Lama: If you think you are too
small to make a difference, try sleeping with a mosquito.
To rid its supply of the cryptosporidium, the utility installed several ultraviolet
(UV) treatment rigs (see page 54). Calling the move one of its biggest engineering
projects to date, the rigs were sourced from across the UK and Europe.
United Utilities told WWi that routinely our treatment process of coagulation
and filtration is enough to remove cryptosporidium and that the UV technology
was being used after the plant as a belt and braces strategic approach. A formal
investigation by the Drinking Water Inspectorate will address how the bug got into

IF YOU THINK YOU the water system and the utilitys current treatment infrastructure.
Clearly, dealing with a bug like this is a huge inconvenience, expense and not to
ARE TOO SMALL mention public relations nightmare the story made national headlines. Although
the problem was addressed and the solution brought in, the whole exercise got me
TO MAKE A thinking (I know, dangerous). Shouldnt UV units, or the equivalent, be held on

DIFFERENCE, TRY
standby for such emergencies? Surely the priority of getting public supply back
to normal ASAP would be quicker if such units were available instead of having
SLEEPING WITH A to be sourced from across the UK and Europe. Yes, I understand such high-tech
equipment is not exactly cheap to have on standby but what price can you put on
MOSQUITO. public health, or a utilitys reputation for that matter?
Moving on, as you will have seen on the cover, the focus for this issues Leader
Focus is Japanese water engineering firm, Metawater. Most readers will know the
company from its ceramic membranes and partnership with Dutch company, PWN
Technologies. However, after raising $222 million from an Initial Public Offering
at the end of last year, Metawater is using the cash to go after the international
market and get away from the sluggish domestic one in Japan. It will certainly be an
interesting and challenging journey for the company but one to look out for.
Watch this space.

Follow on

4 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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NEWS

WORLD NEWS
1 US: NEW YORK
Xylem has issued a new share
repurchase program of its common
stock. Effectively immediately,
the companys board of directors
authorised the new share repurchase
program of its common stock of up
to $500 million. These repurchases
are expected to be made from time to
time in the open market or privately
negotiated transactions. The company
will host an Investor Day on Sept. 24
2015, in New York City, N.Y.

2 US: NEVADA
The U.S. Geological Survey (USGS) and
University of Nevada, Reno, will study
the cause of eutrophication, or increased
algae growth, along the nearshore of
Lake Tahoe. Supported by Californias
Lahontan Water Quality Control Board 1
(LWQCB), the investigation is in response 2
to widespread concerns with water
quality and ecological degradation of
the lakes nearshore environment. Over
the last decade, nearshore periphyton
growth, a form of algae, has increased
dramatically in Lake Tahoe.

3 SPAIN
Carlos Jarque has been appointed at chief executive/
CEO of the FCC Group in Spain and takes over
from former chief executive, Juan Bjar. Since 2013
he has been the executive director of corporate,
government and international relations in Latin
American private company, Amrica Mvil, operating
in the telecommunications sector of 17 Latin American
countries, as well as in the U and 10 European countries.
Jarque said: the rehabilitation of FCC and its shares
will continue in order to reinforce the company both
financially and opearationally.

4 SWEDEN 5 OMAN
Engineering company CH2M has won this years The Oman Oil Refineries and Petroleum Industries
Stockholm Industry Water Award for its efforts in Company (Orpic) has awarded Aquatech a contract to
potable water reuse. The company was awarded by design and supply a Multiple Effect Distillation (MED)
the Stockholm International Water Institute (SIWI) seawater desalination system for its Sohar Refinery
to continuing to evolve water reuse practices and Improvement Project in Oman. MED technology was
working with Singapores national water agency specified to supply 16,056 m3/day to boilers, as well
to help win public acceptance on the countrys as service and potable water. Aquatech is supplying
NEWater project. CH2Ms first notable success in the system to a Petrofac Daelim Joint Venture that
this area dates back to the 1960s. has the full EPC contract for the whole refinery project.
Commissioning is expected in early 2016.

6 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


NEWS

10 AUSTRALIA 9 SOUTH KOREA


The Broken Hill 6,000 m3/day desalination plant will undergo a capacity LG NanoH2O will be part of
increase by Australian firm Osmoflo as part of a turnkey solution for existing a newly launched business
client and plant owner, Essential Energy. Brackish water and high salinity unit called LG Water
reverse osmosis (RO) technology will be used as part of the upgrade, which Solutions, after the Californian
will include onsite and remote ongoing operations and maintenance support membrane business was
of the plant. The re-instated plus additional RO capacity will be fully acquired by Korean chemical
operational from November 2015. company LG Chem in
April 2014. To coincide
with the rebranding, a new
nanocomposite membrane
manufacturing site is expected
to open for business next
month in Cheong-ju, Korea.
The facility will produce
seawater, brackish water and
tap water RO membranes.
4

3 9 8 INDIA
Questions have been asked
as to whether the 336,000
6 m3/day Gujarat desalination
project will make it through to
5 8 completion. The $600m plant
was originally contracted by
the Gujarat government to a
7 Singapore-Japanese alliance,
including Hyflux and Hitachi.
Dahej SEZ CEO SN Patil told
local source Financial Express
that I am not sure whether
10 the Dahej desalination plant
will take off or not. From
our side, we have allotted
them the land but from their
side there is no response.
Speaking to WWi as part of its
Leader Focus in the April-May
edition, Hyflux CEO Olivia
Lum said Dahej took longer
to close and that Hitachi is
the one driving the project.

6 UAE (DUBAI) 7 INDONESIA


Dubais efforts to follow its Emirate brother Abu Dhabi The Dutch Embassy in Jakarta has awarded
and build a deep-tunnel sewer network have taken a consultancy Royal HaskoningDHV a 6.6 million
step forward. The Dubai Municipality has reportedly sanitation project as part of the Urban Sanitation
invited companies to bid on two consultancy contracts Development Programme (USDP). Launched in
in the Deira and Bur Dubai areas. A consultant is needed 2010, the 14 million project sets out goals for
to provide supervision services for a 26km tunnel, as wastewater, urban drainage and solid waste.
consultants to assist with a 56km-long deep-tunnel The project will provide direct support for the
sewer in the Bur area of the city. Abu Dhabi is close to acceleration of sanitation development to some 100
completing its $1.6 billion Strategic Tunnel Enhancement local governments in 10 Indonesian provinces and
Programme (STEP). supports an ambitious nationwide programme.

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 7


NEWS

ANALYSIS: GLOBAL WATER STRESS BY 2040


It may not come as a measure of competition and 2016, a change from decades precipitation patterns.
surprise that the Middle East depletion of surface water of growing all they need, Meanwhile Botswana and
region accounts for almost in 167 countries by 2020, due to fear of water-resource Namibia sit squarely within
half of the most water scarce 2030, and 2040. depletion. a region that is already
countries in the world. Yet, It found that 33 countries While they will probably vulnerable to climate change.
what may come as more of face extremely high water not face the extreme water Water supplies are limited
shock is that certain areas of stress in 2040 and that also stress blanketing the and risk from floods and
the US and Chinas Ningxia Chile, Estonia, Namibia, Middle East in 2040, global droughts is high. Futhermore,
province could see water and Botswana could face an superpowers such as the projected temperature
stress increase by up to 40 to especially significant increase US, China and India face increases in southern Africa
70% by 2040. in water stress by 2040. water risks of their own. are likely to exceed the global
A new analysis from WRI According to WRI, drought High water stress in all three average, along with overall
ranks 167 countries for water and water shortages in countries are projected to drying and increased rainfall
stress in 2040, claiming Syria likely contributed to remain roughly constant variability. On the water
that 14 of the 33 likely most the unrest that stoked the through 2040. demand side, according to
stressed countries are in the countrys 2011 civil war. Every water-stressed Aqueduct projections, a 40 to
Middle East. This includes Dwindling water resources country is affected by a 70% - or greater increase is
nine considered extremely and chronic mismanagement different combination of expected.
highly stressed with a score forced 1.5 million people, factors. Chile, for example, Such situations severely
of 5.0 out of 5.0: Bahrain, primarily farmers and projected to move from threaten national water
Kuwait, Palestine, Qatar, herders, to lose their medium water stress in security and economic
United Arab Emirates, Israel, livelihoods and leave their 2010 to extremely high growth. As a result, WRI
Saudi Arabia, Oman and land, move to urban areas, stress in 2040. It is among urged governments to
Lebanon. and magnify Syrias general the countries more likely to respond with management
Using climate models and destabilisation. Meanwhile face a water supply decrease and conservation practices
socioeconomic scenarios, Saudi Arabias government from the combined effects that will help protect
WRI scored and ranked said its people will depend of rising temperatures in essential sustainable water
future water stress a entirely on grain imports by critical regions and shifting resources for years to come.

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8 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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progress being made in preparation for the 2016 Olympics.
From the most sensitive tests to the most
The universitys marine biology laboratory has revealed tolerant, youll find exactly what you seek:
worrying trends for parameters such as ammonia, nitrates and absolute clarity in water analysis.
phosphates.
Guanabara Bay sits beneath the iconic Sugar Loaf Mountain
and is set to be the location for the sailing events of the 2016
Olympics. However, practising international contestants have
complained of detritus in the water presenting a hazard and www.merckmillipore.com/clarity
there is concern that the event may have to be moved further
out to sea.
Sailors have reported floating TV sets, sofas and dead
animals, said the Universitys Rodolfo Paranhos. These
items present a physical hazard that can damage a yacht or
get caught up in the rudder, causing it to lose its place in a
race. However, chemical and biological pollution represents
a potentially more serious threat, because of the diseases that
can arise from sewage pollution.
Greater Rio has a population of over 10 million people and
millions of litres of untreated sewage are discharged into
Guanabara Bay and into the rivers that feed it, every day.
As a result, these rivers are largely reported to be anoxic
incapable of supporting normal aquatic life.
The Brazilian government has taken some initiatives
to address the pollution, with nets preventing debris
from entering the bay and so-called Eco-Boats scooping
up floating and slightly submerged debris. There has
also been some effort to reduce the amount of untreated
sewage reaching the bay, but Rodolfo Paranhos said: It is
probably now too late to solve the problem, because of the
infrastructure that would be required to provide effective
sewage treatment. However, importantly, this would be an
indication that the promised environmental legacy of Rio 2016
has failed.

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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 9


LEADER FOCUS

CERAMIC MEMBRANES:
REVERSING JAPANS
EXPORT DROUGHT
Perhaps best known for supplying ceramic
membrane filtration systems, Japanese
firm Metawater has ambitious plans to
become a full water engineering service
provider overseas and expand from the
sluggish domestic market. Company
President Tomoyasu Kida speaks
exclusively to WWi magazine about
international expansion plans after the
company went public.
By Tom Freyberg

J
apan was a hotbed of innovation on how well it exports electronics or Stock Exchange. Tell me more
in the 1960s and 70s. In 1964 the automotive goods, maybe there should about this and how it fits in with
country entered the first bullet be a shift in focus. For its ceramic international expansion goals?
train into service. Long before America membranes, which have been used in Tomoyasu Kida, president, Metawater
changed the music industry with the Andijk III drinking water plant in (TK): We listed our company on the
its Apple ipod, the Japanese island the Netherlands, is one export the nation Tokyo Stock Exchange in December
exported the Sony Walkman in 1979 and should be proud of. at the end of last year. Funds from the
revolutionised how people listened to Supplied by Metawater, the ceramic stock exchange will be used for the
music. membranes have been a talking point development of the company overseas.
Add the karaoke machine in 1971 and of the water filtration community for The third point is we are thinking about
then the successful PlayStation console many months, years even. In Japan, our future privatisation of the water
in 1994 (now in its 4th edition) and around 40% of municipal drinking and wastewater industries is going to be
Asias technology powerhouse could water produced using microfiltration or accelerated and we will be a part of this.
do no wrong. Fast forward 20 years and ultrafiltration membranes is through the
this talent of exporting innovation could use of ceramic membranes. WWi: Talk me through your
be accused of drying up. With Korea Claimed to be tougher than polymeric international business which
taking over the mantle of becoming but a lot less popular overseas for countries is Metawater involved
Asias technology hub, successfully municipal applications due to a in and how much revenue (%) do
shipping brands such as Samsung and higher capital cost, are the financials international contracts provide?
LG overseas, what has happened to of ceramics changing? We speak to TK: In five years we would like to
Japan? Metawaters president, Tomoyasu Kida, increase our sales to 140 billion yen
As Keishi Kameyama, chairman to find out. (US1.1 billion), and in the long-term
of internet company DMM.com told expand sales internationally to 10%.
the BBC: We have been innovating Water & Wastewater International We would like to expand our portfolio
great products but we are not good at magazine (WWi): Metawater recently overseas, with Europe and the US
marketing them abroad. went through a successful Initial being our prime targets, as they benefit
Yet instead of judging a country Public Offering (IPO) on the Tokyo from stable markets. We are aiming
to expand the sales of the ceramic
Initial Public Offering (IPO) membrane technology for the drinking
Metawater raised JPY26 billion ($222 million) from floating the company in December 2014 water market, especially for the Western
on the Tokyo Stock Exchange, following the issuance of 5.9 million new shares and 5.6 million Countries. But also we want to sell
existing treasury shares. technology related to the wastewater
treatment as well. In order for the

