This document outlines an inspection and test plan for fabrication works. It details 6 main activities: 1) document submission prior to start of work, 2) mill certificate compliance checks, 3) material receiving inspections, 4) material preparation including marking and cutting, 5) fit-up inspections, and 6) welding and welding operator qualifications. Acceptance criteria and verification documents are defined for each activity, which will be inspected at defined frequencies by various roles indicated by their initials in the last columns.
This document outlines an inspection and test plan for fabrication works. It details 6 main activities: 1) document submission prior to start of work, 2) mill certificate compliance checks, 3) material receiving inspections, 4) material preparation including marking and cutting, 5) fit-up inspections, and 6) welding and welding operator qualifications. Acceptance criteria and verification documents are defined for each activity, which will be inspected at defined frequencies by various roles indicated by their initials in the last columns.
This document outlines an inspection and test plan for fabrication works. It details 6 main activities: 1) document submission prior to start of work, 2) mill certificate compliance checks, 3) material receiving inspections, 4) material preparation including marking and cutting, 5) fit-up inspections, and 6) welding and welding operator qualifications. Acceptance criteria and verification documents are defined for each activity, which will be inspected at defined frequencies by various roles indicated by their initials in the last columns.
Activity No Activity Description Controlling Documents Frequency Acceptance Criteria Verifying Documents Inspection DOCUMENT SUBMISSION ATTAS ITL TPI AMC DAR a. Government Certificates H N/A N/A R RA b. Engineer CV'S H N/A N/A R RA c.Current & Executed Projects H N/A N/A R RA 1 d.Plant Machineries H N/A N/A R RA Prior to start work Contractor Approval Submitted Document e.WPS,PQR & WQT Spec 051200 H N/A R R RA f.Material Test Certificate H N/A R R RA g.Coating Specification H N/A R R RA h.Company Profile H N/A N/A R RA MILL CERTIFICATE COMPLIANCE CHECK a. Check mill certificate for the Material Certificate 100% Compliance with MTO & PO Material Receiveing Record H N/A R R RA compliance with MTO & PO 2 As per approved material / b. Check mill certificate for chemical & mechanical Material Product data 100% Material Certificate H N/A R R RA product data and related code/standard properties compliance to the required specification MATERIAL RECEIVING INSPECTION H N/A N/A N/A N/A a.Structural Steel Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A Material Receiving Record 3 b.Welding Electrode / Coil Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A Each Delivery Inspection Check List c.Bolts,Conectors and Anchor Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A d.Coating Spec 051200 AWS D 1.1 2010 MATERIAL PREPARATION 4.1 Material Marking AWS D 1.1 2010/ a.Mark-up identification Approved Shop Drawing Approved Shop Drawing H N/A N/A N/A N/A 100% Compleince with approved Shop Drawing/ b.Layout ID and Mark outCuttingDetails Cutting Plan Inspection Check List H N/A N/A N/A N/A AISC/ASTM A6 C.Mark Reference line H N/A N/A N/A N/A 4.2 Cutting / Drilling 4 a. Cutting & Shapping AWS D 1.1 2010/ H N/A N/A N/A N/A Shop Drawing Approved Shop Drawing b.Joint Configuration to drawing / WPS 100% Compleince with approved Shop Drawing/ H N/A N/A N/A N/A Cutting Plan Inspection Check List c.Check joint profile, surface AISC/ASTM A6 H N/A N/A N/A N/A 4.3 ASSEMBLY a.Fit-up Assembly H N/A N/A N/A N/A Shop Drawing Complaince with approved shop b.DressWeld joint to correct weld profile 100% Approved Shop drawings H N/A N/A N/A N/A drawings c.Tack weld Joint ( if needed) H N/A N/A N/A N/A FIT-UP INSPECTION a.Check fit up weld joint Complaince with approved Shop Drawings H N/A N/A R R 5 b.Check overall Pre-Weld Dimension Shop Drawing 100% AWS D1.1 2010 Approved Shop Drawing/WPS H N/A N/A R R c. Check weld joint cleanliness H N/A N/A R R WELDING/ WELDING OPERATOR a.Date of qualified , Code, range, position 6 H N/A N/A R RA and process Welder List/ 100% AWS D1.1 Approved WPS/ PQR / WQT b.Check Welder identification Qualification Record H N/A N/A R RA WELDING MONITORING a.Welding Procedure H N/A N/A R R 7 b.Welding Parameters WPS 10% Compliance With WPS Welding monitoring Record H N/A N/A N/A N/A c.Interpass Temperature H N/A N/A N/A N/A VISUAL Inspection a.Check Weld Profile H N/A R R R 8 b.Check fillet weld size to approved drawing WPS 100% Compliance With WPS Visual Inspection Report H N/A R R R c.Check weld appearance & weld Cleanliness H N/A R R R NDT Method Rev : 02 Date : 15/03/2017
INSPECTION & TEST PALN ( Fabrication works)
Welding inspection (100% UT for but weld joints 100% NDT Report H N/A R R N/A greater than 8mm 9 Welding inspection (100% DPT for but weld joints As Per Project Specs. AWS D1.1 100% NDT Report H N/A R R N/A less than 8mm Welding inspection (10%DPT for all fillet welds) 10% NDT Report H N/A R R N/A DIMENSION INSPECTION R a.Check Straightness H N/A R R N/A 10 b.Check Flatness Shop Drawing 100% Compliance with Approvedshop drawing Dimension report H N/A R R N/A c.Check Width and Height H N/A R R N/A SHOP PAINTING 10.1 SURFACE PREPATION a.Check Finishing H N/A R R R Spec 099600 100% SA2.5 / SSPC.Sp-10 Blasting Inspection report b.Ckeck surface profile H N/A R R R 11 10.2 APPLICATION R a.Wet Film Thickness H N/A R R R b.Dry Film thickness Manufacture'r Instruction AVG 10 Points Minus 15% Plus 50% Painting Inspection Report H N/A R R R c.General Visual Insprction H N/A R R R FINAL INSPECTION a.General Visual inspection Not be mentioned H N/A R R R 12 b.Verify Piece Marks Shop Drawing 100% Compliance Approved With Drawing Final Inspection Report H N/A R R R c. Check stroage / packing for deliver to site Not be mentioned H N/A R R R LEGENDS: ATTAS- Attas Steel ITL: Independent Testing Laboratory W- WITNESS H - HOLD RA - Review and Approval TPI - Third Party Inspector AMC - AlMuhaidib Co DAR - Dal Al Handasah R-REVIEW N/A - NOT APPLICABLE