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Liebert CRV Row Based Cooling System User Manual
Liebert CRV Row Based Cooling System User Manual
A SmartAisle Technology
User Manual
600 mm- and 300 mm-wide, Air-cooled, Water/Glycol-cooled and Chilled-water-cooled Units
Table of Content
2.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Liebert CRV Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 SmartAisle Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Typical SmartAisle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12.0 Monitoring and Managing the CRV with Liebert iCOM . . . . . . . . . 127
12.1 Automatic restart after power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.2 Loss-of-power notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.3 Variable-speed fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.3.1 Manual fan-speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.3.1.1 Setting remote fan-speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.3.2 Automatic fan-speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.3.3 Minimum Fan Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
! WARNING
Arc flash and electric shock hazard. Can cause injury and death.
Open all local and remote electric power supply disconnect switches, verify with a voltmeter that
power to the unit is Off and wear appropriate personal protective equipment per NFPA 70E before
working within the electric control enclosures.
Before proceeding with installation, read all instructions, verify that all the parts are included and
check the nameplate to be sure the voltage matches available utility power.
The Liebert iCOM microprocessor does not isolate power from the unit, even in the Unit Off
mode.
Some internal components require and receive power even during the Unit Off mode of the Liebert
iCOM control.
Some units will have a factory-supplied optional disconnect switch inside the unit. The line side of
this switch contains live hazardous voltage potential even when this switch is open.
Install and open a remote disconnect switch and verify with a voltmeter that live hazardous voltage
potential is not present inside the unit cabinet before working within. Refer to the unit electrical
schematic.
Follow all national and local codes.
! WARNING
Risk of high temperatures, extreme cold and high-speed rotating fan blades. Can cause
equipment damage, injury and death.
Disconnect all local and remote electrical power supplies, confirm that all fan blades have stopped
rotating and allow the component temperatures to become safe for human contact or wear
thermally insulated gloves and arm protection before opening doors and/or removing protective
covers and working within.
If the doors are opened immediately after the Liebert CRV has been switched Off:
some components, such as electrical heaters, compressor, outlet area and outlet piping, may
remain at high temperature about 212F (100C);
some components, such as the evaporator, may remain at low temperature;
fan blades may continue to rotate by inertia.
These residual risks are highlighted by warning labels on the Liebert CRV.
! WARNING
Risk of explosive discharge from high-pressure refrigerant. Can cause injury and death.
This unit contains fluids and gases under high pressure. Relieve pressure before working with
piping.
! WARNING
Risk of hair, clothing and jewelry entanglement with high speed rotating fan blades. Can
cause equipment damage, serious injury or death.
Keep hair, jewelry and loose clothing secured and away from rotating fan blades during
operation.
! WARNING
Risk of top-heavy unit falling over. Can cause equipment damage, injury and death.
Verify that all lifting equipment is rated for the weight of the unit. See Tables 3-2 and 3-3 for unit
weights.
Read all of the following instructions before attempting to move, lift or remove packaging from the
Liebert CRV.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes
and glasses should attempt to move, lift or remove packaging from the Liebert CRV or prepare the
unit for installation.
NOTICE
Risk of doorway opening interference. Can cause unit and/or building damage.
The unit may be too wide or too tall to fit through a doorway while on the skid. Measure the unit,
skid and doorway widths and heights and refer to the installation plans prior to moving the unit to
verify clearances.
NOTICE
Risk of improper storage. Can cause unit damage.
Keep the unit upright, indoors and protected from dampness, freezing temperatures and contact
damage.
NOTICE
Risk of water leakage. Can cause severe property damage and loss of critical data center
equipment.
The Liebert CRV requires a water drain connection. The 600 mm (24 in.) model may require an
external water supply to operate the humidifier. Improper installation, application and service
practices can result in water leakage from the unit.
Do not locate the Liebert CRV directly above any equipment that could sustain water damage.
Emerson recommends installing monitored leak detection equipment for the water supply lines
and the internal unit waterlines.
NOTICE
Risk of internal system corrosion and frozen coolant fluid. Can cause equipment damage and
major fluid leaks resulting in serious building damage, expensive repair costs and costly system
down time.
Cooling coils, heat exchangers and piping systems that are connected to open cooling towers or
other open water/glycol systems are at high risk of freezing and premature corrosion. Fluids in
these systems must contain the proper antifreeze and inhibitors to prevent freezing and premature
coil, piping and heat exchanger corrosion. The water or water/glycol solution must be analyzed by
a competent local water treatment specialist before startup to establish the inhibitor and antifreeze
solution requirement and at regularly scheduled intervals throughout the life of the system to
determine the pattern of inhibitor depletion.
The complexity of water/glycol solution condition problems and the variations of required treatment
programs make it extremely important to obtain the advice of a competent and experienced water
treatment specialist and follow a regularly scheduled coolant fluid system maintenance program.
Read and follow individual unit installation instructions for precautions regarding fluid system
design, material selection and use of field-provided devices. Liebert systems contain iron and
copper alloys that require appropriate corrosion protection. It is important to have the system
running with flow through exchangers maintained at initial system fill for 24 to 48 hours depending
on size and system configuration.
Water chemistry varies greatly by location, as do the required additives, called inhibitors, that
reduce the corrosive effect of the fluids on the piping systems and components. The chemistry of
the water used must be considered, because water from some sources may contain corrosive
elements that reduce the effectiveness of the inhibited formulation. Sediment deposits prevent the
formation of a protective oxide layer on the inside of the coolant system components and piping.
The water/coolant fluid must be treated and circulating through the system continuously to prevent
the buildup of sediment deposits and or growth of sulfate reducing bacteria.
Proper inhibitor maintenance must be performed in order to prevent corrosion of the system.
Consult glycol manufacturer for testing and maintenance of inhibitors.
Commercial ethylene glycol, when pure, is generally less corrosive to the common metals of
construction than water itself. It will, however, assume the corrosivity of the water from which it is
prepared and may become increasingly corrosive with use if not properly inhibited.
NOTICE
Risk of no-flow condition. Can cause equipment damage.
Do not leave the unit in a no-flow condition. Idle fluid allows the collection of sediment that
prevents the formation of a protective oxide layer on the inside of tubes. Keep unit switched on and
system pump operating continuously.
NOTE
The Liebert indoor cooling unit has a factory-installed high pressure safety switch in the high side
refrigerant circuit. A pressure relief valve is provided with Liebert Lee-Temp condensers. Consult
your local building code to determine whether the Liebert MC or Liebert VFD condensers will
require field-provided pressure-relief devices. A fusible plug kit for Liebert VFD condensers is
available for field installation.
1. The 14-digit model number consists of the first 10 digits and last four digits of the configuration number.
3
4
13
5
2
12 6
11
7
10
8
Item Description Item Description
1 Top electrical entrance 8 Condensate pump
2 Electric box 9 Bottom electrical entrance
Top humidifier water supply,
3 10 Bottom condensate-pump drain
condensate-pump drain
4 Supply and Return connections 11 Evaporator / CW coil
5 EC plug fans 12 Liebert iCOM display
6 Electric heaters 13 Serial tag (inside door)
7 Humidifier distributor
10
Rear
13
7 12
3
4
5
10
6
Rear
11
DPN003583
Front Rev. 0
18 FRONT
3 4
19
REAR
FRONT
REAR 11
1
14 10
13
12
9
8
7
6
16 5
REAR
15
FRONT
17
Common to Top and Bottom Options
1 Liebert iCOM Display 11 Top Electrical Entrance
2 Evaporator Coil 12 Baffles (5 assemblies)
Supply/Return Connections (Bottom-piping
3 13 EC Plug Fans (5)
option)
Knockouts for Supply/Return (Bottom-piping
4 14 Condensate-pump Drain Top Connection
option)
5 Bottom Electrical Entrance 15 Control Valve
6 Compressor 16 Heat Exchanger (Plate)
7 Caster and Leveling Foot (Each corner) 17 Condensate Pump
8 Electric Box 18 Supply/Return Connections (Top-piping option)
9 Serial Tag 19 Condensate-pump Drain Bottom Connection
10 Main Disconnect Switch
11
10
REAR
14
8 13
2
3
4
7
5
REAR
12
DPN003584
Rev. 0
FRONT
2.0 Introduction
Depending on heat load and power requirements, there may be multiple Liebert cooling units and multiple
AC Power Protection and Distribution units.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes
and glasses should attempt to move, lift or remove packaging from the Liebert CRV or prepare the
unit for installation.
NOTICE
Risk of doorway opening interference. Can cause unit and/or building damage.
The unit may be too wide or too tall to fit through a doorway while on the skid. Measure the unit,
skid and doorway widths and heights and refer to the installation plans prior to moving the unit to
verify clearances.
NOTICE
Risk of improper storage. Can cause unit damage.
Keep the unit upright, indoors and protected from dampness, freezing temperatures and contact
damage.
Transport the packaged unit using a forklift, pallet jack or by overhead lift with slings and spreader bars
that are rated for the weight of the unit (see tables above).
When using a forklift or pallet jack, make sure the forks (if adjustable) are spread to the widest
allowable distance to still fit under the skid. Make sure the fork length is suitable for the skid length.
Skid length for 600 mm (24 in.) model is 60" (1524 mm). Skid length for 300 mm (12 in.) model is 54"
(1372 mm)
Do not lift the packaged unit any higher than 4" (102 mm). All personnel except those moving the
Liebert CRV must be kept 12' (3.7m) or more from the unit while it is being moved.
If the unit must be lifted higher than 4" (102 mm), all personnel not directly involved in moving the
Liebert CRV must be 20' (5m) or more from the unit.
! WARNING
Risk of top-heavy unit falling over. Can cause equipment damage, injury and death.
Verify that all lifting equipment is rated for the weight of the unit. See Tables 3-2 and 3-3 for
unit weights.
Read all of the following instructions before attempting to move, lift or remove packaging
from the Liebert CRV.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes
and glasses should attempt to move, lift or remove packaging from the Liebert CRV or prepare the
unit for installation.
1. Use a pallet jack or forklift to raise the packaged unit.
2. Place slings under the skid runners, equally spacing the slings to make sure the unit is balanced (see
Figure 3-3).
3. Lower the unit and remove the pallet jack or forklift.
4. Connect the slings to the lifting device, using spreader bars or similar equipment to protect the unit
(see Figure 3-3).
NOTE
Wrapping one or two more straps around the middle of the Liebert CRV will improve stability when
it is lifted.
5. Move the unit to its installation location. Two or more properly trained and qualified personnel are
required to move the Liebert CRV to its installation location.
6. Lower the Liebert CRV and remove the slings.
! WARNING
Risk of top-heavy unit falling over. Can cause equipment damage, injury and death.
Read all of the following instructions before attempting to move, lift or remove packaging from the
Liebert CRV.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes
and glasses should attempt to move, lift or remove packaging from the Liebert CRV or prepare the
unit for installation.
1. Open the top panel door with the mounted control (refer to Figure 3-5).
2. Remove the bottom baffle panel assembly by removing the screws with a T30 Torx screwdriver.
3. Set the baffle panel assembly aside until the Liebert CRV is ready for it to be to reattached.
4. Close and latch the top panel door.
5. Place the ramp against the skid as shown in Figure 3-5.
6. Remove the orange clips from the plastic bag.
7. Insert clips into holes of the skid and ramp.
8. Remove the eight bolts (four on each side) that secure side tie-down brackets to skid.
9. Bolts can be removed using a 17 mm socket wrench, open-end wrench or pliers.
10. Lower the four stabilizer feet until the side tie-down brackets no longer contact the skid.
11. Remove the six bolts (three on each side) that secure the side tie-down brackets to the unit base.
12. The bolts can be removed using a 13 mm socket wrench, open-end wrench or pliers.
13. Remove the side tie-down brackets.
14. Remove the eight bolts (four on each side) that secure the lift block to the skid.
15. The bolts can be removed using a 17 mm socket wrench, open-end wrench or pliers.
16. Remove the lift blocks from the skid.
17. Using the stabilizer feet, lower the unit to the skid.
18. Move the unit to its installation location. Two or more properly trained and qualified personnel are
required to move the Liebert CRV to its installation location.
Figure 3-5 Removing the CRV from the skid600 mm (24 in.)
! WARNING
Risk of unsecured unit rolling off skid. Can cause equipment damage, injury or death.
The Liebert CRV 300 mm (12 in.) DX unit is on casters. Ensure that the unit/skid is located on a flat
surface before loosening the hardware securing the Liebert CRV to its shipping pallet.
1. Release the retaining clips along the seam in the corrugated packaging from around the unit. This will
allow removing the corrugated packaging (see Steps 1 and 2 in Figure 3-6).
2. Remove the two ramps, each is secured to the skid with two bolts with 1/4 hexagonal heads.
3. Fit the tab on each ramp into a hole on the shipping pallet as shown in (see the detail area in Step 3 in
Figure 3-6).