10 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


LEADER FOCUS

overseas expansion, we have an alliance


strategy to work with partners. We
OUR CERAMIC MEMBRANES HAVENT
would like to find partners to sell our BEEN BROKEN FOR MORE THAN 17 YEARS
technology and products. And then for
the Asian market we can expect some AT THE MOMENT. IF YOU THINK ABOUT
growth in the future. In Japan we have
public-private partnerships for which LIFECYCLE COST, WE HAVE THE
we have many public customers. Based
on this experience and many references
ADVANTAGE.
we have in Japan, we would like to means you dont need much electricity. Andijk and the US in Montanna, they
expand into other Asia countries. With ceramic membranes, the electricity are using ceramics because of the stable
consumption can be extremely low. operation, the lifecycle cost and also the
WWi: You are perhaps best known Also, ceramics can be more stable to ease of maintenance. The value of the
in Europe for your partnership with handle varying water qualities. For ceramic membranes is being understood
Dutch company PWN Technologies. example, raw water from a lake can be gradually by the countries in our target
How does this partnership work poor however ceramics can handle this area.
financially? with good filtration functions.
TK: As part of the partnership with WWi: Japan has always been known
PWN Technologies, we supplied WWi: You said 17 years unbroken for as a leading performer in water
our ceramic membranes and basic the ceramic membranes. How long do management. How would you describe
operation know-how to the Andijk III you think they will go on for? the market now?
drinking water plant in the Netherlands. TK: At the moment I cannot give you TK: The coverage rate for both water
PWN is experiencing a lot of activity specific number but next year it will be and wastewater systems is quite high in
and participating in plans for other 18 years! There are over 130 ceramic Japan. For drinking water, the coverage
drinking water plants, for example in membrane plants in operation but none is nearly 100% and for the wastewater,
the South West in the UK (South West of them have broken to date. I hope it it is almost 80%.We benefit from very
Water). Were also aiming to establish will be over 20 years for all plants to wide coverage on both. The problem is
partnerships with local companies work well. the aging of the infrastructure.
and are also working on technological Municipalities in Japan have a
cooperation with RWB in the WWi: In 2014 the 120,000 m3/day problem with a shortage of skilled
Netherlands, for which we share about Andijk III drinking water plant opened staff members and the population
25% of their stock. in the Netherlands and the 172,800 is shrinking. So the privatisation of
m3/day Kawai Ceracocca purification the water businesses is likely to be
WWi: Ceramic membranes are reported plant opened in Yokohama. Do you accelerated. In this situation, private
to only have 2-3% market share for think now is the turning point for companies are going to play a bigger
municipal water filtration compared ceramic membranes globally? role in Japans future. Also regarding
to polymeric. Do you think this will TK: Of course domestically they are the public systems, due to the change
change or will ceramics be better starting to be used but overseas, in of climate and environment, Japan
suited to industrial applications due to
higher CAPEX?
TK: The initial CAPEX for the ceramic
membranes is a little higher but if you
look at the whole lifecycle cost, they still
have the advantage. With polymeric
membranes you need to make
replacements once every five years or
so. However, our ceramic membranes
havent been broken for more than 17
years at the moment. If you think about
lifecycle cost, we have the advantage.
Also, another advantage with ceramic
membranes concerns energy. For other
filtration, you usually have to use
high pump pressure. With ceramics
they are very strong and have a very
high permeability so you can use
gravity systems if you have the height
advantage. For example, we are using
the gravity system in Kawai purification
plant in the city of Yokohama. As there
isnt a pump being used at all, that
Strong: There are over 130 ceramic membrane plants with no reported breakages to date

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 11


LEADER FOCUS

often gets torrential rain and this affects METAWATER Financials


urban areas. New technologies need to
be devised to handle this and that will FY March 2015 Actual FY March 2018 Target
be very important to deal with water
management in Japans future. Orders 117 billion yen ($937m) 140 billion yen ($1.4bn)

WWi: How can what youve learned Net Sales 106.9 billion yen ($856.1m) 130 billion yen ($1bn)
from the Japanese market be applied to
public-private partnerships globally? Operating Profit 8.2 billion yen ($65.6m) 10 billion yen ($80m)
TK: Regarding the financing model for
the wastewater treatment plant serving Net income 5 billion yen ($40m) 6 billion yen ($48m)
a fish processing factory in Onagawa,
this was a unique model for Japan. This Return on Investment 10.4% 10% or more
was the first time we were involved in
the operation and maintenance (O&M)
as well as bill collection. This is a model
of the future for us. suffering with the shortage of energy. yet, as were known for products and
In South East Asia we are doing some equipment. We would like to establish
development and one of the examples WWi: Interesting. So youre saying our brand first. In the other South East
is the pre-treatment trickling filtration Metawater wants to position itself as a Asia countries we would like to pursue
systems for sewage. This system can water treatment plant operator in the the PPP (public-private partnerships)
save energy from 60-70%, compared DBO model (design, build & operate), collaborations with other companies. We
with conventional activated sludge not just an equipment supplier? are not saying we can win business by
processes, and were having some TK: Yes. This is a comprehensive model ourselves in these countries yet, but we
demonstration experiments regarding and we wish to expand our business need partnerships to do so.
this at the moment with Japanese into in the future. I think that is going
government and municipalities. This to be the next step. Currently regarding Tom Freyberg is chief editor of WWI
type of technology can support people emerging countries we havent magazine. For more information on the
in South East Asia who have been established our brand name Metawater article, email: tomf@pennwell.com

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TECHNOLOGY CASE STUDIES INDUSTRIAL WATER

FRACKING
DELAYS
IN THE UK
Rejected: In June this year Lancashire County Council refused
Caudrilla Resourcess application to drill four additional wells

H
Despite the promise of cheap ydraulic fracturing, also known and water and chemicals firm Ecolab
domestic energy, shale gas as fracking is the process of which has seen strong revenue growth.
has been slow to take off in forcing oil and gas from layers
the UK. In June fracking firm of shale buried deep below the ground WATERLOO
Cuadrilla Resources had a through the injection of water. To many In the UK the backdrop is a little
planning application for four it is the just the olive branch we need different. In 2011 the blame for a small
wells in Lancashire declined. to see us through the transition to more earthquake near Blackpool fell at
Campaigners hailed the decision renewable forms of energy. To others frackings door. While that stopped
it is little more than environmental the industry in its tracks, hopes that
as their Waterloo.This article
vandalism with the potential to cause an extensive roll-out of the technology
looks at the implications for the
earthquakes and pollute groundwater. could eventually supply up to 10%
wastewater treatment industry.
In the US the industry has boomed of the countrys gas requirements
By Ben Messenger
with production rising from 2,116 remained high. In January 2014 Prime
billion cubic feet in 2008 to 11,415 billion Minister David Cameron declared that
2013. That rise has ushered in an era of the then coalition government was
ultralow energy prices. going all out for shale.
While the availability of cheap shale Furthermore, during her first Energy
gas is challenging for the renewable and Climate Change Committee
energy sector, it provides a wide range meeting on 21 July, Secretary of State
of opportunities for companies in for Energy and Climate Change, Amber
resource efficiency sectors, particularly Rudd, reinforced the governments
in the water sector, according to a report commitment.
by Impax Asset Management. The I think shale gas will be an important
report cites the examples of US utility part of the energy mix for the UK and
Aqua America which is building a I also note that its an important part
pipeline to supply the Marcellus shale, of our decarbonisation targets because

14 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES INDUSTRIAL WATER

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TECHNOLOGY CASE STUDIES INDUSTRIAL WATER

it is effectively a low carbon source (of Institution of Water and Environmental Petts adds that in order to fully
energy), she asserts. Given that gas Management (CIWEM). understand the situation its necessary
is going to remain an important part of The wastewater is going to be to separate exploration from future field
our security of supply going forward, highly saline and contain low levels development.
how much better to have our own gas of naturally occurring radioactive For the exploration phase, Remsol
than having to import it. So I remain material, she explains to WWi. It has researched, identified, tested and
committed to making sure we can would need specialist treatment or for proven a safe and effective method
explore for shale. the treatment plant to have the right of treating and disposing of flowback
permits in place which incurs a cost so wastewater on behalf of Cuadrilla
WATERLOO they (the utilities) would be unlikely Resources, he says. Right now, there
However, four years after the Blackpool to invest until there is certainty in the are around a dozen merchant waste
incident, and following fierce debate supply chain. treatment facilities that operate the
from both sides, at the end of June this I would have thought that there identified treatment method in the UK,
year Lancashire County Council refused will be very little impact on the water three of which also have the necessary
Cuadrilla Resourcess application utilities from the decision to decline permissions to do so.
to drill up to four wells near Little Cuadrillas application as they are According to Petts the method of
Plumpton. Environmental campaigners not currently geared up to accept treatment has been almost universally
described it as Waterloo. wastewater from shale gas activities. accepted as the best way to deal with
It goes without saying that Although this is something that some of the wastewater.
Staffordshire based Cuadrilla is not them are looking into I dont think they Collectively, the 12 or so sites have
happy about the decision, and says that are viewing it as a lucrative growth area more than sufficient spare capacity to
it plans to appeal. Others involved in just yet, at least until the industry gets deal with the predicted volumes of
the industry also remain bullish. off the ground, continues Grant. flowback wastewater that might be
This is just one adverse planning
One question the industry is trying to answer is if oil companies are looking to outsource water treatment, would
decision, where the professional this be to a water company or to a firm that can provide general logistical support?
judgment of planning officials, leading
counsel and expert agencies was to
approve based on the fact that all of the
environmental, safety, health and local
issues had been addressed, comments
Ken Cronin, chief executive of industry
umbrella body UK Onshore Oil and
Gas. Other exploration companies have
already stated they will be putting in
their own applications very shortly.
Lee Petts, managing director
of Remsol, a Lancashire based
environmental services firm which
is involved in treating and disposing
of flowback wastewater on behalf of
Cuadrilla adds: Its another delay, and
that causes more anxiety for residents
and more uncertainty for businesses.

WASTEWATER OPPORTUNITIES
According to Petts, there has been a
huge amount of interest in shale gas
flowback treatment in recent years,
with many believing that a successful
shale gas industry could stimulate
significant growth in wastewater
treatment markets.
There probably isnt going to be
much of an investment opportunity in
the short-term exploratory phase, he
tells WWi. When we see a scaling-up
to field development, there is likely to
be a greater investment opportunity in
mobile, site-based treatment for reuse.
Thats a sentiment shared by Laura
Grant, policy adviser at the Chartered

16 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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latest pump technology and Booming: In the US hydraulic fracturing production has risen from 2,116 billion cubic feet in 2008 to 11,415 billion in 2013
clever design. The reduced
energy requirement in parallel seen in the next two to three years as growth in off-site treatment capacity,
to increased pump performance Cuadrilla and other operators advance he argues. Or if its technically feasible,
lowers the power consumption their plans. on-site treatment for discharge to
and so preserves our environ- the local environment, presenting
ment in a sustainable way. Our LOOKING AHEAD potentially significant investment
pumps stand for total environ- Looking ahead to field development, opportunities several years from now.
mental awareness. Petts sees it as unlikely that operators But it doesnt end there, he
will continue to rely upon third party continues. And thats because once the
treatment and disposal capacity at wells are put into production, they will
remote locations for several reasons. continue to co-produce flowback, along
Firstly cost, he says For shale gas with the extracted gas, for the entire life
to be economically viable, well costs will of each well.
need to be kept to a minimum, and so At that stage, there will be no
operators will want to avoid the expense obvious opportunity for clean-up and
of transporting wastewater by road in reuse, and so it will require off-site
tankers and then paying to dispose of disposal or the ability to treat on-site
it. Secondly, local impacts: operators to a very high standard that means the
are already under intense pressure to residue can safely be discharged to a
try and minimise disruption to local local watercourse.
residents, and traffic impacts are one of
the worst culprits. PEERING ACROSS THE POND
Because of this Petts thinks there Michael Coffey, managing director of
NEMO progressing cavity pump will likely be much greater emphasis consulting firm Aquastrat, argues that
and TORNADO T2 rotary lobe pump placed on the deployment of on-site to get a picture of how wastewater
clean-up technologies that will allow treatment could be dealt with if fracking
operators to reuse some of the flowback scales up we need to look to the US.
in subsequent fracture treatments. In the US there are two or three
This he says will create multiple companies like GE and Veolia that
benefits, including reduced demand for offer bespoke services for onsite water
clean water, reduced traffic impacts and, treatment, he tells WWi. But as the oil
www.netzsch.com
of course, lower overall operating costs. price has fallen and the oil companies
Well need to see a substantial have sought to reduce costs, theyve
For more information, enter 12 at wwi.hotims.com

18 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES INDUSTRIAL WATER

tried to outsource the water treatment


side of all their hydrocarbon extraction
activities.
Coffey continues: The problem the
water industrys got is that if an oil
company is looking to outsource its
water treatment, does it go to a water
company? Or does it go to a company
that can provide water treatment as
part of a general package of logistical
support like a Halliburton? I think thats
where theyre going to have to compete.
Its not going to be an opportunity for
utilities its going to be for services
companies.
That view is reinforced by Wayne
Evans, vice president of industrial
technology at Veolias Water
Technologies division, which supplies
equipment services for fracking
operations in North America.
By and large the whole of fracking
logistics is controlled by the service
companies and its very noticeable that
theyve been buying their own water
treatment companies over the past few
years to support them, he tells WWi.
Generally theyre resistant to the
complexities of having a water company
come in and help them. Theres a For more information, enter 13 at wwi.hotims.com
presumption that an oilfield service
company will take care of everything,
certainly in the case of flowback water.

CONCLUSION
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are limited, but they may be more than
in the US where most of the flowback
water is deep well injected.
For the UK water industry it would
seem that fracking is of interest, but
is unlikely to produce any kind of
gold rush. And for even those limited
R S H I P P L AN
OW NE
opportunities to be realised will require CK
TO
E MP L O Y E E S

OP
the fracking companies to ramp up the ES
GROUP

number of wells considerably.


