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AGC Instr
AGC Instr
Table of contents
General purpose
This document is the Installation Instructions for DEIFs Automatic
Gen-set Controller, the AGC. The document mainly includes general
product information, mounting instructions, terminal strip overviews, I/O
lists and wiring descriptions.
Intended users
These installation instructions are mainly intended for the panel builder
designer in charge. On the basis of this document, the panel builder
designer will give the electrician the information he needs in order to
install the AGC, e.g. detailed electrical drawings. In some cases the
electrician may use these installation instructions himself.
Contents/overall structure
This document is divided into chapters, and in order to make the
structure simple and easy to use, each chapter will begin from the top
of a new page.
Safety issues
Installing the unit implies work with dangerous currents and voltages.
Therefore, the installation of the AGC should only be carried out by
authorised personnel who understands the risks involved in the working
with live electrical equipment.
Notes
Throughout this document a number of notes with helpful user
information will be presented. To ensure that these are noticed, they
will be highlighted in order to separate them from the general text.
Note symbol
Warning symbol
Introduction
The AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a
complete range of multi-function generator protection and control
products integrating all the functions you need into one compact and
attractive solution.
Type of product
The Automatic Gen-set Controller is a micro-processor based control
unit containing all necessary functions for protection and control of a
gen-set.
It contains all necessary 3-phase measuring circuits, and all values and
alarms are presented on the LCD display
Options
The Multi-line 2 product range consists of different basic versions,
which can be supplemented with the flexible options needed to provide
the optimum solution. The options cover e.g. various protections for
generator, busbar and mains, voltage/VAr/PF control, various outputs,
power management, serial communication, additional operator display
etc.
Standard functions
Operation modes
Automatic Mains Failure
Island operation
Fixed power/base load
Peak shaving
Load takeover
Mains power export
Engine control
Start/stop sequences
Run and stop coil
Relay outputs for governor control
Protection (ANSI)
Overcurrent, 4 levels (51)
Reverse power, 2 levels (32)
Multi inputs, 3 configurable
Display
Push-buttons for start and stop
Push-buttons for breaker operations
Status texts
Alarm indication
Prepared for remote mounting
M-logic
Simple logic configuration tool
Selectable input events
Selectable output commands
General
USB interface to PC
Free PC utility software for commissioning
Additional functions available
Island operation
Peak shaving
Load takeover
4. Mounting
Unit dimensions
Panel cutout
Screw hole positions and dimensions
Panel cutout
In order to ensure optimum mounting, the switchboard door must be
cut out according to the panel cutout illustration presented in chapter 7.
Mounting instructions
The unit can be mounted in two different ways:
2. Fastened with screws to the rear side of the cabinet. Six screw
holes are available for this mounting method.
5. Hardware
DEIF A/S
Slot #2
Slot #1
as follows:
Unit top side overview
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
Slot #3
Slot #4
Engine CAN
PMS CAN Service port Display
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
Slot #5
Slot #6
Slot #7
Slot #8
Installation Instructions
Page 15 of 77
An overview of the terminals is presented below. The slot positions are
AGC Installation Instructions
Standard unit
Mains unit
BTB unit
Input/output lists
In the I/O lists below the following terms will be used in connection with
the relay outputs:
Slot #4, PWM output for GOV and combination output for AVR
(option EF5)
Term. Function Description
65 +/-25mA out AVR setpoint output
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 Relay Relay output for AVR. Raise voltage
70 Relay
71 Relay Relay output for AVR. Lower voltage
72 Relay
6. Wirings
AC connections
The Multi-line 2 can be wired up in three-phase, single phase or split
phase configuration.
Fuses
If the cables are protected with fuses, then use 2 A, slow blow.
Breaker wiring
The breaker off wiring is an example only.
3-phase
AMF, fixed power, peak shaving, load takeover, mains power export.
Single phase
2-phase L1L2
DC connections
Digital inputs
Emergency stop:
Analogue inputs
Active transducer
Passive transducer
V DC sensor
Multi inputs
The multi inputs are placed in slot #7, the terminal numbers for the
individual multi inputs can be seen in Input/output list.
0(4)-20mA
Active transducer
Passive transducer
Digital inputs
PT100/PT1000
2-wire 3-wire
VDO
1-wire 2-wire
0-40V DC
RPM input
NPN sensor
PNP sensor
Charger, W output
Stop coil
Connection to PLC:
Communication
2
Cable: Belden 3105A or equivalent. 22 AWG (0.6mm )
twisted pair, shielded, <40 m/m, min. 95% shield
coverage.
2
Cable: Belden 3105A or equivalent. 22 AWG (0.6mm )
twisted pair, shielded, <40 m/m, min. 95% shield
coverage.
2
Wires min. 0.22m , max. cable length 6m.
Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or
equivalent.
7. Technical information
Technical specifications
PT100/1000:
-40250C, +/-1%
Not galvanically separated
To IEC/EN 60751
VDO:
01700, +/-2%
Not galvanically separated
V DC:
040V DC, +/-1%
Not galvanically separated
Open collector
outputs: Supply: 836V DC, max. 10mA
Response times:
(Delay set to min.)
Busbar: Over-/undervoltage: < 50ms
Over-/underfrequency: < 50ms
Voltage unbalance: <250ms
Generator: Reverse power: <250ms
Overcurrent: <250ms
Fast overcurrent: < 40ms
Directional overcurrent <100ms
Over-/undervoltage: <250ms
Over-/underfrequency: <350ms
Overload: <250ms
Current unbalance: <250ms
Voltage unbalance: <250ms
React. power import: <250ms
React. power export: <250ms
Voltage dep. I>: <250ms
Negative sequence I: <500ms
Negative sequence U: <500ms
Zero sequence I: <500ms
Zero sequence U: <500ms
Overspeed: <500ms
Digital inputs: <250ms
Emergency stop: <200ms
Multi inputs: <800ms
Wire failure: <600ms
Mains: df/dt (ROCOF): <130ms (4 periods)
Vector jump: < 40ms
Positive sequence: < 60ms
EMC/CE: To EN 61000-6-1/2/3/4
IEC 60255-26
IEC 60533 power distr. zone
IACS UR E10 power distr. zone
Shock (base
mount): 10g, 11msec, half sine
To IEC 60255-21-2 Response (class2)
30g, 11msec, half sine
To IEC 60255-21-2 Endurance (class2)
50g, 11msec, half sine
To IEC 60068-2-27
AC voltage:
2
0.2-2.5mm stranded wire
(UL/cUL Listed: AWG 20)
Relays:
(UL/cUL Listed: AWG 22)
Terminals 98-116:
2
0.2-1.5mm stranded wire
(UL/cUL Listed: AWG 24)
Other:
2
0.2-2.5mm stranded wire
(UL/cUL Listed: AWG 24)
Display: 9-pole Sub-D female
Service port: USB A-B
UL markings: Wiring:
Use 60/75C copper conductors only
Mounting:
For use on a flat surface of type 1 enclosure
Installation:
To be installed in accordance with the NEC (US)
or the CEC (Canada)
AOP-2: Maximum ambient temperature:
60C
Wiring:
Use 60/75C copper conductors only
Mounting:
For use on a flat surface of type 3 (IP54)
enclosure
Main disconnect must be provided by installer
Installation:
To be installed in accordance with the NEC (US)
or the CEC (Canada)
DC/DC converter
for AOP-2: Tightening torque:
0.5Nm (4.4lb-in)
Wire size:
AWG 22-14
Unit dimensions
Panel cutout