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Old - WELLPLAN Software Release 5000.1.13
Old - WELLPLAN Software Release 5000.1.13
Release 5000.1.13
Training Manual
2014 Halliburton
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WELLPLAN Software
Release 5000.1
Training Manual
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Exercise 1: Creating the Data Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Exercise 2: Specifying Tubular Properties and Working with Catalogs . . . . . . . . . 1-1
Exercise 3: Using the Case Menu and Libraries, and Configuring the Workspace . 1-1
Exercise 3: Using the Case Menu and Libraries, and Configuring the
Workspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Steps and Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Using the Case Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Using Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Configuring the Workspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Configuring and Using Plots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Using the Case Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Using Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Workflow Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
What is Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Input General Well Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Torque Drag Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hydraulics Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Surge Swab Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Well Control Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Critical Speed Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Bottomhole Assembly Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Stuck Pipe Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Drag Analysis (Using the Torque Drag Analysis Module) . . . . . . . . 2-5
Data Import for Exercises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . . 2-5
Analyze Results at TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Analyze Torque and Drag at Other Depths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Analyze Surge/Swab Pressures and ECDs (Using the Surge Module) . . . 2-16
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . 2-16
Analyze Transient Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Tripping Out Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Tripping In Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Investigate Well Control (Using the Well Control Analysis Module) . . . . 2-19
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . 2-19
Determine Kick Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Estimate Influx Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Analyze Kick Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Use Animation to Review Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Generate a Kill Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Predict BHA Build and Drop (Using Bottom Hole Assembly Module) . . 2-27
Input Analysis Parameters and Review Results . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Determine Where BHA Contacts the Wellbore . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Evaluate Effect of WOB and ROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Torque Drag Analysis (Using the Torque Drag Analysis Module) . . . . . . . . 3-2
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . . 3-2
Analyze Results at TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Analyze Torque and Drag at Other Depths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Analyze Surge/Swab Pressures and ECDs (Using the Surge Module) . . . 3-61
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . 3-61
Analyze Transient Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Tripping Out Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Tripping In Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Investigate Well Control (Using the Well Control Analysis Module) . . . . 3-68
Input and Review Well Configuration and Analysis Options . . . . . . . . . . . . . . . . 3-68
Determine Kick Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
Estimate Influx Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Analyze Kick Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Use Animation to Review Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Generate a Kill Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Predict BHA Build and Drop (Using Bottom Hole Assembly Module) . 3-102
Input Analysis Parameters and Review Results . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102
Determine Where BHA Contacts the Wellbore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105
Evaluate Effect of WOB and ROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-106
Manual Overview
Data
The data used in this exercise is not from an actual well. Although an
attempt has been made to use realistic data in the exercise, the intent
when creating the data set is to display as much software functionality
as possible. Therefore, some data may not be realistic. Please do not let
the accuracy of the data overshadow learning the functionality of
the software.
https://www.landmarksoftware.com/Pages/Support.aspx
Overview
a) Name the project Class Project. Use Mean Sea Level as the
System Datum Description. Entry of other project information is
not required for this course at this time.
a) Specify general site information. Name the site Class Site. The
Default Site Elevation is 100 feet above Mean Sea Level. Do not
apply a tight group (use UNRESTRICTED). Entry of other site
information is not required for this course at this time.
b) What unit system will be used for any design or case associated
with this well?
Hint
d) What datum will be used for designs associated with this well?
Hint
9. Create a prototype design for the Class Wellbore. Name the design
Class Design.
10. Create a case for the Class Design. Name the case Class Case.
Answers
1. Launch the WELLPLAN software by selecting Start > Programs >
Landmark Engineers Desktop 5000.1> WELLPLAN.
a) Use the General tab of the Site Properties dialog box to specify
general site information. Name the site Class Site. The Default
Site Elevation is 100 feet above MSL. Do not apply a tight group
(select UNRESTRICTED).
a) Use the General tab of the Well Properties dialog box to specify
general well information. Name the well Class Well. Do not
use a tight group (Select UNRESTRICTED). Select API from
the Well Units pull-down list. Leave the other fields on this
tab blank.
b) API units will be used for any design or case associated with
this well.
c) Use the Depth Reference tab of the Well Properties dialog box
to specify the well depth reference and configuration (offshore
or onshore), and to view a depiction of the datum. This is a
subsea well in 500 ft of water. Specify a 490 ft wellhead
elevation.
d) Designs and cases associated with this well will use the datum
with the Default check box checked.
10. Create a case for the Class Design when prompted by clicking Yes.
Name the case Class Case.
11. If the case does not automatically open, you can open it by double-
clicking the case name in Well Explorer.
4. Create a pipe grade named Class Grade. This grade has the
following properties:
6. Open the catalog you created and create a casing with the following
properties. If a property is not listed below, leave the entry for that
property blank:
Weight: 65 lbs
Pipe Type: Special
Drift ID: 10.625 in
Burst: 9,940 psi
Collapse: 6,540 psi
Body Yield Strength: 2,352,010 lbf
Linear Capacity: 0.1108 bbl/ft
Closed End Displacement: 0.1341 bbl/ft
Average Joint Length: 40.0 ft
Wall Thickness: 87.5%
7. Make a new unit set and name it Class Units. (Tools > Unit
System) Base the new unit set on API units.
c) Is the unit for density psi/ft? You can refer to the Fluid Editor
(Case > Fluid Editor) to determine what unit is associated
with density.
Answers
1. Access the Materials spreadsheet by double-clicking Materials in
the Well Explorer. You may need to expand the Tubular
Properties node.
4. Create a pipe grade named Class Grade. Add the new grade in the
first blank line at the end of the list. It is very important to specify
the Section Type. If not, the grade will not be available to you
when you create a new pipe in a catalog later in this exercise.
b) Save and close the catalog using the catalog node right-
click menu.
7. Use Tools > Unit System. Base the new unit set on API units.
Notice that the active Unit Set name is displayed in the Status Bar.
Click New to
create a new
unit system.
b) The active unit system is Class Units. You can tell what unit
system is active by referring to the Active Viewing Unit System
pull-down list in the Unit Systems Editor. The active unit system
is also displayed in the Status Bar.
d) Activate the API unit system using Tools > Unit System. Select
API using the Active Viewing Unit System pull-down list.
e) Refer back to the Fluid Editor (Case > Fluid Editor) and note
that the units are now ppg.
8. Save the case by selecting either File > Save As or File > Save.
The Riser section depth is 590 ft, outer diameter 22.00" and
inner diameter is 20.00". Use vertical for the riser depth
calculation.
Set API 13 5/8, 88.2 lb/ft, Q-125 casing at 13,124 ft MD. The
effective hole diameter is 17.5. (Effective hole diameter is only
used in the OptiCem-Cementing module for cementing
analysis.)
Use 0.2 friction factor in cased hole and 0.3 in open hole.
Drill Pipe: API Drill Pipe Catalog, 17,045 ft, DP 5 in, 19.50 ppf,
G, NC50(XH), P
Drill Collar: API Drill Collar Catalog, DC, 390 ft, 8 X 2.5,
7 H-90
Note
5. Create a fluid using the following properties. Activate the fluid after
you create it. In this example, PV and YP are specified. If you have
access to Fann data, it can be specified instead of PV and YP. Use
the following properties:
6. Copy all pore pressure and fracture pressure from the file
WP5000_1_13_PoreFrac.xls. Paste the pore pressure data into the
Case > Pore Pressure and the fracture gradient data into the Case
> Fracture Gradient.
b) Select the following two pumps from the catalog. Activate only
the A1400PT pump.
Using Libraries
9. Export the string you created by clicking Export on the Case >
String Editor. Name the string Class BHA.
10. Export the fluid titled 15.1 ppg OBM by clicking the Library
button in the Fluid Editor. You could change the name if you
wished, but, for this exercise, you will not change the name.
11. Create a new case by right-clicking the Database icon in the Well
Explorer and selecting Instant Case from the right-click menu.
