Professional Documents
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Culvert
Culvert
Chapter 9
Culvert Design
March 2010
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Department of Transport and Main Roads Chapter 9
Road Drainage Manual Culvert Design
March 2010
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Department of Transport and Main Roads Chapter 9
Road Drainage Manual Culvert Design
Table of Contents
9.1 Introduction 9-1
9.1.1 Overview 9-1
9.1.2 Constructability 9-2
9.1.3 Computer Programs 9-2
9.2 General Requirements 9-2
9.2.1 Pipe Joint Types 9-2
9.2.2 Geometric Tolerances and Cover Requirements 9-3
9.2.3 Skew Angle / Skew Number 9-3
9.2.4 Minimum Culvert Size 9-3
9.2.5 Outlet Flow Velocity 9-3
9.2.6 Structural and Configuration Requirements of Culverts 9-4
9.2.7 Culverts in Expansive Soil Areas 9-9
9.2.8 Flap Gates (Tides and Floods) 9-15
9.2.9 Multiple Barrels 9-16
9.2.10 Reduction in Culvert Size 9-16
9.2.11 Splay Pipes 9-16
9.3 General Process for Culvert Design 9-17
9.4 Location of Culverts 9-19
9.5 Allowable Headwater 9-20
9.6 Preliminary Selection of Culvert Size 9-21
9
9.7 Requirements for Fauna Passage 9-21
9.7.1 Considerations for Fish Passage 9-21
9.7.2 Culvert Specifications for Fish Passage 9-21
9.7.3 Considerations for Terrestrial Passage 9-23
9.7.4 Culvert Features for Fauna Passage 9-25
9.7.5 Stock Underpass 9-27
9.8 Selection of Culvert Type 9-27
9.9 Typical Culvert Operating Conditions 9-28
9.9.1 Inlet Control Conditions 9-30
9.9.2 Outlet Control Conditions 9-30
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Road Drainage Manual Culvert Design
Chapter 9
Culvert Design
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type should also be used where the normal The skew number is the number of degrees
groundwater level is above the pipe obvert. measured in a clockwise direction from the
Notwithstanding the requirements of Table road centreline to the structure centreline.
9.2.1, rubber ringed spigot and socket joints Skew Number is required for ordering
should generally be used for all sizes of metal structures.
pipe in unstable ground, when pipes are laid
in sand, or where pipe movement is
possible, such as on the side of fills or at Skew
Number
transitions from cut to fill.
Jacking pipes are used where conventional
excavation / laying / backfill methods are
not feasible. Designers should refer to
manufacturers guidelines for selection, use
and design detail for jacking pipes.
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Source: derived from Austroads GRD Part 5 (2008) MRTS24 For concrete box culvert
components;
9.2.6 Structural and
9 Configuration
Requirements of Culverts
MRTS25 for precast concrete pipe
components;
MRTS26 - for fibre reinforced pipe
Loads on buried culverts include: components; and
(a) Fill over the structure, which is a MRTS29 for polyethylene and
function of: polypropylene pipe components.
height of fill Steel culvert components do not currently
type of fill material have an applicable departmental
specification and do not meet the 100 year
installation conditions (e.g. trench design life requirement without protective
or embankment) coatings. Refer Section 9.2.6.8 for more
(b) Design traffic loads; details.
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9.2.6.6 Reinforced Concrete Box In expansive soil areas, RCBC and SLBC
Culverts installations require special consideration.
Refer Section 9.2.7 for details.
Standard precast reinforced concrete box
culverts (RCBC) are manufactured in a 9.2.6.7 Reinforced Concrete Slab
range of standard sizes. Small box culverts Deck Culvert (RCSDC)
are available in the range 300 x 150 mm to
The standard RCSDC of 2500 mm span
1200 x 900 mm and large box culverts in
allows for a maximum fill of 2500 mm
the range 1500 x 600 mm to 3600 x 3600
above the slab deck and is a cast-in-situ
mm.
structure (refer Standard Drawings Nos.
In accordance with the departments 1131 and 1132(QDMR 2009b)).
specification MRTS24 (TMR 2010c),
9.2.6.8 Corrugated Steel Pipes
standard RCBC and link slab components
have been manufactured to withstand a Corrugated steel pipes, as shown in Figure
maximum height of fill (including 9.2.6.8(a) offer a light-weight alternative
pavement) of 2.0 m. For higher fills when compared to concrete pipes. This is a
(including pavement) a special design for particularly important consideration when
proposed installation is necessary. transport of material over long distances
becomes costly.
For multi-cell installations, slab linked
construction (SLBC) should be considered,
as shown in Figure 9.2.6.6. Details are
shown on Standard Drawings Nos. 1303,
1316, 1317, 1318, 1319 and 1320 (QDMR
2009b).
9
Pipes
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Apart from the above protective coating advice with respect to the design and
requirement, steel culverts must also have installation of metal culverts can be
invert protection. The invert of all provided by Bridge Design Section,
corrugated steel pipe culverts shall be lined Engineering & Technology Division, when
with concrete as follows: required.
Concrete Class: 32 MPA / 9.5; 9.2.6.9 Plastic Flexible Pipes
Minimum depth of concrete above Flexible plastic pipes are being used in
corrugations: 50 mm; and small quantities by some road authorities.
Minimum height of lining above Conditional approval has been given for the
invert to be D/6 where D denotes use of these types of pipes on some
diameter as shown in Figure departmental projects. They have typically
9.2.6.8(b). been allowed to be used in non-traffic
loaded areas.
