Manual Operaciones Qfog

Literature Number: LF-8151
Revised: 6 NOV 07
Operating Manual
Applicable for Serial Numbers: XX-XXXX-35 thru 36

Table of Contents
1. Safety (July 2006) 7. Controller Operation Details
7.1Summary Description (July 2006)
2. General Description (July 2006) 7.2Security (July 2006)
2.1 Exposure Environments Overview (July 2006) 7.3Displays (July 2006)
2.2 Models & Sizes 7.4Keys and Their Actions (July 2006)
2.2.1 Dimensions & Capacities (July 2006) 7.5 Using the Controller (July 2006)
2.2.2 Model SSP (July 2006) 7.5.1 Program 1, Test Time (July 2006)
2.2.3 Model CCT (July 2006) 7.5.2 Program 2, Select Cycle (July 2006)
7.5.3 Program 3, Modify/Create Cycle (July 2006)
3. Location & Site Preparation (November 2007) 7.5.4 Program 4, Calibrate Thermometer (July 2006)
7.5.5 Program Mode Tips: Creating a Sub-cycle (July 2006)
4. Utilities and Installation 7.5.6 F-8304-L, Flowchart (July 2003)
4.1 Leveling the Q-Fog (July 2006) 7.6 Miscellaneous Program Parameters (July 2006)
4.2 Electrical (July 2006)
4.3 Compressed Air (November 2007) 8. Sample Mounting Systems (July 2006)
4.4 Water Supply (July 2006)
4.5 Drainage (July 2006) 9. Fog Collection Procedures (July 2006)
4.6 Exhaust Systems (July 2006)
10. Running Specific Test Procedures (July 2006)
5. Operation Functions & Capabilities (July 2006) 10.1 Getting Started (July 2006)
5.1 Fog Function (July 2006) 10.2 ASTM B117 (November 2007)
5.1.1 Fog Saturation (July 2006) 10.3 Prohesion (November 2007)
5.2 Dry-Off Function (July 2006) 10.4 GM9540P (November 2007)
5.3 Humidity Function (July 2006) 10.5 CCT-1 (November 2007)
5.4 Dwell Function (July 2006) 10.6 CCT-4 (November 2007)
5.5 Capabilities
5.5.1 Temperature (July 2006) 11. Routine Maintenance (July 2006)
11.1 Before Every Test (July 2006)
6. Major Components 11.2 Every 1000 hours (July 2006)
6.1 Controller (July 2006) 11.3 Every Six Months (July 2006)
6.2 Internal Solution Reservoir (July 2006) 11.4 Maintenance & Calibration Log (July 2006)
6.3 Bubble Tower (July 2006)
6.4 Vapor Generator (July 2006) 12. Trouble Shooting Guide
6.5 Purge Blower & Air Heater (July 2006) 12.1 Purity of Electrolyte Solution (July 2006)
6.6 Chamber Heaters (July 2006) 12.2 Diagnostics (July 2006)
6.7 Peristaltic Solution Pump (July 2006) 12.3 Status & Error Messages (July 2006)
6.8 Diffuser (July 2006)
6.9 Spray Nozzle (July 2006) 13. Replacement Parts List (July 2006)
6.10 Lid Interlock (July 2006)
6.11 Laboratory Temperature Sensor (July 2006) 14. Q-Fog Warranty (July 2006)
6.12 Construction (July 2006)
15. Wiring Diagrams
15.1 F-8164 (April 2006)
16. Plumbing Diagram

16.1 F-8165 (April 2007)
Section 1: Safety
1. Safety (Revised July 2006)

Please read this operation manual before operating your Q-Fog Cyclic Corrosion Tester.
The Q-Fog system has been designed with operator safety in mind. A Ground Fault Interrupter/Circuit
Breaker (Residual Current Device) electrically protects the cabinet.
Overheating of the chamber or components is prevented by a number of high temperature detectors. In the
unlikely event that a high temperature fault occurs, these sensors send a signal to the controller and shut
down the operation of the appropriate component.
Following is a list of the over-temperature sensors:

Chamber, Over Temperature Cut-out
Bubble Tower, Over Temperature Cut-out
Vapor Generator, Over Temperature Cut-out
Purge Air, Over Temperature Cut-out
Other safety sensors include the following:

