Scribd Logo
Upload

Welcome to Scribd!

  • Fmea Rectifier (Chlorine Plant)

    Uploaded by

    Freddy
    21 views4 pages
    This failure modes and effects analysis (FMEA) document summarizes potential failures for a rectifier used in a chlorination plant. It identifies 5 potential failure modes: 1) a clogged air filter could overheat the rectifier, 2) corrosion of the copper busbar could reduce its maximum current capacity, 3) a corroded busbar could further reduce current capacity, 4) high temperature or humidity could additionally lower current capacity, and 5) an aged or improperly installed spare filter could prematurely damage the rectifier. For each failure mode, the document rates the severity, occurrence, detection, and recommends monitoring and maintenance tasks to address each potential issue.

    Original Description:

    Ukur

    Original Title

    01. Fmea Rectifier (Chlorine Plant)

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This failure modes and effects analysis (FMEA) document summarizes potential failures for a rectifier used in a chlorination plant. It identifies 5 potential failure modes: 1) a clogged air filter could overheat the rectifier, 2) corrosion of the copper busbar could reduce its maximum current capacity, 3) a corroded busbar could further reduce current capacity, 4) high temperature or humidity could additionally lower current capacity, and 5) an aged or improperly installed spare filter could prematurely damage the rectifier. For each failure mode, the document rates the severity, occurrence, detection, and recommends monitoring and maintenance tasks to address each potential issue.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    21 views4 pages

    Fmea Rectifier (Chlorine Plant)

    Uploaded by

    Freddy
    This failure modes and effects analysis (FMEA) document summarizes potential failures for a rectifier used in a chlorination plant. It identifies 5 potential failure modes: 1) a clogged air filter could overheat the rectifier, 2) corrosion of the copper busbar could reduce its maximum current capacity, 3) a corroded busbar could further reduce current capacity, 4) high temperature or humidity could additionally lower current capacity, and 5) an aged or improperly installed spare filter could prematurely damage the rectifier. For each failure mode, the document rates the severity, occurrence, detection, and recommends monitoring and maintenance tasks to address each potential issue.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 4

    FMEA Form 1 No.

    : 01/FMEA/TGP/1/2014
    System : CHLORINATION PLANT Prepared By : ANDI BUDI SUSANTO Date : 05 Maret 2014
    Equipment : RECTIFIER - 1 (CHLORIN PLANT) (EQ.) MPI : 411,05 Approved By : DADAN HANDANI Revision : 00
    KKS : PR00PUK00GU001-001 Page :1/4

    Failure Effect on (p)


    Item Identification Failure Mode Failure Cause SEV Failure Detection DET RPN Recommended Frequency of Responsible
    Function (k) OCC (n) CRT (o) Component or Task (w) (PIC) (z)
    (j) (l) (m) Next Higher (s) Method (t) (u) (v) Task (x)
    Functional System
    Assembly (r)
    Assembly (q)

    Sirkulasi udara
    Penyaring Kotoran Chlorination PM Har. Listrik Visual
    Filter Mampat Filter Kotor 1 N dalam Rectifier Rectifier panas 3 1 3 Visual Check W12 Har. Listrik
    Udara Plant terganggu check
    kurang

    Sirkulasi udara
    Penyaring Kotoran Chlorination PM Har. Listrik Visual
    Filter Mampat Filter Kotor 1 N dalam Rectifier Rectifier panas 3 1 3 Replacement AR Har. Listrik
    Udara Plant terganggu check
    kurang
    Filter Inside Door
    Komponen
    Penyaring Kotoran Rectifier akan Chlorination PM Har. Listrik Visual
    Filter Rusak Aging 1 N dalam rectifier 3 1 3 Replacement AR Har. Listrik
    Udara cepat rusak Plant terganggu check
    kotor

    Komponen
    Penyaring Kotoran Kesalahan Rectifier akan Chlorination QC saat
    Filter Rusak 1 N dalam rectifier 3 Visual Check 1 3 AR Har. Listrik
    Udara Pemasangan cepat rusak Plant terganggu pemasangan
    kotor

    Kerja Rectifier
    Penghantar arus Kondisi Fungsi busbar Chlorination PM Har. Listrik Visual W12 Har. Litrik
    Kotor 1 N kurang 2 1 2 Visual Check
    DC Lingkungan menurun Plant terganggu check S1 Operator
    maksimal