IA T E

AF
FIL

TAN
K C ONNE C TION

Ben Messenger is a freelance contributor


www.tankconnection.com Parsons, KS 67357
for WWi magazine. He can be reached at
PH: +1 620.423.3010 Inquiry: sales@tankconnection.com
ben@technicaljournalist.com.
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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 19


REGIONAL SPOTLIGHT EASTERN EUROPE

WATER SECTOR
FAILS TO SPARKLE
IN KOSOVO
Kosovo was devastated both by he Republic of Kosovo only

T
Water Council at no less an address than
the 1998/1999 war and the decade came into being in February the Kosovon Prime Ministers Office in
of isolationism and systematic 2008 - following a non-UN Pristina.
discrimination which preceded it. authorised NATO bombing campaign
Among the very poorest countries against Yugoslav military targets. And IMPROVEMENTS
in Europe and with a population to this day the landlocked country There has been a noticeable
of less than two million, the remains a disputed territory rather than improvement in water supply service
chronically underfunded water an independent state in its own right coverage (82%) but without a parallel
sector mirrors its traumatic past. - on the not unreasonable grounds of investment in water production this is
By Jeremy Josephs non-recognition by no less than 85 UN resulting in greater suppressed demand
member states. War, ethnic tensions and effects of water rationing and supply
chronic underinvestment - it is hardly disruptions. Non-revenue water (NRW)
surprising that its water sector should is running at around 76 million m3/year
find itself in a rather sorry state. - which is around 57% of overall water
production.
STEPPING UP Begolli says: This is completely
Given this backdrop it would surely unacceptable when you consider that
take a brave man or woman to volunteer supply to customers remains less than
to put his or her head above the Balkans continuous. When it comes to collection
water parapet. But Baton Begolli, an efficiency this has also improved,
environmental engineer from Ankaras but is still only at 71%. The Regional
Middle East Technical University with Water Companies also need to improve
a Masters degree in environmental this to meet their level of service and
management from the University of investment obligations, in addition to
East Anglia in the UK, showed no such being able to present themselves as
hesitation when the call came. serious potential partners to private
He worked as director of Kosovos investors.
Water Department and as an advisor At the current rate of progress, a near
to the Minister in the Ministry of full service coverage for water supply
Environment and Spatial planning. He could be achieved in less than ten years.
then went on to be seconded by the Yet wastewater coverage rates, currently
Swiss Cooperation Office as a Water comprising of only collection services,
Policy Advisor to the Inter-Ministerial are at around 60%. This means there is

20 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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REGIONAL SPOTLIGHT EASTERN EUROPE

in Kosovo. Pristina citizens have to has been the improvement of surface


cope with daily water shortages and water monitoring systems, as well as
intermittent supply. And as if issues of the establishment of a groundwater
contaminated supply and dubious water monitoring system. However, on a more
quality were not enough to contend positive note, the government recently
with, the Kosovo authorities recently secured commitments to complete
found themselves obliged to cut off the monitoring network and promote
water supply to tens of thousands of transboundary cooperation in respect
people in the capital after police arrested of the Drini Basin which joins the
five suspects linked to Islamic State who water dots between Kosovo, Albania,
were allegedly planning to poison one Montenegro and Macedonia - no mean
Landlocked Kosovo remains a disputed territory
of the capitals two supply reservoirs of achievement for neighbouring states in
an overwhelming need to expand the Batllava and Badovci. the troubled Balkans.
wastewater networks and to develop Kosovos surface waters are
modern, well-run treatment and threatened, moreover, from overuse, a EU ACCESSION
disposal facilities. lack of management, river mining and Of course Kosovos leaders would very
As things stand, until recently there pollution from domestic and industrial much like to secure their place at the
was one wastewater treatment plant wastewater discharge. Upstream use top table in Brussels via accession to the
- in Skenderaj - in the entire country. and pollution is impacting the quantity European Union. But this is unlikely to
Feasibility studies for wastewater and quality of downstream flow. The happen any time soon on the grounds
treatment for all of our major towns monitoring network for surface waters that five of the EUs 28 member states
have been completed and there remains incomplete and thus unable to (Greece, Cyprus, Romania, Slovakia and
are already joint government and generate sufficiently reliable data. Spain) have failed to recognise Kosovo
international aid agency initiatives to Nor were we aware of the impact as an independent state. This has not
construct new plants. of uncontrolled withdrawal from prevented the country, however, from
Begolli adds: But the fact of the groundwater aquifers in recent years, continuing its EU enacted Stabilisation
matter remains that we are in desperate Begolli admits, That is to say the Tracking Mechanism (STM) programme,
need of substantial external capital decline of groundwater levels. The aiming to gradually integrate its
investment in the sector with the indiscriminate use of groundwater wells national policies on legal, economic
support of the development agencies for residential or industrial use has been and social matters with the EU, so that
and private sector participation. Here due to the failure of our water utility at some point in the future they might
at the Prime Ministers Office we are providers to improve and expand their indeed qualify for EU membership.
more than receptive to private sector service areas. Nor is there any national With this in mind the EU assigned a
participation within a clearly defined groundwater data network to speak of, special mission to Kosovo, with Samuel
regulatory framework. in the sense that we do not know how Zbogar, the former Slovenian foreign
much groundwater is available and of minister, heading up the EU office in
INTERMITTENT SUPPLY what, precisely, its quality might be. Pristina.
Some countries point proudly to And this is precisely why one of The EU is the biggest donor in
their capital cities to showcase their the main recommendations of the Kosovo, Zbogar confirms. The
achievements. This is not the case European Commission in recent years financial allocation for Kosovo for
the period 2007-13 under was 637.6
million, or in other words, 354.2 per
capita. Thanks to these funds, many
good things have happened in Kosovo -
not least the new water treatment plant
near Mitrovica.
Begolli and Zbogar would appear
to be singing from the same hymn
sheet, at least in terms of their energy
and optimism, despite the manifest
challenges facing the countrys water
sector. Although a new country with
relatively new experience, Kosovo has
nevertheless significantly advanced in
terms of water governance and water
services reforms, Begolli points out.
A recent study on the state of the
sector report by the Danube Water
Program acknowledges Kosovos
reforms and its highest sustainability
Begolli says the NRW rate of 57% is unacceptable
index in the region. One important

22 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


REGIONAL SPOTLIGHT EASTERN EUROPE

factor in achieving this was the traumatic past. The seven year old state admit that. But we have overcome
consolidation of previously municipal is battling against the odds to keep its obstacles in the past and I have not the
water utilities into regional water head above water. Investors have so slightest doubt that we will continue
companies. The purpose was to far failed to assemble en masse to fix to do so in the future. Certainly in the
create larger economies of scale, a Kosovos water woes. On the contrary water sector we have made significant
broader customer data base and non- in fact. And to compound matters progress and are finally heading in the
discriminatory tariffs, as well as less Kosovos youth, bereft of hope and right direction. Even if the road ahead
entry points for distribution of aid both employment alike, are now streaming is likely to remain more than a little
from the Government and international abroad - to Hungary and Germany in bumpy for a while.
funding agencies. particular - but to anywhere where the
people traffickers will lead them. Jeremy Josephs is a freelance contributor
REVENUE COLLECTION Weve got our work cut out here, for WWi magazine. For more information on
The fact of the matter, however, remains Begolli concludes, I am the first to this article, email: tomf@pennwell.com
that revenue collection is still quite low
and non-revenue water is high - a toxic
combination if ever there was one. Of
course these continue to directly impact
on the quality and quantity of water
Solinst Levelogger
supply provision to customers. Providing worry-free, accurate water level data
The vicious circle continues to run
its course - low revenue collection
impeding future work on improving
the network in addition to investments
in respect of wastewater treatment. The
recent licensing of private enforcement
agencies might offer hope, however,
in respect of generating much needed
additional income.
The government recently also pledged
an amnesty in respect of old debts,
provided customers pay all existing
debts post the nominated year for the
amnesty.
Absolute Precision Technology
Yet the regional water companies The Levelogger Series of dataloggers are self-
remain desperately in need of contained water level recorders that use a durable,
investment, with financial needs for corrosion-resistant Hastelloy pressure sensor and
improving the water and wastewater are powered by a lithium battery.
sectors estimated at around 1.25-1.5 The Levelogger uses infra-red data transfer
billion euros, with the absence of such to communicate optically, eliminating direct
funding clearly posing a real challenge electrical connection. Because of this unique
to achieving satisfactory performance feature, along with the Leveloggers Faraday
levels. cage design, Solinst Leveloggers benet from
A water strategy and investment protection against power surges and lightning
action plan has been drafted, true strikes.
enough, and is in the process of being
approved. But how likely are its lofty
goals to come to fruition in the current
cash-strapped economic climate?
Certainly back at the Prime Ministers
Office in Pristina Begolli and his team App Store is a service mark of Apple Inc.
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are not holding their breath. Apple Inc., registered in the US and other
countries.
Kosovo was devastated both by
the 1998/1999 war and the decade
of isolationism and systematic www.solinst.com
discrimination which preceded it.
Among the very poorest countries High Quality Groundwater and Surface Water Monitoring Instrumentation
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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 23


TECHNOLOGY CASE STUDIES BIOSOLIDS

Lyuberetskaya WWTP [Image credit: LIT UV]

RETHINKING
WASTEWATER TREATMENT
A
While most sludge treatment great deal has changed both waste materials from the industries
technology used today is the globally and in the world of which fuelled this development also
same as invented back in wastewater treatment since Karl found their way into the water eco-
Victorian England, drivers and Imhoff patented his sludge treatment system.
issues are very different. Energy invention in 1909 in Germany. The According to textbooks written at
and resource recovery were benefits of storing sewage in a tank the time, sewage sludge would contain
not a major concern in the to reduce its putridity and quantity wastes from tanneries, wool mills,
had been noted in the years preceding dye works and paper works, as well
early 1900s as they are today.
Imhoffs invention, although the as coal ashes, slag, solid refuse from
Taking a nostalgic look back at
concepts for the need of sewage earthenware manufacturers and metal
the development of wastewater
treatment date back further to a report works, soil, stones, clay from quarries
treatment, this article asks
by Sir E. Chadwick on the Health of the and mines, road grit and filth from the
whether there needs to be a Working Classes published in 1842. streets, and last but not least a variety of
fundamental change. However, it was a severe cholera animal carcasses.
By Dr Bill Barber epidemic which incentivised the When sewage sludge was passed
UK Parliament to pass the Nuisance into comparatively small rivers from
Removal Act in 1855. This began high population density areas, it caused
the scientific study of the chemistry severe pollution. So much so, that the
and biology of sewage sludge. The varied industries of the Victorian era
first forms of sludge treatment were blamed the sewage for contaminating
straightforward collection and diversion their water supply. Not surprisingly, the
to the nearest water-course rather original drivers for sewage treatment
than allowing it to accumulate near were to reduce river pollution as well
dwellings. as human health. An Act of 1861 was
It wasnt until 1857 that it was passed which required that sewage
a legal requirement to remove should be purified and freed from faecal
suspended matter or deodorise and other putrescible matters prior to
sewage prior to its admission to the stream and river discharge.
streams. In the mid-19th century the Until 1893, the disinfection of sewage
UK was undergoing unprecedented was regarded as a comparatively
technological development, and the simple and inexpensive problem. It was

24 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES BIOSOLIDS

thought that the addition of lime, until Prior to anaerobic digestion which drying; nutrient extraction and recovery;
the sewage became slightly alkaline, became established in the mid-1890s, application of activated carbon for odor
was sufficient to kill any typhoid or wastewater treatment was almost abatement.
cholera bacilli which might be present. exclusively founded on chemical In fact, the only major process
However, varied and inconsistent addition with early sludge engineers operation which is not of that period
results led to development of further akin to medical apothecaries. Some is that of activated sludge which made
technologies, principal of which was of the more exotic materials added its breakthrough in 1914 in Manchester.
the septic tank (precursor of Imhoffs to treat sludge included: sawdust Here it was found that maintaining the
invention of 1909), and itself a further moistened with sulphuric acid (to aid sludge, rather than discarding it as was
development of Mouras Automatic dewatering), turpentine, alcohol, iron done previously could significantly
Scavenger. This was because it was filings, brick dust, oil tar, hydrochloric reduce nitrification times to acceptable
discovered that storage of septic sludge acid gas, tannerss spent bark, animal levels. Even so, the importance of
under anaerobic conditions reduced charcoal, salt, sugar, urine, carbolic acid, nitrification for wastewater treatment
both the numbers of disease causing phosphoric acid, soft-sludge from was discussed in the UK in the 1880s.
organisms and the sludge itself. alum works, numerous metallic salts, However, the issue with having
Writing in the British Medical Journal blood and so forth. wastewater treatment plants designed
in 1898, Scott-Moncrieff - a prominent One patent that catches the eye to meet 19th century drivers based on
figure in the Water Industry during though is No. 3,566 filed in 1867 by A. concepts of that time is that we live in a
the late 19th and early 20th centuries - M. Clark which treats sewage with fundamentally changed world needing
lamented the passing of Louis Pasteur. neutral phosphate of magnesia, in order to meet different drivers and issues. In
Scott-Moncrieff was certain that to precipitate ammoniaco-magnesian Victorian England, public and waterway
the germ theorist would have been phosphate. In modern language, this health was paramount; little concern
encouraged about the future of sewage is the intentional production of struvite was given to water conservation, energy
disposal by means of putrefactive from sewage sludge, a practice which is or resource recovery.
fermentation, followed by nitrification gaining ground at full-scale in the 21st The importance of water conservation,
of the organic matters under highly century. energy and resource recovery is
aerobic conditions. becoming increasingly apparent. There
During this time, a great deal of LEARNING FROM THE PAST is no more fresh water today than there
innovation was occurring with the Interestingly, studying old texts was 2000 years ago when the population
development and understanding of and archives reveals that much of was 2% of what it is currently. Yet, in
anaerobic digestion. Among several what we see today on a wastewater twenty years time, there will be over
inventions and patents, one (US 663,623) treatment works is from the 19th a billion additional people inhabiting
was granted for a device to hold sewage century. Technology and concepts the planet, and in Asia, over half the
or decaying organic matter in enclosed from that epoch includes: screening; population will be living in mega-cities.
covered tanks such that gases will be primary treatment; anaerobic digestion; This increased population will also be
generated which may be beneficially exploitation of biogas (initially for wealthier and consume more and varied
and economically employed for the street illumination); dewatering; use of materials. In China, eating habits are
purpose of illumination or heating or for biosolids for nutritional value; thermal already evolving to a more meat, rather
obtaining motive power in explosive-
motors. 4 C8H13N2O3 + 14 H2O = 4 N2 + 19 CH4 + 13 CO2 + 2 H2 (Equasion 1)
To put that in context, an article
in Science from 1904 enthused
about a breakthrough in technology
development perhaps as great as when
Stevenson first drove a locomotive
along a railroad whereby, at the tail
end of the previous year a contraption
weighing 700 pounds powered by a
16 horsepower engine flew a distance
of three miles over the skies of North
Carolina. The aircraft in question, the
Wright Flyer, took to the sky three
years after the patent for the anaerobic
digester was granted.
The technical innovation of the time
was itself complemented by increasing
understanding into the theory of
anaerobic digestion. Equation 1, based
on the understanding of the time
(reviewed by Rideal, 1906) shows the
Modern AD plant
fermentation of sewage in a septic tank.