4. Remove the two shipping brackets, one on each side of the Liebert CRV. Each bracket is secured by
three bolts with a 9/16 hexagonal heads (see Step 4 in Figure 3-6).
5. At least two properly trained and qualified personnel may roll the Liebert CRV down the ramp and off
the pallet onto a flat surface.
Figure 3-6 Removing the CRV from the skid300 mm (12 in.)
Caster
(one at each corner) Adjustable Leveling Foot
(one at each corner)
Stabilizer
(one at each corner)
! WARNING
Risk of electric shock and/or drilling into expensive equipment. Can cause equipment damage,
injury or death.
Open all local and remote electric power disconnect switches, verify that power is off with a
voltmeter and verify that no servers or other equipment is located in the intended area for drilling or
use of mounting screws. Verify that there are no electric wires or equipment that may be damaged
by the drill or by the resulting shavings and debris.
Two-Piece
Bracket
Assembly
Drill 0.125" (3.18mm) REAR
diameter holes for
M6 Bolt
screws into top of
adjacent enclosure.
Washer
M6 Nut Top of Liebert CRV
Self-Tapping
Screws
5. Position the bracket over the holes in the Liebert CRV and the adjacent cabinet.
6. Insert and tighten the four screws.
Figure 5-3 Tie-down bracket on cabinets of the same height300 mm (12 in.)
6.0 Piping
The chilled water and water/glycol use threaded connections. The air-cooled unit and internal refrigeration
connections are sweat connections.
The Humidifier and condensate supply are threaded connections. Factory-installed piping brackets must
not be removed. Field-installed piping must be installed in accordance with local codes and must be
properly assembled, supported, isolated and insulated. Avoid piping runs through noise-sensitive areas,
such as office walls and conference rooms.
Refer to specific text and detailed diagrams in this manual for other unit-specific piping requirements.
All piping below the elevated floor must be arranged so that it offers the least resistance to airflow. Careful
planning of the piping layout under the raised floor is required to prevent the airflow from being blocked.
When installing piping on the subfloor, Emerson recommends installing the pipes in a horizontal plane
rather than stacked one above the other. Whenever possible, the pipes should be run parallel to the
airflow.
NOTICE
Risk of oil contamination with water. Can cause equipment damage.
The piping must not be open to the atmosphere for extended periods because the Liebert CRV
requires POE (polyol ester) oil. POE oil absorbs water at a much faster rate when exposed to air
than previously used oils. Because water is the enemy of a reliable refrigeration system, extreme
care must be used when opening systems during installation or service. If water is absorbed into
the POE oil, it will not be easily removed and will not be removed through the normal evacuation
process. If the oil is too wet, it may require an oil change. POE oils also have a property that
makes them act as a solvent in a refrigeration system. Maintaining system cleanliness is extremely
important because the oil will tend to bring any foreign matter back to the compressor.
The Liebert CRV can be connected to a condenser through either the top or bottom of the unit. The unit is
piped for connections at the top of the unit as shown in Figure 6-4, with provisions for connection through
the bottom.
Connecting through the bottom of the unit requires cutting the liquid and discharge lines as shown in
Figure 6-3. Cutting these lines disconnects the top connections from the rest of the refrigeration system.
NOTE
Clearances require using a smaller tubing cutter to make the refrigerant piping connections on the
top or bottom of the unit. See Figure 6-5 for an example of a suitable tubing cutter.
Figure 6-1 Connections for vacuum creation and refrigerant chargeAir-cooled, 600 mm (24 in.)
Figure 6-2 Connections for vacuum creation and refrigerant chargeAir-cooled, 300 mm (12 in.)
Figure 6-4 Top refrigerant piping connectionsAir-cooled, 600 mm (24 in.) and 300 mm (12 in.)
Table 6-2 Traditional open room 95F (35C)/23RH return air conditions
Liebert QuietLine sound levels
Indoor Unit Outdoor Design Ambient Temperature, F (C)
Model Width 95 (35) 100 (38) 105 (41) 110 (43) 115 (46) 120 (49)
300 mm
CR019R*
(12 in.) MCS028E1 MCM040E1 MCL055E1 MCL055E1 MCM080E1
CR020A 600 mm
CR035A (24 in.) MCL055E1 MCL055E1 MCM080E1 MCM080E1 MCL110E1
* 300 mm (12 in.) DX model
Room Unit
Liquid
Gas
Liquid
Liquid
Layout:
COND
B
(Distance) D = A + B + C CRV
CRV = Liebert CRV
COND = Condenser
A
Table 6-6 Recommended refrigerant line sizes, Cu, OD, for Liebert MC
and VFD-control fin/tube condensers with R-410A with and without Liebert Lee-Temp
Liebert CRV Total Equivalent Hot Gas Line, Liquid Line
Model # Length, ft. (m) in. (mm) in. (mm)
50 (15) 3/4 (19.1) 5/8 (15.9)
CR019RA/ 100 (30) 3/4 (19.1) 5/8 (15.9)
CR020RA 150 (45) 3/4 (19.1) 5/8 (15.9)
300 (91) 7/8 (22.2)* 3/4 (19.1)
50 (15) 7/8 (22.2) 3/4 (19.1)
100 (30) 7/8 (22.2) 3/4 (19.1)
CR035RA
150 (45) 7/8 (22.2) 3/4 (19.1)
300 (91) 1-1/8 (28.6)* 7/8 (22.2)
Consult factory for proper line sizing for runs longer than 300 ft. (91.4m) equivalent length.
* Must downsize vertical riser one trade size (1-1/8 to 7/8 or 7/8 to 3/4 or 5/8 to 1/2).
Source: DPN000788, Rev. 1
! WARNING
Risk of explosive discharge of high-pressure refrigerant. Can cause equipment damage, injury or
death.
This unit contains high pressure refrigerant gas. Relieve pressure before making piping
connections.
Use only Type ACR copper tubing sized per Tables 6-6 through 6-10 for pipes connecting the
Liebert CRV and the condensing unit.
Table 6-7 Liebert MC Condenser piping sizes for 600 mm (24 in.) and 300 mm (12 in.) units
Number Connection Sizes, OD, in (mm)
Model No. of Fans Hot Gas Line Liquid Line
MCS028 1 7/8 5/8
MCM040 1 7/8 5/8
MCM080 2 1-1/8 7/8
MCL055 1 1-1/8 7/8
MCL 110 2 1-3/8 1-1/8
Table 6-8 Condenser piping connection sizessingle-circuit condensers
with Liebert Lee-Temp for 600 mm (24 in.) and 300 mm (12 in.) units
Condenser
Connections, OD.In Liebert Lee-Temp Connections
Liquid Line
Hot Gas Tee to Lee-Temp Valve Receiver Out
Model # Hot Gas Liquid IDS In. ODS, In. IDS In.
MCS028 7/8 5/8 7/8 5/8 5/8
MCM040 7/8 5/8 7/8 5/8 5/8
MCM080 1-1/8 7/8 1-1/8 7/8 1-1/8
MCL055 1-1/8 7/8 1-1/8 7/8 7/8
MCL110 1-3/8 1-1/8 1-3/8 1-1/8 1-1/8
Source: DPN002167, Rev. 3
Table 6-9 Piping and refrigerant sizes for Liebert Lee-Temp fin/tube condensers with R-410A
Liebert CRV 600 mm (24 in.) Condenser Piping Connection Sizes
Condenser Connections, O.D., in. Liebert Lee-Temp Connections, I.D., in.
Liebert Lee-Temp Hot Gas Liquid To Receiver
Condenser Model # Hot Gas Liquid Size, in. (mm) Tee L-T Valve Out
DCSL28K 1-1/8 7/8 9 x 36 (229 x 914) 1-1/8 5/8 7/8
DCSL60K 1-1/8 7/8 11 x 36 (279 x 914) 1-1/8 5/8 7/8
DCSL90K 1-1/8 7/8 11 x 48 (279 x 1219) 1-1/8 5/8 7/8
Source: DPN001623, Rev. 7, Page 3
Table 6-10 Piping and refrigerant sizes for Liebert air-cooled, VFD control condensers with R-410A
Liebert CRV 600 mm (24 in.) Condenser Piping Connection Sizes, Cu, O.D.
Entering Hot Gas Returning Liquid
Condenser Model # Line, in. (mm) Line, in. (mm)
TCSV28K 1-1/8 (28.6) 7/8 (22.2)
TCSV60K 1-1/8 (28.6) 7/8 (22.2)
TCSV90K 1-1/8 (28.6) 7/8 (22.2)
Source: DPN001624, Rev. 5, Page 3
NOTICE
Risk of oil contamination with water. Can cause equipment damage.
The piping must not be open to the atmosphere for extended periods because the Liebert CRV
requires POE (polyol ester) oil. POE oil absorbs water at a much faster rate when exposed to air
than previously used oils. Because water is the enemy of a reliable refrigeration system, extreme
care must be used when opening systems during installation or service. If water is absorbed into
the POE oil, it will not be easily removed and will not be removed through the normal evacuation
process. If the oil is too wet, it may require an oil change. POE oils also have a property that
makes them act as a solvent in a refrigeration system. Maintaining system cleanliness is extremely
important because the oil will tend to bring any foreign matter back to the compressor.
1. When installing the refrigerant piping, note the following:
Brazing:
All joints must be brazed.
Avoid butt brazes by using couplings or swaging one of the pipes with a swaging tool.
Ensure that all brazed joints are leak-free.
Flow dry nitrogen through the pipes during brazing.
Always use large-radius curves (bending radius at least equal to pipe diameter). Bend the pipes as
follows:
soft copper: bend by hand or use bending device;
hard copper: use preformed curves.
To minimize oxidation, avoid overheating the pipes when brazing.
2. Connect the pipes to the condenser:
Condensers with butt-brazed pipe connections: Cut the pipe, enlarge it and braze it to the pipeline.
Respect the direction of refrigerant flow. (See labels on refrigerant.)
3. Wash out the pipelines as follows:
a. Plug up the free ends of the pipes.
b. Connect a helium or nitrogen cylinder, fitted with a reducer (maximum pressure 10 bar), to the
1/4 SAE Schrader valve of the condenser.
c. Pressurize the pipes with helium or nitrogen.
d. Unplug the pipes instantaneously.
e. Repeat Steps a through d several times.
This operation is especially important when hard copper piping is used.
4. Open all the shutoff valves on the room unit.
5. Discharge the room unit pressurized with helium (at 1 bar) by opening the charge valves so that all the
branches of the circuit are discharged (e.g., on the receiver, on the low pressure side and on the
compressor delivery).
6. Cut the spun-closed ends off the hot gas and liquid line connections on the Liebert CRV.
NOTE
Not required on water/glycol units have a indoor relief valve.
NOTICE
Risk of improper refrigerant charge. Can cause equipment damage and reduced efficiency.
Check the refrigerant type to be used on the data plate of the air conditioner and on the
refrigerating compressor.
Table 6-11 Indoor unit charge R-410A refrigerant and oil charge for air-cooled models
Base Oil Charge Fluid Ounces of Oil
to Add for Every
Base Maximum System 10 lb. (4.5kg) of
Refrigerant Initial Oil Maximum Refrigerant Charge Refrigerant Over
Charge Charge Topping before Oil Addition, Maximum
Model lb (kg) oz (kg) Up, oz (kg) lb (kg) System Charge, oz (ml)
CR019RA 5 (2.7) 60 (1.68) 56 (1.57) 38 (17.1) 1.6 (48)
CR020RA 7 (3.2) 60 (1.68) 56 (1.57) 38 (17.1) 1.6 (48)
CR035RA 10 (4.5) 110 (3.08) 106 (2.97) 28 (12.6) 4 (120)
The recommended oil is EMKARATE RL 32-3MA.
Table 6-15 Refrigerant and oil charge for water-cooled models600 mm (24 in.)
R-410A Refrigerant Initial Oil
Model Charge, lb (kg) Charge, oz. (kg) 1
CR020RW 13.0 (5.9) 60 (1.68)
CR035RW 17.0 (7.7) 110 (3.12)
The air conditioner is supplied complete with refrigerant and oil.
1. The recommended oil is EMKARATE RL 32-3MA.
NOTE
The system include a factory-installed check valve and an additional downstream Schrader valve
with core in the compressor discharge line. Proper evacuation of the condenser side of the
compressor can be accomplished only using the downstream Schrader valve. See piping
schematic.
1. If unit power is available, open the unit liquid line solenoid valves using the evacuation function for
System #1 in the diagnostic section of the Liebert iCOM control. If unit power is not available, a field-
supplied 24VAC / 75VA power source must be directly connected to the unit solenoid valve.
2. Connect refrigerant gages to the suction rota-lock valves and discharge line Schrader valves.
3. Open the service valves and place a 150 PSIG (1034 kPa) of dry nitrogen with a tracer of refrigerant.
Check system for leaks with a suitable leak detector.
4. After completion of leak testing, release the test pressure (per local code) and pull an initial deep
vacuum of 500 microns on the system with a suitable pump.