Include this case in the Class Company. Create new names for the
remaining hierarchical levels. The well is subsea, in 328 ft of water,
with a wellhead depth of 323 ft, and a default site elevation
of 100 ft.
12. Open the case you created in the previous step, if it is not
already opened.
13. Open the Case > String Editor. Notice there is no string data in
String Editor. Import the Class BHA string you created from the
library. Set string depth to 17,950 ft.
14. Open the Case > Fluid Editor. Notice there is no fluid data in the
Fluid Editor. Import the 15.1 ppg OBM fluid you created from
the library.
d) Create a tab titled Plots. Open the Inclination plot in this tab.
e) Notice the Case > Hole Section Editor displays the hole
section data.
19. Copy the wellpath from the Class Design in the Class Project to the
design you created in Step 11. Notice the wellpath is now displayed
on the Wellpath tab and the inclination is displayed on the Plots tab.
20. Using the Associated Data Viewer, determine what data is linked at
various hierarchy levels (design, case, wellbore, and so on).
21. Save the tab configuration as User Defined Workspace. Name the
workspace Class Workspace. Notice the workspace you created is
now listed as User Defined Workspace in Well Explorer.
23. Re-open the case. What tabs are displayed and why?
24. You can export your workspaces if you want to share them with
another person. Export the Class Workspace you created.
25. In the Well Explorer, notice the node titled System Workspaces.
System Workspaces are installed with the software. Can you
modify a System Workspace? Review the tab configurations
associated with each System Workspace.
26. Module Workspaces are a convenient way to use the same tab
configuration every time you use an analysis module, regardless of
the case you are analyzing. To illustrate, continue to use the case
you created in Step 11.
c) Save this as the default workspace for all Torque Drag analysis.
e) Activate the Torque Drag Analysis module and notice the tab
configuration. What tab configuration is used?
a) Freeze the curve on the Inclination plot using the Plots tab.
Specify the color of the freeze line to green, change the width
to 3, and change the name of the curve.
28. Generate a survey Vertical Section plot. Use the Plot tab.
a) Change the width of the data curve (vertical section line) on the
Vertical Section plot to 3.
Hint
Right-click the curve and use the Line Properties option of the right-
click menu.
c) Use the Data Reader (third button from the left on the Graphics
toolbar) to determine the vertical section at TD. What is it?
29. Click the Properties button to open the Properties dialog box. The
following questions highlight the functionality of these tabs.
Hint
To easily view the changes to the plot, move the Properties dialog box so that
the plot is visible. Do not forget to click Apply to implement changes.
a) Using the Axis tab, draw the X axis where Y = 0 and remove the
tick marks from the Y axis.
b) Using the General/Grid tab, remove the grid lines from the plot.
d) Using the Font tab, change the axis labels to green and italic.
31. Export this case at the company level using the file name of
your choice.
Answers
3. Select the
catalog you
imported by
selecting Class
Bits from the pull-
down list.
4. Highlight the bit
you want to use.
(In this example
there is only one,
so it is
automatically
highlighted.)
5. Click OK and the
selected bit will
replace the bit in
the Case >
String Editor.
4. Use File > Import > Wellpath File to import the file
WPR5000_TrainingWelpath.txt. Review the wellpath data using
the Case > Wellpath > Wellpath Editor.
It is important that
you correctly
specify column
order and units.
5. Enter mud properties in the Fluid Editor. Click New to enter data
for a new fluid (Case > Fluid Editor). After you have finished
inputting fluid properties, click Activate to indicate you want this
fluid used in the analysis.
6. Copy all pore pressure and fracture pressure from the file
WPPoreFrac.xls. Use Ctrl-C and Ctrl-V to copy and paste the
data. In Excel, select the columns you want to copy and use Ctrl-C.
In the WELLPLAN software, highlight the second row (because it
is the first empty row in the spreadsheet) and use Ctrl-V to paste
the data. Paste the pore pressure data into Case > Pore Pressure
and the fracture gradient data into Case > Fracture Gradient.
Because these spreadsheets contain no data except for the first
calculated row of data, you can either Overwrite or Append the
data into these spreadsheets.
Using Libraries
9. Export the string you created by clicking Export on the Case >
String Editor. Name the string 10.625 BHA.
10. Export the fluid you created by clicking Library on the Case >
Fluid Editor. Highlight the fluid you want to move to the library. In
this example, highlight 15.1 ppg OBM. Click the left-facing arrow
to copy the fluid to the library. The fluid will have the same name in
the library as it did in the Fluid Editor. You could change the name
if you wished, but, for this exercise, you will not change the name.
Click Library to
export a copy of a
fluid to the fluid
library.
12. Double-click the case name in Well Explorer to open the case you
created in the previous step, if it is not already opened.
13. Open the Case > String Editor. After the import, notice that the
string data is displayed.
14. Open the Case > Fluid Editor. Notice there is no fluid data in the
Fluid Editor until after you import the fluid from the library. You
must click Activate if you want to use the fluid in the analysis.
Click Library.
15. Using the Well Explorer, right-click the Database icon and select
Export from the right-click menu. Specify the file name you want
to use and be sure that Save as Type says Library Transfer Files
(*.lib.xml). Click Save to create the library transfer file. You or the
person to whom you are giving the file can import the library
transfer file by selecting Import from the Database icons
right-click menu.
Window splitters
a) Use View > Schematics > Well Schematic-Full String and then
use the Option pull-down list to select Non-Deviated Not To
Scale.
b) On the Editors tab, put the Case > Hole Section Editor in one
pane and the Case > String Editor in the other pane.
d) Open the View > Wellpath Plots > Inclination plot on the
Plots tab.
18.
d)
Notice the
Associated Data
Viewer indicates the
hole section depth
has changed.
e)
20. Using the Well Explorer, highlight the hierarchy level in which you
are interested, then view the linked data using the Associated
Data Viewer.
Right-click User
Defined Workspace
and select New from
the right-click menu.
22. Save and close the case by using the File menu, or by right-clicking
the case name in the Well Explorer.
25. System Workspaces are installed with the software and cannot be
changed. You could use a System Workspace as the basis for a User
Defined Workspace, but you must always save your workspaces as
User Defined Workspaces. Review the tab configurations
associated with each system workspace by double-clicking the
workspace name in the Well Explorer, or by highlighting the
workspace and selecting Apply from the right-click menu.
26.
c)
d) Using the Well Explorer, right-click the Class Case case in the
Class Project project to open the case, if it is not already open. If
it is open, you can use the Window menu to switch to this case.
a)
b)
c)
Right-click the
desired curve.
Select Hide
Line.
28. Generate a survey Vertical Section plot using View > Wellpath
Plots > Vertical Section.
a)
Data Reader
c) Use the Data Reader (third icon from the left on the Graphics
toolbar) to determine the vertical section at TD. What is it?
d) Click the Grid View icon (fourth icon from the left on the
Graphics toolbar) to view X/Y coordinate data for the plot. Click
the Arrow icon (left-most icon on the Graphics toolbar) to return
to the Plot view.
a) Using the Axis tab, draw the X axis where Y = 0, and remove the
tick marks from the Y axis.
Remove
tick marks
by
unchecking
b) Using the General/Grid tab, remove the grid lines from the plot.
Uncheck this
check box to
remove the
grid lines.
d) Using the Font tab, change the axis labels to Green and Italic.
Click Axis
Labels to
change the
fonts used for
axis labels.
g)
30. Right-click the case name in Well Explorer and select Close.
31. Export this case at the company level using the file name of
your choice.
Overview
Data
The data used in this exercise is not from an actual well. Although an
attempt has been made to use realistic data in the exercise, the intent
when creating the data set is to display as much software functionality
as possible. Therefore, some data may not be realistic. Please do not let
the accuracy of the data overshadow learning software functionality.