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Longitudinal Crack
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9
predominantly wet soils which from
Therefore particular design and/or
time to time are subjected to a
construction considerations need to be
prolonged period of drought and
adopted to avert damage to culverts where
exhibit drying shrinkage.
expansive soils are exposed to significant
The shrink-swell behaviour or volume long term moisture changes.
change phenomena is controlled by three
9.2.7.2 Postulated Mechanism of
major factors:
Distress
intrinsic expansiveness of the soil
The observed movement in some large
(generally characterised by shrink-
culverts is generally a movement of the
swell index for the soil);
outer edges of the culvert relative to the
suction change (site specific and central section of the culvert, which is
dependent on the atmospheric generally immune to the movement. Figure
conditions); and
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9.2.7.2 depicts this failure mechanism for uniform heave due to their inherent
two case study sites. geometric stiffness.
It is considered most likely that the outer 9.2.7.3 Standard Drawings
edges, i.e. apron slabs, are subjected to
The current Standard Drawings for culvert
extremes of wetting / drying phenomena
bases do not state the design assumptions
which produce either high swelling
on which the drawings are based and, most
pressures or lack of base support.
importantly, situations when the drawings
Most small culverts (< 10 m along the road are inappropriate for use.
centreline) generally only suffer small
movement which is satisfactory or exhibit a
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The design assumptions on which those swell > 5%). This preliminary testing can
drawings are based include: be undertaken at the Regional level.
the base slabs are designed as a beam It is imperative that a vertical profile is
on a moisture insensitive, elastic established to determine the extent of the
foundation, i.e. differential settlement actual expansive zone. A field
due to moisture changes are not a investigation should include:
design consideration in the standard
Trenching or drilling to 2 m depth
drawing; and
under or in the vicinity of the
the minimum ultimate bearing proposed culvert location;
capacity of the strata under the
In-situ moisture content (Q102A) and
culvert base is at least 150 kPa but
density testing (Q111A) at every 300
preferably in excess of 200 kPa.
mm in depth or at change of soil
Sites subject to large settlements or large horizon, whichever is earlier, to
differential settlements, arising out of determine the active zone. (Below
moderate or highly expansive soils below the active zone, no significant
the culvert base, are outside the design moisture content changes occur over
method of these Standard Drawings. time). Due to lack of data, AS 2870 -
1996 gives little guidance on active
9.2.7.4 Amended Design
depths for Queensland conditions.
Procedure
For most other States, e.g. Victoria,
For culverts with a base greater than 10 m where the reactivity of clay profiles
along road centreline, specialist has been the subject of extensive
geotechnical and structural advice (from research, useful guidance is
TMR E&T Division) should be obtained available;
where highly reactive or expansive clay
50 mm undisturbed tubes taken from
soils (linear shrinkage > 8% and/or CBR
each soil horizon, for shrink-swell
swell > 5%) occur below the culvert bases.
index testing and filter paper suction
This is to determine if non-standard base
measurements.
slabs or other foundation treatments are
required. Adequate materials to be sourced
9.2.7.5 Foundation Investigation from each location for the following
laboratory tests.
9
An appropriate, special investigation for
A laboratory investigation is required for
culvert bases on expansive soils should be
each soil horizon. The required tests are
undertaken in a similar manner to the
detailed in Table 9.2.7.5.
proven need for special bridge site
investigations. This work should be If instrumented sites are established in
undertaken under the direction of specialist different soil / climatic regions, enabling a
geotechnical engineers and/or geologists as rational classification of soil / climatic
appropriate. This is required only if behaviour response patterns, the level of
preliminary testing indicates the subgrade testing can be reduced in the future.
to be expansive (i.e. LS > 8% and/or CBR
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9
subgrade moisture.
issues will need to be covered by
Reducing Expansive Potential of the
supplementary specifications; or
Foundation - Volume Stability
extending the concrete apron with a
Methods for reducing the expansive
flexible apron, e.g. grout-filled
potential of the foundation may include one
erosion mattress ( 3 m wide)
of the following:
underlain by an impermeable
excavation of the foundation and membrane (horizontal moisture
replacement with a low permeability barrier). This is aimed at shifting the
granular or non-swelling material; moisture fluctuation zone to be under
chemically treating the natural the extended apron, thus shielding
material (e.g. lime stabilisation); and the concrete apron slab from the edge
effects.
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is essential for haunch support and the
inflow to an existing culvert has been
prevention of settlements.
reduced and the culvert requires extension.
Multiple pipe culverts should always be
Where culverts require strengthening by
treated as an embankment installation when
insertion of a sleeve or similar, the internal
determining the class of pipe required from
dimensions / diameter must be maintained
the allowable height of cover. Even for
for the length of the culvert.
culverts installed in trench conditions, the
height of cover should be calculated for 9.2.11 Splay Pipes
embankment installation.
The use of splay pipe components to
For multiple cell culverts in a restricted
construct bends in culverts is not
natural waterway, box culverts can make
permitted.
better use of the width available,
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However, a relaxation of this requirement site including detailed survey of the site,
may be approved for individual cases site inspection data, and other site specific
within a project subject to the following information including environmental and
requirements: geotechnical reports.
