Module 6 Practical assessment book

Fault Diagnosis and Repair

(INSTRUMENTATION DEPARTMENT)

1
Contents
1 About this document 3

2 Declaration of Authenticity of this Qualification 4

3 Evidence Recording Sheet 5

6.1 Assessment 1 6

6.1 Assessment 2 8

6.2 Assessment 3 12

6.2 Assessment 4 15

2
1 About this document

This document contains the following information that CINOP need to offer to the
electrical students under the module-6- Electrical control systems.
6.1 Define the common faults for an electric system and basic procedures
for its detection

6.2 Detection and the repairing of the faults in the various control panels

6.3 Basic maintenance procedures for ensuring the proper operation of a

system

This document includes details and guidance on:

Centre resource requirements
Assessment requirements
Recording forms.

3
2 Declaration of Authenticity of this Qualification

All Tests are Mandatory I the undersigned as the assessor of this qualification declare
that the assessment for this unit of qualification was conducted under the specified
conditions of the qualification scheme pamphlet and criteria specified in the assessment
handbook.

Signature of Assessor ____________________________ Date

Completed____________

I the undersigned as the candidate and owner of this handbook declare that the work
produced for assessments for this unit of qualification was provided by me and
conducted under the specified conditions of the qualification scheme pamphlet and
criteria specified in the assessment handbook.

Signature of Candidate ____________________________ Date

Completed____________

I the undersigned as the internal verifier of this qualification declare that the
assessments verified by me for this unit of the qualification was conducted under the
specified conditions of the qualification scheme pamphlet and criteria specified in the
assessment handbook.

Signature of Internal Verifier _______________________ Date

Completed____________

If sampled
Signature of External Verifier _______________________ Date

Completed____________

4
3 Evidence Recording Sheet

Student Name: .

ID no: .

Schedule of Tests:

Assessment 1 - Define the common faults for an electric system and basic
procedures for its detection

Date Completed ____________ Assessor signature ______________________

Assessment 2 - Detection and the repairing of the faults in the various control
panels

Date Completed ____________ Assessor signature ______________________

Assessment 3 - Basic maintenance procedures for ensuring the proper operation

of a system

Date Completed ____________ Assessor signature ______________________

5
Outcome 6.1 Define the common faults for an
electric system and basic procedures for its
detection.

Assignment no:1 Write down the trouble shooting and

repairing procedures of an electrical system.

Write down the general trouble shooting and repairing procedures

of a faulty electrical system.

Sl no: Procedures

6
 Items for repairing

PPE required. Tools & equipments required

i. i.

ii. ii.

iii. iii.

iv. iv.

v. v.

vi. vi.

vii.
vii.
viii.
viii.
ix.

x.

ix.
x.

7
 Assignment no.: 2 identify the fault and steps to be followed
to rectify the fault of the equipment.

Identify the fault and steps to be followed to rectify the fault of

the Equipment/system.

Identify the fault and reason

Steps to rectify the fault

Tools required Materials required

8
 Idetify the fault and steps to be followed to rectify the fault of the
equipment/system.

Identify the fault and reason

Steps to rectify the fault

Tools required Materials required

9
 Idetify the fault and steps to be followed to rectify the fault of the
Equipment/system.

Identify the fault and reason

Steps to rectify the fault

Tools required Materials required

10
Outcome 6.1 Define the common faults for an electric system and basic
procedures for its detection
The candidate must complete the above practical activity to meet the following
assessment criteria.
Denoted by a P if satisfactory and a X if not satisfactory.

P or X
Assessment 1 P or X
1 Complete the trouble shooting and repairing procedures
Essential
Assessment2 P or X
1 Identify the trouble in the equipment from the picture
Essential
2 Identify the steps to rectify the trouble
Essential
To pass this Assessment the candidate must achieve the following
All 3 Essential items
Feedback to the candidate:

This section is to be completed when all the requirements with regard to this test have
been satisfactory completed.
Assessor Signature Date Internal Verifier Signature Date

Candidate Signature Date External Verifier Signature Date

11
 Outcome 6.2 Detection and the repairing of the
faults in the various control panels

Assignment no:3 Write down the testing procedures for the

following components

Write down the procedure of testing and the tools needed.

Procedures

Device name:

Tools required Materials/PPE required

12
Procedures

Device name:

Tools required Materials/PPE required

13
Procedures

Device name:

Tools required Materials/PPE required

14
 Assignment no:4 Write down the testing procedures for the
following circuit and write the faults found by testing

Write down the procedure of testing and the tools needed.

Procedures

Tools required Materials/PPE required

15
 3 PHASE PUMP CONTROL PANEL CIRCUIT DIAGRAM
(Manual and Automatic control by the level of water in the tank using a float switch and with status indication lamps)

R
ST Y
O B
P N
NC (Low level S
/normal positionwiof
4 pole Main the float switchtcin
circuit breaker/ the empty tank) h
Isolator
N
C
E1
RCCB (NPower supply
or
AUTO m
Pump is stopped
230 volt
NO contact all
S3 y
3 pole A1

contactor MANUAL
cl Pump is running

with NO & os
e) S1- START SWITCH (NO-
NC contact A2
Push type, GREEN color)
S1 S2 RE
1 D S2- STOP SWITCH (NC-
Push type, RED color)
col
M Electric motor pump or,
S3- SELECTOR SWITCH
(MANUAL & AUTO
Pu POSITIONS)
sh NO- NORMALLY OPEN
ty
pe NC- NORMALLY CLOSE
16
NO & NC contact from contactor ST
O
Faults found

17
Outcome 6.2 Detection and the repairing of the faults in the various control
panels.
The candidate must complete the above practical activity to meet the following
assessment criteria.
Denoted by a P if satisfactory and a X if not satisfactory.

P or X
Assessment 3 P or X
1 Complete the testing procedures
Essential
2 Understand the repairing procedure if possible
Desirable
Assessment 4 P or X
1 Complete the procedure of faults detection in a control system
Essential
2 Identify the common faults in the control system
Essential
To pass this Assessment the candidate must achieve the following
All 3 Essential items
Feedback to the candidate:

This section is to be completed when all the requirements with regard to this test have
been satisfactory completed.
Assessor Signature Date Internal Verifier Signature Date

Candidate Signature Date External Verifier Signature Date

18