5. After four hours, check the pressure readings and, if they have not changed, break vacuum with dry
nitrogen. Pull a second and third vacuum to 500 microns or less. Recheck the pressure after two
hours. After completing this step, proceed to the appropriate section:
6.2.6 - Calculating Charging Values for Liebert MC Condenser Systems, DX Systems
without Liebert Lee-Temp Receivers
6.2.7 - Charging Fin/Tube Condenser with Variable Fan Speed Control.
NOTICE
Risk of improper refrigerant charging. Can cause equipment damage.
Refrigerant R-407C and R-410A are blended refrigerants and must be introduced and charged
from the cylinder only as a liquid.
When adding liquid refrigerant to an operating system, it may be necessary to add the refrigerant
through the compressor suction service valve. Care must be exercised to avoid damage to the
compressor. Emerson recommends connecting a sight glass between the charging hose and the
compressor suction service valve. This will permit adjusting the cylinder hand valve so that liquid
can leave the cylinder while allowing vapor to enter the compressor.
NOTICE
Risk of refrigerant overcharge. Can cause equipment damage.
Do not use the sight glass as an indicator when charging Liebert MC condenser systems.
5. Turn On the Liebert MC disconnect switch.
6. Turn on the indoor unit disconnect switch. Operate the unit for 30 minutes using the charging function
of the indoor unit control for each circuit of the system. The charging function is in the diagnostic
section of the Liebert iCOM (see Liebert iCOM user manual, SL-18835, available at the Liebert Web
site (www.liebert.com).
The charging function operates the compressor(s) at full capacity and energizes the liquid line solenoid
valve(s). The reheat and humidifier are disabled. Manual operation of the indoor fans from the
diagnostic menu of the Liebert iCOM is required. A minimum 20psig (138kPa) must be established and
maintained for the compressor to operate. The charging function can be reset as many times as
required to complete unit charging.
Table 6-16 Charge amounts per 100 ft. (30 m) of pipe by line size
Line Size R-407C (R-22), lb/100 ft. (kg/30m) R-410A, lb/100 ft. (kg/30m)
O.D., in. Hot Gas Line Liquid Line Hot Gas Line Liquid Line
3/8 3.6 (1.6) 3.2 (1.4)
1/2 0.5 (0.2) 6.7 (3.0) 0.7 (0.3) 5.9 (2.7)
5/8 0.8 (0.4) 10.8 (4.8) 1.1 (0.5) 9.6 (4.3)
3/4 1.2 (0.5) 16.1 (7.2) 1.6 (0.7) 14.3 (6.4)
7/8 1.7 (0.8) 22.3 (10.0) 2.3 (1.0) 19.8 (8.8)
1-1/8 2.9 (1.3) 38.0 (17.0) 3.9 (1.7) 33.8 (15.1)
1-3/8 4.4 (2.0) 57.9 (25.9) 5.9 (2.6) 51.5 (23.0)
1-5/8 6.2 (2.8) 8.4 (3.7)
Data based on 50F evap, 15F superheat, 125F SCT, 10F sub-cooling
Source: DPN002411, Rev. 7
7. Attach pressure and temperature instruments to the liquid line of the indoor unit. Measure the initial
sub-cooling and continue to add charge until reaching the recommended sub-cooling for the current
outdoor ambient temperature (see Table 6-18). The outdoor ambient can be read from the Liebert MC
condenser control menu ID F02.
NOTE
To determine sub-cooling measurement, a liquid line pressure reading (at the factory-installed
Schrader tap) needs to be measured along with obtaining a temperature reading on the liquid line.
Convert the liquid line pressure reading into a temperature by utilizing a Pressure-Temperature
Guide or Table 6-19. The difference between this converted temperature and the actual
temperature will determine the systems sub-cooling. For R-407C make sure to use the saturated
liquid temperature to calculate sub-cooling.
8. As head pressure builds, the variable fan speed controlled condenser fan begins rotating. The fan will
run at full speed when sufficient head pressure is developed.
NOTICE
Risk of improper refrigerant charging. Can cause equipment damage.
Refrigerant R-410A is a blend of two components and must be introduced and charged from the
cylinder only as a liquid.
When adding liquid refrigerant to an operating system, it may be necessary to add the refrigerant
through the compressor suction service valve. Care must be exercised to avoid damage to the
compressor. Emerson recommends connecting a sight glass between the charging hose and the
compressor suction service valve. This will permit adjustment of the cylinder hand valve so that
liquid can leave the cylinder while allowing vapor to enter the compressor.
5. Turn On unit disconnect switch. Operate the unit for 30 minutes using the charging function in the
diagnostic section of the Liebert iCOM control. The charging function operates the compressor at full
capacity and energizes the blower motor and the liquid line solenoid valve. The reheat and humidifier
are disabled. A minimum 20psig (138kPa) must be established and maintained for the compressor to
operate. The charging function can be reset as many times as required to complete unit charging.
6. Charge the unit until the liquid line sight glass becomes clear, then add one additional pound (2.2kg) of
refrigerant.
NOTE
A digital scroll compressor will have a clear sight glass only when operating at 100% capacity.
When operating below 100%, the sight glass may show bubbles with each 15-second unloading
cycle.
7. As head pressure builds, the variable fan speed controlled condenser fan begins rotating. The fan will
run at full speed when sufficient head pressure is developedfan starts to rotate at 310psig (2137kPa)
and is full speed at 400psig (2758kPa).
NOTICE
Risk of internal system corrosion and frozen coolant fluid. Can cause equipment damage and
major fluid leaks resulting in serious building damage, expensive repair costs and costly system
down time.
Cooling coils, heat exchangers and piping systems that are connected to open cooling towers or
other open water/glycol systems are at high risk of freezing and premature corrosion.
Fluids in these systems must contain the proper antifreeze and inhibitors to prevent freezing and
premature coil, piping and heat exchanger corrosion. The water or water/glycol solution must be
analyzed by a competent local water treatment specialist before startup to establish the inhibitor
and antifreeze solution requirement and at regularly scheduled intervals throughout the life of the
system to determine the pattern of inhibitor depletion.
The complexity of water/glycol solution condition problems and the variations of required treatment
programs make it extremely important to obtain the advice of a competent and experienced water
treatment specialist and follow a regularly scheduled coolant fluid system maintenance program.
Read and follow individual unit installation instructions for precautions regarding fluid system
design, material selection and use of field-provided devices. Liebert systems contain iron and
copper alloys that require appropriate corrosion protection. It is important to have the system
running with flow through exchangers maintained at initial system fill for 24 to 48 hours depending
on size and system configuration.
Water chemistry varies greatly by location, as do the required additives, called inhibitors, that
reduce the corrosive effect of the fluids on the piping systems and components. The chemistry of
the water used must be considered, because water from some sources may contain corrosive
elements that reduce the effectiveness of the inhibited formulation.
Sediment deposits prevent the formation of a protective oxide layer on the inside of the coolant
system components and piping. The water/coolant fluid must be treated and circulating through
the system continuously to prevent the buildup of sediment deposits and or growth of sulfate
reducing bacteria.
Proper inhibitor maintenance must be performed in order to prevent corrosion of the system.
Consult glycol manufacturer for testing and maintenance of inhibitors.
Commercial ethylene glycol, when pure, is generally less corrosive to the common metals of
construction than water itself. It will, however, assume the corrosivity of the water from which it is
prepared and may become increasingly corrosive with use if not properly inhibited.
NOTICE
Risk of no-flow condition. Can cause equipment damage.
Do not leave the unit in a no-flow condition. Idle fluid allows the collection of sediment that
prevents the formation of a protective oxide layer on the inside of tubes. Keep unit switched on and
system pump operating continuously.
NOTE
Emerson recommends that the unit be isolated using field-installed shutoff valves during leak
checking of field-installed piping. When the Liebert units are included in a leak test, Emerson
recommends using fluid for pressure testing. When pressurized gas is used for leak testing the
Liebert unit, the maximum recommended pressure is 30 psig (2 bars); tightness of the unit should
be verified by pressure decay over time, (<2 psig/hour [0.3 bars/hour]) or sensing a tracer gas with
suitable instrumentation. Dry seals in fluid valves and pumps may not hold a high gas pressure.
Table 6-20 Volume of internal water circuits600 mm (24 in.) and 300 mm (12 in.)
Model Volume, gal., (L)
CR019RW 1.0 (3.78)
CR020RW 1.50 (5.7)
CR035RW 1.51 (5.7)
Figure 6-7 Water connection points, bottom entry, 600 mm (24 in.) models
Disconnect Fill
After Charge Water
HTC TS
Pressure-Operated Bypass
Standby Pump
Liebert
CRV
(optional)
NOTE
A dielectric fitting is required when using steel pipe.
Insulation Thermostat
Ball
Valves
Tubing Support Water Drain Tap
Reference of
Schrader valve
provided on coil
316670
Pg. 5 Rev. 4
Figure 6-13 Condensate pumpsAir-cooled, 600 mm (24 in.) and 300 mm (12 in.)
Bushing
(Field-installed Condensate
in drain line Pump
knockout hole)
Bottom
condensate
exit
Hose Barb
(Field-Installed)
315005
Pg. 2, Rev. 4
Fan
Control
Board
Bushing
(Field-installed
in drain line
knockout hole)
Bottom Wiring
condensate from
exit Electric
Panel
Wiring harness
from electric panel
to condensate
pump
Adapter
(Field-Installed)
Condensate
Drain Tubing,Top Exit
Bushing
(Field-installed after removing
Ensure service loop for the high-voltage and drain line knockout)
low-voltage wiring to the condensate pump 316693
for removal by service (coil as necessary) Condensate Pg. 2, Rev. 4
Pump
Figure 6-19 Gravity drain pipingAll 600 mm (24 in.); Air-cooled and water/glycol 300 mm (12 in.)
Internal
Drain
UNIT
Internal Internal
UNIT Drain UNIT Drain
External
External Drain
Do Not Externally Drain These are external traps also, although
Trap the Unit unintentional. Lines must be rigid enough
not to bow over top of other objects.
INCORRECT DPN001556
INCORRECT Rev. 0
NOTICE
Risk of improper field installed drain piping. Overflowing drain water can cause equipment and
building damage.
The drain line has an internal trap and must not be trapped outside the unit or water may back up
into the drain pan and overflow the unit cabinet.
Figure 6-20 Gravity drain connectionAir-cooled, 300 mm (12 in.) without condensate pump
Bushing must
be installed after
knockout is removed
NOTICE
Risk of improper field-installed drain piping. Overflowing drain water can cause equipment and
building damage.
The drain line must be trapped outside the unit using the factory-provided trap or water may back
up into the unit cabinet (see Figure 6-21).
To connect to the field-supplied drain (see Figure 6-21):
1. Remove the factory-supplied hose barb, bushing and trap that are tied to piping inside the Liebert
CRV.
2. Remove the knockout in the plate inside the Liebert CRV.
3. Insert the bushing into the knockout in the bottom of the Liebert CRV.
4. Insert the factory-supplied drain trap through the bushing with the 90-degree barb inside the Liebert
CRV and the trap beneath the Liebert CRV.
5. Connect the barb to the factory-installed condensate line.
Figure 6-21 Gravity drain connectionChilled-water 300 mm (12 in.) without condensate pump
90-Degree
Hose Barb
Factory-Installed
Condensate Drain
Knockout
Bushing
field-installed
after knockout
is removed
Knockout
(not visible)
316693
Connection to Pg. 1, Rev. 4
Field-Supplied
Drain Line
Condensate drain components
in shipping locations.
Access
Plate
Bushing,
Field-Installed
After Knockout
Removed
Sensing
External Equalizer Bulb
Vibration Absorber
High Pressure
Cut Out Suction Line
*Isolation Valve
Hot Gas Discharge Vibration Absorber Check Valve
Figure 7-2 General arrangement with fin/tube condenserAir-cooled, 600 mm (24 in.)
with and without Liebert Lee-Temp condenser
Sensing
External Equalizer Bulb
CR020 Digital * For rises over
Service Valve Solenoid Valve 25ft (7.6m), trap
High Pressure every 20ft (6m)
Transducer or evenly divided.
Vibration Absorber
High Pressure
Cut Out Suction Line
Low Pressure Transducer
Digital Scroll
CR035 Digital Compressor
Solenoid Valve
Service Valve
*Isolation Valve
Hot Gas Discharge Vibration Absorber Check Valve
Figure 7-3 General arrangement with Liebert MC condenserAir-cooled, 300 mm (12 in.)
with and without Liebert Lee-Temp
Sensing
External Equalizer Bulb
* For rises over
CR019 Digital Solenoid Valve 25ft (7.6m), trap
High Pressure every 20ft (6m)
Transducer Low Pressure Transducer or evenly divided.
