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international journal of hydrogen energy 34 (2009) 12331243

Available at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/he

Feasibility of biohydrogen production at low temperatures


in unbuffered reactors

Venkataramana Gadhamshettya,*, David C. Johnsonb, Nagamany Nirmalakhandanc,


Geoff B. Smithd, Shuguang Denge
a
Air Force Research Laboratory, Tyndall AFB, 139 Barnes Drive, Panama City, FL 32403, USA
b
Institute for Energy and Environment, New Mexico State University, Las Cruces, NM 88003, USA
c
Civil Engineering Department, New Mexico State University, Las Cruces, NM 88003, USA
d
Biology Department, New Mexico State University, Las Cruces, NM 88003, USA
e
Chemical Engineering Department, New Mexico State University, Las Cruces, NM 88003, USA

article info abstract

Article history: Feasibility of biohydrogen production by dark fermentation at two temperatures (22  C and
Received 28 August 2008 37  C) in unbuffered batch reactors was evaluated using heat-treated compost as inocula
Received in revised form and sucrose as substrate, without any initial pH adjustment or inorganic nutrient
6 October 2008 supplements. Gas production was quantified by two different pressure release methods
Accepted 9 October 2008 intermittent pressure release (IPR) and continuous pressure release (CPR). Hydrogen
Available online 31 December 2008 production (47.2 mL/g COD/L) and sucrose-to-hydrogen conversion efficiency (53%) were
both found to be highest at the lower temperature and IPR conditions. Hydrogen produc-
Keywords: tion was higher at the lower temperature irrespective of the pressure release condition.
Biohydrogen The high yield of 4.3 mol of hydrogen/mole of sucrose obtained in this study under IPR
Intermittent pressure release conditions at 22  C is equivalent to or better than the literature values reported for buffered
Temperature reactors. Even though literature reports have implied potential inhibition of hydrogen
Anaerobic fermentation production at high hydrogen partial pressures resulting from IPR conditions, our results did
Gibbs free energy not show any negative effects at hydrogen partial pressures exceeding 5.0  104 Pa. While
Unbuffered our findings are contrary to literature reports, they make a strong case for cost-effective
Bioenergy hydrogen production by dark fermentation.
2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights
reserved.

1. Introduction cheaper and environment-friendly approach [2,3]. The dark


fermentation process, in particular, has potential for cost-
Hydrogen has been identified as a renewable, energy-efficient, effective biohydrogen production in that, it can utilize organic
and pollution-free energy carrier that has the potential to wastes as feedstock [4].
replace the nonrenewable fossil fuels of today. Currently, Theoretically, a yield of 8 mol of hydrogen can be obtained
hydrogen is produced by chemical, thermal, and electrical from 1 mol of sucrose according to reactions [5]:
processes, which are neither sustainable nor cost-effective [1].
0
Recent studies have demonstrated biological means of C12 H22 O11 9H2 0 / 4AC 8H 4HCO
3 8H2 DG ;

producing hydrogenbiohydrogen may be sustainable, 457:5 kJ=mol (1)

* Corresponding author. Tel.: 1 850 283 6721; fax: 1 850 283 6509.
E-mail address: vgadhamshetty@fairpoint.net (V. Gadhamshetty).
0360-3199/$ see front matter 2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2008.10.037
1234 international journal of hydrogen energy 34 (2009) 12331243

