Project: DH3 EXT.

System : Startup Piping System

DUYEN HAI 3 EXTENSION, THERMAL POWER PLANT PROJECT

End User:
Power Generator Corporation 1
Thermal Power Project Management Board 3

Owners Consultant :

Power Engineering Consulting Joint Stock Compa

Contractor :

Sumitomo Corporation

Customer:
The Babcock and Wilcox Company

Supplier :

Thermax Babcock and Wilcox Energy Solutions Pvt. L

TBWES project Number SJ0041

Document Title Lug Plate Design for Startup Piping Supports

Document No. P97-SJ-CS-01877

Revision No. 1
X For Information

For Enquiry to Sub vendor

Purpose of Document For Owners Approval
For Order to Sub vendor
For Execution / Construction
As Built

Status of Revision

Revised
Rev. Date of Issue Description Prepared
Sheets
Initial
0 15/06/2016 - Palani
Submission
B&W comments
1 17/10/2016 - updated
Deep
 Project: DH3 EXT.
System : Startup Piping System

NT PROJECT

ation 1
Management Board 3

ulting Joint Stock Company 2

ompany

ox Energy Solutions Pvt. Ltd

Reviewed Approved

Palani Barani

Shameek Barani
 Project: AES
System : WCT VSS

Lug Plate Design for Temporary Pipe Support of VSS & WCT
Pipe Dia. Dpipe
Thickness of Pipe tpipe
Material of pipe
Material of lug
Design temperature Td Pipe Max Design temp.
Allowable Stress Ft Lug plate
Smt Lug plate
One lug assumed with full load
Sustained Design Load P
(only metal weight)
One lug assumed with full load
Transient Design Load P
(only metal weight)
t thickness
H Height
Lug Size
W Width
D Hole Dia. = Pin Dia.+2 mm

Lug check as per 2A322-1-2A131-A9-4U-5,paragraph 3.1.2

a1 used in drawing
a2 used in drawing
for sustained loading a1 P/(0.75*Ft*2t) P/(0.75*Ft*2t) =
for transient loading a1 P/(0.75*Smt*2t) P/(0.75*Smt*2t) =
4 x t a1 4xt =
0.8 x D a1 0.8*D =
(4/3)*a1 a2 (4/3) x a1 =

4 x t a1
0.8 x D a1
(4/3)*a1 a2
 Project: AES
System : WCT VSS

Lug Plate Design for Temporary Pipe Support of VSS & WCT

Weld Check
Fillet weld size =
weld length =
for sustained condition
Applied shear stress, fv = load (kips/inch) / weld leg size (inch)=
Allowable weld stress = 0.6 x Ft x w

for transient condition

Applied shear stress, fv = load (kips/inch) / weld leg size (inch) =
Allowable weld stress = 0.6 x Smt x w
 Project: AES
System : WCT VSS

35.00 inch
3.88 inch
SA 369 FP91
SA 387 GR.22 CL.2
200.00 F
27.50 ksi
33.00 ksi

88.00 kips

105.60 kips

1.26 inch
6.00 inch
12.00 inch
2.81 inch

4.59 inch
6.14 inch
1.69 inch
1.69 inch
5.04 inch
2.25 inch
6.12 inch

Ok
Ok
Ok
 Project: AES
System : WCT VSS

0.47 inch
24.00 inch

7.76 ksi
16.50 ksi
OK

9.31 ksi
19.80 ksi
OK