Workflow
In this section, you will drill one hole section in a well. During this
analysis, you assume previous hole sections have been drilled, and will
focus only on the current section being drilled.
The following is a brief, general overview of the workflow and does not
include a description of all workflow steps.
Initial analysis evaluates the stresses acting on the string when the bit is
at TD. Adjustments to the drill pipe are made based on this analysis.
Next, the torque and drag is evaluated at depths other than TD.
After all string adjustments based on torque drag analysis are completed,
hydraulics analysis begins. First, hole cleaning is reviewed. Flow rate
adjustments are made to improve hole cleaning. Pressure losses,
including system, string, and annulus is examined. Critical annular
velocities are determined. Pump horsepower requirements are
determined. ECDs are analyzed, and bit nozzle sizes are optimized. A
final design check is performed to ensure hole cleaning, pressure losses,
and ECDs are acceptable.
Well control analysis is the next step in the process. The kick type is
determined, as well as the expected influx volume. Using the estimated
influx volume, the kick tolerance is examined. A kill sheet is generated,
and the well control animation is used to display the pressures and other
parameters as the kick is circulated out of the wellbore.
Finally, the forces required to set, trip, and reset a jar in the event the
pipe becomes stuck are determined.
Workflow Solution
Solutions for the workflow steps in this chapter can be found in the
Drilling Solution chapter.
What is Covered
During this workflow you will:
analytical methods
stiff string and soft string models
mechanical limitations
selecting desired tripping and drilling modes
defining friction factors
Hydraulics Analysis
Examine hole cleaning at various pump rates
Investigate the effect of ROP on hole cleaning
Determine pressure losses
Determine annular velocity
Input circulating system information
Investigate required horsepower
Check ECDs
Optimize hydraulics
The Torque Drag Analysis module predicts the measured weights and
torques while tripping in, tripping out, rotating on bottom, rotating off
bottom, slide drilling, and backreaming. This information can be used to
determine if the well can be drilled or to evaluate conditions while
drilling a well. The module can be used for analyzing drillstrings, casing
strings, liners, tieback strings, tubing strings, and coiled tubing.
The Torque Drag Analysis module includes both soft string and stiff
string models. The soft string model is based on Dawsons cable model.
In this model, the work string is treated as an extendible cable with zero
bending stiffness. Friction is assumed to act in the direction opposing
motion. The forces required to buckle the string are determined, and if
buckling occurs, the mode of buckling (sinusoidal, transitional, helical,
or lockup) is indicated. The stiff string model includes the increased side
forces from stiff tubulars in curved hole, as well as the reduced side
forces from pipe wall clearance.
Note
b. Does the drill pipe weight include the tool joint weight?
c. What type of connections are used for the drill pipe, and what is
the make-up torque for the drill pipe connection?
a. What is the best azimuth to view the View > Wellpath Plots >
Vertical Section plot?
b. How can you use this dialog box to set the Vertical Section plot
to use that azimuth?
7. Apply tortuosity to the open hole section. Use the Sine Wave
Tortuosity Model, 12,500 ft MD Top, a 500 ft Angle Change
Period, a 0.5 degree magnitude, and a 30 ft Depth Interval.
Note
In this example, only one MD Top is specified. Therefore, the same tortuosity
will be applied to all data points below the specified MD Top.
b. When using the Sine Wave model, why should angle and pitch
not be a multiple of each other?
Torque Drag Analysis uses viscosity and density for the analysis.
9. Specify the Torque Drag Analysis setup options. Check all the
boxes in the Mechanical Limitations section. This information will
now be displayed on the applicable plots.
The Soft String model is more widely used than the Stiff String
model. For more information, refer to the online help.
Analyze Results at TD
Using the Normal Analysis mode, you will review the results when the
bit is at TD (total depth). Later, you will use Drag Charts to review the
results when the bit is at other depths along the wellpath.
13. Review the Torque Graph to determine the location in the string
when the torque limit is exceeded for each operation indicated in
the Summary Loads table.
Hint
15. Review the load data to determine which limits are exceeded during
the Backreaming, Rotating On Bottom, and Rotating Off Bottom
operations. When backreaming, at what depth is the yield strength
and utilization factor exceeded?
16. What can you do to avoid the problems in the string? There are
several possible options. For this exercise, change the drill pipe.
b. Review the make-up torque and fatigue limits for this pipe.
18. How could you save some money on the string? Continue to use the
S grade pipe in the top 7,500 ft of drill pipe. Because the original
drillpipe (5, 19.5 lb/ft, G, NC50, P) was sufficient below that
depth, change to the original pipe below 7,500 ft. Review results
again using the Summary Loads table. (7,500 ft of S pipe is used
because the problems began about 7,000 ft. The additional 500 ft
allows for a margin of safety.)
Note
Much of the information on this dialog box defaults from the data specified in
the Normal Analysis mode.
23. Specify an RPM of 80 for the tripping operations (as with a top
drive). Notice the difference in the plot. Set the RPM back to zero
before proceeding.
24. Review the Minimum WOB chart. Look at the last data point and
compare the results to the Normal Analysis Summary table results.
Notice the Run Depth is the same as the bit depth.
b. What are the flow rates and pressure losses for the mud motor?
c. What are the flow rates and pressure losses for the MWD?
29. Review the Hole Cleaning Operational plot at 600 gpm and a rate of
penetration (ROP) of 50.
c. What is the bed height in the casing (between the drill pipe and
the casing)?
d. Will changing the flow rate help clean the annulus (not including
the riser)? Try 615 gpm.
Note
g. Now that you have added a booster pump, set the flowrate to
615 gpm. Are the wellbore and riser clean?
Note
Using this plot, you can perform sensitivity analysis by selecting any RPM. To
increase ROP, you can vary the RPM or the flowrate.
Rotary speed is the speed of the rotary bushing or the top drive.
b. How fast can you drill, and keep the wellbore clean, if you rotate
at 30 rpm?
33. Now that you know you need to pump at 615 gpm to clean the
wellbore, analyze pressure losses for a range of flowrates to
determine if your pumps can handle the required flow. Use the
following analysis parameters:
34. Review the pressure losses. Are the system pressures losses too
high at 615 gpm?
35. Change from the 5,660 psi pump to a 7,500 psi pump.
Note
To use the active pump in the analysis, you must update the Pumping
Constraints on the Parameter > Rates dialog box by clicking Obtain from
Circulating System.
c. If you want a turbulent flow regime in the open and cased hole,
how fast would you need to pump?
Hint
d. Activate the other 7,500 psi pump and use both in the analysis.
(Both 7,500 psi pumps should be active.)
Hint
This is a two-step process: one step to activate the pump, and the other to
use the pump in the analysis.
Check ECDs
40. Continue using the Pressure: Pump Rate Fixed analysis mode to
check the ECDs.
c. Hide the pore and fracture pressure curves displayed on the ECD
vs. Depth plot.
Note
f. Refer back to the ECD vs. Depth plot and notice the difference
in the curves. Why is there a difference?
Bit Optimization
41. Access the Optimization Planning analysis mode and specify the
following analysis parameters. What size nozzles do you need to
use to optimize based on Bit Impact Force or HHP?
43. Use the Rate dialog box to investigate the effect on HSI when the
nozzle sizes are changed.
Note
Local nozzles can be used for sensitivity analysis so the String Editor
nozzles can be left unchanged. After you finish the sensitivity analysis,
you can copy the Local nozzles to the String Editor nozzles.
c. Indicate that you do not want to use the String nozzles. What is
the HSI now?
e. Ensure that the bit properties are using three 16/32nd nozzles.
The Surge module is based on a fully dynamic analysis of fluid flow and
pipe motion. This analysis solves the full balance of mass and balance
of momentum for pipe flow and annulus flow.
Hint
Swab analysis.
Enter 15,000 ft for the Additional Depth of Interest.
