Machine Design-Static 1-1

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Eutectic Metal

Simulation of exercise
two beam Machine
design
Date: May-10-15
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................3
Units..................................................3
Description Material Properties.................................4
Loads and Fixtures..................................5
No Data Connector Definitions..............................5
Contact Information................................6
Mesh Information....................................6
Sensor Details........................................7
Resultant Forces....................................7
Beams.................................................7
Study Results........................................8
Conclusion............................................9

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 1
Eutectic Metal Mahfuzul Haque
10/05/2015

Assumptions

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Eutectic Metal Mahfuzul Haque
10/05/2015

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Eutectic Metal Mahfuzul Haque
10/05/2015

Model Information

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Eutectic Metal Mahfuzul Haque
10/05/2015

Model name: exercise two beam Machine design


Current Configuration: Default
Beam Bodies:
Document Name and Document Path/Date
Formulation Properties
Reference Modified
Beam-1(Boss-Extrude2) Section Standard-Custom
Section Area: 5599.62in^2 C:\Users\Public\Document
Length:1250mm s\Concurrent
Volume:0.00699952m^3 files\Truss\exercise two
Beam Uniform C/S
Mass Density:7200kg/m^3 beam Machine
Mass:50.3966kg design.SLDPRT
Weight:493.886N May 10 21:57:35 2015

Beam-2(Boss-Extrude3) Section Standard-Custom


Section Area: 5599.62in^2 C:\Users\Public\Document
Length:1250mm s\Concurrent
Volume:0.00699952m^3 files\Truss\exercise two
Beam Uniform C/S
Mass Density:7200kg/m^3 beam Machine
Mass:50.3966kg design.SLDPRT
Weight:493.886N May 10 21:57:35 2015

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 5
Eutectic Metal Mahfuzul Haque
10/05/2015

Study Properties
Study name Static 1
Analysis type Static
Mesh type Beam Mesh
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Result folder SolidWorks document
(C:\Users\Public\Documents\Concurrent files\Truss)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 6
Eutectic Metal Mahfuzul Haque
10/05/2015

Material Properties
Model Reference Properties Components
Name: Gray Cast Iron SolidBody 1(Boss-Extrude2)
Model type: Linear Elastic Isotropic (Part2),
Default failure Mohr-Coulomb Stress SolidBody 2(Boss-Extrude3)
criterion: (Part2)
Tensile strength: 1.51658e+008 N/m^2
Compressive 5.72165e+008 N/m^2
strength:
Elastic modulus: 6.61781e+010 N/m^2
Poisson's ratio: 0.27
Mass density: 7200 kg/m^3
Shear modulus: 5e+010 N/m^2
Thermal expansion 1.2e-005 /Kelvin
coefficient:

Curve Data:N/A

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 7
Eutectic Metal Mahfuzul Haque
10/05/2015

Loads and Fixtures


Fixture name Fixture Image Fixture Details
Entities: 1 Joint(s)
Type: Immovable (No translation)

Immovable-1

Load name Load Image Load Details


Entities: 1 plane(s), 1 Joint(s)
Reference: Right Plane
Type: Apply force
Values: ---, 12000, --- N
Force-1 Moments: ---, ---, --- N.m

Entities: 1 plane(s), 1 Joint(s)


Reference: Right Plane
Type: Apply force
Values: ---, -15000, --- N
Force-2 Moments: ---, ---, --- N.m

Connector Definitions
No Data

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 8
Eutectic Metal Mahfuzul Haque
10/05/2015

Contact Information
No Data

Mesh Information
Mesh type Beam Mesh

Mesh Information - Details


Total Nodes 85
Total Elements 82
Time to complete mesh(hh;mm;ss): 00:00:00
Computer name: MAH_HAWK

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 9
Eutectic Metal Mahfuzul Haque
10/05/2015

Sensor Details
No Data

Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -1981.84 -2.55679e+010 -4.17022e-008 2.55679e+010

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 1e-033

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 10
Eutectic Metal Mahfuzul Haque
10/05/2015

Beams
Beam Forces
Beam Joint Shear1(N Moment1(N.m Moment2(N.m
Axial(N) Shear2(N) Torque(N.m)
Name s ) ) )
Beam- -2.55728e-
1 0 568231 307708 -1.42395e+009 -0.000154912
1(Boss- 006
Extrude2 2.26807e+00
2 0.0102851 0 1.13704e+006 -2.10382e+009 7.87363e-005
) 6
4.17022e-
Beam- 1 0 1245.36 19.1716 -1.47801e+009 1.98019e-005
008
2(Boss-
- -
Extrude3
2 0.0094606 0 9.00879e+00 -2.1107e+006 0 -0.000135631
)
1 6

Beam Stresses
Bending Bending Torsional Worst
Beam Name Joints Axial(N/m^2)
Dir1(N/m^2) Dir2(N/m^2) (N/m^2) Case(N/m^2)
Beam-1(Boss- 1 -0.000456689 0 0 -1.77934 0
Extrude2) 2 -1.83675 0 0 0.904372 0
Beam-2(Boss- 1 -7.44734e-006 -201427 0 0.227446 0
Extrude3) 2 -1.68951 0 0 -1.55787 0

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 11
Eutectic Metal Mahfuzul Haque
10/05/2015

Study Results

Name Type Min Max


Stress1 TXY: Shear in Y Dir. on YZ 3.66389e+012 N/m^2 1.06112e+014 N/m^2
Plane Element: 45 Element: 40

exercise two beam Machine design-Static 1-Stress-Stress1

Name Type Min Max


Displacement1 URES: Resultant Displacement 0 mm 1.68007e+013 mm
Node: 43 Node: 42

Analyzed with SolidWorks Simulation Simulation of exercise two beam Machine design 12
Eutectic Metal Mahfuzul Haque
10/05/2015

Name Type Min Max

exercise two beam Machine design-Static 1-Displacement-Displacement1

Conclusion

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