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The World of
Wirtgen Cold Milling Machines
Contents
Introduction 4 -5
History 6 -7
Environmental sustainability 30 - 31
2 // 3
INTRODUCTION
Cutting-edge technology
for better roads
Wirtgen is setting the
pace in road rehabilitation
4 // 5
HISTORY
Innovative milestones
1971 1973
The prototype of a The SF 2500 is
The powerful, technically mature hot milling machine equipped with large
cold milling machines of today is successfully milling gas tanks increasing
off damaged asphalt the machines produc-
need some two minutes to ll a layers. tivity.
30-tonne truck with granulated
asphalt material. They have come a
long way and Wirtgen has played
a vital role in their breathtaking
development.
1980 1984
In 1971, Wirtgen built the rst of a Like all small milling The 2000 VC is the
machines of the first first front-loader,
total of 100 hot milling machines generation, the 500 C making a deep and
for the contracting eet it owned offers a milling depth lasting impact on site
of up to 100 mm. logistics.
at that time. The technological
leap from hot milling to cold milling
was sparked in 1979 by the use of
carbide tools commonly used in
the mining industry.
1992 1999
From the rst cornerstone devel- The first replaceable The W 2000 large
opment of the cold milling technol- toolholder system in- milling machine sets
creases the economic a new standard in
ogy for road construction to date, efficiency of the cold operation and perfor-
we have paved the road to success milling machines. mance.
of this technology with numerous,
innovative milestones. Today, the
name Wirtgen is distinctively and
inextricably tied to tried-and-tested
cold milling technology of superior
quality.
2006 2010
The VCS extraction The proprietary
system reduces dust LEVEL PRO automatic
emissions during levelling system in-
operation. creases both precision
and operator comfort.
1979
The 3800 C, a cold
milling machine of
the first generation,
is a rear loader with
hydraulic milling drum
drive.
1988
The range of appli-
cations is broadened
considerably by the
DC model range,
which offers work-
ing depths of up to
300 mm.
2001
The flexibility of the
machines is enhanced
by the FCS quick-
change system for
milling drums.
2011
A dual-engine concept
is implemented in the
W 210 for the first time
to reduce operating
costs.
6 // 7
SMALL MILLING MACHINES IN DETAIL
8 // 9
SMALL MILLING MACHINES IN DETAIL
LOADING CONVEYOR
Working efciently with Slewing and height-adjustable
conveyor for continuous loading
small milling machines of the milled material
MILLING DRUM
Milling drums offering different widths and
variable tool spacings for a wide range of
applications
OPERATORS PLATFORM
Ergonomically designed operators
platform for non-tiring, productive
working
SOUNDPROOFING
Effective engine soundproong
for low noise emission levels
ENGINE
Powerful diesel engine for
high milling performance
WHEELS
3 or 4 wheels with large
steering angles at the front
for small turning radii
ALL-WHEEL DRIVE
Permanent all-wheel drive
for reliable traction
10 // 11
LARGE MILLING MACHINES IN DETAIL
12 // 13
LARGE MILLING MACHINES IN DETAIL
DISCHARGE CONVEYOR
Discharge conveyor for continuous
loading of the granulated material
onto trucks
PRIMARY CONVEYOR
Primary conveyor of the two-stage
conveyor system to accept the granu-
lated material from the milling chamber
CUTTING TOOLS
Optimized arrangement of tool-
holders, equipped with point-attack
cutting tools, and edge segments
for high milling performance
MILLING DRUM
Milling drums offering widths
of up to 4.4 m and variable
tool spacings for a wide range
of applications
14 // 15
LEADERSHIP IN TECHNOLOGY
Milled surfaces
made to measure
Flexibility comes as a
standard feature
20 // 21
PRODUCT PORTFOLIO
Numerous equipment
features
22 // 23
MANUFACTURING TECHNOLOGY
24 // 25
RELIABLE CUSTOMER SERVICE
Efcient after-sales
service
Environmentally friendly
machine technology
Signicant reduction of
emissions
y
Wirtgen is very strongly committed
chnolog
te
to actively protecting the environ-
g ine emissions
ment and saving natural resources. n e
rt e d nois
The reclaimed asphalt is valuable a n
e- t a
us
h
recycling material that is fully re-
ha
f-t
ex
-o
used for the production of asphalt
es
te
mixes. Large milling machines fea-
uc
Sta
red
turing the dual-engine concept
enable the second engine to be
switched off in accordance with the
job at hand to save diesel fuel and
ment system
milling process.
m
u
ID red
E
R
S
sio
ng
is
m
tti
te
Cu
us
sd
uum
uce
Vac
red
A
red
nti-v
uces
ibratio
vibratio
Wirtgen GmbH
Reinhard-Wirtgen-Str. 2 53578 Windhagen Germany
Phone: +49 (0) 26 45 / 131-0 Fax: +49 (0) 26 45 / 131-392
Internet: www.wirtgen.com E-Mail: info@wirtgen.com
Illustrations and texts are non-binding and may include customized ttings. Subject to technical changes.
Performance data depend on operational conditions. No. 2176052 EN-09/14 by Wirtgen GmbH 2014. Printed in Germany