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RECORD POWER SHEFFIELD - ENGLAND | INSTRUCTION MANUAL RPML 300 nan HEREIN ons CAREFULLY BEFORE ASSEMBLING COMPACT SWIVEL HEAD LATHE | avouswe Tis propuct RECORD POWER LTD., PARKWAY WORKS, SHEFFIELD, S9 3BL, ENGLAND TECHNICAL INFORMATION / SPARES PHONE: (0114) 251 9149 FAX: (0114) 251 9168 CUSTOMER ADMINISTRATION PHONE: (0114) 251 9102 FAX: (0114) 243 4302 Registered in England No. 2187464 CANADA: AUSTRALIA: SOUTH AFRICA: RECORD TOOLS INC. RECORD (Hand & Power Tools) PTY. LTO. RECORD TOOLS PTY. 1920 CLEMENTS ROAD 178-180 ADDERLEY STREET P.O. BOX 5033, PICKERING ONTARIO AUBURN, NSW 2144 BENONI SOUTH GAUTENG Law avs Phone: (02) 9748 6800 1502 Phone: (908) 428 1077 Fax: (02) 9647 1464 Phone: (011) 422 2340 Fax: (905) 428 7555 Fax: (011) 4224151 USA: Phone: (716) 842 1180 auic-3 © 1995. RECORD HOLDINGS PLC OF PARKWAY WORKS, SHEFFIELD S9 SEL, ENGLAND. THIS WORK IS. SUBJECT TO COPYRIGHT. EXCEPT AS PERMITTED BY LAW, REPRODUCTION 8Y ANY PROCESS IS PROHIBITED WITHOUT THE PERMISSION OF THE COPYRIGHT OWNER, ENVIRONMENT CONSIDERATIONS OF ENVIRONMENTAL ISSUES ARE AN INTEGRAL PART OF THE DESIGN, PRODUCTION AND OTHER ASSOCIATED ASPECTS OF THIS PRODUCT AND ALL REASONABLE ENVIRONMENTALLY FRIENDLY OPTIONS HAVE BEEN ADOPTED THROUGHOUT. USERS ARE ADVISED TO CONSIDER ENVIRONMENTAL ISSUES ASSOCIATED WITH THE USE OF THIS PRODUCT, PARTICULARLY THE USE OF A DUST EXTRACTION SYSTEM. IT IS ADVISABLE THAT THE USER SHOULD SATISFY HMSELF OR HERSELF THAT ANY TIMBER USED FOR WORKPIECES ORIGINATES FROM PROPERLY MANAGED FORESTS, CONTENTS DESCRIPTION PAGE GENERAL SPECIFICATION 2 SAFETY 3 INSTALLATION 4 UNPACKING & ASSEMBLY 5 OPERATION 5-6 SPEED CHART 6 BOWL TURNING 7 CHANGING BELT 8 PARTS DIAGRAM 9 PARTS LIST 10 "CLB’ END TURNING REST . (OPTIONAL) " GENERAL SPECIFICATION BETWEEN CENTRES DIAMETER BETWEEN CENTRES (OVER BANJO) DIAMETER OVER BED BOWL TURNING CAPACITY (WITH END TURNING REST) SPINDLE SPEEDS (RPM) MoTOR DRIVE SPINDLE NOSE 12" (305mm) 6" (52mm) 9" (229mm) 14" (356am) 450. 