Bubble Tower, Low Water Level
Bubble Tower, High Water Level
Vapor Generator, Water Level
Solution Reservoir, Low Level
Solution Reservoir, Empty
Chamber Heater, Over Current
General
Any questions about operator safety precautions such as the use of protective eye gear, breathing
apparatus, gloves, etc., should be resolved before handling samples, cleaning or opening the chamber for
any reason.
Hazardous Vapors
The Q-Fogs seal is only intended for liquid sprays or fogs. The Q-Fog chamber is not equipped with a
gas-tight seal. Do not use gases such as SO2 in the Q-Fog.
The Q-Fog is not intended for use with hazardous solutions such as strong acids or petroleum based
organics (solvents). Do not use any of these for the liquid electrolyte solution in your Q-Fog.
Always purge the chamber of airborne mist or fog before opening the chamber lid.
European Electromagnetic Compatibility

All Q-Fog testers with the CE mark have a power line filter installed to meet the EMC Class A requirements.
This warning is given in accordance with EN55022:1994
WARNING. This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Sec 1 pg 1
Section 2: General Description
2. General Description, Q-Fog Cyclic Corrosion Testers (Revised July 2006)
The use of salt spray for corrosion testing of protective coatings on steel was first proposed about 1914.
Subsequently, in 1939, the neutral salt spray test was incorporated as ASTM B117. This procedure
specifies a continuous exposure to a 5% salt fog at 35oC. During the course of 70 plus years of use, there
have been many modifications and refinements to B117. In spite of all these refinements, there has long
been a general agreement that salt spray test results do not correlate well with the corrosion seen in most
service environments.
Cyclic corrosion tests are considered by many to be more realistic. In many cases, they degrade materials
more realistically than conventional exposures. Since a materials service environment usually includes wet
and dry condition both, it makes sense to pattern accelerated laboratory tests after natural cyclic conditions.
Current research indicates that, with cyclic corrosion tests the relative corrosion rates, structure and
morphology are more similar to those seen outdoors.
Sec 2 pg 1
2.1 Exposure Environments, Overview (Revised July 2006)

Cyclic corrosion tests expose test specimens to a series of different environments in a repetitive cycle.
Simple cycles like Prohesion may consist of cycling between salt fog and dry conditions. More sophisticated
automotive methods may call for multi-step cycles that incorporate humidity or condensation, along with salt
spray and dry-off. With the Q-Fog, you can cycle through all of the most significant corrosion environments
in one chamber. With the custom controller, you can easily program even the most complex test cycles.
Fog Environment. During the Fog Function, the corrosion tester typically operates as a conventional salt
spray:
Compressed air is humidified by being passed through the bubble tower on its way to the nozzle.
Corrosive solution from the internal reservoir is pumped to the spray nozzle where it mixes with
compressed air.
The spray nozzle atomizes solution and air into a corrosive fog.
Chamber heaters maintain the programmed chamber temperature.
This function may also be used for pure water fog exposures.
Caution: The Q-Fogs seal is only intended for liquid sprays or fogs. The Q-Fog chamber is not equipped
with a gas-tight seal. Do not use gases such as SO2 in the Q-Fog. The Q-Fog is not intended for use with
hazardous solutions such as strong acids or petroleum based organics (solvents). Do not use any of these
for the liquid electrolyte solution in your Q-Fog. Always purge the chamber of airborne mist or fog before
opening the chamber lid.
Q-Fog CCT 600
Sec 2.1 pg 1
Dry-Off Environment. During the Dry-Off Function, a purge blower forces room air over an air heater and
into the chamber. This creates a low humidity condition inside the chamber. The chamber temperature is
controlled by the chamber heaters and the air heater. This function may be run without heat as a room
temperature exposure.
Humidity Environment. (Model CCT only) During the Humidity Function, the chamber is maintained at
100% relative humidity by forcing hot water vapor into the chamber. The vapor generator heater maintains
the programmed chamber temperature.
Dwell Environment. During the Dwell Function, the chamber temperature is automatically maintained by
Chamber Heaters. No fog, dry-off, air purge, or humidity is generated.
Sec 2.1 pg 2
2.2 Models & Sizes
2.2.1 Chamber Dimensions & Capacities (Revised July 2006)