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 25


TECHNOLOGY CASE STUDIES BIOSOLIDS

than vegetable centered diet. Meat based practice involves installing anaerobic
diets need approximately three times digestion technology based on the
the nutrients and consume many times aforementioned patent from 1900. This
the water and energy needs of their is combined with a pre-treatment add-
meat-free alternatives for them to be on on to ensure approximately 60% of
sustained. the inherent energy within the sewage is
captured. This energy is then processed
ENERGY RECOVERY through combined heat and power
Wastewater treatment plants are plants where a further 60 70% is lost as
fundamentally intertwined with water, heat, resulting in a recovery of only 10 to
energy and resources, and therefore 20% of the energy available.
play an important role on a global As mentioned previously, anaerobic Plate press dewatering device from the 1860s. Sludge then
scale. Regarding water, on the whole, digestion was not conceived for energy had low volatile solids content, subsequently typical output
was in the range of 50% dry solids and above.
wastewater enters a plant, is processed, recovery or reduction of anthropogenic
and like the 19th century engineers did carbon footprint, but rather the partial which crave energy. Some nutrients are
before us, is then discarded to the local inactivation of 19th century disease recovered within the biosolids produced
waterways. causing organisms relevant to the time from wastewater treatment when it is
In times of increasing water scarcity the biogas produced was therefore a beneficially used as a fertiliser. However,
and drought accelerated by climate by-product. more are systematically destroyed using
change, there may be instances when Also, faced with a culture of law activated sludge treatments and their
this water could be used, for example suits surrounding patent infringements modern variants, which convert the
as irrigation water, also practiced in the especially in the US, early 20th nitrogen in the wastewater back to its
19th century with the water decanted century designers became inherently gaseous form.
from primary settlement of sewage. conservative. Subsequently these These processes can account for
Perversely, in some instances the conservative designs became textbook between half and three quarters of the
water exiting a treatment works is standards, most of which are still widely entire energy demand of a wastewater
cleaner than the waterways it is being used and hamper further innovation. treatment plant. Ironically, at the same
transferred to, with detrimental impacts Coupled with poor energy recovery, time the activated sludge process
on the local environment. As far as wastewater treatment plants are was established, the first full-scale
energy recovery is concerned, best chained to activated sludge processes Haber Bosch plant was commissioned

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TECHNOLOGY CASE STUDIES BIOSOLIDS

to make 20 tones/year of ammonia


fertiliser. That process works by fixing
gaseous nitrogen from the air and
combining it with hydrogen extracted
from methane at high temperatures
and pressures (500C and 200 250
bar). Not surprisingly, it is a heavy
energy consumer and accounts for
approximately 5% of the globes gas and
up to 2% of the energy consumption.
Regarding the conservation of
water, energy and resources, our
wastewater plants clearly have room
for improvement as they were not
intended to achieve those goals. As
these parameters increase in importance
moving forward, it is clear that the
treatment plants of tomorrow will
need to evolve and adapt to help meet
these needs in a manner which is both
environmentally and, importantly,
financially sustainable.

Dr Bill Barber is technical director within


AECOMs water business line. He will be
giving a keynote presentation on the Future
of sludge treatment at Aqua Enviros 20th
European Biosolids & Organic Resources
During early 1900s there was a growing understanding of AD
Conference and Exhibition at Manchester
Town Hall, UK 10th-11th November 2015.
TECHNOLOGY CASE STUDIES PUMPS

ENERGY EFFICIENT PUMPS


STRIKE A CHORD IN PARIS
Philharmonie Concert Hall Breaks Ground in
Wastewater Removal
aris is a city that is full of iconic

P
As well as setting a level in the building is an auditorium capable
design, the new 390 million landmarks and architectural of seating more than 3,200, plus there
Paris Philharmonie concert hall masterpieces, but there is always are rehearsal suites, changing rooms,
had to have a robust drinking room for more. The latest architectural meeting rooms, exhibition spaces,
and wastewater system to cope wonder is the Paris Philharmonie an educational centre, public areas,
with flow variations due to mixed concert hall, located in the Parc de la administrative offices, shops catering
attendance.This article looks at the Villette on the north east side of the city. facilities and parking.
implementation of a new energy Built at a cost of 390 million, it is not Inevitably, such a construction
efficiency (IE4) Supreme motor in without its critics, even incurring the project involved many environmental
a pump station, a first in France. displeasure of its architect Jean Nouvel challenges, not least of which was
who now wishes to be disassociated the reliability of the environmental
By Bryan Orchard
with the project as he says that it does services, operating comfort and energy
not match his original design. efficiency of the building. Alongside
Situated in the Pantin Garden in an the considerations of the musicians,
area now known as the City of Music, audiences and administration personnel
the new concert hall rises to a height of were the practicalities of producing an
37m, and is capped by an aluminium innovative, environmentally responsible
wrap-around screen some 52m high. and energy efficient building where
Spanning an area of 100m by 330m, the water management, distribution and
concert hall features eleven overlapping maintenance were prime considerations.
levels of different heights, nine floors To achieve these goals, the services
and two basements. At the centre of of Jules CUNIN SA Group (Epinal),

28 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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TECHNOLOGY CASE STUDIES PUMPS

for the project managers and also for


Cunin and KSB who faced the challenge
of controlling the energy required to
circulate water around the complex.

ONLINE SOLUTION
Given the buildings irregular shape,
featuring overlapping levels, several
hundred water points and some 30
kilometers of pipes, together with
variable usage throughout the day, a
robust solution both for the supply of
water and the evacuation of wastewater
was a prime consideration. Evacuating
wastewater from public toilets, dressing
rooms, offices, rehearsals rooms and
teaching areas, amounting around 500
regularly used fixtures, was the first
consideration.
To meet French environmental standard HQE the energy consumption of the new building had to be evaluated
From the outset of the project, Cunin
Group challenged the initial wastewater
were brought in to take responsibility implementation of the new energy specification, which involved lift vessels
for delivering the fluid handling efficiency (IE4) Supreme motor; this and submersible pumps, due to the
infrastructure, plumbing and security being a first in France for this motor on risk of clogging and the build-up of
of water management. To achieve this this type of application. unpleasant odours in this prestigious
they worked closely with international and sensitive location. Having been
pumps and valves manufacturer, KSB. CHALLENGING DESIGN awarded the contract a proposal was
Although rarely discussed, As with any establishment open to submitted by KSB that departed from
wastewater handling, water the public throughout the day, let a conventional approach. This was the
management and distribution has a alone holding concerts and recitals, SRL online pump evacuation lift station
significant impact in a building of this the attendance fluctuates considerably system, where the wastewater does not
type. This was especially the case as this with very high levels being experienced stagnate, nor is there potential for the
project was part of an environmental when performances are being mounted. pumps to become blocked.
approach in accordance with the French In order to accommodate flow variations The SRL systems had to match the
environmental standard Haute Qualit placed on the plumbing and wastewater narrowness and tight dimensions of
Environnementale (HQE). Lead by removal infrastructure, there was also the available spaces (and pit traps). The
the French Normalization Association the very important matter of aesthetics online lift station is compact because
AFNOR, this standard evaluates of the facilities, odour control, ease there is no requirement for the storage
the energy consumption of the new of daily maintenance and system of wastewater and being a modular
building. reliability. solution, it can be passed through
In order to provide the concert hall In addition, the Philharmonie de Paris narrow hatches of the pit trap to be
with the most efficient fluid handling wanted to enroll in a HQE, a first assembled in situ.
technologies KSBs remit was to provide which strongly influenced the decisions The SRL online stations were designed
a wastewater/effluent pumping system, taken by Cunin Group and KSB. Five and constructed by the Engineering
design a suitable distribution system targets were highlighted in the context Department of KSB Deville-les-Rouen,
for drinking quality water and also take of the HQE: energy, water, cleaning and and each of the three stations comprises
into account the recovery and recycling maintenance and quiet acoustics. two pumps with frequency inverters for
of rainwater from the 22,000 m of roof For water, the project managers speed control. The principle of the dry
space for green areas, cleaning and requested: The reduction of water pit proved ideal for this project, with the
maintenance. consumption for facilities including hot closed pumping design eliminating the
To meet the challenging requirements water and cold water in public toilets, possibility of odours and gases escaping
of handling and removing effluent a decrease in water pressure to 2.5 bar because the effluent being transported
and wastewater from the concert hall so as to attain large water savings, an inside the pipe does not stagnate. It
complex, KSB installed an SRL online optimised plumbing system design and also has the additional benefit that it
lift station solution tailored to meet the installation of meters. removes the need for maintenance
the environmental and operational The management of stormwater personnel to work with dirty water.
requirements. runoff was also requested, with recovery The ability for the Amarex SRL to
In addition, a pumping station for for watering green spaces, cleaning deliver on-demand pumping is of major
delivering drinking quality water and maintenance of floors, facades and importance because it accommodates
to all parts of the concert hall was water harvesting. As a result, water occupational usage variations in flow
installed, this aspect involving the management was a major objective thought the day and year.

30 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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TECHNOLOGY CASE STUDIES PUMPS

Attendance peaks during performances mean the water/wastewater system has to deal with varying flows and data provided. So convinced were
Cunin Group that this solution would be
exactly in line with the objective of HQE
qualification for Philharmonie de Paris
that the new proposal was accepted,
making it the first application for the IE4
motor in France.
A total of three Surpresschrom
pumpsets equipped with Movitec
pumps have been installed, with one
featuring the new Supreme motor. One
set is dedicated to the fire protection
sprinkler system, one for the normal
fire system and a third, containing four
pumps each fitted with the Supreme
motor, for sanitary standard water.
Together these pumpsets give the
Philharmonie the optimum solution for
The Amarex SRL is a dedicated further guarantee of the sustainability of its goal of meeting the international IEC
wastewater pump that is designed the facility. standard.
to handle the type of solids-laden The Supreme engine meets the IEC
fluids that are discharged from toilets, PRESSURE BOOSTING FIRST standard due to the result of a change in
kitchens, other facilities within the The installation of the Supreme motor- motor technology, which combined with
Philharmonie complex and rainwater. driven booster pumps for drinking the performance of frequency variation
The design of the impeller and pump quality water was a first in France. systems, make it a class IE4 motor.
housing ensure a free flow of solids- As a synchronous reluctance motor, it It is characterised by high efficiency
laden liquid from the complex without offers high levels of energy efficiency at partial load, making it the ideal
the need for liquid storage ahead of the and enables pumps to be run at varying solution for public buildings such as the
pumps. speeds to meet the demand on the Philharmonie. Its savings compared to
Flow monitors positioned in the pumps. This makes the synchronous an equivalent asynchronous motor
inflow pipes measure the incoming reluctance motor far more energy range from 10 to 50%.
flow and when a set level is reached the efficient than an asynchronous Using the load profiles at the
frequency flow controller activates a motor. For the Philharmonie de Paris, Philharmonie, the annual energy
specific pump and the speed at which it where water consumption can vary consumption savings that are achievable
needs to run. dramatically, having pumps that reflect are an impressive to 20%. In addition,
By equipping all the pumps with demand, and therefore use far less its manufacture does not involve the use
frequency flow control, the pump energy, is of immense importance in its of rare earth materials, making it is less
speed of each pump is matched to the quest for HQE qualification. polluting.
incoming flow so power consumption Pressure boosting pumps were
is optimised and greatly reduced. identified back in 2008 as being SUMMARY
Electronic monitoring also alerts critical to the daily operation of the The Philharmonie de Paris has set a
maintenance personnel to the possibility Philharmonie de Paris, because of the new level in the design and provision
of solids build-up. design and number of overlapping of world standard cultural facilities
Apart from the attendance peaks levels in the building. Without such with its dedication to acoustics and
when all wastewater facilities are pumps, it would be difficult to deliver accommodation for artists, audiences
heavily loaded, the varying throughput water to all 500 outlets at a constant and employees. It has also raised the
of visitors throughout the day makes pressure. bar in its objective of meeting the
for irregular usage, and therefore peaks Following recommendations made highest levels of energy efficiency and
and troughs in the concentration of solid in 2008, the initial order for booster environmental responsibilities.
matter, give even more weight to the pumps was awarded to KSB, specifying The installation of three KSB
online solution. The delivered pump the booster Surpresschrom classic SRL online lift stations and three
reduces the risk of clogging to almost comprising four pumps with standard Surpresschrom energy efficient
zero. IE2motors. water system booster pumps for
At the centre of the installation is a However, in 2009 KSB developed a environmental and fire protection duties
vortex impeller that leaves a large free prototype energy-efficient synchronous have made a major contribution towards
passage of 76 mm. Another consequence reluctance motor, the Supreme. After the achievement of its goal.
is the longevity of the system because entering full-scale production in 2012,
it operates in a dry environment; the KSB presented its new IE4 motor to Bryan Orchard heads up Bryan Orchard
effluent is less aggressive reducing wear Cunin Group. The result was that Cunin PR Communications and representatives KSB
and the well dimensioned stainless Group asked KSB to submit a fresh AG. For more information on the article,
steel pipes and smooth profile provider proposal based on detailed calculations email: bryan@bryanorchardpr.co.uk

32 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


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STORMWATER MANAGEMENT

STORMWATER
FILTRATION
HELPS AIRPORT EXPANSION
CLEAR FOR TAKE-OFF

Car Lot overland flow,


Dane County Regional Airport

34 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


STORMWATER MANAGEMENT

The Dane County Regional Airport in Wisconsin,


US had to increase its stormwater capacity
to meet requirements of treating 40% of total
suspended solids.This article looks at why a final
filtration solution was chosen as part of small
retention pond.
By Natasha Wiseman

irports are often a big contributor to stormwater STANDING IN PERFORMANCE


A loading due to extensive roofed buildings and
other impervious surfaces including the runway,
taxiways, apron, access roads and parking lots. The
stormwater runoff may be polluted with hydrocarbons Electric actuators for the water industry
from fuel, de-icer residues, suspended sediments,
Reliable, powerful, efcient. AUMA offer a
particulate and dissolved metals and wind-blown trash.
While many airports were built before environmental large portfolio of actuator and gearbox
regulation required them to conform to stormwater type ranges.
quantity and quality standards, any facilities undergoing
expansions or new construction must comply. Automating all types of industrial valves
Airports are usually constructed on flat ground Integration into all commonly used
either on a plain, or on a valley floor. The topography
therefore puts flow restrictions on the drainage, because control systems
achieving sufficient head for efficient water flow over High corrosion protection
long distances requires careful design and planning. Flat
topography also favours temporary standing water; all Service worldwide
things considered, airport drainage is a complex subject.