0
C12 H22 O11 5H2 0 / 2BU 6H 4HCO
3 4H2 DG
affecting hydrogen production [10]. For example, Mandal et al.
554:1 kJ=mol (2) [23] reported higher hydrogen yield under lower headspace
pressure using chemically selected high hydrogen producing
In practice, however, the net yield may be lower due to the mutant strain [26].
production of other end products such as acetic acid, butyric Low hydrogen solubility (Henrys constant of 8  104 M/
acid, propionic acid, etc. When mixed cultures are utilized in atm) coupled with shorter experimental duration (typical
biohydrogen production, the reaction pathways and the batch operations w1530 days), near ambient operating
resulting byproducts can change unpredictably depending on conditions (30  C, w100200 kPa) and frequent gas pressure
reactor conditions such as pH, temperature, hydrogen partial release may limit hydrogen availability to bacteria in the
pressure, nutrient levels, mixing intensity, etc. [68]. Despite liquid phase to further weaken the hypothesis about negative
several experimental investigations [9], effects of some of the effects of hydrogen partial pressure on biohydrogen produc-
above parameters on biohydrogen production are not fully tion. In addition, most of the literature reports claiming
documented [10]. The goal of this study was to assess the increased hydrogen production under low hydrogen partial
impact of the above conditions and evaluate the feasibility of pressure were based on hydrogen analysis in the gas phase
the hydrogen production by the dark fermentation in unbuf- rather than the liquid phase [27].
fered reactors at ambient temperatures, so that the economics Redox potential analysis of NADH pathway, in fermenta-
of the process could be improved. tive bacteria, revealed that hydrogen production can be sus-
tained even under hydrogen partial pressure of 1.0  105 Pa
1.1. Effect of pH when operating pH was 6 [28]. Our analysis based on Gibbs
free energies showed no effect of hydrogen partial pressure on
pH can inhibit hydrogenase activity causing shift in metabolic sucrose-to-acetate (DG0 457.5 kJ/mol) or sucrose-to-buty-
pathways from hydrogen/acid production phase to a solvent rate (DG0 554.0 kJ/mol) fermentation, in the operating
production phase [11,12]. According to Byung and Zeikus [13] range of 01.0  105 Pa of hydrogen partial pressure at 25  C.
this shift is supposed to occur at pH of 4.5 while Gottwald and The above result is in concurrence with the suggestion by
Gottschalk [14] have suggested a pH of 5.7. Van Ginkel et al. Logan et al. [29] that hydrogen partial pressures have to be in
[15] have suggested an optimum pH of 5.5; while Wu et al. [16] the order of 7.9  1014 Pa to inhibit hydrogen production, not
have recommended a range of 67. Lin and Fang [17] reviewed reported in the literature so far. These calculations were based
more than 160 experiments to summarize 22 optimal pH on the theoretical assumptions and have not been validated
values reported in the literature, and attributed these differ- with experimental results, yet.
ences to variations in bacterial strains, types of substrate,
temperature, experiment duration, etc. While most experi- 1.4. Effect of pressure release
ments have been carried out with pure cultures and with
initial pH adjustments at higher temperatures, only a limited Continuous pressure release (CPR) method has been claimed
number of reports from unbuffered reactors have been pub- to produce higher hydrogen yields than the intermittent
lished [17]. pressure release (IPR) method, a fact that could not be justified
on thermodynamic basis [29]. While influence of pressure
1.2. Effect of temperature buildup on the biohydrogen production remains controversial
[24], most literature studies still employ the IPR method. For
Temperature can affect substrate degradation, hydrogen example, Van Ginkel et al. [15] obtained yields as high as
production, metabolite product distribution, and bacterial 4.9 mol of hydrogen/mole of sucrose using the IPR method.
growth [18]. Even though higher temperatures favor reaction While gas phase hydrogen composition and the reactor pres-
kinetics, rapid changes in pH may inhibit hydrogen producing sure were not reported here, it is interesting to note that no
bacteria [5]. While buffers have been used to mitigate these inhibitory effects of hydrogen accumulation were observed.
negative effects, lower temperatures provide ample time for Temporal data on total headspace pressure and its influence
hydrogen producing bacteria to self adapt to pH dynamics in on hydrogen production and associated parameters in IPR
unbuffered reactors [19]. Very few studies have been designed batch reactors are still lacking.
specifically to compare biohydrogen production in unbuffered
reactors at low temperatures vs. high temperatures. 1.5. Scope of this study

1.3. Effect of partial pressure of hydrogen This study attempts to extend the literature results from
controlled laboratory experiments (buffered reactors, pure
Controversies exist on the influence of hydrogen partial cultures, high temperatures, with initial pH adjustments/
pressure on hydrogen production [20]. It has been reported inorganic nutrient supplements) to more practical conditions
that hydrogen accumulations in the reactor headspace may (unbuffered reactors, mixed cultures, ambient temperatures,
inhibit hydrogen production [2123]. Attempts have been without initial pH adjustments/inorganic nutrient supple-
made to improve hydrogen production by reducing hydrogen ments). Experiments under the latter conditions were
partial pressures by nitrogen sparging and by maintaining designed to evaluate the following:
vacuum in the headspace. Though, increased hydrogen yields
were obtained with these energy-intensive methods [2325], it 1. biohydrogen production in unbuffered reactors at low
was found that hydrogen partial pressure was not a sole factor temperature (22  C), vs. high temperature (37  C).
international journal of hydrogen energy 34 (2009) 12331243 1235