Specific locations where it is A generalised approach to the design of the
proposed to use splay pipes to culvert follows.
construct bends in culverts, are to be
(a) Collate Site Data
reviewed and approved by the
departments design representative; Review survey, topographic information,
locality map, photographs, aerial
Culverts must conform to relevant
photographs and details from field visit to
departmental specifications;
determine / understand:
Bends to be constructed in large
catchment / waterway details
culverts only - for pipe diameter of
including natural constrictions,
1200 mm or greater using propriety
bends, low / high flow channel,
splay pipe units and for box culverts
vegetation, potential overflow to
with widths and heights of 1200 mm
other crossings etc;
or greater using a cast in-situ
chamber without access; upstream and downstream conditions
and details;
Bend angles are restricted to a total
or maximum 22.5 degree culvert location of any geotechnical issues;
deflection in the horizontal plane location of environmental constraints
only (grade of culvert must not or identification of environmental
change); issues;
Only one bend allowed in a single location of Private / Public Utility
culvert installation; and Plant (PUP) or other physical
The detailed design of any culvert constraints;
that includes a bend will require any stream or channel diversion
formal approval by departments issues;
Bridge Design Section / Structures
Branch located within the
Engineering & Technology Division.
any culvert skew requirements;
soils data;
9
existing and allowable stream flow
9.3 General Process for
details (depth, velocity, energy and
Culvert Design
so on) (refer Chapter 8);
This section describes an approach or any possible / identified inlet and
general process for the design of culverts. outlet erosion issues; and
Some of the work described in the
possible sediment / debris issues.
following sections may not be required for
each design of a culvert.
The design of a culvert commences with
assembling the data related to the drainage
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9 pavement thickness;
shape of channel (width of bed and
identify and document any possible
issues / limitations that may
bank slopes) including uniformity of necessitate a review of the culvert
shape over the reach where the design or its location.
culvert will be located; and
(d) Determine Tailwater Level
channel bed slope.
Calculate the tailwater level within
These parameters are required to determine the existing channel immediately
the maximum height, width and minimum downstream of culvert outlet.
length of the culvert. This allows the
(e) Undertake Hydraulic Design
designer to fit the culvert under road and
within the channel. The parameters also Determine / set the maximum
allow the determination of the height of allowable headwater, including
freeboard, for the design;
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Complete the hydraulic design of As the designer works through this step by
proposed culvert to determine step process, there will be some outcomes
headwater, control, outlet velocity that indicate that revisions to the proposed
Froude Number; and culvert need to be made.
Undertake several trials based around The designer needs make amendments to
the initial culvert size / configuration, the proposal and restart the geometric
including cost comparison, to select design at an appropriate point and continue
optimum design. the design with the amended culvert
proposal.
(f) Review Hydraulic Design Output.
The culvert design will not be able to be
Check if hydraulic design is
finalised until all related components of the
reasonable / realistic and if the flood
drainage infrastructure are defined by the
immunity requirements is being
relevant sections of in Chapters 8, 9, 10, 11
achieved;
and 12 are addressed.
Check generated headwater against
maximum allowable headwater; 9.4 Location of Culverts
Check outlet velocity against
In general, a culvert should be located to fit
permissible channel velocities;
the natural channel in line and grade as far
Check extent of any additional as is practical.
inundation due to afflux and review
The culvert should be designed to suit the
impacts to adjacent property; and
outlet conditions even if inlet conditions
Assess the likelihood of road have to be modified, e.g. a drop inlet to
overtopping or excessive / erosive reduce potential scouring velocities through
outlet velocities in an extreme the culvert.
rainfall event (how close is generated
High outlet velocities can cause erosion for
headwater to shoulder point / outlet
a significant distance downstream of an
velocity to maximum permissible).
outlet. Where high outlet velocities are
(g) Check Connections expected, appropriate dissipation measures
9
Can surface drains such as catch will be required.
drains and diversion drains be The natural skew in a channel should be
drained to the culvert inlet and/or adopted wherever possible, as a culvert on a
outlet (Refer Chapter 11); and different skew could cause progressive
Can underground drainage be drained bank erosion, possibly entering private
to the culvert inlet and/or outlet property. Protection of a bank at risk could
(Refer Chapter 11); be costly.
(h) Assess Mitigation Treatments In most cases, culvert locations are largely
predetermined by the intersection of a
Determine any inlet or outlet watercourse and an existing roadway.
protection devices to address However, where circumstances allow,
pollution or erosion control concerns. culverts should be located away from:
Erodible / unstable banks
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Meandering channel bends or banks; normal flow levels. This increase in level is
known as afflux and it is at its highest just
Critical or isolated aquatic habitat
upstream of the culvert entrance.
areas; and
The overall increase in water depth (afflux)
Isolated sections of remnant, valued,
generated by the culvert cannot exceed the
or protected riparian vegetation.
allowable headwater for the site.
Realigning short sections of an existing
The allowable headwater or Maximum HW
channel to fit the culvert alignment should
level for a culvert will usually be
be avoided.
determined by one or more of the following
9.5 Allowable Headwater conditions:
Increase in Upstream Water Levels: The
Culverts that are designed for hydraulic increase in upstream water levels should not
purposes only, are designed to pass the cause unacceptable damage or adverse
design discharge from one side of the road effects to adjacent properties. Existing
embankment to the other in a cost effective flooding of adjacent properties should be
manner in accordance with individual ascertained in field investigations or by
project requirements. design calculations.
The velocity of the water through the Upstream Freeboard: Where a road is
culvert is usually greater than the approach designed not to be overtopped during a set
velocity in the stream because the culvert ARI flood event, it is desirable to provide
presents a smaller cross sectional area of freeboard of at least 100 mm between the
flow than the stream. design upstream floodwater surface and the
As detailed in the previous chapter, the upstream road shoulder edge. Where this is
energy in water is measured as Head (m). not economically acceptable, pavement
When water flows through a culvert, design should make allowance for higher
several losses of energy occur: water levels, and the likely duration of
inundation.