NO COMPROMISE ON SAFETY
Another factor that must be considered is aircraft safety.
In addition to reducing the standing water hazard on
runways, airports spend time and money to minimise
hazards from bird strikes on aircraft by reducing
attractions for birds.
Temporary or permanent surface water pools that
could attract water fowl to the vicinity of an airport are
considered dangerous. Along migration routes such as
the Mid-West corridor, where large waterfowl move in
huge seasonal numbers, extra care must be taken.
Discover our
Conventional land-based methods of managing
solutions for
airport runoff, such as temporary ponds and wetlands,
the water industry
therefore run counter to Federal Aviation Authority
(FAA) guidelines, which do not allow ponds that retain www.auma.com
water for longer than 48 hours.
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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 35


STORMWATER MANAGEMENT

manufactured treatment devices (MTDs)


were considered to be the most practical
type of structural BMP.

EXISTING DRAINAGE
Project team members from the airport
and GRAEF, Inc., its consulting engineer
on the project, reviewed several
manufactured filtration systems before
choosing the Up-Flo Filter from
Hydro International. The Wisconsin
DNR requires treatment options to
be modeled in WinSLAMM, a Source
Loading and Management software
program developed by PV & Associates.
Using real rainfall data from Madison
Airport, WinSLAMM was used to
generate probability distributions of
flows that were expected from the 5.3
acre site. Planned for release late in 2014
The pre-existing stormwater pond discharges into Starkweather Creek version 10.2 of WinSLAMM will have
the Up-Flo filter coded in as a standard
AIRPORT EXPANSION in runoff from the new and redeveloped BMP option and will allow engineers to
This was the situation facing Dane impervious surfaces, without creating size the filter according to the treatment
County Regional Airport, in Wisconsin, any standing water. goals.
which is a joint civil-military At the same time, Dane County Performance data from filter field
commercial airport serving the Madison airport officials would not expand the testing was applied to the WinSLAMM
area in south-central Wisconsin. existing stormwater pond even though outputs to determine the size required
It is the second largest airport in the it was designed to stay dry except to comply with the DNRs goal of 40%
state, with more than 100 daily flights during heavy rain events because of TSS reduction.
and more than 1.6 million passengers FAA guidelines. The filtration system removes
passing through each year. In recent Additionally, there was limited space trash, sediment, nutrients, metals and
years, the airport has undertaken a and existing drainage infrastructure hydrocarbons from stormwater runoff.
series of construction projects, adding that could not be abandoned. After In terms of maintenance, confined
new runways, parking facilities, airport evaluating various conventional BMPs space-trained personnel with a standard
ramps and office space. based on land take and retrofitability, vactor truck can clean the sump and
One of these projects involved
rebuilding an access road around the
airport and resurfacing 5.3 acres of
parking lots. To meet State stormwater
regulations for this development, airport
officials were required to increase the
capacity of their existing stormwater
treatment system, which included a
small retention pond.
A traditional solution to increasing the
airports stormwater treatment capacity
might include expanding the size of the
existing pond. However, the location
of the pond in relation to the runways
could have created a problem by
attracting large water birds that posed a
danger to aircraft.

BEST MANAGEMENT PRACTICE


The airport needed a structural Best
Management Practice (BMP) that
could meet the Wisconsin Department
of Natural Resources (DNR)
redevelopment requirement of treating
40% of the Total Suspended Solids (TSS) All things considered, airport drainage is a complex subject. Attractions for birds need to be reduced for aircraft safety

36 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


STORMWATER MANAGEMENT

change the filter bags in less than an free of sediment, and to this date the
hour. No cranes or heavy lift equipment maintenance has been very minimal, Ed
are required to remove or install the Premo, construction engineer at GRAEF.
bags. The device chosen was the most
economical option and solved an issue
LOW HEAD, HIGH EFFICIENCY that the Wisconsin DNR had with the
GRAEF initially chose the Filter based additional parking areas the airport
on cost per filtered flow rate. It was soon had planned for the desired growth of
realised that the filtration product could business. The pond and adjacent storm
operate with a 9-inch drop between inlet sewer emptying in Starkweather Creek
and outlet and filter more than 100 gpm are free of sediment, and to this date the
with only 20 inches of driving head, on maintenance has been very minimal.
an overall water elevation difference of An existing catch basin was modified
about 2.5 feet. to divert over 50% of the annual runoff
The pre-existing stormwater pond to the filter prior to overflowing into the
discharges into Starkweather Creek, pond. The pond was used for detention
which feeds into Lake Monona near and treatment of the more infrequent
downtown Madison. To minimise overflows essentially providing a
construction costs and fully take polishing stage.
advantage of the filter units intended use This kept the majority of the pollutant
for source control, GRAEF construction load in the filter and significantly
engineer Ed Premo placed it upstream reduced the maintenance needs of the
of the existing pond. In this position pond.
it intercepts the majority of the most
frequently occurring runoff. Natasha Wiseman represents Sharon
The pond and adjacent storm sewer Lindsay PR. For more information on this
emptying in Starkweather Creek are project, email: Sharon@sharonlindsaypr.co.uk

Up-Flo filter during maintenance. Several manufactured filtration systems were reviewed
by consulting engineer GRAEF before deciding on this option from Hydro International

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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 37


DESALINATION MEMBRANE ANALYSIS

CANARY ISLANDS
TESTING GROUND FOR RO REVAMP
After 11 years in operation, a

S
eawater desalination by means of water (whole installation including pre-
reverse osmosis (RO) desalination Reverse Osmosis (RO) membranes treatment).
plant in the Canary Islands needed has always been challenged The permeate water produced is
a refurbishment to increase by its association with high energy used for drinking water purposes and
capacity, reduce energy and consumption values. In order to reduce to comply with the local regulations,
maintain the quality of drinking the cost of water production and the permeate water Boron levels were
water produced. This article looks maximise the efficiency of desalination below 1 ppm. Concerning the TDS (Total
at the analysis of the selected RO by reverse osmosis, membrane Dissolved Solids), the values registered
membranes and the resulting manufacturers have been researching to were below 400 ppm.
energy saving after installation. reach higher permeability, especially for After 11 years in operation, in 2014
By Blanca Salgado, Juan Manuel Ortega, seawater applications, where operating the plant was requiring a revamp. Once
Jasna Blazheska, Joan Sanz and Vernica pressures and the resulting energy again, Veolia Water Systems Ibrica was
Garca-Molina consumption are critical factors. responsible to upgrade the installation.
The Canary Islands Seawater Reverse This upgrade included the substitution
Osmosis Desalination plant was of the existing high pressure pump and
designed and built by Veolia Water existing energy recovery device, the
Systems Ibrica, back in 2003. The plant installation of a different energy recovery
includes a beach well, followed by a pre- system, together with the loading of a
treatment consisting of pressurised dual new set of seawater RO elements.
media sand filter and a cartridge filter The revamping of the installation had
5m. It was originally equipped with three objectives: increasing the capacity
a high pressure pump with variable of the unit, reducing the specific
frequency drive and Pelton turbine as energy consumption requirement, and
energy recovery device. maintaining the quality of the permeate
With a configuration of four pressure water produced. Through its delegation
vessels, each of them with seven in the Canary Islands, the Technical
elements per vessel, the plant was Direction of Veolia Water Systems
originally equipped with Dow Filmtec Ibrica, together with Dow Water and
SW30HR-380 elements. The original Process Solutions technical service,
production capacity was 400 m3/day of evaluated alternatives with regards to
permeate water and, since a different the change of seawater RO elements.
energy recovery device was installed, The configuration selected for the
the average specific energy consumption RO membranes, included a hybrid
recorded was 4.9 kWh/m3 of permeate combining two types of elements: Dow

38 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


DESALINATION MEMBRANE ANALYSIS

Filmtec SW30XHR-440i were installed the most representative data for the simulation software and DOW FT-
in the first three front positions of the follow-up and control of the plant: NORM normalisation tool.
pressure vessel, while Dow Filmtec feed and permeate flowrates, permeate The performance of the RO membrane
Seamaxx elements were installed in the conductivity, feed and concentrate system is recorded continuously, and
four rear positions. pressure, and total specific energy frequently normalised by means of
The aim of the new configuration, consumption (including pre-treatment). FTNORM. Data of the first days of
during the project planning and Also, the following information is operation once the system was stabilised
execution, was to offer a design able recorded manually, with appropriate have been taken as reference values for
to comply with the local regulations in frequency: raw water temperature and normalisation.
terms of permeate water quality, while conductivity both in the raw water The new configuration including
ensuring increased capacity and reducing stream to the plant and the feed to RO Seamaxx elements, despite the increase
the specific energy consumption. The elements (so the percentage of mixing in in production capacity to 550 m3/day
design calculations were performed with the energy recovery device is monitored), of permeate water, provides average
Dow Filmtecs Reverse Osmosis System and the individual energy consumption specific energy consumption values
Analysis ROSA software. Besides the associated to low pressure pump, high of 2.1 kWh/m3 of permeate water
change of RO elements, the high pressure pressure pump and energy recovery (including pretreatment and RO
pump with frequency converter and device. section). The quality of the permeate
Pelton turbine was replaced by a new water produced is still compliant with
generation exchange pressure system OPERATIONAL PERFORMANCE the local drinking water regulations.
I-SAVE 40 with a high pressure pump EVALUATION OF RO ELEMENTS
APP-24, both from Danfoss. The revamping work was performed PLANT PERFORMANCE VS ROSA
For the follow-up of operational and finished in the beginning of 2013. Besides the follow-up of the operational
parameters of the unit, besides the The new set of RO elements, including parameters by the means of FT-
control by PLC, corresponding HMI and Seamaxx was installed and put in NORM, the plant follow-up has as
associated instruments (conductivity, operation in May 2013. well been done by comparing its actual
pressure, flowrate and differential The performance of the desalination performance with operation projections
pressure), Veolia Water Systems Iberica plant will be compared, with the (using Reverse Osmosis System
installed as well a Data-Logger from performance of the previous elements, Analysis ROSA software from Dow).
Jumo, with software PAC-3000. and also to Dow Filmtecs Reverse The evaluation of operational pressure
This Data-Logger registers and stores Osmosis System Analysis ROSA and observed permeate quality is

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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 39


DESALINATION MEMBRANE ANALYSIS

for the permeate water quality and the


values measured from the samples taken
in different moments of the operation of
the unit since start-up show very similar
values both in terms of TDS and Boron.
The quantification of the deviation
(measured value vs value obtained
from the simulation) is leading steady
calculated deviation, in the ranges of 3%
to 12%.
All the activities performed for the
revamp of the plant, including, but not
limited to the replacement of eleven
year old Dow FILMTEC elements by an
Internally Staged Design (ISD) including
Seamaxx have led to a decrease in
specific energy consumption from 4.9
Canary Islands SWRO Desalination Unit.Typical view of DATA-LOGGER register of operational data and graphic representation.
kWh/m3 to 2.1 kWh/m3. This included
performed through the calculation of to ROSA Flow Factor calculation an increase in the production flow rate
average equivalent ROSA Flow Factor leads to equivalent values of 1.12 to of 150 m3/day.
(FF). This is as well as the comparison of 0.96 since start-up. The ROSA Flow
permeate water quality as per expected Factor is understood to reflect multiple Blanca Salgado and Vernica Garca-
through ROSA and TDS/Boron content phenomena such as slight changes in Molina are from Dow Water & Process
in permeate samples, taken and membrane permeability during service Solutions, Spain, Juan Manuel Ortega and
evaluated both Tarragonas Dow Water life as well as the impact of fouling. Joan Sanz are from Veolia Water Solutions
& Process Solutions R&D Lab and in Note no chemical cleaning (CIP) has and Technologies and Jasna Blazheska
external certified laboratories. been performed since the start-up of the is from Universitat Rovira i Virgili, Escola
The evaluation of the observed unit in May 2013. Tcnica Superior dEnginyeria Qumica,
operating pressure when compared The comparison of ROSA simulations Tarragona, Spain.

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40 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES R&D - REED BED TREATMENT

Constructed wetlands are growing in


popularity for the treatment of industrial
and municipal wastewater.

AUTONOMOUS
REED BED
INSTALLATIONS
Understanding Challenging Clogging
Constructed wetlands have gained

C
onstructed wetlands have start to grow on the surface of gravel
popularity to treat industrial and received increasing levels of stones forming microbial biofilms. These
municipal wastewater. Although interest in recent years as a are responsible for removing pollutants
these can be operated for 10 years clean, cost-effective and environmentally from the wastewater as it passes over
without human intervention, friendly form of treatment for both them, with chemical processes and
eventually they can become domestic and industrial wastewater. physical filtration also playing a role in
clogged. A 1.1 EU funded two- A normal constructed wetland, eliminating contaminants.
year project set out to address sometimes known as a reed bed, is Many such wetlands will often also
how autonomous reed bed typically comprised of a gravel bed include aquatic plants such as the
installations (ARBI) can help lead through which wastewater flows common reed (Phragmites Australis) or
to a reduction in clogging rate. facilitating its treatment. yellow flag Iris (Iris Pseudacorus). These
By Theodore Hughes-Riley The interstitial spaces between the assist the process through insulation,
gravel particles form a network of nutrient recycling, solids knockdown
connected channels through which the and stimulation of a broader microbial
effluent flows. Over time, microorganisms diversity within the bed.