Q-Fog chambers are available in two models and two sizes. The model SSP performs traditional salt spray
and Prohesion tests. The model CCT performs salt spray, Prohesion, and most cyclic automotive tests. The
two sizes are 600 and 1100. These numbers correspond to nominal capacity in liters. The exact capacity
varies, depending on whether you include the lid capacity in the calculation.
Nominal Size Capacity Including Lid Capacity Without Lid

600 liter 23 cubic feet 18 cubic feet
640 liters 511 liters
1100 liter 39 cubic feet 30 cubic feet
1103 liters 857 liters
SAMPLE CAPACITY: 600 liter 1100 liter

4x12 panels (100 x 300 mm) 128 200
3x6 panels (75 x 150 mm) 160 240
SAMPLE SPACE: 600 liter 1100 liter

Length 43 109 cm 57 145 cm
Width 26 66 cm 32 82 cm
Height (not including lid) 18 46 cm 18 46 cm
Height (including lid) 29 72 cm 31 78 cm
EXTERNAL DIMENSIONS: 600 liter 1100 liter

Length (Fully Assembled) 71 182 cm 86 221 cm
Width (Fully Assembled) 41 105 cm 48 123 cm
Height 48.5 124 cm 50 128 cm
Width (Disassembled) 34 87 cm 41 105 cm
1100 and 600 liter capacities

Sec 2.2.1 pg 1
2.2.2 Model SSP (Revised July 2006)

Numerous accelerated corrosion tests may be performed in the Q-Fog model SSP, including Prohesion,
ASTM B117, ASTM G85, BS 3900 F4 & F9, DIN 50.021 and ISO 9227.
Prohesion. This test uses fast cycling, rapid temperature changes, a dry-off cycle, and a different corrosive
solution than B117 to provide a more realistic test. Many researchers have found this test useful for
industrial maintenance coatings.
Conventional Salt Spray. Continuous salt spray exposures are widely specified for testing components
and coatings for corrosion resistance. Applications include industrial, maintenance, architectural and marine
coatings; plated and painted finishes; aerospace and military coatings, finishes and components; electrical
and electronic systems and components.
Most of these tests are performed to particular specifications such as ASTM B117 (Salt Spray), and BS 3900
F4. These tests are widely used for relative corrosion testing. They are typically run at an elevated
temperature and do not incorporate a dry-off cycle. They require the spray air to be heated before going to
the spray nozzle.
Sec 2.2.2 pg 1
2.2.3 Model CCT (Revised July 2006)

The Q-Fog CCT has all the advantages of model SSP, but adds the flexibility of including 100% humidity,
another critical exposure condition, for your cyclic corrosion test.
Cyclic Automotive Tests. Todays automotive corrosion test methods typically call for exposing specimens
to a repetitive cycle of salt spray, high humidity, low humidity dry-off, and ambient conditions. These test
methods were originally developed as labor intensive manual procedures. The multi-functional Q-Fog Model
CCT is designed to perform these cyclic tests automatically in a single chamber. CCT advantages include:
Elimination of manual moving test specimens from one chamber to another

Elimination of laborious test specimen spraying
Elimination of variability in results from excessive specimen handling
CCT units come equipped with a viewing window in the lid and an internal light to illuminate the chamber to
allow easy visual monitoring of the test samples and conditions.
Sec 2.2.3 pg 1
Section 3: Location and Site Preparation
3. Chamber Location & Site Preparation (Revised November 2007)

Uncrating Caution: Forklifts Can Damage the Cabinet.
Use caution when using a forklift to lift the cabinet off of the shipping skid.
Do not attempt to remove the chamber lid without special instructions. If you need to remove the
chamber lid for any reason, please contact the Q-Lab Corporation Technical Services Department at
440/835-8700 for detailed instructions.
Site Selection Summary