Suction Line
Digital Scroll
Compressor
*Isolation Valve
Hot Gas Discharge Check Valve
*Isolation Valve
Liquid Return
Distributor
Evaporator Coil
Vibration Sensing
Absorber Bulb
External Equalizer
Low Pressure
Transducer High Pressure
Switch
Rotalock Valve Expansion
Valve
Digital Scroll
Compressor Vibration
Absorber
Check Differential
Check Valve Valve Check Valve
(145psi)
Water/Glycol Return
3-Way Valve
Top Connection Solenoid
Configuration
Valve
Filter
Drier
AB A Relief
Valve
Water
B 2-Way Valve
Cooled Configuration
Brazed
Water/Glycol Return Plate
Bottom Connection Condenser
Receiver
AB A
B
Water/Glycol Supply Blocker
Top Connection Valve Disk
Fitting
Distributor
Evaporator Coil
Sensing
Bulb
Digital
Rotalock Valve
Solenoid
Valve High Pressure
Transducer
External Equalizer
Low Pressure
Transducer Digital
Scroll
Compressor
Rotalock Valve Expansion
Valve
3-Way Valve
Configuration
Water/Glycol Return Filter
(see note 3) Drier
AB
A
B Water
Cooled 2-Way Valve
SEE NOTE 4 Brazed Configuration
Plate
Condenser
Tank
AB A
B
Blocker
Water/Glycol Supply Disk
Valve
(see note 3)
Fitting
SEE NOTE 4
FACTORY REFRIGERANT PIPING
SERVICE / SCHRADER (ACCESS) CONNECTION NO VALVE CORE
Chilled
Water
Coil
Air Bleed Valve
A A
Plug Pipe
Chilled Water Return
(Top of Unit Connection)
Plug Pipe
Chilled Water Return
(Bottom of Unit Connection)
Plug Pipe
Chilled Water Supply
(Top of Unit Connection)
Plug Pipe
Chilled Water Supply
(Bottom of Unit Connection)
FACTORY PIPING
DPN001986
NOTE: SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. Rev. 4
Chilled
Water
Coil
A AB
B
Plug Pipe
Chilled Water Supply
(Top of Unit Connection)
Plug Pipe
Chilled Water Supply
(Bottom of Unit Connection)
Plug Pipe
Chilled Water Return
(Top of Unit Connection)
Plug Pipe
Chilled Water Return
(Bottom of Unit Connection)
FACTORY PIPING
DPN002976
NOTE: SCHEMATIC REPRESENTATION SHOWN. DO NOT USE FOR SPECIFIC CONNECTION LOCATIONS. Rev. 1
UNSOLDER WHEN
REAR CONNECTING
THROUGH BOTTOM
TOP CONNECTIONS 9 3/4" DETAIL A
23 5/8" 248mm 12 3/4"
600mm 324mm
8 7/8"
226mm 1 1/8"
3 1/4"
83mm
17 5/16"
440mm
3 1/16"
77mm
A 2 15/16" 28mm 1 3/4"
74mm RG 44mm
9 1/2" 9 5/16"
242mm HS RG 237mm
2 11/16" RL GDH or HS 5 1/8"
69mm 130mm
CP RL
2 11/16" 2 11/16"
69mm 69mm
2 15/16"
46 1/4" 74mm
1175mm
3"
76mm
1 3/4" 3 3/4" 2 1/8"
45mm HVB GD or CP 55mm
94mm
1 3/4" 1 1/2"
45mm HVT LVB2
38mm
LVT 3 7/8" LVB 5 3/8"
LVT 98mm 136mm
5 7/16"
5" 2 1/8" 4 13/16" 138mm
127mm
2 3/16"
54mm 122mm
2 3/16"
BOTTOM CONNECTIONS DPN001792
56mm 3 1/4"
83mm
56mm (possible with raised floor) Rev. 4
10 1/2"
267mm
11 13/16" 11 5/8"
300mm 295mm
22 5/16" 15 9/16"
19" 12 13/16" 395mm
483mm 567mm 325mm
25 1/8" 14 9/16" 16 9/16"
7/8" 638mm 370mm 420mm
20" 22mm
508mm TYP. 2 15/16" 18 1/8"
74mm 27 13/16"
707mm 460mm
33 5/16" TDM 2 3/8"
846mm 60mm
37 1/2" 1 9/16"
952mm 39mm
43 1/8" A 2 1/4"
1095mm CPT 2 5/8" 57mm
RLT 39 1/16" 67mm 3"
992mm 76mm
3 5/16" CUTOUT FOR
RGT 84mm
3 11/16" RLB, RGB & GD/CPB
94mm
RLB
LVB1
LVB2
6 1/8"
155mm REAR
4 1/8" CUTAWAY
REAR 105mm
9 3/4"
248mm
1 1/8" 12 3/4"
A 28mm 324mm DETAIL A
8 7/8"
TOP CONNECTIONS 2 15/16" 226mm CR
74mm 1 3/4"
3 1/4" 17 5/16" 3 1/16" 44mm
83mm 440mm 77mm
CP CS 2 11/16"
2 11/16" 69mm
69mm 77
( 3 1/16")
46 1/4" 3 7/8"
1175mm 98mm
3 3/4" HVB
94mm GD or CP
1 3/4"
45mm
LVT 2 1/8"
1 3/4" LVB 55mm
45mm HVT 1 1/2" 3 7/8"
38mm 98mm
LVT 5 3/8"
LVB2 136mm
5 7/16"
138mm
5"
127mm
4 13/16"
122mm 2 3/16" BOTTOM CONNECTIONS
2 1/8"
2 3/16" 54mm
56mm (possible with raised floor)
56mm
Install a 20 mesh strainer, in an easily accessible location, on the Water/Glycol Supply
3 1/4" to prevent particles from entering the heat exchanger. Strainer bypass valves are DPN001793
83mm 23 5/8"
600mm recommended to allow the strainer to be cleaned while maintaining flow to the cooling unit. Rev. 4
10 1/2"
267mm
19" 11 13/16" 11 5/8"
483mm 300mm 295mm
22 5/16" 15 9/16"
567mm 12 13/16" 395mm
7/8" 325mm
22mm 25 1/8" 14 9/16" 16 9/16"
638mm 370mm 420mm
20" TYP.
508mm 2 15/16" 27 13/16" 18 1/8"
74mm 707mm 460mm
33 5/16" TDM 2 3/8"
846mm 60mm
37 1/2" 1 9/16"
952mm 39mm
43 1/8" A 2 1/4"
1095mm 2 5/8" 57mm
CPT 39 1/16" 67mm 3"
CST 992mm 76mm
CRT 3 5/16" CUTOUT FOR
84mm CSB, CRB & GD/CPB
3 11/16"
94mm
CRB
LVB1
LVB2
LVT1 1 9/16"
HVB
40mm BOTTOM CONNECTIONS
2 3/4"
70mm (possible with raised floor)
TOP CONNECTIONS
DETAIL A
DPN0003040
Rev. 4
Top Connections CR019 (60 Hz) Bottom Connections CR019 (60 Hz)
CST Water/Glycol Coolant Supply 1-1/4 FPT CSB Water/Glycol Coolant Supply 1-1/4 FPT
CRT Water/Glycol Coolant Return 1-1/4 FPT CRB Water/Glycol Coolant Return 1-1/4 FPT
CPT Condensate Pump Knockout, 1-3/8 (35 mm) GD Gravity Coil Pan Drain 1 Knockout Hole,
Combination Knockout CPB Condensate Pump Diameter 1-3/4 (44 mm)
HVT High-voltage Top Connection 1-1/8 and 1-3/4
(29 mm and 44 mm) High-Voltage Bottom Combination Knockout
HVB Entrance (feed through the 1-1/8 and 1-3/4
Low-voltage Top Connection 2 Knockout Holes
LVT1 base of the unit) (29 mm and 44 mm)
(Twisted Pair) Diameter 7/8 (22 mm)
Low-Voltage Top Connection 2 Knockout Holes Low-Voltage Bottom Connection 2 Knockout Holes
LVT2 LVB1
(Shielded Cable) Diameter 7/8 (22 mm) (Twisted Pair) Diameter, 7/8 (22 mm)
4 Holes, Diameter Low-Voltage Bottom Connection 2 Knockout Holes
TDM Tie-Down Mounting (Top) LVB2
1/8 (3 mm) (Shielded Cable) Diameter, 7/8 (22 mm)
Source: DPN003040, Rev. 4
4 1/8"
104mm
6 1/8"
155mm
9 3/4"
A 248mm
12 3/4"
324mm
TOP CONNECTIONS 1 1/8"
28mm
3 1/4" 17 5/16" 3 1/16" 8 7/8"
83mm 440mm 77mm 226mm 1 3/4"
2 15/16" 44mm
74mm
9 1/2" 9 5/16" GDH or HS
242mm HS CWR 237mm
5 1/8"
2 11/16" CWS 130mm
CP 69mm
CWS
2 11/16"
2 11/16" 69mm
69mm
46 1/4" 77
1175mm ( 3 1/16")
1 3/4" 3 7/8"
45mm 98mm
3 3/4" HVB
94mm GD or CP
1 3/4"
45mm HVT
1 1/2" LVB2
38mm 3 7/8" LVB 5 3/8"
LVT 136mm
98mm
24 1/4"
616mm
11 13/16" 25 13/16"
27 5/16" 19" 300mm 656mm
694mm 483mm 22 5/16" 3 11/16" 26 13/16"
20" 567mm 94mm 681mm
30 9/16" 508mm 7/8"
776mm 25 1/8" 3 3/16"
22mm 638mm 80mm 27 13/16"
TYP. 33 5/16" 706mm
3"
TDM 846mm 27 13/16" 76mm 30 1/8"
707mm 39 1/16" 2 5/8" 766mm
992mm 67mm
43 1/8" CPT 30 7/8"
1095mm 2 5/16" 785mm
CWST 59mm
37 1/2"
CWRT 952mm 1 9/16" 32 7/8"
CBV 39mm 835mm
2 3/8"
7 13/16" 60mm
HVT2 198mm
9" HVB
HVT 229mm LVT2 A
LVB1
1 9/16"
40mm LVB2
LVT1 CWSB
2 3/4"
70mm
GD/CPB
DETAIL A DPN002815
Rev. 4
! WARNING
Risk of electric shock. Can cause injury or death.
This unit has a high leakage current potential. Verify that the units electric power supply is properly
connected to earth ground per the NEC/CEC and local electrical codes before energizing the
hazardous voltage electric power supply to the unit.
Before proceeding with the electrical connections, ensure that:
all electrical components are undamaged
all terminal screws are tight
the supply voltage and frequency are as indicated on the unit
NOTE
The serial tag on the 600 mm (24 in.) unit will be found on the inside of the display panel. The
serial tag on the 300 mm (12 in.) units will be on the narrow side of the electric panel, nearest the
filters.
Figure 9-8 Remove electrical panel and lower front panel600 mm (24 in.)
Figure 9-10 Power and control cable entry points and routing600 mm (24 in.)
11. Heat rejection interlock - On any call for compressor operation, normally open dry contact is closed
across terminals 70 & 71 to heat rejection equipment. 1 AMP, 24 VAC max load. Use Class 1 field
supplied wiring.
12. CANbus Connector Terminal block with terminals 49-1 (CAN-H) and 49-3 (CAN-L) + SH (shield
connection). The terminals are used to connect the CANbus communication cable (provided by others)
from the indoor unit to the Liebert Microchannel Condenser
Premium Model.
CANbus Cable CANbus cable provided by others to connect to the outdoor condenser. No special
considerations are required when the total external cable connection between the indoor unit and
outdoor unit(s) is less than 450FT (137M). For total external cable connections greater than 450FT
(137M) but less than 800FT (243M) a CANbus isolator is required. Cable must have the following
specifications:
Conductors 22-18AWG stranded tinned copper
Twisted pair (minimum 4 twists per foot)
Braided shield or foil shield with drain wire
Low Capacitance (15pF/FT or less)
UL approved temperature rated to 75 C
UL approved voltage rated to 300V
UV-resistant and moisture-resistant if not run in conduit
Plenum rated NEC type CMP, if required by national or local codes
EXAMPLES BELDEN 89207 (PLENUM RATED), OR ALPHA WIRE 6454 CATEGORY 5, 5E, OR
HIGHER
NOTE
Refer to specification sheet for total unit full load amps, wire size amps and maximum overcurrent
protective device size.
NOTICE
Risk of improper input power. Can cause equipment damage.
The electronically commutated motors included in the Liebert CRVincluded in 480-V CR035 and
CR040 unitsare suitable for connection to an electrical service providing input power to the unit
with 300V or less line-to-ground potential only.
Acceptable unit input electrical service for 460-V (480-V) nominal units
480V Wye with solidly grounded neutral and 277V line to ground
Un-acceptable unit input electrical service for 460-V (480-V) nominal units
Wye with high resistance (or impedance) ground
Delta without ground or with floating ground
Delta with corner ground
Delta with grounded center tap
4
Refer to Section 9.3.3 - Standard electrical features600 mm (24
in.)
and Section 9.3.4 - Optional electrical features600 mm (24 in.) for
4 keys to numbered components.