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 41


TECHNOLOGY CASE STUDIES R&D - REED BED TREATMENT

HUMAN INTERVENTION at the location where the bed is fed system with a focus on the reduction
A common feature added to commercial with influent, to prevent prohibitive of clogging rate. The aim is to allow
wetlands is aeration which increases the clogging in this part of the bed the the beds to operate without human
oxygen-transfer within the beds, and feeding location is moved. This will to intervention for longer than would
therefore treatment performance as the some extent also happen naturally as normally be possible. The consortium
prime mechanism of action is aerobic the clogged areas see bypass flow to comprises five companies and two
microbial degradation. neighbouring areas of the bed. universities from four different
Furthermore, the heating of wetlands Clogging levels are typically European nations.
can prevent certain microorganisms determined using tracer dyes, where The autonomous reed bed installation
becoming dormant in the winter a dye will be put into the bed in one project began in September 2013, with
months, further improving the beds location and then monitored further 1.1 million of funding to run the
operability in all seasons. down in the fluid stream. However, this two year research and development
Wetlands have been seen to operate is a time consuming process and can project. Now nearing the projects end,
without human intervention for take a number of days to carry out. the prototype ARBI modules are now
around 10 years before the microbial Recent advances have allowed for well into the testing phase, where the
biofilms and particulates significantly the clog state to be determined in real water treatment capabilities of the
occlude the interstitial spaces in the time using a magnetic resonance sensor. autonomously controlled bed are being
aggregate and severely retard water Magnetic resonance is best known in compared to the those of a conventional
flow. Eventually these voids become everyday life for medical Magnetic bed with no aeration, heating, or step
so occluded, or clogged, that the bed Resonance Imaging (MRI). Unlike such feeding, and that of a bed with constant
will experience bypass or surface flow, systems however, the probes used for forced aeration.
leading ultimately to untreated water such measurements are very small and These tests are being carried out
reaching the water course. inexpensive, becoming economical to be on both municipal and industrial
As a result, maintenance of beds in buried in the gravel bed permanently. wastewater. Each ARBI module is a
this state must be carried out, which is completely self-contained unit with
both time consuming and costly. One REDUCING THE CLOGGING RATE an advanced network of embedded
method currently used to reduce the The autonomous reed bed installation sensors to control a variety of
effects of clogging is step-feeding. As (ARBI) project is an EU FP7 initiative to factors. An aeration system has been
biofilm growth is most pronounced develop an optimised water treatment included to ensure that the optimal

When it comes to Our Environment,


only the highest standards are good enough for us.
This is why we build our HOBAS CSO Chambers of
high-performance GRP pipes and with regard to the The diagram above is a representation of the components that make up an autonomous reed
bed installation (ARBI) module.
   

    
demands, we provide a valuable solution
for you and your surroundings. It is

Our Responsibility.
Let us make it


t.

www.hobas.com This chart shows the reduction in COD for an aerated and a non-aerated bed, with the
influent COD concentration shown for comparison. Five different oxygen set-points were used,
where 0.5 ppm was the lowest seen to significantly improve the treatment efficiency.
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42 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES R&D - REED BED TREATMENT

dissolved oxygen concentration for UNDERSTANDING THE CLOGGING


M I C R O F I LT R AT I O N
microorganism health is achieved. PROCESS
This is controlled by a dissolved Of the two main relaxation parameters, U LT R A F I LT R AT I O N
oxygen sensor, so that the aeration is T1 has been shown to be sensitive
only activated when necessary, saving to clog state and its potential for NANOFILTRATION

Smarter solutions!
power. An autonomously controlled determining the relative proportions of
heating element is used to maintain a free water, biofilms and other suspended
Chicago, 26 30 September 2015
temperature above a threshold allowing solids in the sample was investigated in Please visit us at booth 142
for a consistent level of water treatment this project. Amsterdam,
03 06 November 2015
all year round in any temperate climate. In particular, a bulk measurement Please visit us in
Hall 3 booth 03.330
Finally, MR sensors are used to signal that does not separate out the different
a change in the feeding location on the components can give a good indication
bed depending on the distribution of of how clogged the wetland is and
clogging and inform the end user once would prove adequate for controlling
the bed has become critically clogged. the step feeding system.
As shown in the diagram of the ARBI
BUBBLE SIZE module, the probes are deployed at
The fact that the prototype testing stage different locations and depths within the
has been reached shows that one of the bed to provide the control system with
major project aims, to fully develop a as complete a picture of the locations of
modular constructed wetland system, clogging as possible. Not only will this
has been achieved. allow the ARBI system to make informed
A lot of the efforts of the project have decisions about the step feeding location
gone into developing the ideal design for but the development of this clog state
these modules and as a consequence the sensing technology may lead to a better
optimal operational parameters had to be understanding of the clogging process
investigated. One area that was a focus of within wetlands.
research activities, was determining the Ultimately, ARBI provides a number of
preferential parameters for the aeration advantages over conventional wetlands.
system, this included details such as the When a regular bed clogs, the site must
correct bubble size for uniform distribution go offline while the beds are replaced
across the bed and critically the level and refurbished. ARBIs modular nature
of the dissolved oxygen within the bed means that the unit can be collected
that would yield the best contaminant and replaced more rapidly than the
removal. While additional improvements alternatives. This also allows for a quick
are seen at higher levels of aeration, these and simple initial installation as the
are not sufficiently beneficial to warrant beds will be stored seeded and ready to
the additional power required. Another
key goal of the project was to contribute to
function from the point of connection.
The use of aeration and heating allow
AQUADYN
addressing the gap between research and for a superior treatment efficiency, which Ultrafiltration Modules
innovation on eco-technologies applied to means that the ARBI modules can be Smarter solutions for water treatment
wastewater treatment. smaller than a non-aerated bed. Finally hydrophilic low fouling membrane material
Additionally, a core area of the research the inclusion of the clog sensors and double asymmetric hollow ber membranes
was to investigate the capabilities of autonomous step-feeding will mean effective retention of particles and bacteria
magnetic resonance to detect the clogging that ARBI will have a longer operational high and stable permeate performance
level within the constructed wetlands. This lifetime between refurbishments, exible ushing modes
was as well subsequently developing a compensating for the limited operational easy pre-treatment
field deployable probe intended for long lifetimes of conventional wetland high productivity
term embedding into wetlands. installations. compact installation
While various types of MR probe high ow rates at low pressure utilization
were investigated in this project, the Theodore Hughes-Riley is a research
final MR probe was prepared using fellow at Nottingham Trent University.
permanent Neodymium magnets in a Contributing authors include: Patrick Hawes,
fully waterproofed housing, suitable for Enrica Uggetti, Lauren Mowberry, Christophe
long-term embedding into gravel beds. L. Trabi, Dario Ortega Anderez, Elizabeth R.
The clogging probes collect information Dye, Fraser Hill-Casey, J. Beau W. Webber, MICRODYN-NADIR GmbH
about the sample using MR relaxation Jaume Puigagut, Joan Garca, Michael I. Kasteler Strae 45
65203 Wiesbaden / Germany
measurements which tell us about the Newton, Robert H. Morris. For further Phone + 49 611 962 6001
environment of water molecules and information on the ARBI modules and for the info@microdyn-nadir.de
therefore tell us about the extent of latest updates, please see the project website W W W. M I C R O D Y N - N A D I R . C O M
clogging. at http://arbi-eu.com
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AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 43


TECHNOLOGY CASE STUDIES FLOW LEVEL MEASUREMENT

OPTIMISING
WATER
OPERATIONS
IN MANILA, PHILIPPINES
anila Water is one of many water

M
Insufficient pressure caused by high flow during peak demand
can lead to customer complaints. Boosting pressure to utilities that has started using
address these issues can have a significant negative impact new smart network management
on leakage levels, burst frequency and energy consumption. technologies to understand pressure flow
Manila Water in the Philippines chose a solution that helped relationships and optimise the pressure of
to not only save 580 m3/day but saved operator time. water in their distribution networks. This
By Andrew Burrows is helping to improve customer service,
achieve environmental savings and improve
the resilience of its network.
The utility provides water and
wastewater services to more than 6.2
million people in the East Zone of the
Philippines capital city. The area comprises
one million households, served by more
than 800,000 water service connections.
Since its formation in 1997, Manila Water
has spent more than USD$85 million on

44 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


TECHNOLOGY CASE STUDIES FLOW LEVEL MEASUREMENT

infrastructure improvements, which customer service levels. N. Domingo says Jalil B. Madueo, manager of
have increased water availability and Pump Station supplies a wide range of production planning and control at
improved the service levels to customers domestic and commercial customers, Manila Water.
across the city. including hospitals, hotels, schools and The i2O Pump Pressure Optimisation
colleges. solution was installed at the N.
CHALLENGE As a result, the area has very high Domingo Pump Station. The pump
Manila Water wanted to improve and very variable demand for water, controller was housed in the
pressure control across its network with flows ranging from 40 litre/second programmable logic controller cabinet,
to significantly reduce energy use, (l/s) at night, up to 175 l/s during and a pressure sensor was installed at
minimise leakage and reduce the need peak demand. Pressure variations were the critical point in the network. Service
for manual intervention. leading to excessive wear and tear on levels had been set to a minimum of
The region covered by Manila Waters the network, resulting in bursts and 18m and a maximum of 25m.
network includes areas of high demand, high water loss. As well as high levels Prior to the installation of the system,
which have required pumps to keep of leakage, the area was failing to meet pressure at the critical point was
water pressure high to compensate for its agreed customer service levels for variable, dropping below the minimum
pressure losses. The company operates pressure on a daily basis. of 18m for 12% of the time, and further
26 pumping stations to supply water N. Domingo Pump Station has a dropping to 15m during peak periods.
to its customers and to feed storage 54,000 m3/day MLD capacity with In contrast, for eight hours a day
facilities. three 100 HP pumps, one fitted with pressure was typically 5m too high.
Pumping all of this water requires a variable speed drive (VSD) and two The pump solution was configured
a significant amount of energy which, with fixed speed drives. However, the to automatically control the VSD
combined with some of the most pumps require manual intervention via pump, and to switch the two fixed
expensive power rates in Asia, mean SCADA interface to manage pressure speed pumps on and off as required,
that pumping costs are one of the and demand. to ensure customer service levels were
companys biggest operating expenses. consistently achieved without creating
As a result, Manila Water was keen SOLUTION excess pressure in the network.
to find a way to improve efficiency, We decided to pilot i2Os Pump A primary requirement for the
reduce its energy use, optimise pressure Pressure Optimisation solution in the technology was that it could manage
across the network, reduce volumes N. Domingo Pump Station, one of our the complex pump set-up without
of non-revenue water and improve newly rehabilitated pump stations, compromising customer service. To

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TECHNOLOGY CASE STUDIES FLOW LEVEL MEASUREMENT

ensure the system operated smoothly, 24 also provide network visibility and lower energy consumption are 20,066
hours a day, the i2O solution was fully intelligence, and remote control of PRVs (1.3 million PhP) per annum.
integrated with the existing SCADA and pumps to improve operational Manila Water says that using the
system, with real-time alarms to notify efficiency and customer satisfaction. technology, the utility has unlocked
the plant manager of any issues. around 30% of its operators time.
RESULTS As a result, they are able to spend
AUTOMATIC OPTIMISATION By pumping at lower pressures and more time on strategic issues, such
Continuous, automatic optimisation with less water pumped into leaks, as maintenance, checking stocks and
delivers a stable target pressure to the the N. Domingo Pumping Station now planning, says Madueo. The fact
customer, driving out excess pressure uses significantly less energy, which in that we can access and view the system
from pressure managed zones. turn lowers the companys operational 24 hours a day means we can react
Minimising average and maximum costs. Energy use has been reduced faster and improve our response time,
pressures reduces leakage and burst by 283kWh per day, which equates to which in turn is further increasing our
frequency, and associated costs for annual savings of 12,866 (827,000 PhP) customer service levels.
operational tasks, such as repairs and for this one pump station. He adds: With wider deployment,
leakage control. In pump-fed network Weekday leakage has been reduced by we estimate that it could extend the life
zones, the automatic optimisation of 14% and weekend leakage by 22%. This of our infrastructure by around five to
pressure also directly reduces energy equates to an average of 580,000 litres ten years. This will not only help us
consumption. per day, with an average overall saving safeguard our assets, but also lower
Lowering pressures and calming of 18%. This has reduced costs by 7,200 capital expenditure over the longer
pressure fluctuations also extends (480K PhP) per annum. Burst rates term.
the lifetime of mains and service have also been reduced due to lower Manila Water has now identified
connections. The precise control of maximum pressures and smoother another eight pump stations as
pressure delivers a consistent service control of pressure. potential sites for the systems, which
level to the customer, further enhanced The company now achieves its daily the company expects to deploy in the
by the automatic re-adjustment of customer service levels for pressure coming months.
pressures in response to network events 99.8% of the time, compared to just
or changes in demand characteristics. 88% of the time before the system was Andrew Burrows is a director and
As well as Automatic Optimisation of installed. The total combined savings founding member of the Smart Networks
both PRVs and pumps, these solutions resulting from lower leakage levels and Forum and founded i2O Water in 2005.