Specify 12,500 ft (shoe), 15,000 ft (depth of interest), and
20,000 ft (TD) pipe depths. Use 270 ft/min for the pipe speed at
all depths.
50. Review the Swab Transient Response Plot. Examine all depths, but
the following questions pertain to TD.
a. Why is the initial EMW presented on the plot not equal to the
original mud weight?
b. Is there a problem?
51. Run a trip schedule for the open hole. What is the recommended
safe trip speed?
52. Adjust the trip speed to 150 ft/min, and review the transient plots to
confirm the problem is resolved.
Tripping In Operation
53. Change the operation from swab to surge. Leave all other
parameters the same as for the swab operation.
54. Review the transient plot. Why was the analysis not performed?
55. Adjust the moving pipe depth, and review the transient response
plot at all three moving pipe depths. Are there any problems?
Well Control Analysis analyzes three different influx types: oil, water,
and gas. The default influx type is gas.
If the influx type is gas, the analysis assumes the influx is a single,
methane gas bubble. Dispersed gas influxes are not modeled. The influx
density is the density of methane at the current temperature and
pressure. The compressibility factor, Z, is based on the critical
temperature and pressure of methane.
Hint
66. What is the expected influx volume, and how long did it take to
detect the kick?
Note
Available tabs on the Case > Well Control Setup dialog box vary depending
on selected analysis mode.
Note
Note
b. Is the annular pressure at the shoe between the pore and fracture
pressures as the kick is circulated out?
e. Review the Safe Drilling Depth plot. What does this plot
tell you?
72. View the animation using the Drillers method. What fluid is in the
wellbore and string at the end of the animation?
Use a choke and kill line (590 ft line length, and both choke and
kill line IDs are 3.5 inches).
Use the Wait and Weight method.
BOP pressure rating is 10,000 psi.
b. The leak off test was performed at the casing shoe. What is the
casing shoe measured depth, and how can you easily determine
the true vertical depth at the shoe?
c. How can you easily determine the air gap and sea depth?
79. Review the kill sheet analysis parameters. Specify a 6 bbl pit gain.
Select the pump with the 40 spm speed.
Note
The last page of the report contains an index to assist with locating
information in the report.
d. How many strokes and minutes does it take to fill the drill pipe?
The Critical Speed Analysis module identifies critical rotary speeds and
areas of high stress concentration in the drillstring. The analysis uses an
engineering analysis technique called Forced Frequency Response
(FFR) to solve for resonant rotational speeds (RPMs). The Critical
Speed Analysis module is based on a nonlinear finite element solution
written to include intermittent contact/friction, finite displacement,
buoyancy, and other effects that occur while drilling.
Note
If you use a steering tool, the orientation will be included in the analysis to
determine the original position of the string in the wellbore. Steering tool
parameters can be input to the mud motor using the Case > String Editor.
HInt
HInt
85. Review the mesh zone parameters. Use the default parameters.
b. Where in the string are these stresses likely to occur at 140 rpm?
Consider re-scaling the plot to view the data easier.
e. Explain the difference between the View > Position Plots >
Stress Components plot and the View > Rotational Speed >
Stress Components plot.
HInt
Note
Note
Use the left mouse button to zoom, rotate, and move the walls of the 3D plot.
91. Review the mesh zone parameters. Use the default parameters.
92. Input analysis data and review results. How is the bit tilt relative to
the wellbore?
93. Examine the results for drilling ahead 300 ft. Unless noted
otherwise, use the same analysis data as in the previous step.
Note
5 15
25 35
35 50
a. How will the build and walk rates be affected by weight on bit?
The Stuck Pipe analysis module calculates the forces acting on the
drillstring at the stuck point. It can be used to determine the location of
the stuck point, the overpull possible without yielding the pipe, the
measured weight required to set the jars, and the surface action required
to achieve the desired conditions at the back-off point.
uses yield load limits based on the calculated effective yield stress.
103.What are the forces to set, trip, and reset the jar?
105.Determine if the loads required to set, trip, and reset the jar cause
the string to fail. Is the pipe buckling or yielding?
Backing Off
106.Activate the Backoff Analysis mode.
Overview
This chapter contains the answers for the exercises found in the previous
Drilling chapter.
The
mudline
depth is
500 ft.
Note
a. The bottom of the string is at the String Depth (20,000 ft). Notice
that the string is entered from Top to Bottom, therefore the bit
is the bottom row of the spreadsheet.
b. The drill pipe weight includes the tool joint weight. This
information can be found in the online help topic titled String
Drill Pipe Data dialog box.
c. To determine the type of connections used for the drill pipe, and
the make-up torque for the drill pipe connection, double-click a
non-editable cell in the spreadsheet row that describes the drill
pipe. The String Drill Pipe Data dialog box will display. The pipe
is 5, 19.5 lb/ft (the stated weight of 21.92 lb/ft includes the tool
joints), G grade, P class pipe with a makeup torque of
21,914 ft-lbf. The connections are NC50(XH).
7. Use Case > Wellpath > Options, or click Options on the Wellpath
Editor to specify tortuosity.
CAUTION
b. When using the Sine Wave model, angle and pitch should not be
multiples of each other because the result will go to zero. Refer
to the online help for an example.
c. Review the View > Wellpath Plots > Inclination and View >
Wellpath Plots > Azimuth plots. The corkscrews are caused
by applying tortuosity. Tortuosity creates ripples in the
planned wellpath.
8. Use the Case > Fluid Editor. The 13.8 OBM is used.
To activate a fluid,
highlight the fluid name
and then click Activate.
Note
The teardrop next to the fluid name indicates it is the active fluid.
9. Specify the Torque Drag Analysis setup options using Case >
Torque Drag Setup dialog box. The Soft String model will be used
because the Use Stiff String Model check box is not checked.
10. Use the Mode Data (Parameter > Mode Data) dialog box to
review additional analysis parameters.
Analyze Results at TD
11. Access the View > Table > Summary Loads table. The Measured
Weight indicated in this table is the hookloads.
b. Using this table, it is not possible to tell where in the string the
problems occur. In the following steps, you will look at other
plots and tables that provide this information.
d. Mark the check box Use Viscous Torque and Drag in the
Analytical Methods section of the Torque Drag Setup Data
dialog box.
The overpull margin is -2.6 kips, and the yield utilization factor
is exceeded during tripping out.
12. Access the Torque Drag Effective Tension plot (View > Plot >
Effective Tension).
a. The True Tension plot should only be used for stress analysis. If
you want to determine when the string will buckle or fail due to
tension, use the Effective Tension plot.
13. Access View > Plot > Torque Graph. Notice where the curves
cross the Torque Limit line. The curves for all rotating operations
indicate that when the string is at TD the makeup torque is
exceeded above 6,900 ft MD.
14. Access the View > Plot > Fatigue Graph. Notice the Backreaming
and Rotating Off Bottom operations have a Fatigue Ratio greater
than 1.0 at about 5,200 ft MD, indicating a fatigue problem.
b. Use View > Wellpath Plots > Dogleg Severity to review the
doglegs. Notice the high doglegs beginning at about 5,200 ft.
Note
The flags in the STF column that indicate what limit is exceeded.
16.
a. Use Case > String Editor to change the drill pipe to 5, 25.6#,
S, FH, Class 1 pipe. To edit the drill pipe data, double-click a
non-editable cell in the spreadsheet row that describes the drill
pipe. The String Drill Pipe Data dialog box will display. Click
From Catalog to display the Drill Pipe Specification dialog box.
Select the API Drill Pipe catalog from the Type pull-down list.
Notice the drill pipe has been changed on the String Editor.
Note
b. Review the make-up torque (View > Plot > Torque Graph) and
fatigue limits (View > Plot > Fatigue Graph) for this pipe.
Notice the problems are resolved.
17. Access the Normal Analysis Summary Loads table. The problems
are resolved in all operation modes. Yes, it is possible the overpull
is over-designed.