Compressed Air Supply: Air pressure 25-150 psi (1.7 10.3 bar); Air Filter (5 micron); water and oil
separator
Deionized Water Supply: 3-80 psi; purity > 50; no solids > 0.008; water shut-off valve
Waste Water Disposal: see sections below for detailed instructions
Electrical Power Supply: see sections below for detailed instructions
Exhaust System: see sections below for detailed instructions
What is needed. Selecting your Q-Fogs operating site is an important consideration for the correct
operation of the system. The site needs to be flat and level. If possible, it should be near an outside wall and
drain. Electricity and compressed air need to be brought to the site. A distilled or deionized water supply
free from dissolved and suspended contaminates, must also be made available. Provision must be made for
wastewater disposal. Wastewater disposal must be made in accordance with local ordinances.
The laboratory should be temperature controlled to maintain reasonable working conditions for the cabinet.
Ideal conditions would be a temperature range of 65 to 80F (19 to 27C). Warmer labs may still give good
results, except when performing test procedures that require relatively low temperature steps. (For these
tests, the laboratory temperature must be below that of the test procedures lowest required temperature. A
laboratory ambient temperature near or above the specified chamber temperature may lead to temperature
faults. See the section on error messages). In no circumstances should the ambient temperature be
allowed to go near to or below freezing.
When the cabinet is delivered to the site it should be placed so that good access to the cabinet is available
all around. Inspect the unit for transit damage to any part of the salt fog system. The cabinet may then be
connected to the utilities.
Sec 3 pg 1
Section 4: Utilities and Installation
4. Utilities and Installation
4.1 Leveling the Q-Fog (Revised July 2006)

IMPORTANT CAUTION: Q-Fog must be leveled correctly to assure a proper lid seal and prevent
leakage of corrosive fog into the laboratory.
Instructions for Adjusting Support Feet to Prevent Leakage

The Q-Fog is all plastic and therefore it is not perfectly rigid. Because of this, the chamber can flex a small
amount. This flexing can cause the lid seal to leak if the support feet are not properly adjusted. The
following procedure describes how to adjust the support feet so that the lid seals properly.
1. Position the Q-Fog where you want to operate it. The floor should be flat and level.
2. Close the lid and close the lid latch by rotating the latch counter-clockwise until in fully engages with the
center lid handle post.
3. Adjust the support feet so the Q-Fog is reasonably level and all four feet touch the ground (does not
rock). This can be done by eye, a level is not needed. The support feet can be adjusted by turning them
with a wrench.
4. The best way to check for leakage is to put a light inside the chamber and look for light escaping. If the
Q-Fog is a CCT model, a light is built in and can be turned on by pushing the light button on the keypad.
If the Q-Fog is an SSP model, a separate light bulb will have to be placed inside the chamber. The
power cord for the light bulb can go out the exhaust pipe in the back of the machine.
5. Make sure the lid is closed and latched. Look all along the lid seal for light escaping between the lid seal
and the chamber.
6. If light is escaping from the left side of the lid, lift the left front corner of the chamber by adjusting the left
front support foot. If light is escaping from the right side of the lid, lift the right front corner of the
chamber by adjusting the right front support foot. The support foot should be adjusted just enough to
prevent light from escaping.
7. After adjusting a support foot, the Q-Fog may rock because only three feet are touching the ground. If it
rocks, extend the foot that is not touching until it touches the ground. The foot should be extended just
enough to touch the ground. If it is extended more than this it may create another leak.
The Q-Fog is now properly adjusted to prevent lid seal leakage.
Sec 4.1 pg 1
4.2 Electrical (Revised July 2006)

IMPORTANT Do not switch the Main Power ON Until the Other Services Have Been Connected.
The Q-Fog cabinet is either 200-208V 50/60 Hz or 220-240V 50/60 Hz, single phase. This voltage
requirement was specified by the purchaser at the time the chamber was ordered. The input voltage is
shown on the nameplate attached to the rear of the chamber. It is important that the cabinet be connected
to the correct voltage. If the voltage is too low, the chamber will not heat up quickly enough. If the voltage
is too high, it could damage the chamber. Maximum current loads follow.
Maximum Maximum
Current at Current at
Model 200-208V 220-240V
CCT 600 13.9 Amps 12.5 Amps
SSP 600 13.9 Amps 12.5 Amps
CCT 1100 19.5 Amps 18.2 Amps
SSP 1100 19.5 Amps 18.2 Amps
Installation. A qualified electrician should connect the mains according to local codes using approved
disconnect and over-current protection. On the back of the Q-Fog is a Main Power Circuit Breaker that
includes a Ground Fault Circuit Interrupter (GFCI). Below this breaker is a hole for the mains power entry.
Your electrician can enlarge this hole to accept his chosen electrical conduit or power cord. The mains
wires should be connected to the terminal block near the breaker. For dual phase systems, such as in the
USA, both the brown and blue wires will be live. For single-phase systems, such as in Europe, the brown is
live and the blue is neutral.
Sec 4.2 pg 1
4.3 Compressed Air (Revised November 2007)