Firstly as the flow accelerates into
the culvert (known as entrance loss); Outlet Velocity: In the event that both of
the above conditions permit a high
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reproduce the natural conditions of the cobbles or boulders over the floor up to the
watercourse bed, and ideally be recessed design level.
below natural bed levels.
However, the roughness coefficient of
Culvert Floor: The floor of the culvert dumped rock is much higher than that of a
should be below natural bed levels to avoid concrete floor and should be taken into
the need for fish to jump over an account during the design process. For
obstruction. As depressed culvert floors Mannings roughness coefficients,
may silt up over time, especially with reference may be made to Tables 9.4.3(a),
undue lowering of the floor, an invert level 9.4.3(b) and Figure 9.4.3.
about 100 mm below natural surface levels
Low Flow Channel: Where possible, the
is considered appropriate with tapers to
low flow channel should satisfy the
natural surface level.
following conditions:
Recessed Floors: Some fishway guidelines
Maximum flow velocity 1 m/s;
recommend that culverts should be recessed
into the natural bed by at least 20% of their Maximum flow velocity of 0.3 m/s at
cell height (increases the height of culvert a depth of 0.2 to 0.5 m;
over hydraulic requirements). The culvert Where practicable, a minimum flow
is then backfilled with bed material won depth of 0.2 to 0.5 m; and
from the site, to the same gradient / levels
Absence of areas of large scale
of the natural bed prior to construction.
turbulence (relative to flow depth),
This should be considered on a site by site
i.e. whirlpools / eddies.
basis based on current best practice.
However, the above flow conditions are
Floor Slope: Generally, the slope of the
usually difficult to achieve, especially if the
floor of the culvert should not exceed 1% in
culvert cannot be recessed below natural
order to limit velocity increases to flows
bed elevations. In such cases, the next
through culvert.
preferred option is to size the culvert flow
Flow Velocities: As fish need a minimum area such that there is minimal change in
water depth of 0.2 to 0.5 m to ensure their channel flow area at the culvert.
passage through the culvert, and can only
9
To assist in the development of suitable low
swim against relatively low flow velocities,
flow conditions and to assist in the control
the velocity through the culvert during
of sediment flow, an inlet weir can be
periods of migration should not exceed 0.3
formed. Inlet weirs are designed to direct
m/s at a water depth of 0.5 m.
all base flows to one wet cell as shown in
To achieve this, it may be necessary to Figure 9.7.2.
locate an additional culvert at the shallower
The typical height of the weir that is placed
edge of a stream where natural velocities
in front of the dry cells is 0.3 to 0.5 m.
are lower, or to install a low flow channel.
For hydraulic reasons, the weir needs to be
Floor Surfacing: If necessary, roughening located at least four times the height of the
of the floor of the culvert to achieve this weir away from the culvert entrance.
velocity may be necessary by lowering the
Light Conditions: When fish passage is an
floor even further than 100 mm and placing
issue, light should be encouraged to enter
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the culvert, or in the case of a multi-cell If the ledge is placed on just one side of a
culvert, into the expected migration cell(s). waterway, then it is important for this side
In multi-lane roads, stormwater drop inlets to be consistent with the side of the
can be installed into the median strip to waterway that is the dominant movement
allow the entry of light. corridor. In some cases it may be necessary
for a ledge to be placed on both sides of the
Current best practice guidelines suggest that
low flow channel.
additional lighting is recommended when
the culvert is longer than 14 m (depending The ledge must extend from upstream bank
on culvert height). to downstream bank, including the area
along the wing walls, thus providing a
Further guidance and information regrading
continuous dry path.
requirements for culverts and fish passage
can be obtained from Queensland Fisheries
website.
9
continuous dry path.
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reptiles to move through the culvert at an other suitable material to allow for the
elevated height. movement of fauna such as lizards.
Lizard runs should be located Any increase in culvert wall roughness
approximately 300 mm below the obvert of must be taken into account in the hydraulic
the cell and must extend from ground level analysis when designing the culvert.
at the upstream wing wall, through the However, it is noted that in a typical road
culvert to ground level at the downstream culvert, sidewall friction only represents
wing wall (Figures 9.7.4(b) and 9.7.4(c)). around 12% of the total head loss.
Side Wall Roughness: As an alternative to
constructing a lizard run, the culvert cell
wall adjacent to the watercourse bank could
be roughened with texture paint, grout or
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Street Lighting: Many animals move only outlet channel must allow the culvert to
at night. To assist in the passage of such completely drain after a storm event.
animals, street lighting adjacent to culverts
The culvert must be at least 2.4 m in height
should be fitted with metal shields to
to allow a person on horseback to be able to
prevent the lighting of the culvert entry and
ride through the culvert (they can bend low
exit.
in the saddle).