18. You must first insert another row of drill pipe. Because you want to
use the S grade pipe in the top 7,500 ft, insert a row of drill pipe
below that pipe. To insert another row, highlight the existing row in
the spreadsheet immediately below where you want to insert a row,
and then press Insert. A blank row will be created.
Select Drill Pipe from the Section Type pull-down list. The Drill
Pipe Specification dialog box will display. Use it to select the desired
pipe. Click OK to close the dialog box.
Note
Some longer components (drill pipe, heavy weight) are not automatically
assigned a default length in the catalog.
Use View > Table > Summary Loads and notice the problems
are resolved.
20. Using the Parameter > Run Parameters dialog box, analyze every
100 ft from 0 to TD. Notice much of the information on this dialog
box defaults from the values specified in the Normal Analysis.
21. Access the View > Plot > Tension Point/Hook Load chart.
a. This plot displays the torque at the surface unless the Torque/
Tension Point Distance from Bit check box is checked on the
Parameter > Run Parameters.
Note
b. There is 0 torque for trip in and trip out because the RPM field
for both tripping operations is set to 0 on the Parameters > Run
Parameters dialog box.
23. Use the Parameters > Run Parameters dialog box to enter the
RPM. Notice the difference in the plot. Set the RPM back to zero.
24. Access the View > Plot > Minimum WOB chart. The results
reported in the Normal Analysis Summary table assume the bit is at
the string depth specified on the Case > String Editor. In this case,
the string depth is set to TD (20,000 ft). Use the Data Reader ( )
to determine what the buckling weights are at TD. The results
will match.
26. Review the Case > String Editor information. To view or edit the
parameters defining a component, double-click a non-editable field
associated with the component. A dialog box will become available
for you to edit or review the data associated with the component.
29. Review the View > Plot > Operational plot at 600 gpm and a rate
of penetration (ROP) of 50. Use the sliders at the bottom of the
view to change the ROP and pump rate, if necessary. Use the Data
Reader toolbar icon as you have in the past to determine the
coordinate values on a plot.
a. The minimum flow rate to clean the wellbore is 716.7 gpm. This
flow rate is required to clean the riser. About 614 gpm is required
to clean inside the casing.
c. The bed height in the casing (between the drill pipe and the
casing) is less than one half inch.
Note
e. A flow rate of 720 gpm did clean the riser. Because 615 gpm
cleaned the cased hole section and 720 gpm cleans the riser,
105 gpm of additional flow is required to clean the riser.
30. Access View > Plot > Minimum flow Rate vs. ROP plot.
b. About 60 ft/hr.
c. Specify the rotary speed in the Rotary Speed field at the bottom
of the window.
32. Review the surface equipment and mud pump information using
Case > Circulating System.
Note
The Active check box is checked to activate the pump. Only the active pump will
be used in the analysis.
33. Use Parameter > Rates dialog box to specify the analysis
parameters.
34. Use View > Plot > Pressure Loss plot. The system pressure losses
are too high. Notice that at a 615 gpm flow rate, the system pressure
losses are in the red zone.
The red zone on the Pressure Loss plot is defined as the minimum
between the pump pressure and the circulating system rating.
35. Using Case > Circulating System > Mud Pumps tab, change from
the 5,660 psi pump to the 7,500 psi pump.
c. Use View > Plot > Annular Pump Rate. Over 2400 gpm would
be required for turbulent flow in the riser. 834 gpm is required
for turbulent flow in the open hole, and 870 gpm in the
cased hole.
a. The stand pipe pressure is 6013.90 psi, which is less than the
7,500 psi of the pump from Parameter > Rate dialog box.
b. Using View > Pie Charts > Power Losses > Drill String and
View > Pie Charts > Power Losses > Annulus to review the
power losses in the drillstring and annulus, which are greater
than the pump power of 2,000 hp.
c. Using View > Pie Charts > Pressure Losses > Power > Drill
String and View > Pie Charts > Pressure Losses > Annulus,
review the pressure losses in the drillstring and annulus, which
are less than the pump pressure.
d. Use Case > Circulating System > Mud Pumps tab to activate
the other pump. (Check the check box next to the pump name to
activate it.) Click Obtain from Circulating System on the
Parameter > Rate dialog box to include the second pump in
the analysis.
Check ECDs
40.
a. Use the View > Plot > Circulating Pressure vs. Depth plot. The
string and annulus pressure stay within the pore pressure and
fracture gradient boundaries.
b. The View > Plot > ECD vs. Depth plot indicates the ECD
remains within the pore pressure and fracture gradient
boundaries in the open hole section.
c. Hide the pore and fracture pressure curves displayed on the plot
by right-clicking the curve and selecting Hide from the right-
click menu.
d. Right-click the ECD curve and select Freeze Line from the
menu. Change the line color and thickness using the displayed
dialog box.
e. Click OK to close the Parameter > Rate dialog box. The ECD
vs. Depth plot will automatically be updated.
f. Refer back to the ECD vs. Depth plot and notice the difference
in the curves. This occurs because suspended cuttings are now
included in the analysis. There would be a larger difference if
there was a cuttings bed in the annulus.
Bit Optimization
41. Access the Optimization Planning analysis mode using the Mode
pull-down list. Specify the following analysis parameters using
Parameter > Solution Constraints. To optimize based on Bit
Impact Force or HHP, you need three 15/32nd nozzles.
42. Access the Pressure: Pump Rate Fixed analysis mode using the
pull-down list.
b. Click Nozzles to specify the nozzle size using the Local tab. The
String tab indicates the nozzles used on the String Editor. The
TFA is 0.518 in2.
d. Using the Rate dialog box, notice the stand pipe pressure is close
to the maximum pump pressure (7,500 psi), so use three 16/32nd
nozzles instead. To use the three 16/32nd nozzles, click Nozzles
and specify this nozzle configuration on the Local tab. The HSI
is now 4.2 hp/in2.Click Apply and then click OK.
e. Go to the String Editor to ensure that the bit is now using 16/
32nd nozzles.
45. Select the Pressure: Pump Rate Fixed analysis mode using the
Mode pull-down list. Review the View > Plot > Circulating
Pressure vs. Depth plot. There do not appear to be any issues.
46. Access the View > Plot > ECD vs. Depth plot. There do not appear
to be any issues.
48. Use Case > Pore Pressure to review the pore pressures. The over
pressured zone is at 10,743.8 ft TVD.
Press F11 to access the Convert Depth/EMW dialog box. Specify the
TVD, and click Convert to determine the MD.
50. Use the View > Operation Plot > Transient Response plot to
review pressures or EMW vs. Time. Use the right-click menu to
select the correct plot.
If your plot does not match the above image, save and reopen the
Pressure Transient plot.
b. About 9 psi.
51. Access Optimized Trip Schedule (View > Operation Plot >
Optimized Trip Schedule). The recommended safe trip speed
is 150 ft/min.
52. Specify the trip speed using Parameter > Operations Data dialog
box. Use View > Operation Plot > TransientResponse Plot to
review results at all depths. Refer back to the Operations Data
dialog box, use 150 ft/min for the trip speed, and notice the issue
is resolved.
Tripping In Operation
53. Use Parameter > Operations Data dialog to change the operation
from swab to surge.
54. Use View > Operation Plot > Transient Response Plot. The
calculations cannot be performed for a surge operation when a
moving pipe depth is at TD. The maximum moving pipe depth
allowed is TD minus one stand length. In this example, the
maximum moving pipe depth would be 19,910 ft.
55. Use Parameter > Operations Data dialog box to change the
moving pipe depth. There are no predicted problems.
64. Access the Parameter > Influx Volume Estimation > Reservoir
tab to review the reservoir information.
Note
Some fields on the Parameter > Influx Volume Estimation tabs are disabled,
depending on the kick type.