2. effect of pressure buildup and the resulting hydrogen column pressure. Pressure release using IPR technique is
partial pressure on hydrogen production and sucrose-to- similar to Owens method [31], except that the latter uses
hydrogen conversion, at 22  C and 37  C lubricated syringe for the pressure release.
3. the thermodynamic feasibility of sucrose fermentation to
acetate and butyrate under both IPR and CPR conditions 2.3. Analytical methods
using the experimental data.
Hydrogen, oxygen, nitrogen, and methane in the headspace of
the reactors were measured every 12 h. Gas samples were
2. Materials and methods drawn from the reactors using a gastight syringe and analyzed
by gas chromatograph (SRI Instruments, model 8610, Tor-
2.1. Culture conditions rence, CA) equipped with a thermal conductivity detector and
a molecular sieve column (Alltech Molesieve 5A 80/100
Compost collected from a nearby composting facility was 1.83 m  38 mm  26 mm) with argon as carrier gas. The
heat-shocked by drying w1 cm thick samples at 104  C in an injection volume was 0.5 mL. The operational temperatures of
aluminum pan for 2 h [30]. Sample was cooled to room the injection port, the oven, and the detector were 100, 70 and
temperature and, sieved using a #30 mesh (600 mm), and 100  C, respectively. The detection limit of the TCD for
stored in aluminum foil in a refrigerator (4  C) [30]. Thirty-five hydrogen and methane was w0.1%. Hydrogen gas production
grams of this dried sample was added to 2 L of deionized water was calculated from headspace measurements, and the total
containing sucrose concentration of 10 g/L COD. While this volume of biogas produced, for each interval, using the mass
solution was being continuously stirred, 175 mL of the media balance equation [10].
was transferred to the test reactors (250 mL capacity bottles;  
VH;i VH;i1 CH;i VG;i  VG;i1 VH CH;i  CH;i1 (3)
Wheaton Scientific). The reactors were then capped with red
butyl rubber septa and crimp sealed with aluminum crimp where VH,i and VH,i1 are cumulative hydrogen gas volumes at
rings. Volume of headspace in the reactors was 75 mL. All the the current (i) and previous (i  1) time intervals; VG,i and VG,i1
reactors were continuously stirred at 160 rpm at the test the total biogas volumes in the current and previous time
temperatures (37  C and 22  C). No mineral or vitamin intervals; CH,i and CH,i1 the fractions of hydrogen gas in the
supplements were added. Initial pH of the media solution was current and previous intervals, respectively; and, VH is the
8.5 without any adjustments. Nothing was done to strip initial total volume of headspace in the reactor. Linear change in
oxygen levels in the reactors. hydrogen concentration was assumed to calculate hydrogen
gas composition between the sampling times. [32].
2.2. Reversible displacement method (RDM) apparatus Samples from the liquid phase were withdrawn on a daily
basis with a gastight syringe to measure pH, volatile fatty
The reversible displacement method (RDM) was used to acids, and reducing sugars. The concentrations of the volatile
release gas pressure and measure gas volume. This device can fatty acids (VFAs) were determined using a gas chromato-
be utilized for gas measurement by continuous pressure graph (SRI Instruments, model 8610A, Torrence, CA) equip-
release (CPR) by maintaining the headspace always subat- ped with a flame ionization detector (Alltech AT-Steel P/W
mospheric or by intermittent pressure release (IPR) by allow- Haysep Q 80/100, 1.83 m  38 mm  26 mm) with helium as
ing the headspace pressure to rise to any predetermined level. the carrier gas. The injection volume was 1 mL. The opera-
Even though this method has been used previously for tional temperatures of the injector port, oven, and the
measuring gas evolution [23], it has not been deliberately used detector were 200  C, 200  C and 220  C. Reducing sugars
for pressure release studies in biohydrogen production by were measured spectrophotometrically (Hach, wave-
dark fermentation. The apparatus consisted of a custom- length 575 nm) using di-nitro salicylic acid (DNS) assay. pH
blown 1 L glass column, 88 mm diameter and 914 mm tall, was measured using Cole-Palmer pH electrode probe. All gas
open at one end. The column was filled with distilled water, production data reported were standardized to standard
and placed vertically with the open end immersed in a beaker. temperature (0  C) and pressure (1.01  105 Pa). Sucrose-to-
Special 6.35 mm fitting on the lower section of the column was hydrogen conversion efficiencies were based on stoichio-
used to connect the column to the headspace of the reactor via metric value of 8 mol of hydrogen per mole of sucrose as
a 2.38 mm  3.175 mm in. polypropylene tubing (95875-01, shown in equation (1); further, these conversion efficiencies
Cole Parmer) fitted with a 1/8 in. NPT Viton ball valve (01377- were calculated based on sucrose input (10 g COD/L) and not
06, Cole Parmer). The purpose of the ball valve was to control sucrose consumption [33].
the gas pressure release from the headspace of the reactor. Control and test reactors were set up in triplicates, as
Gas evolution/pressure release from the reactor could be summarized in Table 1. Control reactors were set up to verify
visually seen in the form of bubbles in the column when the the absence of biotic, abiotic hydrogen production, and also to
valve is opened. Gas volume evolved in the reactor headspace verify the absence of background hydrogen production from
can be directly measured by observing the amount of water compost. One factor analysis of variance (ANOVA) was used to
being displaced from the glass column. In the CPR method, the determine if there were statistically significant differences in
ball valve is kept open at all the times, and the gas evolution hydrogen production between low temperature and high
noted at specific time intervals. In the IPR method, the gas temperature reactors, under the two pressure release condi-
builds up in the bottles, and pressure was released every 12 h tions. The threshold level of statistical significance for this
until the gas pressure in the reactor equilibrates with the study was a 0.05.
1236 international journal of hydrogen energy 34 (2009) 12331243

Table 1 Details of test and control reactors for biohydrogen experiments.