In some circumstances it may be desirable
For cattle to enter a stock underpass,
to paint the concrete wing walls and apron
sufficient daylight from the other side needs
in a dark colour (dark green) to minimise
to be seen by the cattle, otherwise they will
the reflection of light.
baulk and not enter. Suggested number and
Lighting: Many terrestrial animals will not width of cells is 3 x 2.4 m minimum for
enter a dark culvert, so some means of culvert up to 15 m in length.
lighting inside the culvert is important. For
example, this lighting could be in the form 9.8 Selection of Culvert
of a break in the median for a major road. Type
Vegetation: The provision of vegetation at Further to Section 2.3.5, the selection of the
the entrance and exit of a culvert is a key most appropriate type of culvert is
determining factor as to whether native dependent on a range of factors including
fauna will use the culvert. economics, site conditions, and
Bank vegetation should be extended up to environmental considerations.
the edge of the culvert. This is especially Box culverts are generally used where:
important if a lizard run or fauna path
has been installed. Insufficient embankment depth or
cover for pipes exists;
In critical flood control regions, this bank
vegetation may need to consist entirely of Where channel is narrow and it
flexible (non-woody) species that provide would be difficult to fit a pipe
minimal hydraulic resistance (i.e. no culvert; or
shrubs). Fauna passage is required.
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Saltwater
Aggressive soil
(e.g. Low pH, high
chloride high
sulphate)
Invert in fresh
water for N/A Not
prolonged periods economic
Typical condition
(i.e. none of N/A Not
above) economic
9
governed by whether the culvert is
construction restraints, other more robust operating under:
and more durable materials should be used.
Inlet control; or
Table 9.8 provides guidance in the selection
of the most appropriate culvert type for Outlet control.
different exposure conditions. The hydraulic capacity of the culvert may
Reference should also be made to Standard vary considerably depending on the type of
Drawing No 1359 (QDMR 2009b) for control.
installation requirements, cover, spacing Figure 9.9 shows eight typical conditions
and details for H2 and HS3 support under which culverts may operate.
conditions (refer Section 9.2.6.4).
Additional details are discussed below.
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However, a study of this figure will reveal losses. However, inlet edge geometry can
that the prediction of inlet or outlet control still affect the capacity.
is not precise and the standard procedure
In Figure 9.9, Types 1, 2, 6 and 7 have
for calculations is to assume each in turn
outlet control. A tailwater depth equal to
with the most conservative answer adopted
80% or more of the height of the culvert
for design.
barrel / cell will usually indicate outlet
Typically, the more conservative answer is control, except in rolling or mountainous
that which causes the highest headwater country with the culvert on natural surface
level for a given flow and this in turn slopes.
implies a submerged inlet type (HW >
1.2D). Submerged inlets usually have more 9.10 Hydraulic Calculations
driving head which helps improve culvert
capacity / performance, which is preferable. The hydraulic design of culverts must be
undertaken using the CULVERT program
9.9.1 Inlet Control Conditions as discussed in Section 1.2.2.5.
The following design methodology (this
For inlet control, the capacity of the culvert
section) and design procedure (Section
barrel is greater than that of the inlet.
9.11) are based on the use of nomographs
Hence, culvert capacity is dictated by
and form the basis of the CULVERT
conditions at the inlet.
program.
The parameters which determine the
The methodology and procedure not only
discharge under inlet control are the cross
provides an understanding of the hydraulic
sectional area of the culvert barrel, the inlet
design of culverts but also an alternate,
geometry and the depth of headwater or
manual method for the design or checking
ponding at the culvert entrance.
of culverts.
In inlet control the losses from the
Better methods of culvert design, including
roughness and length of the culvert barrel
the use of formula, are available however
and outlet conditions (including depth of
further investigation by the department is
tailwater) are not factors in determining
required before adoption of these methods.
culvert capacity.
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presence and angle of headwalls and height of the culvert barrel / cell will
wingwalls, and the projection of the culvert usually indicate outlet control, except in
into the headwater. rolling or mountainous country with the
culvert on natural surface slopes. However,
For one dimensional flow, the relationship
a check of the design assuming inlet control
between the discharge and the upstream
is such an easy process that it forms part of
energy can be computed by an iterative
standard design procedure.
process or by the use of nomographs.
Culverts flowing with outlet control can
Inlet control can occur with the inlet
flow with the culvert barrel full or with the
submerged and the outlet not submerged.
barrel part-full for all of the culvert length.
Under these conditions, the flow contracts
With outlet control, and both the inlet and
to a supercritical jet immediately
the outlet submerged the culvert flows full
downstream from the inlet. When the
and under pressure. The culvert, also, can
tailwater depth exceeds critical depth, dc
flow full over part of its length with part-
and the culvert is laid on a steep grade, flow
full flow at the outlet. The point at which
remains supercritical in the barrel and a
the water surface breaks away from the
hydraulic jump will form near the outlet. If
barrel obvert depends on the tailwater depth
the culvert is laid on a slope less than
and culvert grade, and can be determined by
critical, then a hydraulic jump will form in
using flow profile calculations.
the barrel.
If the culvert is laid at a flat grade, outlet
When the culvert flows under inlet control,
control can occur with both inlet and outlet
the roughness and length of the culvert
not submerged, and part-full flow
barrel and the outlet conditions (including
throughout the culvert length will be
the depth of tailwater) are not factors in
flowing under subcritical conditions.
determining culvert capacity. An increase
in the slope of the culvert reduces Variations of these main types can occur,
headwater only to a small degree, and can depending on the relative value of critical
normally be neglected for conventional slope, normal depth, culvert height and
culverts flowing under inlet control. tailwater depth. While the potential flow
conditions shown in Figure 9.10.2(a) are
9
9.10.2 Control at Outlet the most common for simple culverts,
different flow conditions are possible where
With outlet control the culvert flow is
complex culvert structures are required and
restricted to the discharge which can pass
advice should be obtained from Director
through the conduit for a given level of
(Hydraulics), Hydraulics Section,
water in the outlet channel (tailwater level).