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46 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

COCA-COLAS
GLOBAL WATER
CHALLENGE
Aiming to be water neutral by 2020, Coca-Cola has set the challenge to use less than a litre of water in
the manufacturing of a litre of its products. Ahead of Aquatech Amsterdam, which is increasingly looking
at industrial water, this article looks at how one of the worlds largest beverage companies is improving its
logistics to become a more efficient user of water.
By Greg Koch

t Coca-Cola weve been paying

A
expanded our water stewardship efforts through water projects outside our
close attention to global water beyond our business to our suppliers manufacturing plant boundaries,
challenges for some time. Were through guidelines set to sustainably and secondly, return the water we
a global beverage company that relies on source our key agricultural ingredients use to make our beverages back to a
water for our finished beverages, their in our Sustainable Agriculture Guiding community after weve fully treated it.
production and to grow key agricultural Principles.
ingredients. Every day in more than 200 TREATED WASTEWATER
countries and territories, were working REPLENISHING WATER The majority of the water we source to
to improve our water efficiency, manage In 2007, we set an aspirational goal to make our beverages is from established
wastewater and stormwater discharges, be water neutral or water balanced municipal systems or from other sources
mitigate water-related risks, and by 2020. Meaning, we would return like rivers, reservoirs, wells, aquifers,
replenish the water we use. the equivalent amount of water we etc each governed by local authorities
Since we make our products where we used in our beverages and their and stringent, internal requirements.
sell them, we have a business imperative production each year by 2020. At the The water that does not go into our
to work to ensure the sustainability time, that goal seemed ambitious and beverages but is instead used in our
of local water sources everywhere we potentially unattainable as we expected manufacturing process (approximately
operate. So, while we strive to improve our business to grow and thus, our 1.03 liters per liter of product produced
our internal business efficiencies, we water use would also grow. Today, in 2014) is treated to our comprehensive
recognise thats not enough. were proud to say that were on track global quality standards and then
Our water stewardship program to meet that goal, and possibly even returned to nature and municipalities.
focuses exactly on such responsible meet it early, all while our business has We set an industry wide goal to
behavior for all of the Coca-Cola grown. Weve done so by improving require all of our plants to implement
businesses globally. The program sets our water efficiency (less water per liter strict standards to treat and return the
plans and goals in place for everything of product produced) by more than water we use in our manufacturing
from source water assessment and 24% since 2004 and through increasing process back to nature at a level that
protection plans to water efficiency our focus on wastewater treatment and supports aquatic life, even when
improvements and returning the water replenishment projects. not required or requested by local
we use to communities and nature Our replenish strategy is two- governments and communities.
through treated wastewater and fold: Firstly, return to nature and In many cases, this goal drove our
replenishment projects. We have also communities the water in our beverages bottling plants to adopt processes

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 47


INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

and technology for comprehensive helping tackle challenges related BEYOND OUR REPLENISH GOAL
wastewater treatment within our to water supply, sanitation, water Once we meet our goal of replenishing
facilities a sizeable commitment and management and climate change around the water we use, which we anticipate
investment of approximately $1 billion the world. Through this longstanding will happen ahead of 2020, we wont
across our system. partnership between Coca-Cola Eurasia consider our replenish work complete.
This intense focus has moved and Africa Group and UNDP, we have Replenish will be an ongoing part
wastewater treatment from a goal joined in undertaking more than 100 of our water stewardship program.
to a standard operating requirement projects in more than 20 countries. As our business and product volume
adopted by the Coca-Cola system. To In Uzbekistan, solar power and continue to grow, we intend to grow our
date, all of our company-owned plants pump sets supplying safe drinking replenish projects to continue to balance
are compliant with our wastewater water have been implemented in more the water use of our entire system across
treatment standards and either fully than 25 communities, reaching an more than 200 countries and territories.
treat wastewater on site or use a estimated 130,000 people in the Navoi In fact, some countries in the Coca-
municipal or government-approved and Samarkand regions. And, in 2014, Cola system have already achieved or
wastewater treatment plant with we expanded our UNDP partnership exceeded 100% replenishment. In India,
secondary treatment. through New World, a new program for example, as a result of collaborative
All but one of our plants in the Coca- focused on inclusive, sustainable human efforts with NGOs, the government,
Cola system are compliant with, or in development initiatives, including other industries, farmers and local
the process of adopting, our standards. water, that make meaningful long-term communities, and bottling partners,
This is a huge win for our system and improvements in communities. Coca-Cola has achieved full balance
for the environment with almost 126.7 Another effective replenish effort between groundwater used in beverage
billion liters of water being fully treated for us has been water funds - financial production and that replenished to
and returned directly from our bottling instruments designed to protect and nature and communitiesachieving
plants, all over the world. preserve water for all users in a given water positive status.
watershed. Water fund investments Efforts in India to replenish
REPLENISHMENT PROJECTS come from a wide variety of donors groundwater, which increase local
Replenish aims to return the water used across a watershed and even beyond available supplies, are focused on
in our finished beverages back to nature including local water users, businesses rainwater harvesting, groundwater
and communities through the support of and government agencies. Funds are aquifer recharge, constructing check
healthy watersheds and locally focused directed toward projects that protect key dams, restoring ponds and other natural
community water projects. The projects lands upstream to filter and regulate bodies, and supporting agricultural
we engage in typically center on safe water supply. improvements. We have around 600
water access and sanitation, watershed Projects may include creation of rainwater harvesting and groundwater
protection, water for productive use, and conservation areas, changes in land use recharge projects across 22 of Indias 35
education on and awareness-raising of (e.g., prohibiting livestock grazing on states and territories with the estimated
water issues, including engagement on river banks, reforestation, removal of potential to return nearly 150% of the
policy. invasive plant species), and introduction groundwater used.
Replenish projects are often identified of more sustainable farming techniques. Our India colleagues are setting a
and implemented through source Coca-Cola has invested in around leading example for the Coca-Cola
vulnerability assessments (SVAs) and 50 water funds across 11 countries system of dedication to sustaining
source water protection plans (SWPPs), in Latin America and the Caribbean, a water balance. Maintaining 100%
which are required of all of our with TNC, FEMSA Foundation and replenishment across the system will
bottling plants and built with the local the Inter-American Development Bank require continued treatment of all
community. The projects we support are (IDB) being key partners for 48 of these process wastewater even as government
in partnership with local governments projects. These funds are managed regulation of treatment becomes stricter
and other respected third-party through a partnership between TNC, in some parts of the world. And, it means
partners. FEMSA Foundation, IDB and the working with our bottling partners to
Between 2005 and the end of 2014, we Global Environment Facility (GEF), and ensure projects remain sustainable and
balanced an estimated 94% of the water support a range of conservation projects, continue to replenish water.
used in our finished beverages based from reforestation to community and When it comes to sustainability,
on 2014 sales volume, for a total of farmer education initiatives. we must set goals and achieve them
153.6 billion liters of water replenished Lessons learned in Latin America are to make significant progress. But,
to communities and nature. This work now helping solve water challenges it is important to keep in mind that
includes more than 500 projects in more in Nairobi, Kenya, where the Upper sustainability work is never done.
than 100 countries and territories with Tana-Nairobi Water Fund (the first in Sustainability is a journey, and one that
partners such as WWF, USAID, The Africa) is working to protect the hugely is more successful in partnership and
Nature Conservancy, Water for People, important Tana River. This local fund with a view and purpose that extends
UN-HABITAT, and the United Nations supports improvements in how lands beyond our own entities.
Development Programme (UNDP). and waters are managed to benefit
With UNDP, for example, we support Kenyan communities, farmers and Greg Koch is senior director of Global
Every Drop Matters, an initiative businesses throughout the watershed. Water Stewardship at Coca-Cola.

48 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

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worldwide. By leveraging on its in-
depth experience and expertise across
the full water value chain, Hyflux is
able to provide innovative product
Reinforced Kristal membranes feature high tensile strength to withstand feed water with a high turbidity
and system solutions that help meet
the challenges of water shortages in in operation and maintenance. Clients based on a modularised concept that
communities and industries. may be assured of improved water enables scalability to meet a wide range
The much-anticipated launch of flux due to the membranes distinctive of water specifications and conditions.
Hyfluxs reinforced-PES ultrafiltration asymmetric structure. Designed to be compact, the Standard
(UF) Kristal membranes unveiled a Kristal membranes are found in Membrane System is constructed
unique and enhanced addition to its over 40% of seawater reverse osmosis and shipped to the customer in a
trusted and award-winning proprietary desalination pre-treatment projects significantly shorter lead time compared
ultrafiltration Kristal line. The PES around the world, producing more to building a water treatment plant from
material has been reinforced to feature than 2.5 million cubic metres of product the ground up. They therefore provide
high tensile strength that is capable water daily. These include the Tianjin an alternative that is faster, footprint-
of withstanding feed water of high Dagang Desalination Plant (100,000 efficient and more cost-effective. Clients
turbidity, thus prolonging the lifespan of m3), the largest in China, and Magtaa can also be assured of high-quality
the membranes. Desalination Plant (500,000 m3), the performance from Hyfluxs superior
The hydrophilic PES also presents largest in Algeria and one of the largest proprietary ultrafiltration Kristal
a lower fouling rate that reduces the in the world. membranes, which are ideal for the pre-
need for frequent chemical dosing and Hyflux also offers an innovative treatment before the RO process.
thereby offers significant cost-efficiency range of Standard Membrane Systems, An extension of the Standard
which integrate proprietary Kristal Membrane System, and a distinctive
membranes and reverse osmosis MBR solution is the containerised MBR
(RO) membranes within system suitable for both municipal
pre-engineered and industrial wastewater treatment
systems from small to large scale. Arriving
pre-engineered and encased within
standard-sized containers, Hyfluxs
containerised MBR systems boast
shorter lead times, ease of installation
and the required scalability to meet
growing wastewater challenges
communities and industries face around
the world.
To find out more, visit our Aquatech
Amsterdam 2015 Booth: 03.200.
For enquiries, please send an email to
The Standard Membrane System is shipped to customers in a significantly shorter lead time sales@hyfluxmembranes.com.

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 49


INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

ADVERTISEMENT

SUSTAINABLE MUNICIPAL
WASTEWATER SOLUTIONS
I
ts time to turn waste into new
business opportunities. Rising
energy costs. Expensive labour.
Growing populations. Today, more than
50% of the worlds population of seven
billion people live in cities and the
trend towards urbanisation continues
to rise.
Imagine what this means for
municipal wastewater and sludge
treatment. Now add the increasingly
stringent regulations and you will
understand that what worked today
may not work tomorrow.
Where ANDRITZ SEPARATION fits into a municipal wastewater treatment plant
In cities everywhere, there is an
increasing need for efficient processing
of wastewater and sludge. To tackle 40 countries, ANDRITZ SEPARATION
these complex and conflicting has the experience, financial strength,
challenges, a partner with the full and technical resources to deliver
perspective of wastewater treatment exactly that.
needs, and an array of reliable solutions
to solve them is needed. 150 YEARS OF OEM EXPERIENCE
With an installed global base of more
FULL-LINE SOLUTIONS than 55,000 solid/liquid separation
ANDRITZ SEPARATION has been solutions and systems, you can imagine
providing smart solutions for solid/ that ANDRITZ SEPARATION takes
liquid separation for 150 years. Today, service seriously. Wherever these
these cover the entire wastewater customers are located, we work very
and sludge treatment process, from closely with them to maximise uptime
screening and thickening to dewatering and boost efficiency.
and drying. Small or large cities,
Well-known OEM brands under one roof: ANDRITZ
greenfield or brownfield, ANDRITZ WELL-KNOWN OEM BRANDS SEPARATION
SEPARATION has supplied innovative Some customers know ANDRITZ
solutions to municipalities on every SEPARATION as the people with that speaks its customers language and
continent and in every regulatory ANDRITZ SEPARATION on knows their equipment and process.
environment. their overalls. Others have come This is not an empty promise. It is
to understand that ANDRITZ backed by a network of 550 service
TACKLING GLOBAL CHALLENGES SEPARATION is the OEM behind specialists for solid/liquid separation
In Singapore, this means replacing six former brand names like Netzsch equipment and systems as well as
outdated sewage works with three Filtration, 3Sys Technologies, Bird, service centers all around the world.
massive new wastewater treatment KHD Humboldt Wedag, Rittershaus &
plants, including constructing the largest Blecher, Guinard, Lenser, KMPT, Escher A TRUE FULL-SERVICE PROVIDER
drying plant in the world to date. With Wyss, Royal GMF Gouda, Frautech, and Whether customers need spare parts,
five lines, each capable of evaporating Sprout Bauer, companies who all have rentals, local service, repairs, upgrades,
11 tons of water per hour, the first new been acquired by ANDRITZ. But frankly, or modernisation of equipment,
plant is now 100% sustainable, with ANDRITZ SEPARATION is capable ANDRITZ SEPARATION is a 360-degree
dryers running entirely on biogas of servicing and supplying spare parts service partner. From initial consulting
produced by sludge digestion. for nearly all brands of solid/liquid through to service agreements, plant
ANDRITZ SEPARATIONs ambition separation equipment on the market. optimisation, automation, and training
is to: provide efficient, reliable and safe programs, we are always looking
wastewater treatment solutions that LOCAL SUPPORT BACKED BY for ways to minimise downtime and
are less costly to install, operate and GLOBAL EXPERTISE increase predictability in operations
maintain while meeting the strictest ANDRITZ SEPARATIONs service while raising the overall production
local requirements. And as part of a philosophy is simple: One phone call, efficiency.
global organisation with professionals in one contact person, one dedicated team www.andritz.com

50 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


For more information, enter 30 at wwi.hotims.com
INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

AQUATECH AMSTERDAM 2015


CELEBRATES 25TH EDITION

Brkert Fluid Control Systems is one of the


worlds leading manufacturers of measuring,
control and regulating systems for liquids and
gases. Brkert products are used in a wide
range of industries and applications. With
a portfolio of more than 30,000 products,
Brkert is the only supplier to offer all fluid
control system components: from solenoid
valves to process and analytical valves as well
as pneumatic actuators and sensors.
Booth: 02.128

Hyflux is a leading global fully-integrated


water solutions company committed to
producing water that is clean, safe, affordable
and accessible. Our projects and operations
span across the globe, and include landmark
projects such as some of the worlds largest
seawater reverse osmosis desalination
plants in Singapore, China and Algeria. We
offer sustainable solutions in the areas of
membrane-based desalination, water recycling,
wastewater treatment, including membrane
bioreactor (MBR) technology, and potable
water treatment.
Booth 03.200

ANDRITZ SEPARATION is one of the leading


global suppliers of technologies and services
in the solid/liquid separation and thermal
treatment areas for the environmental sector
(particularly wastewater treatment), for
mining and mineral processing, the chemical
industry, and for the food and beverages
industries. The extensive portfolio covers
centrifuges, filters, thermal systems, screens,
thickeners and separators.
Booth: 07.540

Proco Products
This year at Aquatech, Proco Products,
Inc. will be displaying the ProFlex Style
750 Inline check valve. This enclosed body
design is suited for heavy duty applications
where elements such as abrasive slurries or
sludge are present. The Series 750 features
a maintenance free design with no hinges
or seals to bind or freeze. No external
power sources are required, thereby making
operation costs obsolete. In addition, the
unique advantage of the valve is its ability to
offer zero valve slam, which can often occur
upon pump shut down.
Booth: 7.205

