ZXZ SERIES SPEED MEASURE AND CONTROL METER
OPERATING MANUAL
CHHC
CHONGQING HUAYUAN HYDROELECTRIC
TECHNICAL ENGINEERING CO., LTDZXZ SERIES SPEED MEASURE AND CONTROL METER _
CONTENTS
1 General description .....
2 Principle and structure...
3 Basic technical feature...
4 Operating instruction .....
5 Explanation for backboard wiring...
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4
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6 Installation manual for impulser...
7 Explanation for type selection...
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8 Contact
Document source
| Proposing
department
Mark | Number |Mod. Doc. No.2XZ SERIES SPEED MEASURI
| ZXZ series speed measure and control meter is a kind of device for measure speed
of water turbine-generator set in hydroelectric power station and give corresponding
control signal which is from machine side PT or gear disc, the speed measured can
be displayed via absolute value of speed, frequency or speed percentage
In ZXZ series speed measure and control meter, there are & pairs of contacts, which
can be adjusted in region of operation, and even more it is able to satisfy operation
condition at power station owing to wide setting range. Corresponding speed signal
can output DC4 - 20mA current. The speed measure and control meter is a sort of
advanced computer cycloscope, which can supply communication interface, and
multifunction such as measurement, contro! and communication are centered on it
2 Principle and structure
Micro controller is acted as the kernel of ZXZ series speed measure and control
meter, so it has many advances such as high precision, powerful function and easy
| to operate. First input frequency source and carry out filtering, reshape, isolation via
hardware circuit, and then ingress micro controller through the medium of software to
make calculation, compare and filter: at last drive display part to carry out display,
and drive relay to make corresponding movement. Speed measure and controi meter
can communicated by means of communication interface. Thereof principle block
diagram as Fig.1:
Fig. 1
ieee |
PT Signal >| oad ||
oo RSS
a —— =e
ruses dsc gm |____,ISignal process |——»| SCM ae.
| system |
>| Rete ive circuit
Power supply |———> +5V | |
a i ee
|
[4-20mA OutputZXZ SERIES SPEED MEASURE AND CONTROL METER
Measure and control meter can apply standardized panel-mounted instrument case.
| overall dimension is 16080250mm, perforation size for panel is 152 76mm. itis
digital frequency display and signal indicating lamp for front panel, and rear terminal
is used for input PT signal and fluted disc impulse signal, output relay, and
connecting communication interface and power supply. Schematic diagram for panel
as follows:
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‘SPEED MEASURE AND CONTROL METER
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3 Basic technical feature
3.1 Frequency measurement scope:
Frequency: ~99.99Hz
Speed percentage: 1~200%
3.2 Input voltage: 0.3V~120V
3.3 Accuracy of measurement: ++0.01Hz
3.4 Output signal: Only 8-way open contacts, and every point can be amended by
user at setting range.
3.5 Output contact capacity: 5A/250VAC; SA/30VDC
3.6 Communication interface: RS485
3.7 Overall dimension: 160 80250mm
3.8 Perforation size: 152 76mm
3.9 Operational power supply: AC85~265V,DC110V,DC220V
3.10 Dielectric strength: All circuit can withstand impact under AC1500V, 50Hz for 1
minute.
3.11 Insulation resistance: not less than 5MQ while relative humidity is 80% and
temperature is +25 °C
3.12 Work environment: temperature is within —10°C ~+50°C. humidity< 85%
3.13 Power consumption: 7.5W.
4 Operating instruction
4.4 Starting up and electrify
Turn on power switch and enter into speed measuring state after electrified
‘Speed, frequency and percentage of speed can be checked through operating key.
No*** Speed
f**.** Frequency
PE ** Percentage of speed
4.2 Handling instruction
4.2.1 Button
Setting: Press the key to modifying state of parameter or confirm after amended
parameter. Please contact with company to ask for amendment password of
parameter to ensure that the parameter is not amended at discretion.
[Switchl: Press the key to move the cursor to modified position required.
“A |: Push parameter key #1.
(Ly |: Push parameter key -1
4.2.2 Set RS485 communication:
4.2.2.1Set RS485 communication baud rate: Press [A
or [| ¥ key. RS485
communication baud rate can be: 1 (1200), 2(2400), 3(4800), 4(9600)
4.2.2.2 Set RS485 communication cell address: No. of communication equipments isZXZ SERIES SPEED MEASURE AND CONTROL METER _
changed from 1 to 63.
a. Set number of pole-pairs: Press [A | or [ ¥ key, pole pair number for generator
should be within 1-60, according to formulae n=60f/P, work out speed n (P is pole pair
number and can be set) .
Note: press "reset" key to make it to reset right if occur abnormal state. it'd better to
not press the key if no necessity.
Setting table for parameter
[ Display ‘Specification Range
ue Relay operation point 1, setting rangeO—180% -—-|-—»«0-90Hz_
ra Deviation for relay operation point: setting range 02% | 0 1 of 0.2Hz |
[2 | Relay operation point 2. setting range 0— 180% 0-902 |
£2 Deviation for relay operation point: setting range 0—2% 0.1 or 0.2Hz
jus Relay operation point3, setting range 0—180% | 0-90Hz |
£3 __ | Deviation for relay operation point: seting range 0—2% | 0.1 or 0.2Hz
L4 Relay operation point 4, setting range 0— 180% 22 on one
E4 Deviation for relay operation point: setting range 0—2% | 0.1 or 0.2Hz |
5 Relay operation point 5, setting range 0— 180 % | “0-90Hz
5 _| Deviation for relay operation point: setting range 0—2% a 0.1 or O.2Hz
Le Relay operation point 6, setting range 0—180% 0-90Hz
E6 Deviation for relay operation point: setting range 0—2% | 0.1 or O.2He
7 | Relay operation point 7, setting range 0—180% | 0-90Hz
7 __| Deviation for relay operation point: setting range 0—2% | 0.1 ord 2Hz |
LB | Relay operation point 8, setting range 0—180% | _0-90Hz
£8 __| Deviation for relay operation point: setting range 0—2% | 0.1 or 0.2Hz
P| Number ofpole-pairs of generator | 60 |
Input signal mode, Omainly via PT signal, 1=mainly via |
fluted disc signal. _
CP | Number of teeth of fluted disc
AA | Communication address 7
re T Baud rate of communication: 4(4200), 2(2400), 3(4800) and) 4
4(9600) !ZXZ SERIES SPEED MEASURE AND CONTROL METER
b. Corresponding relation for movement interval and outlet
K1, K2, K3, K4
L120mm, gear height =20mm.
Impulser should be mounted and perpendicular with axial line of fluted disc. and
vertical distance between fluted disc should be greater than 0.5mm and less than
4mm. Installation schematic diagram is shown as in Fig. 2
Sensor wiring, hereinto brown wire is for +24V,, black for signal wire. blue for ground
wire
0. Simm'