TOPIC: AUTOMOTIVE PRODUCTION (TOYOTA PRODUCTION SYSTEM)

NO. CONTENT PAGES

1.0 INTRODUCTION 1
2.0 GOALS OF TOYOTA PRODUCTION SYSTEM 1
3.0 THE TOYOTA PRODUCTION SYSTEM MODEL 1-3
4.0 FOCUS AREAS OF TOYOTA PRODUCTION SYSTEM 3
4.1 ELIMINATING WASTE 3-4
4.1.1 CORRECTION / SCRAP 4
4.1.2 OVER-PRODUCTION 4-5
4.1.3 WAITING 5
4.1.4 CONVEYANCE 5
4.1.5 PROCESSING 5
4.1.6 INVENTORY 5-6
4.1.7 MOTION 6
5.0 QUALITY 6
6.0 PRODUCTIVITY 7
6.1 APPARENT EFFICIENCY AND TRUE EFFICIENCY 7
6.2 TOTAL EFFICIENCY 7
7.0 JIDOKA (BUILD IN QUALITY) 8
7.1 ENSURING QUALITY OF ALL PRODUCTS 8
7.2 BUILDING IN QUALITY 9
7.3 BUILDING IN QUALITY AT EACH PROCESS 9
7.4 INSPECTION WORK 10
7.5 ADDED VALUE OF REPAIR REDUCTION 10 - 11
7.6 PREVENTION OF INJURIES AND DAMAGE 11
7.7 HUMAN WORK AND MACHINE WORK 11 - 12
7.8 STANDARDIZATION 12
8.0 JUST-IN-TIME 13
8.1 PULL SYSTEM 13 - 14
8.2 KANBAN 14 - 15
9.0 LEVEL PRODUCTION 15
9.1 TAKT TIME 15 - 16
9.2 PRODUCTION LEVELING BY TYPE 16
9.3 CONTINUOUS FLOW PROCESSING 16 - 17
9.4 CONTINUOUS FLOW VS. BATCH PROCESSING 17
9.5 CONTINUOUS FLOW REQUIREMENTS 17
9.5.1 PRODUCT 17
9.5.2 EMPLOYEES 17
9.5.3 EQUIPMENT 18
10.0 EQUIPMENT RELIABILITY 18
10.1 UP-TIME 18
10.2 CHANGEOVER 19
10.3 QUALITY 19
10.4 PROCUREMENT 19
11.0 CONCLUSION 20