52 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


INTERNATIONAL SHOW PREVIEW AQUATECH AMSTERDAM

ADVERTISEMENT

MODULAR MULTI-CHANNEL
TRANSMITTER/CONTROLLER
B
rkert will present multiCELL complete and flexible measuring system Want to know more? Come and visit
transmitter/controller type suitable for connecting multiple sensors us at Aquatech Amsterdam 2015|Booth
8619 in a new housing version for the most diverse range of tasks in 02.128
and optional 110/230 VAC supply at data logging, control and dosing. The www.burkert.com
Aquatech Amsterdam. device is perfect for numerous
Brkerts modular multi-channel applications in areas as diverse as
multiCELL transmitter/controller water treatment or the production
type 8619 is a customisable measuring of foodstuffs and pharmaceutics.
system with an extended range of The system consists of a basic
functionalities that can work with device which comes with generous
multiple types of sensors. With this equipment, but whose functional
new variant, fluid technology specialist range can be freely adapted
Brkert has extended the scope of its and extended, as required, with
type 8619 which has been available only hardware boards for pH/ORP,
for panel installation so far. conductivity, input + output signal
The new, separate housing version boards and software modules.
offers more flexibility in installation, for Brkerts multiCELL type 8619 is
example on walls, railings or pipelines. now available not only in a version
The new variant can be supplied with for panel installation but also with
a 1236 VDC supply, as before, or a housing, offering users more
alternatively with 110/230 VAC supply. flexibility in the installation of the
With multiCELL transmitter/ device, e.g. on walls, pipelines and
controller type 8619, Brkert offers a railings.

www.burkert.com

ch
Aquatredam
Amste
ember
th Nov
3rd 6 TH 02.128
BOO

OK, so it still cant fly to the moon. But for anything


that needs measuring, controlling and metering,
the Brkert multiCELL multi-channel transmitter/
controller Type 8619 is the ideal choice. Up to 6
modular signal inputs and outputs as well as op-
tions for mathematical functions or data logging ad-
apt this universal genius individually to every appli-
cation. This gives you more flexibility, expands the
range of possible applications including those
that you might not even have thought of yet and
gives you precisely the support you need. Now also
available for measuring chlorine and wall or pipe
mounting with an operating voltage of 12..36 VDC
and 110/230 VAC. The sky really is the limit!

We make ideas flow.

For more information, enter 31 at wwi.hotims.com

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 53


PRODUCT FOCUS ULTRAVIOLET (UV) TREATMENT

SINGAPORE ULTRAVIOLET UV RIG HELPS


WASTEWATER TECH DESIGNED UNITED
REUSE PLANT TO FOR HAZ GAS UTILITIES RID
USE XYLEM UV ENVIRONMENTS CRYPTO BUG
Water technology company Xylem will Neptune Benson has designed and The first of several ultraviolet (UV) rigs,
supply ultraviolet (UV) disinfection implemented a ultraviolet (UV) system capable of killing the last remaining
solutions to a major municipal water for the Gods Lake First Nation Reserve traces of the cryptosporidium bug will
reclamation facility in Singapore, as part in Manitoba, Canada. The installation, be installed in parts of Lancashire.
of a $500,000 contract. designed for disinfecting wastewater, The UV technology is being used in
The second Changi Water presented unique challenges due strategic locations across the network
Reclamation Plant will include to requirements that the equipment following a detailed analysis of how the
microfiltration, reverse osmosis and worked safely within an environment cryptosporidium bug is working its way
Xylems Wedeco Spektron 2000e UV where explosive gases may occur during through the system.
disinfection system and is an initiative normal operating conditions. United Utilities said installing the rigs
of the Singapore Water Reclamation Corex Water Systems, the contractor is one of its biggest ever engineering
Study, also known as the NEWater building the facility, asked Neptune projects, with rigs and equipment
Study. Benson to supply an ETS-UV system having been sourced from across the UK
As a result of the extensive that would meet the necessary and Europe.
treatment including Xylems Wedeco requirements and also be independently The water company hoped the rigs,
UV disinfection solution, the citys certified to perform safely. alongside a flushing of the network and
industrial sector and communities living To address this, Neptune Bensons a storage reservoir cleaning programme,
in the east of the city will benefit from ETS-UV design team developed will enable it to end the boil water notice
an additional 228,000 tons (50 million Intrinsically Safe (IS) components to issues to customers. The notice will
gallons) of reclaimed water per day. prevent any explosion hazard, and the only be lifted following consultation
Currently up to 30% of Singapores complete UV system was then certified across Lancashire. In the meantime,
water needs are met by reused water, by a third party as suitable for use in a the precautionary advice to boil water
with a target of 55% by 2060. hazardous environment. remains in place.
www.xyleminc.com www.neptunebenson.com www.unitedutilities.com

ULTRAVIOLET TECHNOLOGY INACTIVATES


CRYPTOSPORIDIUM AS PART OF TEXAS REUSE PROJECT
To counter a stage 5 drought, Wichita Falls city officials in Texas decided to treat and purify wastewater so it could be
reintroduced into the potable water supply. The city built a 13-mile pipeline from the wastewater treatment plant to the drinking
water plant, installed advanced treatment equipment including membranes and reverses osmosis and began extensive testing
by the Texas Commission on Environmental Quality (TCEQ) to ensure the water was meeting treatment goals. The project
went online in July 2014 under a temporary emergency permit serving a population of just over 100,000 using a 50-50 blend of
treated wastewater and lake water. As the temporary emergency permit timeline came to an end, the city requested an extension
on the project. In order for the Direct Potable Reuse (DPR) project to be extended, the Texas Commission on Environmental
Quality required the installation of a UV treatment process to act as an additional barrier for Cryptosporidium inactivation. The
TrojanUVSwiftECT was delivered to Wichita Falls in order to support the city and its DPR project. By February of 2015, Wichita
Falls had commissioned the system, allowing the city to receive a one-year extension on its DPR project. www.trojanuv.com

54 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


PRODUCT FOCUS FITTINGS & CONTROLS

MULTIPLE LEAK DETECTION SYSTEM LAUNCH


Aimed to fulfill a wide range of customer requirements for leak detection in double
containment piping systems, GF Piping Systems has announced a new product
line featuring three leak detection systems. The new offering complements the
companys double containment piping systems, which includes Fuseal Squared, PP,
Contain-It and Double-See. Designed for wastewater treatment plants and buried
applications, the new line includes the 918Q Alarm Box, the PAL-AT Continuous
Cable System and the Low Point Leak Detection System.
In the event there is a leak, these detection systems can determine where the
leak is and translating that information to facility personnel in a timely manner,
said Terence Zhao, product manager of Engineered Piping Systems for GF Piping
Systems. With our three double containment piping systems, it just made sense to offer customers the convenience of buying a
leak detection system when they buy one of our double containment systems.
For simple, low-cost leak detection requirements, the 918Q Alarm Box handles up to four sensor signals and features audible
and visual alarm indicators. www.gfps.com

TRIPLE OFFSET SUBMERSIBLE SAINT-GOBAIN


VALVE OFFERS LEVEL TUBING
ZERO LEAKAGE TRANSMITTERS PRODUCTS
Pentair Valves & Controls has expanded Cynergy3 Components new ranges of The Process Systems business unit of
its Vanessa Triple Offset Valves submersible hydrostatic transducers Saint-Gobain Performance Plastics has
(TOVs) product line with the launch for depth and level measurement unveiled two high-precision tubing
of the Series 30-RS. The new manual applications are now available from products that are designed to help
triple offset valve has been designed RS Components. The complete line-up improve purity, accuracy, high-lift
to address the need for zero leakage comprises three ranges; the ILS series, performance and long pump life for
isolation in non-critical applications in the ILLS series and the ILTS series. water sampling and analysis.
the oil and gas and process industries. The ILS series is a range of seven Tygon SPT-60 L is a platinum-cured
The Vanessa 30-RS is specially submersible level transmitters with silicone tubing developed for accurate
designed for applications which require depth ranges from 0-1mWG up to dosing in peristaltic pumps, offering
non-critical fluids isolation in lower 0-100mWG. The ILLS series of ten sample integrity along with reliability
pressure or temperature. Its safer bolted- transducers (five each with 4-20mA and and long-life performance in water
on seat allows for true positive isolation 0.5-4.5V output versions) have a variety sampling applications. Tygon SPT-60
when pressure is applied from the shaft of standard depth ranges from 0-1mWG L enables peristaltic pumps to have
side, minimising the risk of dangerous up to 0-10mWG. a suction capability of up to 29 feet,
mechanical failure compared to other The third series is the ILTS range; eliminating the need for a flooded
bolted-seat designs. similar to the ILLS series but they also suction and providing added flexibility
Achieving zero leakage tightness measure the temperature of the liquid during installation. Additionally, Tygon
to API 598, the Vanessa Series 30-RS they are immersed in, providing an SPT-60 L is designed with chemical
handles temperatures up to 350C and additional 4-20mA output over the resistance to decrease the likelihood of
pressures up to ASME class 300. range of -20 to +60C. leaching or absorption of chemicals.
http://valves.pentair.com/valves/ www.cynergy3.com www.processsystems.saint-gobain.com

AUGUST-SEPTEMBER 2015 WWINTERNATIONAL.COM 55


ADVERTISERS INDEX
Advertiser Page Advertiser Page Advertiser Page
Analytical Technology, Inc. 17 Fibrelite 29 Phoenix Process Equipment Co. 56
ANDRITZ 50-51 Genesys International 45 Plast-O-Matic Valves, Inc. 37
Aqua-Aerobic Systems 3 Gorman-Rupp Company 15
Proco Products, Inc. 12
Aquatech Amsterdam 46 Grundfos 5
Auma Riester GmbH & Co. KG 35 Hobas Engineering 42 Reed Manufacturing Co. 19
Balmoral Tanks 13 Hyflux Ltd. C2, 49 Shimadzu Europa GmbH 31
Barthauer Software GmbH 37 Lama Filtration Systems 12 Siemens AG 21
Bentley Systems C3 LG NANOh20 26-27 Solinst Canada Ltd. 23
Burkert Fluid Control Systems 53 Merck Millipore 9
Tank Connection 19
Cadar Ltd. 39 Microdyn 43
Caprari S.P.A. 2 Myron L Company 8 Toray Membrane Europe AG 40
Evoqua Water Technologies LLC 33 Netzsch Mohnopumpen GmbH 18 Zoeller Waste Systems C4

CALENDAR OF EVENTS
A selection of events related to the water and wastewater industry in 2015 can be found here.
For a full list, visit: www.wwinternational.com and click on the Events tab at the top of the page.

September 03-05, 2015 October 4-6, 2015 February 1-4, 2016


Istanbul Water Expo POWER-Gen Middle East AWWA/AMTA 2016 Membrane Conference &
Istanbul, Turkey Abu Dhabi, UAE Exposition
www.istanbulwaterexpo.com http://www.powergenmiddleeast.com San Antonio, Texas, US
www.amtaorg.com/awwaamta-membrane-technology-
conference-exposition
September 15-18, 2015 October 18-22, 2015
IFAT Environmetnal Technology Forum Africa Water and Development Congress & Exhibition
Johannesburg, South Africa Jordan May 22-26 2016
www.ifatforum-africa.com http://www.iwa-network.org/WDCE2015/ Desalination for the Environment, Clean Water
and Energy
Rome, Italy
September 26, 2015 November 3-5, 2015 http://www.edsoc.com/
WEFTEC 2015 Aquatech Amsterdam
Chicago, IL Amsterdam, The Netherlands
www.weftec.org http://www.aquatechtrade.com May 30-June 2016
IFAT
Munich, Germany
September 26-27, 2015 November 3-6, 2015 http://www.ifat.de/en
Water Reuse Conference The Year in Infrastructure 2015 Conference
Nice, France London, UK
http://idadesal.org/water-reuse-conference/ http://bit.ly/1RceeID May 31-June 3 2016
CaribDA 2016 Biennial Conference & Exposition
Trinidad
November 18-21, 2015 http://www.caribda.com/calendar
IDW2015
Jeju, Korea
http://desalist.gdrc.or.kr/main/ July 10-14 2016
Singapore International Water Week (SIWW)
Singapore
December 8-10, 2015 www.siww.com.sg
POWER-GEN 2015
Las Vegas, Nevada
www.power-gen.com October 9-13 2016
CENTRIFUGES FREE LAB TESTING IWA World Water Congress & Exhibition
BELT PRESSES POLYMERS Brisbane, Australia
FILTER PRESSES SPARE PARTS
December 15-17, 2015 www.iwa-network.org
PORTABLE SYSTEMS FACTORY START-UP
NGWA Groundwater Expo
Las Vegas, Nevada
http://groundwaterexpo.com/ November 6-9 2016
Membranes in Drinking and Industrial Water
Production. Leeuwarden, The Netherlands
http://www.edsoc.com/
Process Equipment Company
www.dewater.com (502)499-6198
phoenix@dewater.com
For more information, enter 32 at wwi.hotims.com

56 WWINTERNATIONAL.COM AUGUST-SEPTEMBER 2015


Can You Afford to Leave
Water Leakage Undetected?

Identify Potential Leaks and Prioritize


Repairs with Bentley Software
Even in well-run water utilities in OECD countries, leakage accounts for 10-30% of water loss; in
developing countries it often exceeds 40%.*
Bentleys solution helps utilities more effectively manage leakage by offering software that
addresses the four basic methods of managing real losses as developed and promoted by the
International Water Associations Water Loss Task Force: active leakage control, pressure
management, speed and quality of repairs, and pipeline and asset management.

To learn more, visit: www.bentley.com/ReduceLeakage

*Source: OECD Observer No. 270/271


2015 Bentley Systems, Incorporated. Bentley and the B Bentley logo are either registered or unregistered trademarks or service marks of Bentley Systems, Incorporated or one of its direct or indirect wholly owned subsidiaries.
Other brands and product names are trademarks of their respective owners.
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For more information, enter 34 at wwi.hotims.com

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