65. Access the Parameter > Influx Volume Estimation > Reaction
Times tab to review the reaction time.
68. Use the Case > Well Control Setup > Operational tab to specify
the method.
69. Specify the kick tolerance analysis parameters using Parameter >
Kick Tolerance dialog box.
a. Use the View > Plot > Allowable Kick Volume plot. The
maximum allowable influx volume is 55.4 bbls.
b. Use the View > Plot > Pressure at Depth plot at the shoe. The
pressure is between the pore and fracture pressures while the
kick is circulated out.
c. Use the View > Plot > Pressure at Depth plot to analyze the
annular pressure at the surface. Use the right-click menu to select
the correct plot. The highest choke pressure is 1341.35 psi.
d. Review the View > Plot > Maximum Pressure plot. The
Maximum Pressure plot displays the maximum annular
pressures that will occur at any measured depth with an influx of
constant volume in the well. The Pressure at Depth plot displays
the pressure at a specified depth of interest in the annulus as the
kick is circulated.
e. Access the View > Plot > Safe Drilling Depth plot. Use this plot
to display the maximum pressure at a specified depth of interest,
using a constant influx volume occurring at the bit as the
wellbore depth increases. The analysis begins at the last casing
shoe depth, and continues over the distance specified as the
Depth Interval to Check on the Parameter > Kick Tolerance
dialog box. (The ending depth of the analysis will be the casing
shoe depth plus the Depth Interval to Check.)
g. Use View > Plot > Full Evacuation to Gas. Yes, there will be a
problem if there is a full evacuation to gas because the annular
pressure exceeds the fracture gradient.
72. View > Animation > Schematic to use the Drillers radio button to
change the kill method. The light mud is in the wellbore and string
at the end of the animation.
73. Switch back to the Wait and Weight. You can also use Case > Well
Control Setup > Operational tab) to change the kill method.
75. Use the Case > Well Control Setup > Choke/Kill Line tabs to
specify the analysis parameters.
Use the Case > Well Control Setup > Operational tabs to select the
Kill Method and its analysis parameters.
76. Click the Modules toolbar icon to access the Notebook module
and Miscellaneous mode. Use the Parameter > Leak Off Test
dialog box to specify the test pressure as 450 psi.
a. Use the mud density of the active fluid on the Case >
Fluid Editor dialog box.
b. The leak-off test was performed at the casing shoe. The casing
shoe measured depth is 12,500 ft. Use the Convert Depth/EMW
tool (press F11) to determine the TVD (9493.8 ft).
77. Activate the Well Control Analysis module using the Modules
toolbar icon, and the Kill Sheet mode using the Mode pull-down
list.
78. Use Case > Well Control Setup > Slow Pumps tab to review the
slow pump information.
79. Access Parameter > Kill Sheet and specify a 6 bbl pit gain. Click
Select Pump/Kill Speed button and select the pump with the 40
spm speed. Notice the other data, including the annulus and string
volumes, are already specified.
Note
You can click Default from Editors to default the annulus and string
volumes based on data input in the Case > Hole Section Editor and the
Case > String Editor when performing future analysis.
b. Use Case > Circulating System > Mud Pumps tab to change
the pump efficiency for pump #1 to 90%.
82. Access the View > Reports and select Kill Sheet. Click Preview to
view the report.
84. Use Parameter > Analysis Parameters dialog box to input the
following parameters:
85. Review the mesh zone parameters (Parameter > CSA Setup
dialog box). Use the default parameters.
b. The BHA will be divided into elements based on the input values
for Aspect Ratio 1 and Length 1. Refer to the online help for
more information.
a. 140 rpm and 35 rpm may result in high relative stress in the
string (View > Rotational Speed Plots > Resultant Stresses).
b. Use View > Position Plots > Resultant Stresses. At 140 rpm,
these stresses are likely to occur 12 ft (mud motor) and 37 ft
(MWD) from the bit. (Click the Rescale icon ( ) to enlarge a
portion of the plot. Click the Data Reader icon ( ) to
determine a specific value for a point on the curve.)
c. These stresses are likely to occur in the mud motor (12 ft) and
MWD (37 ft).
e. The View > Position Plots > Stress Components plot displays
the stress components for a range of rotational speeds. The
View > Rotational Speed > Stress Components plot displays
the stress components at one rotational speed.
91. Review the mesh zone parameters using Parameter > Mesh Zone.
dialog box. Use the default parameters.
92. Use Parameter > Analysis dialog box to input analysis data and
review results. The bit is tilted downward 0.06 degrees. The
negative bit force indicates the force is acting downward. Refer to
the online help for more information. In the horizontal plane
(Direction), the string is aligned with the wellbore.
93. Examine the results for drilling ahead 300 ft. Use Parameter >
Analysis dialog box to input analysis data and review results.
Unless noted otherwise, use the same analysis data as in the
previous step.
a. The BHA is in contact with the wellbore when the Clearance line
is at 0 displacement. In this example, the stabilizers are all in
contact. Moving up the string, the collars are also in contact.
Further up, the drill pipe is also in contact.
a. The greatest side forces are located at the contact points you saw
on the previous plot.
97. Using Parameter > Analysis dialog box specify the following
WOB and ROP data.
a. Use View > Plot > Weight on Bit to determine how the build
rate is affected by weight on bit. After 26 kips WOB, additional
WOB does not have much effect on the build rate. There is not
much change in walk after this point, either. At some point, the
string settles into an equilibrium state and is less sensitive to
WOB changes.
99. Use Case > Stuck Pipe Setup dialog box to input analysis
parameters.
102.Use the String Jar Data dialog box to specify the jar operating
parameters. To access the String Jar Data dialog box, double-click a
non-editable field associated with the jar on the Case > String
Editor dialog box.
103.Use Parameter > Analysis to determine the forces to set, trip, and
reset the jar.
Backing Off
106.Use the Mode pull-down list to select the Backoff Analysis mode.
Overview
Data
The data used in this exercise is not from an actual well. Although an
attempt has been made to use realistic data in the exercise, the intent
when creating the data set is to display software functionality.
Therefore, some data may not be realistic. Please do not let the accuracy
of the data divert attention from acquiring knowledge of
software functionality.
Workflow
In this section, you will analyze running a liner in the wellbore section
drilled in the last workflow.
The final step in the workflow involves conditioning the well prior
to cementing.
Workflow Solution
Solutions for the workflow steps in this chapter can be found in the
Running Liner Solution chapter.
What Is Covered
During this workflow you will:
1. Using the Well Explorer, open the Case titled Running Liner.
Select the Tripping In check box and enter the value for the trip
speed is 60 ft/min, at 0 rpm.
CAUTION
In order to update results in the Quick Look section, you must click Copy to
Standoff Devices on the Parameter > Centralizer Placement view.
Therefore, if you change any data, click this button to update the results. If not,
the results calculated using standoff devices may not be accurate.
10. In a future step, you will compare the hookload with bow
centralizers to the hookload with a rigid centralizer. Freeze the
curve representing the hookload with bow centralizer.
Hint
Use a tab other than the tab displaying the Torque Drag Analysis plot.
Note
If you use the same tab to display another plot or view (for example, the
Parameter > Centralizer Placement view) that you use to display the Torque
Drag Analysis plot, any frozen lines will be lost.
12. Use the same analysis parameters that you did for the bow
centralizer. What is the maximum hookload and where does
it occur?
13. Review the Torque Drag Analysis plot using the rigid centralizers.
How does it compare to the torque drag using bow centralizers?
14. How many rigid centralizers are required? Use the same tab you
used to view the Torque Drag plot.
18. Review the hook loads for each operation with and without
centralizers. Are the loads within the yield limit and rig capacity,
with and without centralizers, when tripping out?
Hints
Note
If View > Auto Calculation is checked any time there is an OptiCem view or
a plot open in a tab, the calculations will be performed. This is typically not
desired when using another WELLPLAN module. Therefore, if you have an
OptiCem view active in a tab, you may want to consider replacing it with the
plot required for this step.