Engineering & Technology Division for
The slope, cross-sectional area, roughness
further guidance.
and length of the culvert barrel have to be
considered as these losses exceed the inlet Flow under outlet control can be calculated
losses. However, inlet edge geometry can from the formulae below, the parameters
still affect the capacity. for which are illustrated in Figure 9.10.2(a).
The total head (H) required to convey water
In general the control will be at the outlet if
through a culvert flowing under outlet
the culvert slope is less than critical. A
control is determined by:
tailwater depth equal to 80% or more of the
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H Hv He Hf and
Where: V = mean velocity of flow in the
culvert barrel (m/s);
Hv = velocity head (m)
g = acceleration due to gravity
V2
(assume 9.81 m/s);
2g
ke = entrance loss coefficient (refer
He = entrance loss (m) Table 9.10.2;
V2 n = Mannings roughness coefficient;
ke
2g
L = length of culvert barrel (m); and
Hf = friction loss (m)
R = hydraulic radius (m).
19.6n 2 L V 2
R 1.33 2g
2
V1 2
2g V
2g WS = water surface
SSo = slope of culvert
W.S He
.
Energy Lin
e Hf
HW Hydraulic G H
V1 h1 rade Line
Hv W.S
D .
S
ho2
LS
LSo dhcc DATUM
9
HW H
S
LS
LSo dhcc TW
ho = Greater of hdc c+
+DD and TW
2
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The various components of this equation The designer should be familiar with all the
are illustrated in Figure 9.10.2(b). equations in the previous sections before
using these procedures. Following the
The tailwater level (ho) to be adopted is TW
design method without an understanding of
if TW > D, otherwise the greater of:
culvert hydraulics can result in an
dc D inadequate, unsafe or costly structure.
TW, or
2 Because of the difficulty in determining
Where: whether a culvert will operate under inlet or
outlet control, the standard procedure for
dc = critical depth (m); and
calculating the headwater level is to check
D = diameter or height of culvert both inlet and outlet control cases and adopt
(m). the scenario that results in the higher
headwater level.
9.10.3 Determination of Tailwater
9.11.1 Hydraulic Design
The tailwater level is an important input to
the culvert design process. Tailwater level The standard culvert design procedure is
(TW) can be calculated using the method illustrated in the flow chart in Figure 9.11
described in Section 8.7.2. and the following sub-sections align with
this figure.
9.11 Design Procedure
For this manual design method, calculations
The following procedure for standard should be recorded on a form similar to the
culverts will be acceptable for all but a very one shown in Appendix 9B. The following
small percentage of culverts designed for procedure provides direction in completing
departmental projects. this form.
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2
m/s.
Use area (A) to determine initial trial
7 Calculate outlet velocity using Vo=Q/A.
culvert.
- If no go to step 5.
Design Check
If Vo < Vmax then OK, if not, check that
Determine Outlet Control Headwater
Depth
Select entrance loss coefficient ke.
10 outlet protection can be provided.
9
D). dc critical depth of flow in culvert (m)
Fr Froudes Number
Determine length by slope, LSo. HWi generated headwater depth at inlet by Inlet control (m)
Determine HW0 = H + h0 LS0 HWo generated headwater depth at inlet by Outlet control (m)
h0 calculated head at the outlet of the culvert over the
Check if HW0 > AHW? invert (m)
- If yes, return to step 2 and select a larger
culvert. ke entrance loss coefficient
- If no go to step 6. L length of culvert (m)
Q design discharge through culvert (m3/s)
S0 slope of culvert
TW tailwater depth at outlet (m)
A Vmax
V0
maximum average velocity in natural channel (m/s)
calculated outlet velocity (m/s)
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Design discharge (Q) and extreme Now, choose culvert material, shape (pipe
event discharge (if reqd) (refer or box) and entrance type, allowing for
Chapter 5); minimum and maximum allowable cover
heights over the culvert.
Tailwater height (TW) for each
discharge flow (refer Chapter 8); Select a culvert trial size / configuration
using the waterway area determined above.
Road shoulder height and any For example, the initial trial culvert
freeboard requirements; waterway area may have been determined
Maximum / allowable headwater as 1.25 m2. Review of product guides show
height (AHW) (refer Section 9.5); that a single barrel 900RCP has a nominal
diameter of 0.9 m and a waterway area of
Proposed culvert slope (So);
0.64 m2. Two barrels of 900RCPs would
Proposed culvert length (L); have a waterway area of 1.27 m2, which is
Inlet / outlet invert heights; and slightly larger than required waterway area
and therefore suitable as an initial trial.
Maximum allowable stream velocity
(Vmax) for outlet channel (refer If possible, also select culvert size such that
Section 9.2.5). the obvert of the outlet is at or just below
the tailwater level. This ensures the
9.11.1.2 Select a Trial Culvert probability of the culvert running full,
To select an initial trial culvert or culverts, which is usually desirable. This is not
first determine an initial trial culvert always practicable in wide shallow flood
waterway area (A) using: plains, or in steep country. If the trial size
is too large because of limited embankment
9 Where:
AQ
Vmax height or availability of size, multiple
culverts may be used by dividing the
discharge equally between the number of
Q = design discharge (m3/s); and cells used.
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d c 0.467 Q
suitably pre-qualified design consultant. 3
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Now, multiply the proposed culvert length a different culvert size / configuration,
(L) and slope (So), as gathered in Section where D TW.