950, 2000 430W(P1) 250W(P2) INT.RTC. 230V~ S0Hz 254 1425 rpm copaciter start induetion run. Poly-V YWdia.x I6T.P.I, HEADSTOCK SPINDLE AND TAILSTOCK BARREL BORED TO SUIT NC.1 MORSE TAPER SHANK, THE SPINDLE HAS SPANNER FLATS (USE 9/16" W. SPANNER TO FACILITATE FITTING AND RELEASE OF SPINDLE NOSE ATTACHMENTS) TAILSTOCK BARREL BORED THROUGH OVERALL DIMENSIONS 33" (850mm) long 10" (269mm) high 13" (343mm) front to back TOTAL WEIGHT OF LATHE 90!b (4%kg) INCL. MOTOR AND STARTER NOISE EMISSION < 8548(A) SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE, E&OE. SAFETY IT IS ESSENTIAL THAT ADEQUATE KNOWLEDCE SHOULD BE CAINED IN THE OPERATION AND SAFETY OF WOOD TURNING LATHES, EITHER THROUGH A TURNING MANUAL OR BY INSTRUCTION FROM AN EXPERIENCED TURNER BEFORE USING THE MACHINE. AVOID WEARING LOOSE CLOTHING. TIES, LOOSE SLEEVES AND LONG HAIR ETC WHEN OPERATING THIS MACHINE. ALWAYS ENSURE THAT THE TURNING TOOL JIS IN CONTACT WITH THE TOOLREST BEFORE COMMENCING THE CUT. WHEN THE BANJO UNIT IS NOT IN USE (AS WHEN SANDING) IT SHOULD BE MOVED AWAY FROM THE HEADSTOCK AND THE TOOLREST REMOVED. ALWAYS STOP THE MACHINE & WAIT TILL AT A COMPLETE STAND STILL BEFORE ADJUSTMENT IN ANY WAY. THE MACHINE MUST BE DISCONNECTED FROM THE MAINS POWER SUPPLY WHEN ANY FORM OF MAINTENANCE IS CARRIED OUT. ALWAYS REMOVE WRENCHES IMMEDIATELY AFTER USE AND BEFORE RUNNING THE MACHINE, THE SECURITY OF ALL CLAMPS AND WORK-HOLDING DEVICES SHOULD BE CHECKED BEFORE SWITCHING ON. EYE PROTECTION WE RECOMMEND THE USC OF GOGGLES OR OTHER EYE PROTECTION FOR WOODTURNERS. ORDINARY PRESCRIPTION SPECTACLES WILL SERVE VERY WELL TO DEFLECT THE SORT OF WASTE LIKELY TO BE ENCOUNTED AND WHICH MAY COME DIRECTLY AT THE LINE OF SIGHT. SAFETY CLASSES GIVE LATERAL PROTECTION. CERTAINLY WHEN GRINDING. EVEN IF A TRANSPARENT WHEEL GUARD IS USED. PERSONAL EYE PROTECTION IS ESSENTIAL woop pust THE FINE PARTICLE DUST PRODUCED IN WOOD CUTTING OPERATIONS CAN BE A HEALTH HAZARD, SOME IMPORTED HARDWOODS GIVE OFF 4 HIGHLY IRRITANT DUST WHICH MAY CAUSE A BURNING SENSATION, WE STRONGLY RECOMMEND THE USE OF A DUST COLLECTOR. OUR SALES DEPT. WILL BE HAPPY TO ADVISE YOU ON THE CORRECT COLLECTOR. INDUSTRIAL_USE. WHEN IN INDUSTRIAL USE THIS MACHINE FALLS UNDER THE SCOPE OF THE HEALTH & SAFETY AT WORK ACT 1974", THE "WOODWORKING MACHINE REGULATIONS 1974", AND THE “PROVISION AND USE OF WORK EQUIPMENT REGULATIONS 1992 WE RECOMMEND YOU STUDY AND FOLLOW THESE REGULATIONS. WARNING: DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS. 3 INSTALLATION THIS MACHINE MUST BE FIRMLY SECURED TO A BENCH BY UTILISING THE BOLT SLOTS IN THE BASE, DRILL 4 HOLES 1Inm DIA. IN THE BENCH TOP (FOR M10 BOLTS). 