10,000 313
12,500 293
15,000 271
17,500 276
20,000 284
25. Do the friction factors in use (from Case > Hole Section Editor)
match actual load data?
26. Is the make-up torque limit exceeded if you rotate while tripping in
the liner? Analyze it at 10, 15, and 22 rpm.
12,500 155
15,000 155
19,910 155
b. Using the Transient Response plot at TD, freeze the curves that
are fracturing. Change the names of the curves to indicate a
conventional float is used.
32. Does auto-fill help resolve the problem? (Use a different tab to
access the String Editor.)
a. What is the trip speed at TD, at the shoe, and at the depth
of interest?
Reciprocating
35. Select the Reciprocation analysis mode.
43. Specify the analysis parameters. Dont include tool joints in the
analysis, but do include mud temperature effects. Analyze every
500 ft between 12,500 ft and TD. Circulate for eight hours.
44. Review the ECDs as a function of depth. Freeze the ECD curve on
the plot using Freeze Line.
45. Do tool joint pressure losses alter the results? If so, why? Freeze
this ECD curve also on the plot using Freeze Line.
46. Include the centralizers. Is there a change in ECD? Why is the ECD
increased after 15,000 ft MD?
47. What is the circulating temperature at TD, and what is the return
temperature at the surface?
Overview
1. Double-click the case name in the Well Explorer to open the case
titled Running Liner.
2. Access the Case > String Editor. The liner overlap is 250 ft.
(Previous casing shoe is at 12,500 ft.)
3. Ensure the mud weight is 13.8 ppg using Case > Fluid Editor
dialog box.
9. Use View > Plot > Torque Drag Analysis to view a graphical
representation of the hookload with and without centralizers and
compare with results using bow centralizers. There is less hookload
with centralizers because there is more drag, and the drag force acts
in the direction opposite of motion.
10. To freeze a curve on a plot, click the curve, then right-click and
select Freeze Line. It is helpful to change the color, line thickness,
and/or curve title to distinguish the various curves.
13. Click the tab that contains the View > Plot > Torque Drag
Analysis to compare the hookload using bow and rigid centralizers.
14. Using the same tab you used to view the Torque Drag plot, access
the Parameter > Standoff Devices to determine how many rigid
centralizers are required. Scroll to the bottom of the spreadsheet.
There are 93 centralizers used.
15. Activate the Torque Drag Analysis module by clicking its Modules
toolbar icon ( ).
16. Access the Drag Charts analysis mode using the Mode pull-
down list.
Use Freeze Line to ensure that the curves for running with
centralizers remain intact so you can compare the results to those
without centralizers. (To access Freeze Line functionality, right-
click the curve, select Freeze Line, and change the properties using
the displayed dialog box.)
Access the tab with the plot again. Notice that the results without
centralizers are now displayed on the Tension Point/Hookload
Chart along with the results using centralizers. Notice that all loads
for all operations are within the yield limit of the pipe. This plot can
also be used to compare the rig capacity to expected loads. In this
particular case, there is a 100-kip difference between the expected
tripping out with centralizers load and the rig capacity.
Note
As you cursor over a curve with the mouse, notice the curve turns black. The curve
label in the legend also turns black. This can be helpful when determining what the
curve represents, particularly when there are several curves on the plot with the
same, or close to the same, color.
19. Access Parameter > Standoff Devices and check the Use
Standoff Devices check box on the Standoff Devices spreadsheet.
21. Check the Enable Sensitivity Plot check box on the Run
Parameters dialog box.
22. Click Input Friction Factors on the Run Parameter dialog box to
access the Sensitivity Plot Friction Factors dialog box.
23. Use Parameter > Actual Loads spreadsheet to input the actual
load data.
24. Use Case > Hole Section Editor to determine the friction factors
you are currently using. You are using 0.2 in cased sections, and 0.3
in open hole sections.
25. Use View > Plot > Sensitivity Plot-Tension/Hook Load Chart to
determine if the friction factors in use (from the Case > Hole
Section Editor) match actual load data. Note that the actual load
data points fall along the curve corresponding to a 0.2 friction
factor in cased hole and 0.3 in open hole. These are the values you
are using in the Hole Section Editor.
26. Use Parameter > Run Parameters dialog box to specify the rpm,
and use View > Plot > Torque Point/Surface Chart. When
rotating at 22 rpm, make-up torque limit is exceeded.
28. Use Case > String Editor to review the string data.
29. Use Parameter > Standoff Devices to review the standoff devices.
These are the rigid centralizers analyzed previously.
Using the right-click menu again, display the results at TD. Notice the
fracture gradient is exceeded when the pipe is at 19,910 ft MD, and also
slightly into the red zone when the pipe is at the depth of interest
(15,000 ft MD).
32. Use Case > String Editor to change the float option to Autofill
(Flow in and Flow Out).
b. The largest reduction, about 2.1 ppg, occurs about 0.6 minutes
into tripping the stand. Click the Data Reader icon on the toolbar
to assist you.
a. The trip speed at TD is 122ft/min, the shoe is 132 ft/min, and the
depth of interest is 131 ft/min.
34. First, use the Parameter > Operations Data dialog box to specify
the revised trip speeds for each moving pipe depth. Then, review
the View > Operation Plot > Transient Response plot at each
depth. Notice the problems are resolved.
Reciprocating
35. Select the Reciprocation analysis mode using the Mode pull-
down list.
37. Use View > Operation Plot > Transient Response Plot to view
the transient pressure. The EMW falls below the pore pressure at
TD while reciprocating.
38. Use Parameter > Operations Data to specify the flow rate. Yes,
the issues are resolved.
40. Use the Mode pull-down list to access the Pressure: Pump Rate
Fixed analysis mode.
41. Use the Parameter > Standoff Devices dialog box to indicate
standoff devices (centralizers) are not used in the analysis.
42. Determine how long it takes to circulate two circulations. Press F12
to determine the annular volume. Using this volume, it will take
approximately four hours to circulate one time.
43. Use Parameter > Rate dialog box to specify the analysis
parameters.
45. Use Parameter > Rate dialog box to include tool joint pressure
losses by checking the Include Tool Joint Pressure Losses check
box.
Click the Rescale icon on the toolbar to enlarge the portion of the plot
containing the curve data. Notice the tool joint pressure losses increase
the ECD as depth increases because the tool joints reduce the annular
volume. A tool joint may also result in reduced internal pipe volume if
the tool joint ID is less than the pipe ID.
47. Review the geothermal data using View > Plot > Geothermal
Gradient. The circulating temperature at TD is 209 degrees F, and
the return temperature at the surface is 75 degrees F.
Overview
Data
The data used in this exercise is not from an actual well. Although an
attempt has been made to use realistic data in the exercise, the intent
when creating the data set is to display as much software functionality
as possible. Therefore, some data may not be realistic. Please do not let
the accuracy of the data overshadow learning the software functionality.
Workflow
In this section, you will cement the 9 5/8 liner you analyzed in the
previous workflow.
Workflow Solution
Solutions for the workflow steps in this chapter can be found in the
Cementing Solution chapter.
What Is Covered
Integration between WELLPLAN software modules
Defining cement slurries and spacers
Different placement methods
Defining a cement job, including:
Circulating pressures
Downhole pressures
Density and hydrostatic pressure profiles
When free fall is occurring
Wellhead and surface pressures
Hookloads during the job
1. Open the case titled Cement Liner. You will be cementing the
9 5/8 liner you analyzed in the previous exercise.
Note
If you have a Halliburton OptiCem OTC file, you can import this data
directly into an open WELLPLAN case using File > Import. You can create
a case using File > New > Instant Case.
Note
Caliper log data can be directly imported into the Hole Section Editor using
File > Import > Caliper log.