Reactor Temperature Substrate Inocula Conditions adapted Purpose

CPR37 37 C Sucrose Compost Continuous pressure release, high Compare with high temperature IPR and
temperature low temperature CPR and IPR
IPR37 37  C Sucrose Compost Intermittent pressure release, high Compare with high temperature CPR and
temperature low temperature CPR and IPR
IPR22 22  C Sucrose Compost Intermittent pressure release, low Compare with high temperature CPR and
temperature IPR and low temperature CPR
CPR22 22  C Sucrose Compost Continuous pressure release, low Compare with high temperature CPR and
temperature IPR and low temperature IPR
Control1 37  C None Compost Without sucrose, autoclaved for To verify absence of biotic hydrogen
30 min production without substrate present
Control2 37  C Sucrose Compost With sucrose, autoclaved for To verify absence of biotic hydrogen
30 min production with substrate present
Control3 37  C None Compost Without sucrose To verify absence of biotic hydrogen
production

reported in the literature with optimized external inorganic


3. Results nutrient supplements [35]. This result adds credence to the
utility value of compost in practical application of the dark
There was no measurable hydrogen production in any of the fermentation process for biohydrogen production.
three control reactors. This confirmed that the hydrogen
production was from the substrate (sucrose) and not the
compost. Methane was not detected in the headspace of any 3.2. Sucrose degradation
of the test reactors. This confirmed that heat treatment was
adequate to suppress methane-formers. Other key findings Sucrose concentration as a function of time is shown in Fig. 1.
from our experiments are summarized in Table 2 and dis- Under both CPR and IPR conditions, the sucrose consumption at
cussed below. 22  C was higher than that at 37  C. Under CPR conditions,
sucrose consumption and sucrose-to-hydrogen conversion at
22  C were 96% and 40% respectively; whereas, those at 37  C
3.1. Role of compost were only 45% and 29% respectively. Similarly, under IPR
conditions, sucrose consumption and sucrose-to-hydrogen
As demonstrated by other researchers [34] our results confirm conversion at 22  C were 98% and 53% respectively; whereas
that heat-treated compost is a suitable inoculum source for those at 37  C were only 45% and 21% respectively (Table 2). The
biohydrogen production by dark fermentation. Based on the results at 22  C under IPR conditions were the best of all four
hydrogen production data from all the test reactors, none of conditions tested. Conversion efficiencies in high temperature
which were supplemented with any vitamins and minerals, it reactors were significantly lower due to incomplete sucrose
is concluded that compost by itself could provide sufficient utilization, reasons of which are discussed in later sections.
inorganic nutrients. For example, the yield of 4.3 mol
hydrogen/mol sucrose achieved in IPR22 without any inor-
3.3. Aqueous products
ganic nutrient supplement is comparable to the results

Butyric acid was the major byproduct with negligible pro-


pionic acid in all the reactors. This is in agreement with
Table 2 Summary of experimental results.
CPR method IPR method 12
Sucrose concentration [g COD/L]

22  C 37  C 22  C 37  C 10

Lag phase, h 36 18 36 18
8
Duration of gas production, h 466 79 466 90
Total biogas production, mL 631 406 793 278 IPR37
6
Max. biogas production rate, mL/h 6.4 13 8 9
Total hydrogen produced, mL 356 266 472 196 CPR37
4
Range of hydrogen content, % 4156 5458 4161 4366 CPR22
pH at end of gas production, 4.9 4.0 4.9 3.9 IPR22
2
pH units
Sucrose consumption, % 96 47 98 45 0
Sucrose-to-hydrogen conversion, % 40 29 53 21 0 100 200 300 400 500
Moles hydrogen/mol sucrose, 3.2 2.3 4.3 1.7 Elapsed time [hrs]
mol/mol
Fig. 1 Sucrose consumption in the four reactors. (Error
Best values in each case are in bold.
bars indicate std. dev.; n [ 3, 95% CI).
international journal of hydrogen energy 34 (2009) 12331243 1237