9.11.1.1, to calculate LSo.
Sometimes, calculations show HWi and
Headwater under outlet control conditions HWo to be equal or nearly equal. In this
(HWo) is calculate using: instance, it is not clear whether or not the
HW0 H h0 LS 0 culvert will perform under inlet control or
outlet condition. In reality, the culvert
Now check HWo against AHW and if HWo could also operate under both conditions
is greater than AHW, try another size until (swap from one to the other) during the
both HWi and HWo are acceptable (< AHW). same rainfall event. Therefore, outlet
velocity calculations should be done for
9.11.1.6 Determine the
both Inlet Control and Outlet Control
Controlling Headwater
conditions with the higher velocity (and
Compare the values of HWi and HWo. The associated control condition) being adopted.
higher headwater governs and indicates the
9.11.1.7 Outlet Velocity Outlet
flow control existing under the given
Control
conditions for the trial size selected.
The average outlet velocity for all culvert
If HWi > HWo the culvert is under
types can be calculated using:
inlet control and Controlling HW =
HWi. Vo Q
A
If HWi < HWo the culvert is under
outlet control and Controlling HW = Where:
HWo. Q = design discharge per culvert
The controlling headway for trial should be barrel / cell (m3/s); and
clearly shown in design workings (design A = cross sectional area of flow from
form). culvert barrel / cell (m2).
There are now two checks that should be The cross-sectional area of flow (A)
undertaken before completing trial design: depends on the flow depth at the outlet.
9
(a) If controlling HW is less than 1.2D, Flow depth will be one of the following:
then the culvert is most likely not
critical depth (dc) if the tailwater is
operating with a submerged inlet and
below critical depth;
therefore may not be operating
efficiently. Design should be revised tailwater depth (TW) if the tailwater
using a different (slightly smaller) is between critical depth and the top
culvert size / configuration. of the barrel; or
(b) If controlling HW is less than 0.75D the height of the barrel (D) if the
and the culvert is under outlet control, tailwater is above the top of the
then the culvert may be flowing only barrel.
part-full and using (dc+D)/2 to Refer Figure 9.11.1.7(a) for guidance in
calculate ho may not be giving accurate determining flow area for box culverts.
results. Design should be revised using
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Vo Q
A
Where:
Figure 9.11.1.7(a) Flow Area for Box Q = design discharge per culvert
Culverts
barrel / cell (m3/s); and
A = cross sectional area of flow from
Determination of flow area for pipes is a culvert barrel / cell (m2).
little more difficult. The area can be
The cross-sectional area of flow (A)
determined using a CADD package such as
depends on the flow depth at the outlet
AutoCAD or calculated using:
which can be approximated by the normal
Area R 2 when y = D depth of open-channel flow in the barrel,
computed by Mannings equation for the
or
discharge flow, barrel size, roughness and
Area R 2 1 R 2 sin slope of culvert selected.
2
For Pipe Culverts
Where:
For a pipe culvert, the culvert will not be
R = internal radius of pipe (m); and
flowing full at the outlet when under inlet
= angle in radians control, meaning only a part of the full
Figure 9.11.1.7(b) provides guidance in waterway area will be used. To determine
determining flow area for pipes. this Part Area, the designer needs to firstly
establish the relationship between Full
Flow (Qf) and Part Flow (Qp) for the
culvert trial where:
9
Part Flow (Qp) is the design
discharge per cell; and
Full Flow (Qf) capacity of the trial
culvert, and its velocity, can be
determined using the Figure 9A-11.
Now determine the ratio Qp / Qf.
Using this ratio and Figure 9A-12,
determine the percentage factors for
velocity (Vo), depth of flow (y), area of flow
Figure 9.11.1.7(b) Flow Area for Pipe
Culverts (A) and hydraulic radius (R).
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9
flowing full as the designer can check this against
G are the hydraulic element values Froudes Number for the channel flow and
determined using Figure 9A-12. determine if a hydraulic jump will occur.
The remaining spaces of table, including Froudes Number can be determined using:
the determination of Vo, are calculated by
Fr Q B
multiplying the Full values by relevant gA
3
Factor.
Where:
B = 2 y D y
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9
include suitable outlet protection for the
critical depth in the barrel in the design
culvert into the design (refer Sections 9.15
flood.
and 9.16). Where outlet protection is not
suitable (size / cost) then a larger / wider Furthermore, due to the size, material
culvert trial is required. requirements and increased difficultly in
construction, minimum energy culverts are
9.11.2 Practical Design generally very expensive options and the
benefits of these types of culverts is
If a culvert trial is considered unacceptable,
arguable.
the designer is required to redesign the
culvert by trialling another culvert size /
configuration. The choices the designer has
in determining a new trial culvert are:
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9
outlet jet (i.e. likely to be eroded by
the outlet jet) the bank should
adequately protected to control any
undesirable damage as a result of the
Figure 9.13 - Flood Water Flowing into outlet jetting.
Box Culverts
The most appropriate outlet protection is
determined by considering the hydraulic
Designers must consider the potential for performance of the outlet in the prevailing
and impacts of blockage for each catchment stream environment.
/ culvert installation and where impacts are At outlet structures, the best hydraulic
considered unacceptable, design mitigating performance is obtained when the confining
treatments accordingly. sidewalls are parallel and the distribution of
flow across the channel is uniform.
