Unstable or substandard products

In a stable production cycle, the emergence of product quality unstable, mostly

mechanical parts due to wear or improper adjustment.
1, screw, check ring, barrel wear.
2, the injection ring damage arising from the fuel tank leakage.
3, the heating tube temperature control instability.
4, pressure, speed control part of the disorder.
Maintenance Summary
One. Daily maintenance issues
1 machine sanitation
2 oil
3 toggle lubrication system
4 heating system
5 Cooling water transport
6 emergency stop
7 effect of security agencies
Two. Weekly maintenance issues
1 trip, check the proximity switch
(2) permeability
3 Huang Yourun sliding part of the
4 screw loose
5 oil
Three. Quarterly maintenance issues
1 wire connector
(2) electric box health
3 pump, motor oil
4 butter
5 Power
Four. Annual maintenance matters
1 tank and the oil pressure
(2) of wire insulation
3 electric motor
4 Injection Screw
5 toggle
Adjustment of the injection molding machine

Injection molding is an engineering, involving the contents of the plastic into useful
and can maintain the original performance of the products. Important injection molding
process conditions affect the flow of plastics and cooling temperature, pressure and the
corresponding time for each role.
First, the temperature control
1, the barrel temperature: injection molding process requires a temperature
controlled barrel temperature, nozzle temperature and mold temperature. The first two
temperature mainly affects the plastics and plastic flow, the latter mainly affects the
temperature of plastic flow and cooling. Each has a different kind of plastic flow
temperature, the same kind of plastic, because different sources or grades, the flow
temperature and decomposition temperature there is a difference, which is due to
different average molecular weight and molecular weight distribution caused by different
types of plastic injection inside the plasticizing process is different, so choose the barrel
temperature is not the same.
2, the nozzle temperature: nozzle temperature is usually slightly lower than the
highest temperature of the barrel, which is to prevent the melt in the nozzle may occur
through the "drooling phenomenon." Nozzle temperature can not be too low, otherwise it
will result in the early condensate and melt the nozzle closed, or due to early
condensate material into the mold cavity and affect the performance of products
3, mold temperature: mold temperature on the product's inherent quality of
performance and apparent influence. Mold temperature is decided in the plastic
crystalline availability, products, size and structure, and performance requirements, and
other process conditions (melt temperature, injection speed and injection pressure, the
molding cycle, etc.).
Second, the pressure control: the process of pressure injection pressure and injection
pressure of two kinds of plastics, and plastics and plastic directly affect product quality.
1, the plasticization pressure: (back pressure) using screw-type injection machine,
the screw top of the melt in the screw turning back when the pressure is called the
plasticization pressure, also known as back pressure. The size of this pressure can be
achieved through the pressure relief valve in the hydraulic system to adjust. The
injection, the plasticization pressure, the size is the speed with the screw all the same,
an increase of plastics that will increase pressure the temperature of the melt, but will
reduce the rate of plastics. In addition, the increased pressures of plastics can melt
temperature uniformity, the pigment mix and melt in the gas discharge. Normal
operation, the plasticization pressure, the decision should be to ensure good quality
products under the premise of the lower the better, its specific value is used in plastics
with different varieties, but usually less than 20 kg / sq cm.
2, injection pressure: in the current production, almost all of the injection machine
injection pressure are based on the plunger or screw top plastic by the pressure
(pressure from the oil conversion to a) the subject of. Injection pressure in injection
molding the role is to overcome the flow of plastic from the barrel cavity flow resistance,
given the rate of melt filling and compaction of the melt.

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