16
OVERLOAD PROTECTORS 10
NOT
USED
13
15
NOT
CONTACTORS USED
12
11
8
14
UNIT DISCONNECT
SWITCH 9
FACTORY
7 TERMINALS
9
5 6
TYPICAL 2
1
UNIT BASE
2-1/2" (64mm)
Filed high volt K.O.
1-3/32" (28mm)
1-3/4" (44.5mm)
Filed low volt K.O.
Field low volt CANbus K.O. DPN001884
Pg. 3 Rev. 7
1
CAN H
TB50
1
OUTPUT 2 D58
3 CAN L J6
CONDENSER
3
H
J4
TB49
3
TB49
1
INPUT 2
L
3 ON
1
J6
3
CANbus
TB50
1
1 CAN H
OUT P UT 2
3 CAN L
TB49
CAN SW6
1
INPUT 2
3
ADDRESSING
BOOTPSWDSYS APP
SWITCH
ON
CAN SW6
DETAIL1
CAN CABLE CONNECTION (A)
SHIELD CONNECTION
FACTORY WIRING BETWEEN
MC CONTROL BOARD AND
SH TERMINAL STRIP.
A B
70
71
HEAT REJECTION INTERLOCK WIRE A
CANBUS COMMUNICATION CABLE
B 230
Component Notes:
Source: DPN002841, Pg. 2, Rev. 4
1. Component appearance, orientation, and position may vary.
Terminal names and callouts remain constant.
2. All circuits to these connection points are Class 2.
CAN and Cable Notes:
1. Field-supplied cable
Shielded
22 18 AWG stranded tinned copper.
Twisted pair (minimum 4 twists per foot)
Low capacitance (15 pF/ft or less)
Must be rated to meet all local codes and conditions.
Examples: Belden 89207 (plenum-rated), or Alpha Wire 6454 Category 5, 5E or higher.
13. CANbus ConnectorTerminal block with Terminals 49-1 (CAN-H) and 49-3 (CAN-L) + SH (shield
connection). The terminals are used to connect the CANbus communication cable (provided by others)
from the indoor unit to the Liebert MC, Premium Model.
CANbus CableCANbus cable provided by others to connect to the outdoor condenser. No special
considerations are required when the total external cable connection between the indoor unit and
outdoor unit(s) is less than 450 ft. (137 m). A CANbus isolator is required for total external cable
connections greater than 450 ft. (137 m) but less than 800 ft. (243 m). Cable must meet the following
specifications:
Conductors22-18AWG stranded, tinned copper
Twisted pair (minimum four twists per foot [305mm])
Braided shield or foil shield with drain wire
Low capacitance15pF/ft or less
UL-approved temperature rated to 167F (75C)
UL-approved voltage rated to 300V
UV-resistant and moisture-resistant if not run in conduit
Plenum ratedNEC type CMP if required by national or local codes
Examples: Belden 89207 (plenum rated) or Alpha Wire 6454 Category 5, 5e, or higher
PHASE A
PHASE B PHASE A
NEUTRAL
PHASE B
PHASE C
PHASE C
GROUND
NOTICE
Risk of improper input power. Can cause equipment damage.
The 460-volt Liebert CRV 300 mm (12 in.) unit is designed to operate with Wye-connected power
with a solidly-grounded neutral. It will not operate properly with Wye-connected power with high-
resistance (or impedance) ground or with Delta-connected power.
Acceptable Power Supplies480-V Nominal Units
480-V Wye with solidly grounded neutral and 277 V line-to-ground
Unacceptable Power Supplies480-V Nominal Units
Wye with high-resistance (or impedance) ground
Delta without ground or with floating ground
Delta with corner ground
Delta with grounded center tap
5
A
VIEW A-A
Factory provided conduit for routing
field low voltage wiring to unit
electric box.
2 Rear B
View
8
16 11 10 13
VIEW B-B
TERMINALS
Air and Water/ Upper terminals
FACTORY
Glycol units only.
14 12 15 9 10 10
Factory provided
conduit for routing
field low voltage
wiring to unit
electric box.
See note below.
Figure 9-18 Electrical field connections 120 VChilled-water, 300 mm (12 in.)
DPN002810
Pg. 5 Rev. 5
Figure 9-19 CANbus connectionsAll models, 300 mm (12 in.) and Liebert MC (premium) condenser
P80 B A P15
1
CAN H
TB50
OUTPUT
1
2
D58
MUST BE SET TO PINS 1 AND 2.
3 CAN L J6
CONDENSER
3
H
J4
TB49
3
TB49
1
INPUT 2 CANbus
L
3
1
ON
J6
ADDRESSING
3
1
1
2
3
CAN SW6
DETAIL1
CAN CABLE CONNECTION (A)
SHIELD CONNECTION
Factory Wiring
Low Voltage
Field Wiring
DPN003588
Rev. 0
Figure 9-21 Power cable routingBottom-entry, Air-cooled and Water/Glycol-cooled, 300 mm (12 in.)
Use rear knockout
on Main Disconnect
for High Voltage wire entry
Notes:
1. Some components not shown for clarity.
2. General wire routing paths shown. Wiring must be
run in conduit and must be inside Liebert CRV frame
and panels. Attach conduit to inside of rails with
cable ties.
3. Control wiring must be run in separate conduit from
power wiring. Refer to DPN002814 page 2 for
bottom entry wire routing.
Front
DPN003589
Rear Rev. 0
Notes:
1. Some components not shown for clarity.
2. General wire routing paths shown. Wiring must be
run in conduit and must be inside Liebert CRV frame
and panels. Attach conduit to inside of rails with
cable ties.
3. Control wiring must be run in separate conduit from
power wiring. Refer to DPN002814 page 3 for
Front bottom entry wire routing.
DPN003590
Rear Rev. 0
Figure 9-23 Liebert IntelliSlot cable routingTop-entry, All models, 300 mm (12 in.)
Low voltage field wiring
(twisted pair)
DPN002814
Pg. 1 Rev. 5
Figure 9-25 Liebert IntelliSlot cable routingBottom-entry, Chilled-water, 300 mm (12 in.)
SOME COMPONENTS NOT SHOWN
Secure the control wiring or conduit to the bottom edge of the rail
with cable ties. Route the shielded cable up toward the Liebert
IntelliSlot bays and fasten to the side rails as needed.
DPN002814
Pg. 3 Rev. 5
NOTE
The 2T sensor shown in Figure 10-1 may differ slightly for your system, depending on equipment
installed.
Tools required:
Small, non-conductive tool to set switches
Small, Phillips-head screw driver to open 2T housing.
Each sensor requires a unique address on the CANbus cable connected to the cooling unit. Although not
required, we recommend that you set the DIP-switch sensor-number setting to correspond to the sensors
location on the CANbus run. If settings are incorrect, the control will not operate properly.
The DIP switches in 2T sensors included with each CRV are factory-set according to Table 10-1. If adding
additional 2T sensors, use the steps that follow to set the DIP switches.
Table 10-1 DIP-switch settings for factory-supplied rack sensors
DIP-switch position Factory
2T sensor Termination
number/address 1 2 3 4 5 6 7 8 Setting
1 Off Off On Off On Off Off Off Unterminated
2 On Off On Off On Off Off Off Unterminated
3 Off On On Off On Off Off Off Terminated
NOTE
Sensors are connected in a daisy chain to the cooling-unit control board. You can extend the
sensor network (up to 10) by adding sensors to the end of the chain and adjusting the termination
settings.
Do not run individual wires from the sensors to the cooling unit.
1. Apply numbered stickers to the sensor housing that corresponds to the sensors position in the chain.
2. Locate the DIP-switch hole on the rear of the sensor housing, Figure 10-2.
or
If the hole is not present, or the settings are difficult to make through the hole, remove the cover,
Figure 10-2, by removing the Phillips-head screws (typically 3).
NOTE
Use the non-conductive DIP-switch tool (included) or a similar tool to set switches.
Do not insert any metal object into the sensor case.
3. Referring to Table 10-2 and using the non-conductive tool, set the DIP switches for each sensor to its
number in the chain (from sticker applied in Step 1).
Figure 10-3 shows a representation of the DIP switches:
Table 10-2 DIP-switch settings for wired-remote sensors
2T sensor DIP-switch position Factory
number/address 1 2 3 4 5 6 7 8 Setting
Factory-supplied sensors
1 Off Off On Off On Off Off Off Unterminated
2 On Off On Off On Off Off Off Unterminated
3 Off On On Off On Off Off Off Terminated
Optional added sensors
4 On On On Off On Off Off Off Unterminated
5 Off Off Off On On Off Off Off Unterminated
6 On Off Off On On Off Off Off Unterminated
7 Off On Off On On Off Off Off Unterminated
8 On On Off On On Off Off Off Unterminated
9 Off Off On On On Off Off Off Unterminated
10 On Off On On On Off Off Off Unterminated
The last 2T sensor in the array must be terminated. If more than the 3 factory-supplied sensors are installed,
sensor #3 must be unterminated and the last sensor must be terminated.
Up = ON
Down = OFF
4. Confirm that the DIP switches are set correctly for each sensor, and replace the housing cover if
necessary.
NOTE
To add sensors, un-terminate final sensor, add sensors to the chain, and terminate the new final
sensor.
P35
P36
iCOM
Control Board
P34
P7
P33
P13
P11
P12
P8
P66
Unit 2T 2T
P40
P32
2T 2T
P67
P65 P18
T/H #2 #3 #1 #4
NOTE
The last sensor on the network will be the sensor with only 1 CAN cable after all sensors are
connected to the CANbus network. See 10.1.5 - Connect the CANbus cable and ground.
2. Open the sensors case by removing the Phillips-head screws (typically 3) one the rear of the housing
to acces the jumper used for terminating.
3. Remove the black jumper from pins 1 and 2, and install it on pins 2 and 3 as shown in Figure 10-5.
4. Replace the sensor cover.
The 2T sensor is terminated in the CANbus link.
NOTE
Connecting the CANbus sensors requires entering the high-voltage electrical compartment in the
CRV. Consider hiring a certified electrician.
! WARNING
Risk of electric shock. Can cause injury or death.
Open all local and remote electric power supply disconnect switches, verify with a voltmeter that
power is Off before working within.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live high-voltage.
Before proceeding with installation, read all instructions, warnings and cautions in this document.
This work should be performed by properly trained and qualified personnel.
Figure 10-6 CANbus wire routing for CRV 300 mm (12 in.) unitsCR019 and CR032
Ground
Connector
(factory installed)
DX units CW units
6. Remove the termination plug from the temperature sensor (which is installed on the IntelliSlot bracket),
and discard the plug, and connect the cable to the open CANbus port, Figure 10-7.
7. Connect the CANbus ground to the factory-supplied ground connector.
10.1.3.2 Preparing for sensor cabling of CRV 600 mm (24 in.) units
CR020, CR035 and CR040
! WARNING
Risk of electric shock. Can cause injury or death.
Open all local and remote electric power supply disconnect switches, verify with a voltmeter that
power is Off before working within.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live high-voltage.
Before proceeding with installation, read all instructions, warnings and cautions in this document.
This work should be performed by properly trained and qualified personnel.
5. At the top of the cabinet, route the cable through the 7/8-in. knockout using the proper strain relief,
then route the cable to the return-air temperature sensor inside the unit, Figure 10-8.
Figure 10-8 CANbus top-entry wiring for CRV 600 mm (24 in.) unitsCR020, CR035, and CR040
Cable-connection top-entry
Top display
door
Temperature
sensor
Front Rear
View View
199889
Rev. 3
6. Remove the termination plug from the temperature sensor, and discard the plug, and connect the
cable to the open CANbus port, Figure 10-9.
7. Connect the CANbus ground to the factory-supplied ground connector.
Tools required
Medium, flat-head screw driver to open electric-panel dead-front
Cutting tool to trim cable ties
NOTE
Do not install a sensor in the hot aisle.
Do not leave sensor probes coiled on top or coiled inside of a rack.
1. Install the rack temperature sensors on the rack adjacent to the CRV as shown in Figure 10-10 or
Figure 10-11.
Figure 10-10 Rack sensor placement for 600 mm (24 in.) models
DPN001983
Rev. 2
Figure 10-11 Rack sensor placement for 300 mm (12 in.) models
12"
(305mm)
Cable-connection top-entry
(Protective bushing field-
supplied and installed)
Second
Probe
Approximate
center of
rack in front
of equipment
Cable-connection
bottom-entry,
see cable-routing figure
appropriate to your CRV
model (DX or CW)
(protective bushing
field-supplied
and installed).
DPN002975
Rev. 4
NOTE
Both probes on the 2T sensor must be installed on the same rack.
2. Install the 2T sensor probes the front door of the rack (inside or outside the door):
a. Using a cable tie, secure the sensor wire so that a probe is approximately 12 in. (305 mm) from the
top and in the center of the front door.
This sensor monitors hot air coming over the top of the rack from the hot aisle.