literature reports of butyrate production in the pH range of concentration can occur spontaneously (DG0 166 kJ/mol)
4.04.5 observed in this work [36]. Butyric acid to acetic acid (B/ via homoacetogenesis reaction as suggested by Park et al. [10]:
A) ranged from 1.2 to 2.0, which is similar to the range 4H2 aq 2CO2 aq / CH3 COOHaq 2H2 Ol (4)
reported by Zhang et al. [8]. High yield of 4.3 mol of hydrogen
per mole of sucrose (Table 2) in this work agrees with litera- Thus, lower temperatures are necessary to maintain
ture reports on higher hydrogen production at similar ratios hydrogen production in unbuffered reactors at peak levels so
[37] followed by negligible propionate production [38]. Total as to avoid any inhibition of hydrogen producers.
volatile fatty acid (TVFA) accumulation rate at 37  C was twice
as that at 22  C. For example, TVFA accumulation rates in 3.5. Continuous pressure release (CPR) 22  C vs. 37  C
CPR37 and IPR37 were 44.0 and 42.3 g COD/L/h respectively
(Reactors ceased in 79 h) whereas that in CPR22 and IPR22 Headspace pressure in the CPR method remained slightly
were 20.2 and 21.9 g COD/L/h respectively. Effects of higher below atmospheric at the two temperatures (Fig. 4). As
TVFA accumulation rate, at the higher temperature, on the expected, at 37  C, the lag time was shorter than that at 22  C
hydrogen production are described in Section 4. (Fig. 2) and the maximum hydrogen generation rate was
higher (10 mL/h vs. 5 mL/h, Fig. 4). However, at 37  C, biogas
production stopped much sooner, and the total volumes of
3.4. Gaseous products hydrogen generated were lower than those at 22  C (Figs. 2 and
3). Hydrogen production rate began to decline in CPR37 within
Major gases produced in all the test reactors were hydrogen 36 h as the pH dropped below 4.5, and ceased at 79 h when the
and carbon dioxide, with similar compositions among the pH reached 4.0. In CPR22, the decline began after 56 h, but
triplicates (SD < 5%, 95% confidence interval). Maximum continued, albeit, at a lower rate while the pH remained above
cumulative hydrogen production of 472 mL was recorded at 4.0 (Fig. 4).
22  C under IPR conditions, followed by 356 mL under CPR
conditions also at 22  C; cumulative hydrogen production at 3.6. Intermittent pressure release (IPR) 22  C vs. 37  C
37  C was 266 mL under the CPR conditions followed by
196 mL under IPR conditions (Fig. 2). Though hydrogen Headspace pressure in the IPR method reached a maximum of
compositions are somewhat similar between IPR and CPR 2.3  103 Pa in IPR37 and 2.1  103 Pa in IPR22. As in the case of
reactors ( p-value 0.07) as shown in Fig. 3, there is significant CPR reactors, higher hydrogen production was noted at 22  C
difference between biogas production at each temperature ( p- in the IPR reactors too. At 37  C, gas evolution started quickly
value 5.0E-11). As shown in Figs. 2 and 3, gas production yielding higher hydrogen production rates (Figs. 2 and 3). Here
began after a short lag of 18 h at 37  C and, after 36 h at 22  C. again, hydrogen production stopped much sooner at 37  C,
However, gas production ceased in just 90 h at 37  C, while gas and the volume of hydrogen generated was lower than that at
production continued for about 466 h at 22  C. It can also be 22  C. Hydrogen production rate began to decline in IPR37 after
noted from Fig. 3 that, at 37  C, peak concentrations of 58% 45 h as the pH dropped below 4.0; but, hydrogen production
and 66% were achieved in CPR and IPR reactors within 36 h; at rate in IPR22 continued for over 466 h while the pH remained
the 22  C, comparable peak concentrations of 56% and 61% above 4.0 (Fig. 4). Further, hydrogen production ceased at 90 h
were achieved within 80 h. However, the significant difference in IPR37 while, it continued in IPR22, albeit, at a lower rate,
is that at 37  C, the hydrogen concentration declined in both observations similar to CPR reactors. Maximum hydrogen
the reactors to almost half the peak value and hydrogen production rate in IPR22 reached only 6 mL/h at 56 h at an
production ceased completely; while at 22  C, hydrogen overpressure condition of 2.09  103 Pa. Thereafter, pH
concentration declined only slightly and hydrogen production declined slightly by 0.7 units, and remained above 4.5 to
continued at a slower rate. Such decrease in hydrogen sustain hydrogen production for as long as 466 h.

500
Cumulative hydrogen production [mL]

IPR22 4. Discussion
400
The operating conditions at which maximum sucrose-to-
CPR22 hydrogen conversion was noted in the four cases in Fig. 5 are
300 tabulated in Table 3. The maximum values of sucrose-
CPR37 hydrogen conversion of 99 mL H2/g COD/L were noted in IPR22
200 and CPR22 at 22  C, and hydrogen partial pressures of
IPR37
1.25  105 Pa and 0.56  105 Pa respectively. The corresponding
values in IPR37 and CPR37 at 37  C were 44 and 35 mL H2/
100
g COD/L, at hydrogen partial pressures of 1.53  105 Pa and
0.58  105 Pa respectively. Maximum hydrogen conversions in
0 all the four reactors occurred at pH range of 4.55.5. In
0 100 200 300 400 500
summary, irrespective of the test temperature, hydrogen
Elapsed time [hrs]
accumulation in the headspace did not inhibit hydrogen
Fig. 2 Average cumulative hydrogen production in the production. The lower production at 37  C is attributed to
four reactors. inhibitory pH levels.
1238 international journal of hydrogen energy 34 (2009) 12331243

80 800 80 800
CPR37 IPR37
700 700
60 600 60 600
Hydrogen content
Hydrogen content
of biogas [ ] 500 of biogas [ ] 500
40 400 40 400
300 300
20 200 20 200
Cumulative Cumulative
biogas [mL] 100 biogas [mL] 100
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]

80 800 80 800
CPR22 IPR22
700 700
Hydrogen content
60 of biogas [ ] 600 60 Hydrogen content 600
of biogas [ ]
500 500
40 400 40 400
Cumulative
300 biogas [mL] 300
20 Cumulative 200 20 200
biogas [mL]
100 100
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]

Fig. 3 Average hydrogen content in the biogases, and cumulative biogas production in the four reactors (Error bars indicate
std. dev.; n [ 3, 95% CI).