    Kerja Rectifier
    Penghantar arus Kondisi Fungsi busbar Chlorination PM Har. Listrik Visual
    Kotor 1 N kurang 2 1 2 Bersihkan W12 Har. Listrik
    DC Lingkungan menurun Plant terganggu check
    maksimal

    Kerja Rectifier
    Penghantar arus Kondisi Fungsi busbar Chlorination PM Har. Listrik Visual W12 Har. Litrik
    Copper Busbar Korosif 1 N kurang 2 1 2 Visual Check
    DC Lingkungan menurun Plant terganggu check S1 Operator
    maksimal

    Kerja Rectifier
    Penghantar arus Kondisi Fungsi busbar Chlorination PM Har. Listrik Visual Bersihkan, W12
    Korosif 1 N kurang 2 1 2 Har. Listrik
    DC Lingkungan menurun Plant terganggu check Painting AR
    maksimal

    Kerja Rectifier Cek Temperatur


    Penghantar arus Kondisi Fungsi busbar Chlorination PM Har. Listrik Visual W12 Har. Litrik
    Korosif 2 N kurang 2 1 4 dan
    DC Lingkungan menurun Plant terganggu check S1 Operator
    maksimal Kelembaban
    FMEA Form 1 No. : 01/FMEA/TGP/1/2014
    System : CHLORINATION PLANT Prepared By : ANDI BUDI SUSANTO Date : 05 Maret 2014
    Equipment : RECTIFIER - 1 (CHLORIN PLANT) (EQ.) MPI : 411,05 Approved By : DADAN HANDANI Revision : 00
    KKS : PR00PUK00GU001-001 Page :1/4

    Failure Effect on (p)


    Item Identification Failure Mode Failure Cause SEV Failure Detection DET RPN Recommended Frequency of Responsible
    Function (k) OCC (n) CRT (o) Component or Task (w) (PIC) (z)
    (j) (l) (m) Next Higher (s) Method (t) (u) (v) Task (x)
    Functional System
    Assembly (r)
    Assembly (q)

    Indikasi pada
    Peralatan Rectifier Chlorination Operator Patrol
    Lampu Mati Aging 2 N rectifier tidak 2 1 4 Replacement AR Har. Listrik
    Instrumentasi terganggu Plant terganggu check
    jelas

    Indikasi pada
    Peralatan Rectifier Chlorination Operator Patrol W12 Har. Litrik
    Lampu Mati Aging 2 N rectifier tidak 2 1 4 Visual Check
    Instrumentasi terganggu Plant terganggu check S1 Operator
    Panel Instrument jelas

    Peralatan Metering Kerja rectifier Rectifier Chlorination Operator Patrol


    Aging 2 N 3 1 6 Replacement AR Har. Listrik
    Instrumentasi Rusak tidak termonitor terganggu Plant terganggu check

    Peralatan Metering Kerja rectifier Rectifier Chlorination Operator Patrol W12 Har. Litrik
    Aging 2 N 3 1 6 Visual Check
    Instrumentasi Rusak tidak termonitor terganggu Plant terganggu check S1 Operator
    Komponen
    Sebagai pengatur Kondisi Rectifier Chlorination
    Korosif 2 N rectifier tidak 5 Function test 2 20 Visual Check W12 Har. Litrik
    arus lemah Lingkungan terganggu Plant terganggu
    berfungsi
    Komponen
    Sebagai pengatur Kondisi Rectifier Chlorination
    Korosif 2 N rectifier tidak 5 Function test 2 20 Bersihkan W12 Har. Listrik
    arus lemah Lingkungan terganggu Plant terganggu
    berfungsi
    Komponen Cek Temperatur
    Sebagai pengatur Kondisi Rectifier Chlorination W12 Har. Litrik
    Komponen Korosif 2 N rectifier tidak 5 Function test 2 20 dan
    arus lemah Lingkungan terganggu Plant terganggu S1 Operator
    Elektronik berfungsi Kelembaban