NOTE
Do not wrap cable ties around the actual sensor probe.
If the rack has no door, secure the probes to the rack at the side of the front opening.
b. Use a cable tie to secure the sensor wire of the second probe to the front door so that it is centered
in front of the heat-generating equipment drawing air.
If the cabinet is completely-filled with equipment, determine the center based on cabinet width
and height.
c. With probes in place, use cable ties to route the wires neatly up the rack door and into the rack
leaving enough slack in the wire so that the rack door opens and closes without binding or
pinching the wire.
d. Using the supplied, hook-and-loop fastener, connect the 2T-sensor housing to the rack in an
easily-accessible location and with the sensor number visible.
3. Repeat Step 2 until all sensors are installed.
! WARNING
Risk of electrical shock. Can cause injury and death.
Disconnect local and remote power supplies before working within the unit.
Before proceeding with installation, read all instructions, verify that all the parts are included. The
microprocessor does not isolate power from the unit, even in the Unit Off mode.
Some internal components require and receive power even during the Unit Off mode of the Liebert
iCOM control.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live high voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to the unit electrical schematic.
Follow all local codes.
Cabling considerations
For cable up to 150-ft (45-m) long, no special considerations are needed.
Cable 150 ft (45 m) to 300 ft (91 m), contact the factory.
The CANbus cable network requires a ground wire.
Connecting cables
1. Connect CANbus cable and a ground wire between each sensor for the cooling unit, Figure 10-12,
taking the following precautions:
NOTE
Remember that the last sensor on the chain must be terminated as described in 10.1.2 -
Terminating the last sensor on the CANbus link.
Use only approved hangers, and do not secure cables in a way that could damage them.
Limit bends to less-than 4-times the diameter of the cable.
When securing and hanging, avoid deforming the cable.
Keep cables away from devices that may cause interference such as high-voltage wires,
machinery, fluorescent lights and electronics.
NOTE
High-voltage sources much be at-least 12 in. (305 mm) from CAN wires.
NOTE
Once installed, see 9.2 - Wired Remote Sensors, in the Liebert iCOM User Manual included
with your system documentation for set-up and operation.
NOTE
Up to 32 cooling units may be connected in a U2U network.
Ethernet Cable
P65 Coupler
P67
iCOM
I/O board
P12
P11
P13
To ETH-2 on rear
P7
Straight-through DPN003593
Rev. 0
Ethernet cables
(field-supplied)
P66
iCOM
I/O board
P12
P11
To ETH-2 on rear
P13
DPN003592
Rev. 0
Large, wall-mount displays may be used to remotely configure, control and monitor all cooling units
connected on the U2U network.
Each display requires 120 VAC or 230 VAC input power.
An AC-adapter wall plug is factory-supplied.
1. On each wall-mount display (32 max.), connect one plug of a straight-through Ethernet cable to port
P64 on the rear of the display.
2. Connect the other end to the U2U network switch.
Menu icon
When unlocked, displays a menu for user or service options depending on which icon is selected.
User icon
When selected, the user options are available on the main display and menu.
Note: You must unlock the display with the User PIN to access the menu and options.
See 11.3.1 - Powering-on iCOM and Logging-in/Unlocking controls.
Service icon
When selected, the service options are available on the main display and menu.
Note: You must unlock the display with the Service PIN to access the menu and options.
See 11.3.1 - Powering-on iCOM and Logging-in/Unlocking controls.
Control header
Controls to access the user and service menus. See 11.3 - Control header.
Search icon
Open the keyboard to search for controls and setting locations. See 11.3.7 - Searching.
Lock/Unlock icon
Indicates whether or not the user and service options are accessible.
Teamwork-mode icon
In a panel with Status content, the Teamwork Mode icon indicates the mode selected. For details and
descriptions the teamwork controls, see 7.1 - Teamwork Modes, in the Liebert iCOM User Manual
included with your system documentation.
Status Dial
Circular display of setpoints and environmental conditions of the unit. See 11.2 - Touchscreen status dial.
Primary-content panel
When accessing settings/configuration via the menus, a list of options/categories display in the left,
primary panel. The main display is configurable to up-to 4 independent panels, see 12.2 - Customizing
main-display views, in the Liebert iCOM User Manual included with your system documentation.
Cooling-unit parameters
Status display of selected system parameter settings. See 12.3.5 - Adding content to a status panel, in
the Liebert iCOM User Manual included with your system documentation.
Secondary-content panel
When accessing settings/configuration via the menus, the settings display in the right, secondary panel.
Dial sections
Note: If the upper sensor reading has threshold settings, the dial background color will change color
based on those thresholds. See 11.2.1 - Dial background-color status indication.
Lower-center sensor reading
Single or multiple sensor readings. Cycle through readings by touching the displayed reading.
Left setpoint
Setpoint and control sensor used for setpoint calculations.
Right setpoint
Setpoint and control sensor used for setpoint calculations.
Table 11-1 Background color displayed by selected value and threshold limit
Sensor/Value Background
selected Threshold limit color
None Blue
Return Temp
High return temperature Red
Low return humidity Blue
Return Humidity
High return humidity Red
Low supply temperature Blue
Supply Temp
High supply temperature Red
None Blue
Supply Humidity
None Red
Low remote temperature Blue
Average Rack Temp
High remote temperature Red
Low remote temperature Blue
Max Rack Temp
High remote temperature Red
Low remote temperature Blue
Min Rack Temp
High remote temperature Red
NOTE
The factory-default inactivity period is 1 minute. To change the inactivity period, see 12.1 - Setting
general display properties, the Liebert iCOM User Manual included with your system
documentation.
NOTE
The factory-default PIN for user and service login are provided. We recommend you change PINs
as necessary to prevent unauthorized changes. See 10.2, Managing access permission and
PINs, page 90, in the Liebert iCOM User Manual included with your system documentation.
Default User PIN = 1490
Default Service PIN = 5010
NOTE
You must be logged-in to access the menu options. See 11.3.1 - Powering-on iCOM and
Logging-in/Unlocking controls.
An alarm forced the unit to turn off. See 3.2 - Viewing cooling-unit alarms, in the Liebert iCOM
ALARM OFF
User Manual included with your system documentation.
Controlled by a service technician. See 11.2 - Enabling manual mode for diagnostics, in the
MANUAL
Liebert iCOM User Manual included with your system documentation.
DISPLAY OFF Unit is turned Off at the iCOM display. See 11.3.2 - Powering-on the cooling unit.
In stand-by because of an active alarm on the unit. See 3.2 - Viewing cooling-unit alarms, the
ALARM STANDBY
Liebert iCOM User Manual included with your system documentation.
In standby because of service-menu setting. See 7.2 - Assigning Cooling Units to Stand-by
STANDBY
(Lead/Lag), the Liebert iCOM User Manual included with your system documentation.
UNIT ON Operating normally without alarms or warnings.
Active warning, but still operating. See 3.2 - Viewing cooling-unit alarms, the Liebert iCOM
WARNING ON
User Manual included with your system documentation.
Active alarm, but still operating. See 3.2 - Viewing cooling-unit alarms, the Liebert iCOM
ALARM ON
User Manual included with your system documentation.
Turned-off by remote shutdown terminal.
Occurs when a normally-closed set of 24-V contacts opens. The Remote On/Off and Display On/Off
REMOTE OFF
switches are in series, and the cooling unit will only turn-on ii both switches are on. If one is off, the
unit turns off.
Turned-off by remote monitoring system.
MONITORING OFF
Check the remote monitoring device or call 800-543-2778 for assistance.
RESTART DELAY Not yet operational after a power cycle because the restart-delay timer is active.
NOTE
The factory-default inactivity period is 1 minute. To change the inactivity period, see 12.1 - Setting
general display properties, the Liebert iCOM User Manual included with your system
documentation.
NOTE
The date selector has a preference switch in the upper-right corner. It selects between a graphical
or list view. See 12.3.8 - Selecting Graphical/List view for status and dates, the Liebert
iCOM User Manual included with your system documentation.
11.3.7 Searching
When logged-in, you can use the display search to find the location of settings options based on the
service codes or field names used in the iCOM before the touchscreen model.
NOTE
You must be logged-in to access the display search. See 11.3.1 - Powering-on iCOM and
Logging-in/Unlocking controls.
Touching the Help icon, , on the right-hand side of the display opens the Help drawer with
information about the panel or dialog currently on the display.
You can use search and the topic index to find further information.
1. Touch , then .
The User menu opens.
2. Touch About.
The ABOUT panel opens.
NOTE
You must be logged-in to access the menu options. See 11.3.1 - Powering-on iCOM and
Logging-in/Unlocking controls.
1. To access a menu, touch the icon for the menu you want in the control header, Figure 11-10.
The icon background becomes white when selected indicating that this is the menu content that will be
displayed.
Setpoints
Opens the SETPOINTS panel. See 3.1 - Viewing and Editing setpoints for the cooling unit, the
Liebert iCOM User Manual included with your system documentation.
Active Alarms
Opens the ALARMS panel. See 3.2 - Viewing cooling-unit alarms, the Liebert iCOM User Manual
included with your system documentation.
Event Log
Opens the EVENT LOG panel. See 3.3 - Viewing the event log for a cooling unit, the Liebert iCOM
User Manual included with your system documentation.
Sensor Data
Opens the SENSOR DATA panel. See 3.4 - Viewing sensor data, the Liebert iCOM User Manual
included with your system documentation.
Display Options
Opens the Display Options menu:
Customize Layoutsee 12.2 - Customizing main-display views, the Liebert iCOM User
Manual included with your system documentation.
Custom Labelssee 12.4 - Customizing parameter and field labels, the Liebert iCOM User
Manual included with your system documentation.
Display Propertiessee 12.1 - Setting general display properties, the Liebert iCOM User
Manual included with your system documentation.
Total Run Hours
Opens the RUN HOURS panel. See 3.5 - Managing run hours for a component, the Liebert iCOM
User Manual included with your system documentation.
About
Opens the ABOUT panel. See 11.5 - About iCOM version.
Setpoints
Opens the SETPOINTS panel. See 4.1 - Editing setpoints for the cooling unit, the Liebert iCOM
User Manual included with your system documentation.
Diagnostic/Service
Opens the Diagnostic / Service menu:
Diagnosticssee 11.0 - Performing Diagnostics, the Liebert iCOM User Manual included
with your system documentation.
Technical Supportcontact information for the cooling unit and iCOM display.
Alarm/Event Setup
Opens the ALARMS & EVENTS panel. See 5.0 - Managing Events: Alarms, Warnings and Messages,
the Liebert iCOM User Manual included with your system documentation.
U2U SetupSee 6.2 - Configuring U2U network settings, the Liebert iCOM User Manual
included with your system documentation.
Teamwork/StandbySee 7.0 - Teamwork, Stand-by and Rotation for Cooling Units, the
Liebert iCOM User Manual included with your system documentation.
BMS SetupSee 8.1 - Building Management Systems Operation, the Liebert iCOM User
Manual included with your system documentation.
Scheduler
Opens the SCHEDULER panel. See 4.2 - Scheduling Condenser and Cooling-unit tasks, the Liebert
iCOM User Manual included with your system documentation.
Options Setup
Opens the OPTIONS SETUP panel. See 4.3 - Setting general cooling-unit options, the Liebert
iCOM User Manual included with your system documentation.
SensorsSee 9.2 - Wired Remote Sensors, the Liebert iCOM User Manual included with
your system documentation.
Backup & Security
Opens the Backup & Security menu:
Backup and Restore. See 10.3 - Backing-up, Importing/Exporting and Restoring settings, the
Liebert iCOM User Manual included with your system documentation.
Load Firmware. See 10.1 - iCOM firmware upgrades, the Liebert iCOM User Manual
included with your system documentation.
Manage Permissions. See 10.2 - Managing access permission and PINs, the Liebert iCOM
User Manual included with your system documentation.
Turn Unit On/Off
Depending on units status, open the TURN UNIT ON or TURN UNIT OFF dialog. See 11.3.2 - Powering-
on the cooling unit, or 11.3.3 - Powering-off the cooling unit.
NOTE
Cooling units ship with the factory setting Return Sensor for the temperature-control sensor and
the fan-speed-control sensor.
1. On the Service menu, touch Setpoints > Fan Control, set Fan Control Type to Manual, then touch
Save.
2. On the Service menu, touch BMS & Teamwork Setup > BMS Setup.
3. On BMS SETUP, touch Control Settings.
The CONTROL SETTINGS sencondary panel displays:
In Fan Control Sensor, select Manual.
Touch Save.
BMS control of fan speed is set, and the BMS-set fan speed is displayed on the Fan Speed slider.
NOTE
Set the fan speed via BMS by writing to the Fan Speed Maximum Set Point monitoring point. For
details, see SL-28170 IntelliSlot Reference Guide found at www.liebert.com.
NOTE
Local adjustments to fan speed are overridden when remote/BMS fan-speed control is set.