10 500 10 500
CPR37 IPR37

8 400 8 400
H2 production [mL/hr] H2 production [mL/hr]

6 300 6 300
pH pH
4 200 4 200

2 100 2 100
Headspace pressure Headspace pressure
[kPa] [kPa]
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]

10 500 10 500
CPR22 IPR22

8 400 8 400

6 pH 300 6 300
pH

4 200 4 200
Headspace pressure [kPa] Headspace pressure [kPa]

2 100 2 100
H2 production [mL/hr]
H2 production [mL/hr]

0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]

Fig. 4 Temporal profiles of pH, headspace pressure, and hydrogen production rate (Error bars not shown for clarity).
international journal of hydrogen energy 34 (2009) 12331243 1239

100 9 100 9
CPR37 IPR37
8 8
80 7 80 7
pH 6 pH 6
60 60
5 5
4 4
40 40
3 3

20 2 20 Sucrose-hydrogen 2
Sucrose-hydrogen
1 [mL H2/g/L COD] 1
[mL H2/g/L COD]
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]
100 9 100 9
CPR22 IPR22
8 8
80 7 80 7
6 6
60 pH 60 pH
5 5
4 4
40 40
3 3

20 2 20 Sucrose-hydrogen 2
Sucrose-hydrogen [mL H2/g/L COD]
[mL H2/g/L COD] 1 1
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Elapsed time [hrs] Elapsed time [hrs]

Fig. 5 Temporal profiles of sucrose-to-hydrogen conversion and pH in the four reactors (Error bars indicate std. dev.; n [ 3,
95% CI).

Results (summarized in Table 2) show that sucrose CPR37 and IPR37. Such abrupt pH changes have been reported
consumption and its conversion to hydrogen for IPR reactors at to cause a negative shock to hydrogen producers [5], a fact seen
22  C are more than double that at 37  C. One possible reason is in our high temperature experiments as well. The poor
that higher temperatures can inactivate the hydrogenase performance of CPR37 and IPR37, at 37  C, is therefore attrib-
enzyme at higher temperature negating the positive kinetic uted to the inability of hydrogen producers to maintain pH
effect of higher temperature [39]. However, 37  C may not be above the inhibition value of 4.0 [41]. This is further confirmed
high enough to cause pronounced effect of denaturation of in our studies by the fact that more than 50% of the sucrose was
hydrogenase enzyme [40]. Closer examination of Fig. 4 still available in both IPR37 and CPR37 reactors when the
suggests that the lower performance of high temperature biogas production ceased (Figs. 24).
reactors was due to pH inhibition. Temporal pH profiles for all Biohydrogen researchers have overcome pH inhibition by
the four reactors are included in Figs. 4 and 5 for easy incorporating initial pH adjustments and external buffers
comparison. As seen from these Figures, pressure release [5,15,22,42]. While we realize that studies on pH inhibition in
conditions had no significant influence on the differences in biohydrogen production are fairly established, uninhibited
pH profiles at each temperature ( p-value 0.47). However, biohydrogen production at low temperature in the absence of
a sharp initial decline in pH can be noted at higher temperature buffers is a highlight of this research. Hydrogen producers in
(37  C) in contrast to a gradual decline at 22  C (0.06 vs. 0.01 reactors IPR22 and CPR22 were adept at self-adjusting to slow
pH units/h). Higher temperature favored faster biokinetics [39] pH changes, even in absence of buffers to achieve sucrose
and total volatile fatty acids accumulation rate (>42 g TVFA as hydrogen conversion efficiencies >50% (Table 4). As seen in
COD/L/h) to lower the pH to inhibitive levels (4.0 in 79 h) in Figs. 4 and 5, even though pH declined gradually from 8.0 to 4.4

Table 3 Operating conditions for maximum sucrose-to-hydrogen conversion.


Reactor Maximum sucrose-H2 Temperature [ C] Duration [h] Pressure [kPa] H2 content [%] pH range
conversion [mL H2/g COD/L]

IPR22 99 22 5679 208 6061 5.05.5


IPR37 35 37 2436 142231 5666 4.55.0
CPR22 98 22 5679 100 5056 5.05.5
CPR37 44 37 2436 100 5658 4.55.0
1240 international journal of hydrogen energy 34 (2009) 12331243

Table 4 Comparison of productivity and conversion efficiencies.


Source Pressure release Buffer Initial pH adjust. Temperature [ C] Substrate Sucrose-to-hydrogen Notesa
method conversion

Khanal et al. [5] IPR Yes Yes 37 Sucrose 40% a, b


Oh et al. [32] CPR Yes Yes 25 Glucose 24% a, b
Logan et al. [29] CPR Yes Yes 26 Sucrose 23% a, b
Van Ginkel et al. [15] IPR No Yes 37 Sucrose 61% a, b
Wu et al. [16] na No Yes 25 Sucrose 49% b, c, d
Sung et al. [48] IPR Yes Yes 37 Sucrose 19% e
This study IPR No No 22 Sucrose 53% f
This study CPR No No 22 Sucrose 40% f
This study IPR No No 37 Sucrose 29% f
This study CPR No No 37 Sucrose 21% f

a a nitrogen sparging; b nutrient supplements; c argon sparging; d immobilized sewage sludge; e repeated heat treatment; f RDM.