488 ‘OLB’ END TURNING REST (OPTIONAL) S/F 4 DRILL 3 HOLES 13mm DIA (FOR wiz BOLTS) RPML300 100 152, 83 iy EDGE ‘OF BENCH "ole END TURNING 1 REST 1 LJ WIRING INSTRUCTIONS THE WIRES IN THE MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODES :— GREEN-AND-YELLOW : EARTH. == BLUE NEUTRAL BROWN : LIVE. 'WARNING' — THIS APPLIANCE MUST BE EARTHED THE GREEN-AND-YELLOW COLOURED WIRE MUST BE CONNECTED TO THE TERMINAL WHICH IS MARKED WITH THE LETTER YE". OR BY THE EARTH SYMBOL = THE BLUE COLOURED WIRE MUST BE CONNECTED TO THE TERMINAL WHICH IS MARKED WITH THE LETTER "N*. THE BROWN COLOURED WIRE MUST BE CONNECTED TO THE TERMINAL WHICH IS MARKED WITH THE LETTER “L MACHINES SUPPLIED FOR USE IN THE U.K. ARE FITTED WITH A BS1363 13 AMP. 3 PIN PLUG. ENSURE YOU USE THE CORRECT PLUG FOR USE IN OTHER COUNTRIES. PPL y_cal REPLACEMENT OF POWER SUPPLY CABLE SHOULD ONLY BE DONE BY A QUALIFIED ELECTRICIAN, RCD. (RESIDUAL CURRENT DEVICE) FOR YOUR ADDITIONAL SAFETY WE ALWAYS RECOMMEND THE USE OF AN R.C.D. (SOMETIMES CALLED RESIDUAL CURRENT CIRCUIT BREAKER OR EARTH LEAKAGE CIRCUIT BREAKER.) 4, UNPACKING AND ASSEMBLY SET DOWN MACHINE PARTS IN A CLEAN, UNCLUTTERED AREA. CHECK CONTENTS AGAINST PARTS LIST. THEN PROCEED AS FOLLOWS :~ 1. RELEASE M6 x 20mm SOCKET HEAD CAP SCREW LOCATED ON TOP OF HEADSTOCK AND OPEN BELT GUARD. 2, LOCATE MOTOR PLATFORM/MOTOR ASSEMBLY AND ALIGNING 10mm PIVOT PIN WITH HOLE ON SIDE OF HEADSTOCK, FIX IN POSITION. 3. CHECK THAT MOTOR PULLEY AND SPINDLE PULLEY ARE IN LINE AND ADJUST IF NECESSARY BY RELEASING THE M6 GRUB SCREWS ( 2 PER PULLEY ) AND MOVING THE PULLEY TO SUIT. ENSURE THE GRUB SCREWS ARE FULLY TIGHTENED BEFORE PROCEEDING. 4, PLACE DRIVE BELT OVER PULLIES AND USING SLIGHT DOWNWARD PRESSURE ON MOTOR, LOCK MOTOR IN POSITION USING RATCHET HANDLE AND WASHER ON M10 THREADED BAR THROUGH MOTOR PLATFORM, OPERATION 1, ENSURE THAT THE GRUB SCREWS IN THE TWO PULLEYS ARE FULLY TIGHTENED. IT IS ADVISABLE THAT THESE SHOULD BE CHECKED PERIODICALLY. 2, ADJUSTMENT OF THE TAILSTOCK ALONG THE BED IS OBTAINED BY SLACKENING THE NUT IN THE CAVITY IN THE FAR SIDE OF THE TAILSTOCK WITH A SPANNER AND MOVING THE TAILSTOCK TO THE DESIRED POSITION THEN LOCK FIRMLY. WHEN WORKING BETWEEN CENTRES THE TAILSTOCK CENTRE IS POSITIONED IN THE WORKPIECE BY MEANS OF THE TAILSTOCK HANDWHEEL THE BARREL IS THE LOCKED IN POSITION BY MEANS OF A PLASTIC KNOB ON THE FAR SIDE OF THE TAILSTOCK. 