NOTE
Contact your local Emerson representative if minimum fan speed must be lowered.
NOTE
For more details about fan-speed settings , refer to the Configuring Fan Setpoints section of the
Liebert iCOM User Manual included with your system documentation.
NOTE
If athe cooling unit is equipped with manual-reset high-head-pressure switches or if the auto-reset
high-head-pressure switches do not reset, there is 30-second delay between the occurence of
high head-pressure and the alarm notification.
If a high-head-pressure alarm event trips 3 times in a rolling 12-hour period, the affected compressor is
locked off. Once locked-off, the compressor remains locked-off even if pressure drops below the alarm
threshold.
Unlock the compressor in one of the following ways:
Cycle main power of the cooling unit.
or
Reset the high-pressure alarm code via iCOM Diagnostics.
NOTE
For details about compressor control settings, refer to the Control Methods section of the
Liebert iCOM User Manual included with your system documentation.
If short-cycling continues after adjusting the control settings, contact technical support at 800-543-
2778 to adjust the mimum compressor off delay.
NOTE
Only a properly-trained and qualified technician should modify the motorized ball valve setting.
For the steps to adjust the motorized ball-valve control, refer to Adjusting Ball-valve Pressure
Offset in the Service Operation section of the Liebert iCOM User Manual included with your
system documentation.
13.0 Startup
! WARNING
Risk of contact with rotating fan blades. Can cause injury or death.
The Liebert CRVs fan blades will continue rotating after the unit is shut Off. Open all local and
remote electric power supply disconnect switches, verify with a voltmeter that power is off and
verify that the fan blades have stopped rotating before working on the unit.
To start the Liebert CRV:
1. Open all valves in the refrigeration circuit according to the instruction label attached to the valve.
2. W Models Only: Open all valves in the water circuit according to the instruction label attached to the
valve.
3. Ensure that the refrigerant charge is correct (see Figure 6-22 - Gravity drain connection
Water/Glycol-cooled, 300 mm (12 in.) without condensate pump).
4. Using a leak detector, verify that there are no refrigerant leaks. If any leaks are detected, repair them
and recharge as described in Figure 6-22 - Gravity drain connectionWater/Glycol-cooled, 300
mm (12 in.) without condensate pump.
5. At least 4 hours before startup, close the main switch and the compressor switch on the electric panel.
NOTE
The default setting for the Liebert iCOM control is for stand-alone operation. The stand-alone
mode allows users to turn on the unit simply by rotating the main switch on the electrical panel.
The yellow LED on the Liebert iCOM will light after the unit is turned on because electrical power is
present.
If the LED does not light:
check the electrical panel power supply
check the protection devices (e.g., thermal switches)
check the fuses.
6. Verify that the crankcase heater is working.
7. Check to ensure that there are no water leaks.
8. If an external condenser or drycooler is installed, start it by supplying power to it.
9. Close all MCBs on the electrical panel.
10. Check the supply voltage on all phases.
11. Check the supply voltage on all phases for the external condenser or drycooler, if fitted.
12. Start the unit by pressing the On/Off switch.
13. Check the amp draw of all components (see 9.0 - Electrical Connections).
14. Check the amp draw of the external condenser/drycooler, if fitted.
15. If the compressor makes a loud, unusual noise, invert the electrical connections of the phases
supplying the unit, which accepts only one direction of rotation.
16. Ensure that the fans rotate in the correct direction (see arrow on fan).
17. Ensure that all control system settings are correct and that there are no alarms (see Liebert iCOM
Control).
18. W Models Only: Verify the water flow is adequate.
19. W Models Only: For closed circuit units, ensure that the water pump starts when the compressor
starts.
Rear View
Air Cooled
Brazed Plate
Heat Exchanger
(Behind humidifier.
Humidifier not shown
in illustration)
Thermostatic
expansion
valve
Sight
Glass
Pressure
Transducer
Solenoid
Valve
Pressure
Transducer
Side View
NOTE
In the event of control system failure, the valve can be manually controlled with the ball valve
handle. It can be used to drive the actuator into any position between 0 and 1.
Figure 13-3 Position of the chilled water valve actuator (for 2- or 3-way valve)600 mm (24 in.) and 300
mm (12 in.) units
Water
Supply
Piping
Chilled Water
Valve Actuator
Two-Way Valve
Chilled Water
Valve Actuator
Water Three-Way Valve
Return
Piping
Water
Supply
Piping
Water Return
Piping
1. Open Liebert
CRV Display Door.
DPN001863
The baffles must be installed so Pg. 1, Rev. 2
the discharge air points up.
Attachment
Screws
DPN001863
Front of Unit Pg. 2 Rev. 3
1. Remove the three screws that attach the blocker plate to the display door.
2. Reattach the blocker plate to the other side of the display door or to remove it.
Figure 13-6 Baffle adjustment for correct airflow direction300 mm (24 in.)
Remove screws,
rotate to the desired
air flow direction and
re-install the
mounting screws.
Open door.
D
A
B C DPN002809
Rev. 3
Inside View
14.0 Troubleshooting
Table 14-1 Unit diagnositcs
Problem Possible Cause Corrective Action
Dirty filters Replace filters
Filter clog sensor failure Call Emerson Network Power
Incorrect positioning of remote temperature Verify that remote temperature sensors are correctly
sensor(s) positioned
Verify CANbus cable connections and CANbus
termination are correct.
Remote temperature sensor(s) issue Adjust remote sensor mode (max/average) and
number of sensors calculated in average.
Contact your local Emerson representative
Chilled water units: inlet water temperature is
Check cooling water temperature
too high
Refrigerating circuit charge issue Contact your local Emerson representative
Rack temperature is Verify unit positioning/room configuration
too high Cold air short-cycling issues Verify unit air baffles set-up
Verify cold aisle containment seals (if applicable)
Insufficient room-cooling capacity Reduce rack heat load or add cooling units
Chilled water-regulating valve issue Contact your local Emerson representative
Unit safety device tripped Contact your local Emerson representative
Verify air temperature setpoint and temperature control
sensor reading
Verify suction pressure in the service menus,
diagnostic service icon with the compressor loaded to
Compressor will not load
100%. If the suction drops below 109 psi (7.5 bar), the
compressor capacity will decrease to help build
suction. Verify suction transducer reading is correct
compared with a manifold gauge.
Verify suction pressure in the service menus,
diagnostic service icon with the compressor loaded to
100%. If the suction drops below 109 psi (7.5 bar), the
Low pressure condition detected fan speed will increase to help build suction. Verify
suction transducer reading is correct compared with a
Evaporator Fans will
manifold gauge.
not modulate from
100% Contact your local Emerson representative
refer to the fan-settings descriptions in the Liebert
Fan control not properly set iCOM User Manual included with your system
documentation.
Contact your local Emerson representativ
Air-cooled units: Verify that remote condenser fan(s)
are running.
Check accuracy of transducer by attaching a manifold
Capacity Reduced gauge to discharge side of compressor. Compare
due to HP Alarm Condensing pressure (head pressure) has gauge reading to what is shown in Service Menus,
(Comp Reduced by exceeded 493 psig (34 bar) Diagnostic service mode.
HP)
Water/glycol units: Check cooling water supply
Water/glycol units: Check cooling water temp
Contact Emerson Network Power
Verify sensor reading in User Menu, Sensor Data.
Digital Scroll Sensor
Sensor disconnected Check plug connections
Failure
Contact your local Emerson representative
Table 14-2 Liebert iCOM medium control board DIP switch settings
Compressorized
CRV Models
DIPswitch CR019, CR020 Chilled Water
Number and CR035 Model-CR040
1 On Off
2 Off Off
3 On Off
4 Off Off
5 Off Off
6 Off Off
7 Off On
8 On On
NOTE
The Liebert iCOM control monitors the condition of the air discharging from the unit to protect
neighboring electronic equipment. The Liebert iCOM will prevent the humidifier from activating if
the discharge air is near its saturation point. This protects against discharging fog from the unit or
condensation forming on the units supply air baffles. This protection mode is activated when the
supply air leaving the unit is below 64F (17.8C) or above 55% relative humidity. The Liebert
iCOM screen will display Humidifier Suspended. The screen will display Humidifier Resumed
when the protection mode resets at 67F (19.4C).
NOTICE
Risk of improper water supply. Can reduce humidifier efficiency or obstruct humidifier plumbing.
Do not use completely demineralized water with this unit. The water must contain minerals for the
electrode principle to work.
Do not use a hot water source; it will cause deposits that will eventually block the fill valve opening.
7/8" Drain
Connection
! WARNING
Risk of humidifier canister meltdown, smoke and fire. Can cause fire suppression system
activation, fire and smoke alarm activation, serious equipment and building damage, injury and
death.
The steam cylinder is disposable and must be replaced at the end of its service life. A cylinders
service life depends on water supply conditions and humidifier usage. Using a humidifier canister
that has reached the end of its service life can be extremely hazardous. If the canister cannot be
replaced immediately at the end of life condition, turn Off the power and water supply to the
humidifier and remove the canister until a replacement canister can be installed.
After an extended period of operation, the cylinder will be completely used, as indicated by the red high-
water sensor light illuminated on the cabinet. When this condition is reached, a new replacement cylinder
must be installed.
NOTE
The red light may come on during initial startup, but this does not mean the cylinder must be
replaced. See 13.0 - Startup.
Contact Emerson or your local Emerson representative to obtain a replacement cylinder. To obtain the
correct cylinder, supply the cylinder model from the white three-digit label on the cylinder, or supply the
model, voltage and serial number from the unit specification label.
! CAUTION
Risk of contact with hot surfaces. Can cause burn injury.
Allow the cylinder and pipes to cool to a temperature that is safe for human contact or wear
thermally insulated gloves and arm protection before removing the humidifier cylinder
! WARNING
Risk of electric shock. Can cause injury or death.
Open all local and remote electric power disconnect switches and verify with a voltmeter that
power is Off before completing the next step in the cylinder replacement operation.
4. The power wires to the cylinder are attached by cylinder plugs to the electrode pins on top of the
cylinder. Pull these plugs off the pins.
5. Using a slotted screwdriver, loosen the steam hose clamp(s) and pull the steam hose off.
The cylinder is now ready to be lifted out of the unit.
White
Sensor
1
Sensor Pin
Plug
Cylinder
Plug
Cylinder Pin
Cylinder Pin
! WARNING
Risk of electric shock. Can cause injury or death.
Open all local and remote electric power supply disconnect switches and verify with a voltmeter
that power is Off before performing maintenance on the humidifier. The plumbing and electrical
compartments contain high-voltage components and wiring. The access cover is attached with
screws. Access should be limited to authorized personnel only.
4 flashes in Check water level in the cylinder; should be about 3/4 full. Check for
End of cylinder life - change
Off foaming if water level is lower or cylinder life shorter than expected.
sequence cylinder.
Change cylinder, clean drain valve.
Approximately 30 seconds after the contactor pulls in, the fill valve coil should energize. There is also a
visible fill relay on the printed circuit board. It is the one located farthest from the C.T. core. The points on
this relay must be touching in order for the fill valve coil to be energized. If the points do not touch after the
built-in time delay, the sensor input may be interfering. To confirm, remove the black and red sensor wires
from terminals 6 and 10 on the PC board. Wait 30 seconds and, if the fill relay points do not touch, replace
the sensor. If they still do not touch, the basic PC board may be faulty. To confirm, disconnect the red wire
from terminal 18 and touch it to terminal 14. If the fill valve coil activates, the basic PC board should be
replaced. If it still does not activate, the fill valve coil should be replaced. After the necessary components
have been changed, water will start filling the cylinder and begin to submerge the electrodes. Because of
the high-voltage across the electrodes, the water can now conduct electricity.
Red Change Cylinder light onWater at top of cylinder:
This is a common occurrence on startup. See 13.0 - Startup.
Water remains at high level and won't concentrate:
This is normal on cold startup and can be accelerated by adding a maximum of 1/2 tsp. of dissolved salt to
the cylinder on fill cycle through the plastic fill cup. See 15.1.4 - Low Water Conductivity.
If the unit has been operating extensively, observe for normal fill-boil-fill-boil cycle; no drainage should
occur. If drainage occurs, check for leaking drain valve or back pressure.
Unit drains continually:
May be caused by foaming and/or back pressure or by a leaking drain valve.
If cylinder is almost empty, check for magnetic pull on drain solenoid indicating miswiring. If there is no pull,
drain actuator is blocked open; remove, disassemble and clean.
If drain is occurring through activated drain valve, valve is miswired or electronics are faulty; consult
factory.
If drain is occurring through the overflow on the fill cup, this is due to abnormal restriction on the steam line
and back pressure forcing water out of the cylinder so water cannot concentrate and level remains high.
Review installation of steam line to ensure there are no blockages or excessive static pressure in the air
system.
16.0 Maintenance
! WARNING
Arc flash and electric shock hazard. Can cause injury and death.
Open all local and remote electric power supplies, verify with a voltmeter that power is Off and
wear appropriate personal protective equipment per NFPA 70E before working within the electric
control enclosure.