and 4.3 in CPR22 and IPR22, hydrogen producers adapted and Even though Hallenbeck [44] had suggested hydrogen
self-adjusted pH to noninhibitory level (>4.0) after 90 h; partial pressure of 6.0  104 Pa to be inhibitory, we did not
further, pH in both IPR22 and CPR22 increased to 4.9 at the end observe any inhibition in our unbuffered reactors. Moreover,
of 466 h (Fig. 4). While limited buffering capacity of the the suggested hydrogen partial pressure of 6.0  104 Pa was
compost [15] cannot be attributed as sole reason for this pH with reference to atmospheric pressure; higher hydrogen
increase, reactor conditions would have triggered domination accumulation in IPR37 and IPR22 reactors due to pressurized
of acid consuming bacteria in the bacterial consortium. conditions (1  1052.32  105 Pa in this study) also did not
Similarly, hydrogen producers are reported to be capable of impair hydrogen production. This observation further
decreasing proton concentration by switching to stationary weakens the hypothesis that hydrogen accumulation may
growth phase (>284 h) for concurrent participation in sucrose inhibit hydrogen production. It can also be concluded that the
degradation and reassimilation of TVFAs to decrease lower performance of IPR37 cannot be attributed to hydrogen
hydrogen production by more than 50% [43]. Though analysis accumulation, owing to similarities in hydrogen composition
of solvent phase production is beyond the scope of this study, in IPR37 and IPR22 ( p-value 0.46), irrespective of the
pH rise in both IPR22 and CPR22 occurred during the last 180 h temperature differences between IPR37 and IPR22.
when associated hydrogen production in this duration is less The above results seem contrary to literature findings,
than 20% of the total hydrogen production. because it has been hypothesized that IPR leads to higher
headspace pressure and consequently to higher hydrogen
accumulation, thought to be unfavorable for hydrogen
4.1. Pressure-buildup and hydrogen partial production. However, Kataoka et al. [45] had found no effect of
pressure effects pressure release on hydrogen production. A study by Logan
et al. [29] could not justify the high performance of CPR reactor
Headspace pressure in the IPR reactor was calculated based on on thermodynamic basis and pointed out other factors such as
the volume of gas release from the reactor headspace. Pres- partial inhibition of intermediate steps or enzymes in the
sure profiles for the four reactors are included in Fig. 4. In the process. The following hypothesis serves to support our
CPR method, headspace pressure remained slightly below contrary results: hydrogenase enzyme can produce hydrogen
atmospheric at the two temperatures. As such, performance either by pyruvate oxidation or, via NADH oxidation. Hydrogen
of the two CPR reactors is not affected by headspace pressure. producers in our reactor may have followed the pathway
In contrast, headspace pressure in IPR reactors varied signif- suggested in the former case which is demonstrated not to be
icantly. In IPR37, the headspace pressure ranged from 1.0  105 affected by typical hydrogen concentrations observed in
to 2.32  105 Pa. At the point of maximum overpressure, fermentation systems (1.0  1052.32  105 Pa) [27]. Though
hydrogen composition was maximum at 66%, and the pH was hydrogen production (2H/H2, 2e; pH 7; 0.414 V) was
4.3 while the hydrogen production rate was only 1.3 ml/h. reported to be inhibited at hydrogen partial pressure of
However, following overpressure and the maximum hydrogen 6  104 Pa, in NADH pathway (NAD/NADH, 2e; pH 7;
partial pressure, hydrogen production rate continued to 0.32 V) [27]; microorganisms capable of adjusting potential of
increase to 8.7 mL/h at 45 h, demonstrating no negative effect electron carrier (NADH/NAD) to 0.42 V can sustain hydrogen
of reactor headspace pressure on hydrogen production. production even under higher hydrogen partial pressure
Similarly, in CPR37, maximum hydrogen partial pressure of (1.62  105 Pa). While thermodynamic feasibility of the NADH
5.8  104 Pa had no negative effect on hydrogen production pathway depends on the redox potential of the starting
rate (Figs. 3 and 4). Similarly in IPR22, overpressure of substrates (Sucrose in this experiment) and reduces with pH of
2.08  105 Pa and highest hydrogen composition of 60% lasted the culture media, fermentative bacteria can find alternative
from 56 to 79 h, with no negative effect on hydrogen produc- electron carriers such as ferredoxin (Fdred, Fdox, e; pH 7;
tion rate. In fact, this reactor achieved the highest sucrose 0.48 V [9]) to improve thermodynamic feasibility of hydrogen
conversion of 99 ml H2/g COD/L in the same period (Fig. 5). production with hydrogen accumulations.
international journal of hydrogen energy 34 (2009) 12331243 1241