Purity. The compressed air supply must be clean, dry, and oil free. The presence of solid impurities,
water, oil or other contaminants in the compressed air will make the test less reproducible. Do not add a
lubricator to your compressed air system. Oil in the air will reduce the corrosive effects of the electrolyte.
Pollutants in the air may increase the corrosive effects. Impurities in the air supply may also clog the spray
nozzle, solenoid valves or check valves, and cause maintenance problems.
Air Supply Installation.

Compressed air pressure should be 25-150 psi (1.7 10.3 bar).
The flow rate is approximately 3.5 CFM (1.7 LPS) max when spraying a salt fog.
Install a water separator and an air filter that filters to 5 microns.
Connect a 3/8 I.D. (9 mm) compressed air hose to the air inlet at the rear of the cabinet.
Sec 4.3 pg 1
Q-Fog 1100
Utility Connections
47.15" (1147.8mm) 85.25" (2165.8mm)
42" (1067mm)
39.3" (997mm)
air in
1.25"(31.8mm) [3/8" (9mm)
5.94" (150.8mm) ID hose req'd]
air vent 4.5" (114mm) OD water in
[must be connected to [3/8" (9 mm)
0.60" (15.9mm)
exhaust pipe leading outside ID hose req'd]
building]
optional chart flowmeter

50" (1270mm)
recorder main power switch/GFCI

electrical entry point
(power connection
27.3" (693mm)
by customer)
hose
barb
(292mm)
11.5"
floor
bubble tower drain chamber
reservoir drain & boiler drain drain
[shut off valves 4.5" (114mm)
[fittings, shut off
valve & 15 feet of (inside access panel) chamber drain
& 2 feet of 1/2" reservoir drain
3/4" (19mm) ID [fittings & 15 feet of 1-1/4" bubble tower
(13mm) ID hose drain valve
hose supplied] (32mm) ID hose supplied, & boiler drain
supplied] must be inserted below water
level in floor drain, or a trap OD=Outside Diameter
must be used to keep ID=Inside Diameter
solution mist from entering
Side View room]
Rear View scale 1:20
rev. 6 Feb 97
Sec 4.3 pg 2
Q-Fog 600
Utility Connections
40.75" (1035 mm) 70.57" (1792 mm)
34.7" (881 mm)

33" (838 mm)
air in
1.25"(31.8mm) [3/8" (9mm)
5.75" (146 mm) ID hose req'd]
air vent 4.5" (114mm) OD water in
[must be connected to [3/8" (9 mm)
0.60" (15.9 mm)
exhaust pipe leading outside ID hose req'd]
building]
48.5" (1232 mm)
optional chart flowmeter