3. ADJUSTMENT OF THE BANJO ON THE BED IS ACHIEVED BY SLACKENING THE NUT ABOVE THE SLOT IN THE BANJO AND MOVING THE BANJO TO THE DESIRED POSITION THEN LOCK FIRMLY. 4, ADJUSTMENT OF THE TOOLREST IS OBTAINED BY SLACKENING THE RATCHET HANDLE IN THE NEARSIDE OF THE BANJO AND MOVING THE TOOLREST TO THE DESIRED POSITION THEN LOCK FIRMLY. 5. ALWAYS ENSURE THE ABOVE MENTIONED ADJUSTMENTS HAVE BEEN FOLLOWED BY FIRM CLAMPING BEFORE STARTING THE MACHINE AND ALWAYS TURN THE WORKPIECE BY HAND TO ENSURE IT WILL NOT FOUL ANY PART OF THE MACHINE, 5. CHANGING SPEED QPERATION (CONT.) OPEN GUARD. RELEASE MOTOR PLATFORM RATCHET HANDLE. J. MOVE MOTOR UPWARDS. 4, MOVE BELT 70 APPROPRIATE PULLEY 5. ALLOW MOTOR TO FALL BACK INTO POSITION. ©. TURN MAIN SPINDLE BY HAND TO ENSURE PROPER BEDDING OF THE BELT. 7. APPLY SLIGHT DOWNWARD PRESSURE TO MOTOR AND TIGHTEN THE MOTOR PLATFORM RATCHET HANDLE. 8, CLOSE GUARD, AND FASTEN SOCKET HEAD SCREW. SPEED CHART PULLEY oor SPEED lL, (R.P.M.) 12/3 eae |___MoToR MAIN SPINDLE 2000 1 4 MAIN. 950 2 5 SPINDLE 4|5|6 450 3 6 7. BOWL TURNING Fig.A SUGGESTED HEADSTOCK/TOOLREST ORIENTATION FOR OUTER SURFACE OF BOWL MAX. DIA. OF WORKPIECE — HEADSTOCK _ BANJO TAILSTOCK BED Fig.B SUGGESTED HEADSTOCK/TOOLREST ORIENTATION FOR INNER SURFACE OF BOWL. MAX. DIA, OF WORKPIECE 9” p32 AN END TURNING REST, CAT. NO. CLB, IS AVAILABLE AS AN OPTIONAL EXTRA DETAILS OF WHICH MAY BE OBTAINED FROM YOUR NEAREST "RECORD" STOCKIST WORK OF UP TO 14" DIA. MAY THEN BE PRODUCED. WHEN PRODUCING WORK GREATER THAN 9" DIA., TURNING SHOULD BE UNDERTAKEN WITH THE WORKPIECE OVERHANGING THE FRONT OF THE LATHE BED (SEE PAGE 11) 7 6 10 in CHANGING BELT DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE MACHINE. ENSURE THE THREAD PROTECTOR IS ON THE SPINDLE NOSE. OPEN THE GUARD REMOVE THE LOCKING GRUB SCREW FROM THE SPINDLE PULLEY. UNSCREW THE BOTTOM GRUB SCREW A FEW TURNS SO THAT THE PULLEY WILL SLIDE FREELY ALONG THE FULL LENCTH OF THE SPINDLE THAT IS INSIDE THE HEADSTOCK. REMOVE THE SOCKET HEAD CAP SCREW AND WASHER FROM THE LEFT HAND END OF THE SPINDLE. OBTAIN A PIECE OF GRASS OR SIMILAR MATERIAL SOFTER THAN MILE STEEL OF A DIAMETER GETWEEN Nim (7/16") AND 13mm (1/2") PLACE AT THE LEFT HAND END OF THE SPINDLE AND CAREFULLY TAP WITH 4 HAMMER, DRIVING THE SPINDLE THROUGH TO THE RIGHT UNTIL IT BECOMES SUFICIENTLY FREE TO ALLOW THE BELT TO BE CHANCED. CHANGE THE BELT. IF THE LARGE BEARING IS STILL IN THE HEADSTOCK THEN THE SPINDLE SHOULD BE TAPPED BACK