4.2. Thermodynamic analysis 22  C and 37  C. Fig. 6 demonstrates the spontaneity of


hydrogen production under CPR conditions (DG 562.22 kJ/
As discussed earlier, equations (1) and (2) represent two mol and DG 631.256 at 37  C; and, DG 558 kJ/mol and
possible hydrogen-forming reactions via sucrose fermenta- DG 623.589 kJ/mol at 22  C, for sucrose-to-acetate and
tion to acetate and butyrate, where DG0 is the change of Gibbs butyrate fermentation, respectively) with no negative influ-
free energy [46] under standard conditions (pH 7, incubation ence of hydrogen partial pressures (up to 6  104 Pa) on
temperature 298 K and all the solute concentrations are 1 M, hydrogen production. It is also interesting to realize that
and all the gases have partial pressure of 1 atm). The actual DG reactions (1) and (2) are exergonic even under IPR conditions
for the reactions (1) and (2) are calculated using the Nernst with DG values of 547.6 kJ and 621.8 kJ at 37  C; and,
equation: 543.33 kJ and 618.23 kJ at 22  C, for acetate and butyrate
4 4 formation respectively, even with hydrogen partial pressures
Ac HCO H2 8
DG DG0 2:303RT log 3
(5) as high as 16  104 Pa (Fig. 6). According to this thermody-
C12 H22 O11
namic analysis, then, there is no negative effect of hydrogen
partial pressure and intermittent pressure release conditions
2 4 on sucrose-to-hydrogen fermentation.
Bu HCO 3 H2 4
DG DG0 2:303RT log (6)
C12 H22 O11
4.3. Hydrogen yield and sucrose consumption
where DG0 (kJ/mol) is the value of DG at pH 7.0 under standard
conditions (i.e., all solutes are at the concentration of 1 M and Based on the mass of sucrose added to the reactors, yield
gases have partial pressure of 1 atm). R is the ideal gas values in our experiments are 2.3, 1.7, 3.2, and 4.3 mol
constant, 8.314 J/K, T is the absolute temperature (K), and the hydrogen per mole of sucrose, for CPR37, IPR37, CPR22, and
values in parentheses represent either the molar concentra- IPR22, respectively. The results are compared in Table 4 with
tions of solute or the partial pressure of the gases in other studies that had used sucrose as the substrate, in both
atmosphere. buffered and unbuffered reactors, at two different temper-
As illustrated in Fig. 6, the DG values calculated from atures. Logan et al. [29] reported a yield of 1.8 was reported
Equations (5) and (6) were consistently negative for reactions for mixed cultures at a conversion of 23%. Zhang et al. [8]
(1) and (2) for all the four reactors, demonstrating that reported yield values ranging from 1.94 to 2.73 with mixed
hydrogen production via acetate and butyrate fermentation cultures. Lee et al. [47] reported a yield of 2.01. Our results
mode is independent of pressure release conditions at both for IPR22, CPR22, and CPR37 are superior to those of Logan
et al. [29], Oh et al. [32], and Sung et al. [48], while that of
IPR22 is better than that of Khanal et al. [5] and Wu et al.
[16]. Sucrose-to-hydrogen conversion of 47.2 mL H2/g COD/L
a -600
IPR22
found in IPR22 is comparable to the value of 46.6 mL H2/
g COD/L reported by Van Ginkel et al. [15]. Although the
Changes in free energy [kJ]

CPR22
-620
IPR37 reactors in the latter case were buffered and run at 37  C, it
CPR37 is interesting to note the similarity of IPR method used in
-640
both the experiments. Though, the performance of IPR22 is
-660 slightly lower that of Van Ginkel et al. [15], it has to be noted
that, in contrast to our experiments, they had used initial pH
-680 adjustments, buffers, and inorganic nutrient supplements at
Sucrose fermentation to butyrate and hydrogen
Hydrogen partial pressure in CPR reactors = 0 - 0.6 atm. elevated temperature.
-700 Hydrogen partial pressure in IPR reactors = 0 - 1.6 atm.

-720
5. Conclusions
b -500
Changes in free energy [kJ]

IPR22 This study demonstrated the feasibility of biohydrogen


-550 CPR22 production by dark fermentation at 22  C in unbuffered
IPR37
reactors. Sucrose-to-hydrogen conversion efficiencies
CPR37
obtained in our unbuffered systems are comparable to or
-600
better than those reported in buffered systems. The results
of this study can translate to cost savings in large scale
-650 Sucrose fermentation to acetate and hydrogen applications by the elimination of inorganic nutrient
Hydrogen partial pressure in CPR reactors = 0 - 0.6 atm.
supplements, nitrogen sparging, initial pH adjustment, and
Hydrogen partial pressure in IPR reactors = 0 - 1.6 atm.
expensive buffers. Gradual pH changes induced by slower
-700 kinetics at lower temperature were recognized as the reason
20 70 120 170 220 270 320
for sustaining hydrogen production under unbuffered
Elapsed time [hrs]
conditions. The supposition that high hydrogen partial
Fig. 6 Energetics of hydrogen production in the four pressure decreases hydrogen production has been disproved
reactors a) sucrose fermentation to butyrate and hydrogen; through thermodynamic analysis and validated with
b) sucrose fermentation to acetate and hydrogen. experimental results.
1242 international journal of hydrogen energy 34 (2009) 12331243

[17] Lin CL, Fang HHP. Fermentative hydrogen production from


Acknowledgments wastewater and solids wastes by mixed cultures. Critical Rev
Environ Sci Technol 2007;37(1):139.
This study was funded in part by the Office of Vice President [18] Mu Y, Han-Quing Y, Wang G. Evaluation of three methods for
for Research at New Mexico State University and by the enriching hydrogen-producing cultures from anaerobic
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National Science Foundations CBET Division, under Grant No.
[19] Lin CY, Chang RC. Fermentative hydrogen production at
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