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Culverts, however, are generally narrower Where the outlet flows have a Froude
than the natural waterway and a transition Number (Fr) less or equal to 1.7 and outlet
section is required to return the flow to the velocities less than 5.0 m/s, an extended
natural channel. When culvert outlet concrete apron or rock pad (commonly
velocities are high, additional measures at used) protection is recommended.
the outlets may prove to be necessary for
The recommended minimum rock size (d50)
energy dissipation. Section 9.16 below
and length (L) of rock protection
provides additional information on more
downstream of culvert outlets may be
specialised energy dissipators.
determined from Figure 9.15(a).
In all types of culvert outlets, protection of
The minimum recommended width of the
the stream bed would normally be provided
rock pad is defined as:
for a minimum distance of 1.5D
downstream where D is the diameter of a Immediately downstream of the
pipe or the height of a box culvert. Apron outlet: the width of the outlet apron;
treatments are shown on Standard Drawings At the downstream end of the rock
1131, 1317 and 1318 (QDMR 2009b) and pad: the above width plus 0.4 times
are usually applied to both inlets and the length of the rock pad (L) as
outlets. shown in Figure 9.15(b).
To check whether standard inlet and outlet When the width of the channel is less than
structures with headwalls, wingwalls, the recommended width of the rock
aprons and cut-off walls are adequate, the protection, then the rock protection shall
outlet velocity for the culvert requires extend up the banks of the channel to a
examination with respect to: height equal to the obvert of the outlet.
natural environment (soil and For Froude Number (Fr) values greater than
vegetation cover); 1.7 and outlet velocities equal or greater
size of peak flow; and than 5.0 m/s, an alternative energy
dissipator structure should be considered.
duration of large flows.
Refer to Section 9.16 for alternative energy
If outlet velocities exceed the acceptable dissipation structures.
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Figure 9.15(a) Minimum Rock Size and Length of Apron (QUDM 2008)
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9
Form of energy loss: Bed friction, and the jet may pass
hydraulic jump. through with
Tailwater conditions: Tailwater minimum energy
requirements exist loss.
but are flexible, Bed scour control: Minor bed scour
generally suitable may still occur
for a range of downstream of the
tailwater chamber, thus rock
conditions. may be required.
Jet control: Provides minimum Debris effects: Low to medium
control of outlet jet debris hazard, but
unless an effective may be difficult to
hydraulic jump de-silt.
forms.
Safety issues: Medium safety
hazard.
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Bed scour control: Bed scour caused Tailwater conditions: Effective at low
by a high velocity tailwater
submerged jet can conditions.
still occur Jet control: Minimal control of
downstream of the high velocity
structure. submerged jets, but
Debris effects: Low debris hazard. good control of
plunging jets.
Safety issues: Low to medium
safety hazard. Bed scour control: Downstream rock
Long-term ponding protection is
may occur unless required if bed
9
the plunge pool is scour is to be
raised above the controlled.
channel thus Debris effects: Low debris hazard.
allowing the pool to
free drain through a Safety issues: Medium to high
low-flow outlet safety hazard.
slot.
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9 Debris effects:
controlled.
Low debris hazard.
Safety issues: Medium to high Design reference: Brisbane City
safety hazard. Council (2003),
Smith & Yu
(1966).
USBR Type VI Impact Basin Function: Energy dissipation
and flow
expansion.
Form of energy loss: Impact structure.
Tailwater conditions: Suitable for high or
low tailwater
conditions.
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Jet control: Effective control of The use of a cutoff wall along and under the
outlet jet. edge of the inlet apron should also be
Bed scour control: Some control of investigated / checked.
bed scour.
An important aspect that designers must
Debris effects: Medium to high
check for is the occurrence of a hydraulic
debris hazard.
jump in the inlet of the culvert.
Safety issues: Extreme safety Supercritical flows in the existing channel,
hazard.
at the site of a proposed culvert, will be
forced back to subcritical flow by the
Use of such energy dissipators should be presence of the culvert. This will force a
considered the exception, not the norm, and jump at the culvert entrance which can:
should only be used when no other cause erosion about the inlet if not
reasonable options are available. The adequately protected; and/or
design of these devices / structures should
affect the hydraulic design of the
be referred to Hydraulics Section,
culvert due to the turbulence.
Engineering & Technology Division or a
suitably prequalified consultant. If this is the case, it is recommended to
force the jump to occur some distance
9.17 Self Cleaning upstream of the culvert (by placing a hump
Culverts across the stream bed) so that the energy
and turbulence can dissipate before arriving
If a self cleaning culvert is required, at the culvert.
designers are referred to Section 2.8 for
requirements / design parameters. 9.19 Managing Sediment
9
stability and protection against erosion.
constructed upstream of culverts. In these
Culverts with wingwalls should be designed cases, an access ramp for maintenance must
with an apron extending between the walls. be provided to allow de-silting of the trap.
Aprons may be grouted rock pitching,
In critical areas, or for long culverts where
reinforced or unreinforced concrete or rock
maintenance is extremely difficult, a small
mattresses. The actual configuration of the
sediment trap / weir can be constructed at
wingwalls will vary according to the
the inlet to divert low flows to just one or
direction of flow and so protection against
two culvert cells. This will allow the flow
scour is maximised through inclusion of the
to enter the remaining cells only during
apron. Refer to Standard Drawings 1131,
high flows.
1148, 1179, 1303, 1304, 1305 and 1306
(QDMR 2009b). These sediment weirs should be designed to
be fully drowned during major flood events
so that no adverse backwater effects occur.
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9
Figure 9.20.3 - Fencing Around Pipe Inlet
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