    Komponen
    Sebagai pengatur Rectifier Chlorination
    Short Circuit Kotor, Lembab. 2 N rectifier tidak 7 Function test 2 28 Visual Check W12 Har. Listrik
    arus lemah terganggu Plant terganggu
    berfungsi
    Komponen
    Sebagai pengatur Rectifier Chlorination
    Short Circuit Kotor, Lembab. 2 N rectifier tidak 7 Function test 2 28 Bersihkan W12 Har. Listrik
    arus lemah terganggu Plant terganggu
    berfungsi
    Komponen Cek Temperatur
    Sebagai pengatur Rectifier Chlorination W12 Har. Litrik
    Short Circuit Kotor, Lembab. 2 N rectifier tidak 7 Function test 2 28 dan
    arus lemah terganggu Plant terganggu S1 Operator
    Komponen berfungsi Kelembaban
    Elektronik
    Komponen
    Sebagai pengatur Rectifier Chlorination
    Loss Voltage Loss of Contact 2 N rectifier tidak 7 Function test 2 28 Cek Voltage W12 Har. Listrik
    arus lemah terganggu Plant terganggu
    berfungsi
    FMEA Form 1 No. : 01/FMEA/TGP/1/2014
    System : CHLORINATION PLANT Prepared By : ANDI BUDI SUSANTO Date : 05 Maret 2014
    Equipment : RECTIFIER - 1 (CHLORIN PLANT) (EQ.) MPI : 411,05 Approved By : DADAN HANDANI Revision : 00
    KKS : PR00PUK00GU001-001 Page :1/4

    Failure Effect on (p)


    Item Identification Failure Mode Failure Cause SEV Failure Detection DET RPN Recommended Frequency of Responsible
    Function (k) OCC (n) CRT (o) Component or Task (w) (PIC) (z)
    (j) (l) (m) Next Higher (s) Method (t) (u) (v) Task (x)
    Functional System
    Assembly (r)
    Assembly (q)

    Pendinginan
    Pendingin Rectifier Chlorination Function test &
    Motor Rusak Aging 1 N rectifier 4 1 4 Replacement AR Har. Listrik
    Rectifier terganggu Plant terganggu Visual check
    terganggu
    Pendinginan
    Pendingin Rectifier Chlorination Function test & W12 Har. Litrik
    Motor Rusak Aging 1 N rectifier 4 1 4 Visual Check
    Rectifier terganggu Plant terganggu Visual check S1 Operator
    terganggu
    Pendinginan
    Pendingin Rectifier Chlorination Function test &
    Fan Cooler Motor Rusak Aging 1 N rectifier 4 1 4 Cek Noise S1 Operator
    Rectifier terganggu Plant terganggu Visual check
    terganggu
    Pendinginan
    Pendingin Kondisi Rectifier Chlorination Function test & W12 Har. Litrik
    Fan Kotor 1 N rectifier 4 1 4 Visual Check
    Rectifier Lingkungan terganggu Plant terganggu Visual check S1 Operator
    terganggu
    Pendinginan
    Pendingin Kondisi Rectifier Chlorination Function test &
    Fan Kotor 1 N rectifier 4 1 4 Bersihkan W12 Har. Listrik
    Rectifier Lingkungan terganggu Plant terganggu Visual check
    terganggu

    Reference:
    1 FMEA Meeting PT. Indonesia Power UBP. Priok, Jakarta: 2014
    2 Manual book Rectifier
    3 ASM HANDBOOK INTERNATIONAL, "Failure Analysis And Prevention", Volume 11, ASM HANDBOOK COMMITTEE, : 2002
    4 R. Keith Mobley, " Root Cause Failure Analysis", Second Edition, Butterworth-Heinemann, USA: 1999
    5 R. Keith Mobley, "Plant Engineering Handbook", Second Edition, Butterworth-Heinemann, USA: 2001
    FMEA Form 1 No. : 01/FMEA/TGP/1/2014
    System : CHLORINATION PLANT Prepared By : ANDI BUDI SUSANTO Date : 05 Maret 2014
    Equipment : RECTIFIER - 1 (CHLORIN PLANT) (EQ.) MPI : 411,05 Approved By : DADAN HANDANI Revision : 00
    KKS : PR00PUK00GU001-001 Page :1/4

    Failure Effect on (p)


    Item Identification Failure Mode Failure Cause SEV Failure Detection DET RPN Recommended Frequency of Responsible
    Function (k) OCC (n) CRT (o) Component or Task (w) (PIC) (z)
    (j) (l) (m) Next Higher (s) Method (t) (u) (v) Task (x)
    Functional System
    Assembly (r)
    Assembly (q)

    Approved By:

    SPS. RENDAL HAR SPS. RENDAL OPS SPS. HAR. LISTRIK

    ( SRIYONO ) ( FADLAN ) ( WASIS JATI WASKITHO )

    SPS CBM SPS REO

    ( SUPARNO ) ( DADAN HANDANI )

    You might also like