Before proceeding with installation, read all instructions, verify that all the parts are included and
check the nameplate to be sure the voltage matches available utility power.
The Liebert iCOM microprocessor does not isolate power from the unit, even in the Unit Off
mode.
Some internal components require and receive power even during the Unit Off mode of the Liebert
iCOM control.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live hazardous voltage potential.
Install and open a remote disconnect switch and verify with a voltmeter that live hazardous voltage
potential is not present inside the unit cabinet before working within. Refer to the unit electrical
schematic.
Follow all national and local codes.
! WARNING
Risk of contact with rotating fan blades and extremely hot and/or cold surfaces. Can cause
equipment damage, injury and death.
Open all local and remote electric power supply disconnect switches, verify with a voltmeter that
power is Off, verify that all fan blades have stopped rotating and verify that all components have
cooled to a temperature that is safe for human contact or wear thermally insulated gloves and arm
protection before working within the electric connection enclosures or unit cabinet. Perform
maintenance only when the system is de-energized, all fan blades have stopped rotating and
component temperatures have become safe for human contact.
Turn Off the system by switching it Off at the controller and the main disconnect switch.
Post a warning sign saying Do not switch on.
Electrical components of the unit must be switched Off and checked using a voltmeter to ensure
they are not receiving electrical input power.
! WARNING
Risk of hair, clothing and jewelry entanglement with high speed rotating fan blades. Can cause
equipment damage, serious injury or death.
Keep hair, jewelry and loose clothing secured and away from rotating fan blades during operation.
NOTICE
Risk of improper maintenance. Can cause equipment damage.
All maintenance must be performed only by authorized properly trained and qualified personnel.
Ignoring safety instructions can be dangerous to persons as well as to the environment. Soiled
parts always cause a loss of performance and, for switch or control devices, can lead to the
breakdown of a plant.
NOTE
1. When replacing a faulty component, follow the relevant manufacturer instructions.
2. When the spare parts must be brazed, be careful not to damage the internal parts (gaskets,
seals, O-rings, etc.).
NOTE
Make no more than one turn of the stem at a time. Allow up to 15 minutes of fully loaded
compressor operation before checking superheat or making additional stem adjustments.
16.7 Inspect and Replace the Air Filters600 mm (24 in.) Models
Check the air filter monthly to maintain efficient air distribution through the evaporator coil.
! WARNING
Risk of contact with high speed rotating fan blades. Can cause serious injury or death.
Open all local and remote electric power disconnect switches, verify with a voltmeter that
power is Off and verify that the fan blades have stopped rotating before opening the cabinet
door.
Figure 16-1 Air filter location and input power safety switch600 mm (24 in.) models
5. Pull the bottom of the filter away from the Liebert CRV.
6. Pull it out of the unit.
After cleaning or replacing the filter and before reassembling the unit, check that the air differential
pressure switch pipes (clogged filter alarm) are in the correct position and order. Check also that the drain
trays are clean and the pipe secure.
Differential
pressure
switch tube
Before restarting the unit, be sure that the Liebert CRVs door is properly closed. If it is ajar, the micro
switches on the door will keep the unit in safety status.
16.8 Inspect and Replace the Air Filters300 mm (12 in.) Models
Check the air filter monthly to maintain efficient air distribution through the evaporator coil.
1. Switch Off the CRV.
2. Remove the rear door by unlatching the two quarter-turn fasteners and lifting the door off. The filters
are just inside the door.
3. If the filters appear dirty, depress the tabs on the right side of the upper filter and remove the filter.
4. Repeat Step 3 for the lower filter.
5. Replace the lower filter by inserting the left edge into the rail and pushing the right side in until the tabs
snap back out to retain the filter.
6. Repeat Step 5 for the upper filter.
Figure 16-4 Remove the air filters 300 mm (12 in.) models
After cleaning or replacing the filter and before reassembling the unit, check that the air differential
pressure switch tube (clogged filter alarm) are correctly installed. Also verify that the drain trays are clean
and the pipe is secure.
Figure 16-5 Differential pressure switch components, 300 mm (12 in.) models
! WARNING
Risk of electric shock and contact with high speed rotating fans. Can cause injury or death.
Open all local and remote electric power disconnect switches, verify that power is off with a
voltmeter and verify that all fans have stopped rotating before working inside the unit cabinet
or disconnecting the fan power wires.
1. Shut off all power to the unit by closing the main disconnect switch on the electrical panel on the rear of
the Liebert CRV.
2. Open the front door.
3. Open the panel assembly that contains the fans, using the quarter-turn latches.
4. Disconnect the fans power connections in the electrical junction box.
5. Remove the fan frame assembly by removing the bolts in the corner; there are four bolts at each
corner.
6. Set the fan assembly in a work area.
7. Remove the four bolts attaching the fan to be replaced to the fan frame assembly.
8. Reverse the steps to install the replacement fan.
! WARNING
Risk of electric shock and contact with high speed rotating fans. Can cause injury or death.
Open all local and remote electric power disconnect switches, verify that power is off with a
voltmeter and verify that all fans have stopped rotating before working inside the unit cabinet
or disconnecting the fan power wires.
1. Shut off all power to the unit by closing the main disconnect switch on the electrical panel on the rear of
the Liebert CRV.
2. Open the front door.
3. Disconnect the fan high-voltage three-pin connector and low-voltage four-pin plug connector
4. Remove the two lower screws securing the fan assembly to the units frame; there is one screw in
each corner.
5. Loosen the top screws on the fan assembly; there is one screw in each corner.
6. Lift the assembly up and out of the Liebert CRV.
7. Set the fan assembly in a work area.
8. Reverse the steps to install the replacement fan.
NOTICE
Risk of release of hazardous substances into the environment. Can cause environmental pollution
and violation of environmental regulations.
The Liebert CRVCRV contains substances and components hazardous for the environment
(electronic components, refrigerating gases and oils). At the end of its useful life, the Liebert CRV
must be dismantled by specialized refrigerating technicians. The unit must be delivered to suitable
centers specializing in the collection and disposal of equipment containing hazardous substances.
The refrigerating fluid and the lubricating oil inside the circuit must be recovered according to the laws in
the relevant country.
To recover the gas, use all the connections described in Figure 6-20 - Gravity drain connectionAir-
cooled, 300 mm (12 in.) without condensate pump.
Direct methods of leakage checking approved by the manufacturer (Reg. 1516/2007 and Reg.
1497/2007):
a. gas detection device adapted to the refrigerant in the system; the sensitivity of portable gas
detection devices (as a direct test method) shall be at least five grams per year.
b. proprietary bubble solutions / soapsuds.
Additional information located in a dedicated label of the unit (Reg. 1494/2007):
a. Where fluorinated greenhouse gas is foreseen to be added to the equipment outside of the
manufacturing site at the point of installation, a dedicated label accommodates notation of both the
quantity (kg) pre-charged in the manufacturing plant and the quantity charged at the installation
site, as well as the resulting total quantity of F-gas as a combination of the above-mentioned
quantities, in a manner that conforms to legibility and indelibility.
Our split units are usually not pre-charged at the factory; in this case, the total quantity of
refrigerant charged in the unit must be written in the relevant label, during the commissioning
operation at the installation site.
b. Our packaged units (not split) operating with F-gas are usually fully charged at the factory, and the
total amount of refrigerant charge is already reported on the label. In this case, the label has no
need of further written information.
c. In general, the above-mentioned information has been located in the main nameplate of the
relevant unit.
d. For equipment with double refrigeration circuits, in regards to different requirements based on the
quantity of F-gas contained, the required information about refrigerant charge quantities must be
listed separately for each individual circuit.
e. For equipment with separate indoor and outdoor sections connected by refrigerant piping, the
label information will be on that part of the equipment that is initially charged with the refrigerant. In
case of a split system (separate indoor and outdoor sections) without a factory pre-charge of
refrigerant, the mandatory label information will be on that part of the product or equipment that
contains the most suitable service points for charging or recovering the fluorinated greenhouse
gas(es).
Safety data sheets of F-gases used in the products are available on demand.
Good maintenance practices are essential to minimizing operation cost and maximizing product life. Read
and follow all applicable maintenance checks listed below. At a minimum, these checks should be
performed semiannually. However, maintenance intervals may need to be more frequent based on site-
specific conditions. Review the unit user manual for further information on unit operation. Emerson
recommends the use of trained and authorized service personnel, extended service contracts and factory-
certified replacement parts. Contact your local Emerson representative for more details.
EVAPORATOR / FILTERS
___ 1. Check/replace filters
___ 2. Grille area unrestricted
___ 3. Wipe section clean
___ 4. Coil clean
___ 5. Clean condensate pan
___ 6. Check condensate pan drain connection/drain lines for clogs, leaks and wear/damage
___ 7. Clean trap in condensate drain
___ 8. Check/test filter clog switch operation (if equipped)
ELECTRICAL PANEL
___ 1. Check fuses
___ 2. Check contactors for pitting
___ 3. Check/re-torque wire connections
CONTROLS
___ 1. Check/verify control operation (sequence)
___ 2. Check/test changeover device(s) (if equipped)
___ 3. Check/test water detection device(s) (if equipped)
___ 4. Check/test CAN connection between indoor and outdoor units (if equipped)
REFRIGERATION PIPING
___ 1. Check refrigerant lines (clamps secure/no rubbing/leaks)
___ 2. Check for moisture (sight glass)
___ 3. Check for restriction/temperature drop across filter driers
DRAIN PIPING
___ 1. Check for free-running drain system
___ 2. Clear out obstructions and material buildup on tubing walls
___ 3. Check for leaks
___ 4. Check for tubing kinks and damage
COMPRESSOR SECTION
___ 1. Check oil level
___ 2. Check for oil leaks
___ 3. Check compressor mounts (bushings)
___ 4. Check/re-torque wire connections (inside compressor box)
___ 5. Compressor operation (vibration/noise)
___ 6. Check crankcase heater fuses/operation (if equipped)
___ 7. Check for refrigerant leaks
#1 Suction Discharge
#2 Suction Discharge
#3 Suction Discharge
#1 L1 L2 L3
#2 L1 L2 L3
#3 L1 L2 L3
NOTES
Name
Signature
Company
Make copies for your records. Compare readings / information to previous maintenance worksheet
To locate your local Emerson representative for Liebert-engineered parts, go to the Liebert website: www.Liebert.com or call 1-800-Liebert.
Il Produttore dichiara che, se munito di marchio CE, il prodotto conforme alle direttive dell'Unione
europea:
The Manufacturer hereby declares that this product, when bearing the CE mark, conforms to the European
Union directives:
Der Hersteller erklrt hiermit, dass das vorliegende Produkt, sollte es die CE-Kennzeichnung tragen, den
folgenden Richtlinien der Europischen Union entspricht:
Le fabricant dclare par la prsente que ce produit, portant la marque CE, est conforme aux directives de
l'Union europenne:
El fabricante declara por la presente que si este producto lleva el marcado CE es conforme con las directivas
de la Unin Europea:
O fabricante declara por este meio que este produto, quando ostenta a marca CE, est em conformidade
com as directivas da Unio Europeia:
Tillverkaren tillknnager hrmed att den hr produkten, nr den r CE-mrkt, verensstmmer med EU:s
direktiv:
De fabrikant verklaart hierbij dat dit product, indien het van de CE-markering is voorzien, conform de EU-
richtlijnen is:
Valmistaja vakuuttaa tten, ett mikli tuotteessa on CE-merkint, se tytt seuraavien EU-direktiivien
vaatimukset:
Produsenten erklrer herved at dette produktet, nr det er CE-merket, er i samsvar med EU-direktiver:
Producenten erklrer hermed, at dette produkt overholder EU's direktiver, nr det brer CE-mrket:
, CE,
..:
2006/42/EC; 2004/108/EC; 2006/95/EC; 97/23/EC
Technical Support / Service Locations
Web Site United States
www.liebert.com 1050 Dearborn Drive
Monitoring P.O. Box 29186
liebert.monitoring@emerson.com Columbus, OH 43229
800-222-5877 Europe
Outside North America: +00800 1155 4499 Via Leonardo Da Vinci 8
Single-Phase UPS & Server Cabinets Zona Industriale Tognana
liebert.upstech@emerson.com 35028 Piove Di Sacco (PD) Italy
800-222-5877 +39 049 9719 111
Outside North America: +00800 1155 4499 Fax: +39 049 5841 257
Three-Phase UPS & Power Systems Asia
800-543-2378 7/F, Dah Sing Financial Centre
Outside North America: 614-841-6598 108 Gloucester Road, Wanchai
Environmental Systems Hong Kong
800-543-2778 852 2572220
Outside the United States: 614-888-0246 Fax: 852 28029250
While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims
all liability for damages resulting from use of this information or for any errors or omissions.
2016 Liebert Corporation
All rights reserved throughout the world.
Specifications subject to changewithout notice.
Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners.
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