Carburetor Check Sheet GC-GCV135/160/190 - GS-GSV160/190

Priority check Points : 1 2 4 5 9 10

FUEL

Engine speed will not increase

Unstable idle speed combustion

7 essentials Poor performance at high speed

Poor performance at low speed COMPRESSION IGNITION
Unstable engine speed
Before inspecting the fuel system, perform the minimum
inspection for compression and ignition system.
Pilot screw Remove foreign material/dirt.
1 clogged. Replace pilot screw. 6 1
Pilot screw Remove foreign material/dirt.
clogged. Replace pilot screw.

Pilot jet
2 clogged.
Remove foreign material/dirt. 10 1 2 Pilot jet
Remove foreign material/dirt.
clogged.

Pilot jet air

3 path clogged.
Remove foreign material/dirt. 9 2 3 Pilot jet air
Remove foreign material/dirt.
path clogged.

4 3 4 Main jet
Remove foreign material/dirt.
clogged.
Engine will not start
Difficult starting 12 5 Main nozzle
Engine starts but stops quickly 5 clogged.
Remove foreign material/dirt.

4
Main jet
Remove foreign material/dirt.
8 6 Main nozzle air
Remove foreign material/dirt.
clogged. path clogged.
Use needle A ( 0.5) to clean

5 Main nozzle
Remove foreign material/dirt.
11
clogged.

Main nozzle air For extended Drain gasoline from float chamber
Air flow Fuel flow Mixture
6 Remove foreign material/dirt. storage of by running the engine until it stops
path clogged. 11 the engine or by loosening the drain screw
(More than 3 months). while engine is stopped.
Throttle stop
7 screw position Set correct idle speed.
incorrect.

Float doesnt Remove foreign material

8 move properly. around float pin. Float chamber Water inside float chamber.
12 check. Take off float chamber and
clean or replace.

Overflow Idle rpm Middle rpm Max rpm

Gasoline leak
Pilot screw and limiter cap replacement
Aplly LOCTITE 638
Float valve worn
or coated with Using of Carburetor Cleaning Kit (Kit No.07JPZ-0010001) PILOT SCREW LIMITER CAP

9 foreign material/
Remove foreign material/dirt.
Carburetor cleaning kit for removing foreign material/dirt.
dirt.
Needle A ( 0.5) Needle B ( 0.3) Pump nozzle Screw driver Pilot screw brakes at narrow point.
(Main jet) (Pilot jet) (Air blow for jets and air paths) (Main jet assemble
Valve seat /disassemble)
When the cap is removed, the pilot Install a new pilot screw and set it to
Remove foreign material/dirt. the specified position. (Refer to shop
coated with screw breaks at the neck. To remove
10 foreign material/
Take care not to damage
the remaining screw, fit an appropriate manual.) Then install the limiter cap with
the seat surface. LOCTITE 638.
dirt. rubber tube over the remaining stub and
unscrew.