5. What is the total annular volume and the annular volume in the
open hole? Why is the Between Strings volume zero?
6. What is the total annular volume and the annular volume in the
open hole if there is a 15% washout?
Hint
Click Options.
12. Review the fracture gradient data. Where is lowest fracture gradient
in the open hole?
Centralizer Placement
You can use multiple types of centralizers. You can create a pattern of
centralizers. For example, you can alternate between two types of
centralizers, or use two of one type of centralizer followed by another
type. There are several patterns available for use.
15. Review the centralizer placement. Notice these are the same
centralizers used in the previous Running Liner case.
17. Activate the Hydraulics module and the Pressure: Pump Rate
Fixed analysis mode.
18. Specify a flowrate of 400 GPM. (This is the same flow rate used to
condition the hole in the Running Liner case.) Include the effects of
mud temperature in the analysis. Circulate for nine hours. This
allows for approximately two circulations.
21. Input the BHCT, surface temperature, and mud outlet temperature.
22. Specify the following cement job data using the Parameter > Job
Data dialog box. Notice that all fluids are pumped at 10 bbl/min
except for the tail slurry.
Note
Plugs indicate the start of the displacement, as well as act as a normal plug. In
OptiCem, Top Plug with the New Stage check box checked indicates the start
of displacement. In this exercise, the second stage of the tail cement is an
optional step to specify the time to drop the plug.
Drop a plug. To do this, add a second row of 16.4 ppg Tail slurry.
Uncheck the New Stage check box so that this entry becomes the
4-2 stage of the tail slurry. Specify a shutdown time of five
minutes to drop the plug.
Select Mud in the Type pull-down list. Displace the cement with
the 13.8 ppg OBM mud pumped at 10 bbl/min.
Because the annulus is open to the atmosphere, use 14.7 psi for
the Back Pressure and 0 bbl Return Volume.
Select the Top Plug option and enter 350 psi for bumping
the plug.
b. How many sacks of lead and tail cement are needed for this job?
c. If the shoe track was 160 ft, how many extra tail slurry sacks
would be required? It is important to set it back to 80 ft
after checking.
24. What is the pipe volume, and why does the displacement volume in
the previous step not equal the pipe volume?
Analyze Results
d. What does the Gas Rate represent on right side of the plot?
Review Hookloads
31. Access View > Plot > Hook Load Simulation.
c. Remove the line of interest from the plot. When is the maximum
hookload predicted during the job?
If you do not have centralizers in the analysis, and you enable the
Eccentricity option, the pipe is assumed to be on the low side of
the wellbore.
34. Access the View > Plot > Erodibility Profile plot. What is the
displacement efficiency in the tail slurry section of the annulus?
a. Access the Analysis Data dialog box, and select the Entire
Open Hole Section radio button. Click OK to re-run
the calculations.
Re-examine ECDs
36. Use the Downhole Pressure Profile plot to determine how
erodibility affected the ECDs in the open hole. Where is the
increase in ECD most likely to cause a problem?
37. Change the fracture zone of interest from 12,500 ft to 20,000 ft.
39. Add a safety factor of 150 psi using automatic rate adjustment.
40. Is the circulating pressure still close to the fracture gradient? (View
in volume.)
41. How have the rates changed, and how many barrels will be pumped
at the lower rate?
42. Access View > Plot > Downhole Pressure Profiles and notice the
maximum ECD is not as close to the fracture gradient as it was
prior to the rate adjustment.
a. What does the red color remaining in the annulus at the end of
the job represent?
Overview
Slurries and spacers defined using the Case > Fluid Editor.
Hint
6. Use the Case > Hole Section Editor and change the Excess % to
15.00%.
7. Use the Case > Hole Section Editor and set the Excess % back
to zero.
8. Use the Case > String Editor dialog box. This is the same string
configuration used in the Running Liner case.
9. Use Case > Wellpath > Editor. Yes, this is the same wellpath used
in the previous two designs
12. Use Case > Fracture Gradient. The lowest fracture gradient of
14.75 ppg is at the prior shoe of 9493.8 ft TVD
Centralizer Placement
18. Use Parameter > Rate dialog box to specify this information.
19. Access View > Plot > Geothermal Gradient. Click the Data
Reader icon to determine the temperatures, or click the Grid View
toolbar icon ( ) to view the data in tabular form. The annular
surface temperature is 75.23o F.
21. Use Parameter > Additional Data dialog box. Select the BHCT
radio button option.
b. 1,326 sacks of lead cement, and 467 of tail cement are predicted.
23. Use Parameter > Job Data. The displacement volume includes the
cumulative volume of fluids after the plug is dropped.
10 bbls (spacer) + 723.17 bbls (mud) = 733.17 bbls.
24. Use Tools > Volume Calculations dialog box or press F12 to
determine the pipe volume. The volumes are not equal because of
the 5.66 bbls shoe track volume.
Analyze Results
Hint
26. Use View > Plot > Circulating Pressure and Density - Reservoir
Zone.
Hint
a. Use this plot for a quick overall picture to determine if you will
have well control or ECD issues at any depth in the open hole.
a. This plot displays the total annular return rate and corresponding
pump rates versus the fluid pumped into the well (a comparison
of the volume of material pumped in with the volume coming out
of the well). The difference between the two rate curves
indicates free fall. If free fall occurs and the well goes on
vacuum, the rate out will initially exceed and then fall below the
planned pumped rate.
d. This is for foam jobs when both liquid and gas phases are
present. However, it is not applicable in this design.
Review Hookloads
31. Access View > Plot > Hook Load Simulation.
a. No, the predicted hookloads during the entire job are well above
the neutral buoyancy.
b.
d. Click the button to begin the animation. 488 bbls have been
pumped when free fall occurs. You can tell when free fall begins
because the color indicator (black) for free fall appears.
Hint
Use the VCR buttons to stop, start, and step through the simulation.
e.
g. 132 minutes.
34. View > Plot > Erodibility Profile where the tail slurry section is
predicted to be fully cleaned with 100% mud removal.
a. Access the Analysis Data dialog box and select the Entire
Open Hole Section radio button. Click OK to re-run the
calculations.
b. Access View > Plot > Erodibility Profile. There is mud cake
remaining. There is an increase in mud cake between the
previous shoe and 15,000 ft because this interval does not
have centralizers.
37. Use the Parameter > Additional Data dialog box. Click OK to
close it and re-run the simulator to update the results.
38. Access View > Plot > Circulating Pressure and Density -
Fracture Zone (in volume). Notice the circulating pressure is very
close to the fracture zone toward the end of the displacement at TD.
39. To add a safety factor, use the Parameter > Job Data dialog box to
select Automatic Rate Adjustment with a 150 psi safety factor.
40. Access View > Plot > Circulating Pressure and Density -
Fracture Zone. Notice the circulating pressure is no longer near
the fracture gradient because the rates have been adjusted toward
the end of the job. Note the safety factor region has been added to
the plot.
41. Access View > Plot > Comparison of Rates In and Out. Notice
the rates dropped near the end of cement job. Approximately the
last 50 bbls are pumped at the slower rate of 5 bpm instead of the
planned 10 bpm.
42. Access View > Plot > Downhole Pressure Profiles. Notice the
decrease in ECD as a result of the reduced flow rates.
43. Access View > Animation > Fluid Positions. Fast forward to the
end of the simulation.
a. The red denotes the section where the mud was not fully
removed. Use the Erodibility plot to determine the percentage of
mud remaining.
b. Place the mouse pointer over the top of the lead slurry in the
animation schematic to view the predicted top of the lead slurry.
It is 11,947 ft (compared to the previous 12,250 ft). Fluid tops
are also reported in the Wellbore Simulator report.
c. Place the mouse pointer over the top of the spacer in the
animation schematic to view the predicted top of the spacer. It is
10,812 ft versus the planned 11,848 ft.