IN POSITION USINC A PIECE OF WOOD BETWEEN SHE HAMMER AND THREAD PROTECTOR. IF THE LARGE BEARING HAS COME OUT WITH THE SPINDLE THEN IT SHOULD BE REPLACED BY TAPPING THE OUTER RING ONLY, TAPPING ROUND THE RING TO ENSURE IT SEATS SQUARELY. If THE SMALL BEARING HAS BEEN PUSHED OUT BY THE PREVIOUS OPERATION THEN THIS ALSG SHOULD BE TAPPED BACK ON THE OUTER RING ONLY. REPLACE THE SOCKET HEAD CAP SOREW AND WASHER { DO NOT OVER TIGHTEN. ) POSITION THE SPINDLE PULLEY SO AS TO LINE UP WITH THE MOTOR PULLEY. TIGHTEN THE SPINDLE PULLEY BOTTOM GRUB SCREW ENSURING THAT IT LOCATES ON THE SPINDLE FLAT THEN REPLACE THE LOCKING GRUB SCREW. WITH THE BELT IN POSITION ANG THE GUARD CLOSED THE MACHINE SHOULD BE RUN FOR A LITTLE TIME TO ENABLE THE BELT TO BED IN. PARTS DIAGRAM Ne) SECTIONAL VIEW LOOKING DOWN ON HEADSTOCK PARTS LIST rae GELT GUARD 1 3 [ave [ wnt care ase i ra WOTOR PLATFORM 1 3 | zs Hav WHEEL 1 [aor [ ua carr TALETOGE 1 7 [ar cast Tee WUT z [aor & ToouRest i ones Wi -CATHE BAW i eae TOOLREST STEN! i [# 260 ‘SPINDLE 1 | zou SPuoce PALEY 1 | zou THREAD PROTECTOR 1 rae woToR PULLEY 1 te] a Wid x Sen THREADED BAR 7 ir [bosk | woroe, switon, caste a Flue WRT i is zase 620477 BEARING 1 ease 620272 EARN 1 20] 259 POLYVEE BELT sai6 1 21 | zag | we ten SOCKET HEAD CABSCREW n 7 zaat Mex Sue ALLEN CRUG _SoEW 2 24 [ane | w= som HEX, HEAD SET ScREW = cia zinc [eR ual eArnouneTTwAsten 3 ze | zas0 [wie w o0um SLACK HEX, READ SET SeREW ' zr] eas [ we He, i 20 cure RATCNET HANDLE ~TOOLREST 1 a2 | zass Me BELLLLE WASHER 1 [ss] ast [ves 20mm” seL00 PW 7 ET NG CENTRE 1 se zoe TALSTOCK SARL 1 |__40 ZACI SPINDLE SPANNER: 1 42 | enki AA REY 1 [a3 [cw 1a _DIA. TOMMY BAR 1 4 FOR REPLACEMENT FOR OTHER THAN UK PLEASE SPECIFY. nh "CLB' END TURNING REST (OPTIONAL) TUBULAR BOWL REST PART NO. BXTR END TURNING BASE PART NO. BXET TO INSTALL THE UNIT, FASTEN THE END TURNING BASE TO THE BENCH (THE POSITION OF THE BOLT HOLES ARE SHOWN ON PAGE 4) TRANSFER THE BANJO FROM THE LATHE BED TO THE END TURNING BASE, AND FIT THE TUBULAR BOWL REST TO THE BANJO. THE MOST COMFORTABLE POSITION FOR TURNING A PARTICULAR WORKPIECE CAN BE OBTAINED NOT ONLY BY ADJUSTING THE POSITION OF THE BANJO ON THE END TURNING BASE, BUT ALSO BY SWIVELLING THE HEADSTOCK TO THE OPTIMUM ANGLE AND BY ADJUSTING ITS POSITION ALONG THE BED. A TYPICAL ARRANGEMENT IS AS FOLLOWS. 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