recorder main power switch/GFCI
electrical entry point
(power connection
27.3" (693mm)
by customer)
hose
barb
(292mm)
11.5"
floor
bubble tower drain chamber
reservoir drain & boiler drain drain
[shut off valves 4.5" (114mm)
[fittings, shut off
valve & 15 feet of (inside access panel) chamber drain
& 2 feet of 1/2" reservoir drain
3/4" (19mm) ID [fittings & 15 feet of 1-1/4" bubble tower
(13mm) ID hose drain valve
hose supplied] (32mm) ID hose supplied, & boiler drain
supplied] must be inserted below water
level in floor drain, or a trap OD=Outside Diameter
must be used to keep ID=Inside Diameter
solution mist from entering
Side View room]
Rear View scale 1:20
rev. 6 Feb 97
Sec 4.3 pg 3
4.4 Water Supply (Revised July 2006)
The Q-Fog requires a supply of water for the Bubble Tower. This is used for saturating the compressed air
with water vapor during the Fog Function. Model CCT Q-Fogs also need water for the Vapor Generator,
which supplies vapor for the Humidity Function. The maximum rate of use for a large Q-Fog (1100-liter
capacity) is 7 liters per day for both the Bubble Tower and for the Vapor Generator. The maximum
requirement for make-up water for the solution reservoir is 24 liters per day.
Water Purity. The water for these processes must be distilled or deionized and, except for the salt solution
make-up water, must be connected directly to the unit.
Resistivity: > 50 kcm
Conductivity: < 20 S/cm
Remove Solid Particles: > 200 m (0.008)
Proper water quality can be achieved by one of the following methods: Distilled Water, Reverse Osmosis
(RO), De-ionizer (DI) with Filter. We recommend the use of a de-ionizer to remove dissolved solids, with a
filter to remove suspended solid particles. Usually, the least expensive way to get the proper water quality
is to use local vendors water purification services.
Water Supply Installation.

The water system requires a minimum pressure of 3 psi (0.2 bar) and not more than 80 psi (5.5 bar).
Connect the 3/8 I.D. (9 mm) pressure hose to the water inlet at the rear of the cabinet and the water
supply. This should be fitted with a stop valve.
If the line pressure is greater than 56 psi, install a pressure regulator.
When all three services have been connected the air and water can be turned on and checked for leaks at
the connection points.
Important Caution!
Do not use ordinary tap water in your tester. Using non-distilled or non-deionized water will void
the warranty on your Q-Fog. Use of impure water will result in the deposit of minerals in the Humidity
Tower, the Vapor Generator, the spray nozzle, and other systems. These components will clog with solids
causing maintenance problems and adversely effect test results.
Sec 4.4 pg 1
4.5 Drainage (Revised July 2006)
A floor drain is required. Wastewater disposal must be made in accordance with local ordinances regarding
chemical disposal. Usually simple salt water is not regulated.
Chamber Drain. The main testing chamber is fitted with an outlet to enable excess solution to go to a
sanitary sewer drain. This system consists of a bulkhead fitting, elbow, hose barb, and threaded nipple
already in place in the chamber outlet. Run the hose to a drain. The end of the hose must be below the
water level in the drain, sealed into the drain, so corrosive vapors cannot escape. Alternatively, a trap can
be connected to the hose, so vapors cannot escape.
Bubble Tower and Vapor Generator Drain. This system consists of a 1/2 (13mm) hose. This hose is
used only when cleaning out the Bubble Tower or Vapor Generator and does not have to be run to a drain.
However, for convenience, we recommend that this hose be connected to a drain.
Solution Reservoir Drain. The user must attach a 3/4 (19mm) hose and ball valve shut-off (all supplied).
This hose is used only when cleaning out the reservoir and does not have to be run to a drain. However,
for convenience, we recommend that this hose be connected to a drain. Users may want to supply their
own plastic pipe and plumb all the drains permanently into a sanitary drain. Make sure the ball valve is
attached and closed before filling the reservoir.
Sec 4.5 pg 1
4.6 Exhaust System (Revised July 2006)

Be sure to comply with all local regulations regarding chemical exhaust. Usually simple salt water is not
regulated.
Proper venting will prevent corrosive mist from entering the laboratory and assure correct performance of
your Q-Fog tester. Air venting from the chamber is done via a 4.5 O.D. (114 mm) vent tube. Because of
the typically corrosive nature of the exhaust, plastic is recommended. The user must connect an exhaust
system with a 4.5 inch ID (minimum) vent line. The length of the exhaust system must be less than 100 feet
(30 meters) and contain less than 10 elbows (i.e., 90 degree turns). If it must be longer, or if it must contain
more turns, there could be significant back pressure on the chamber and this might cause corrosive mist to
enter the laboratory and/or reduce the testers performance capabilities. A tee is recommended at the end
of the exhaust to reduce the risk of periodic back-pressure from the wind.
Place a screen over the exhaust exit to discourage birds and small animals.
The figure above illustrates right and wrong ways to connect the Q-Fog exhaust. When variations are
necessary, please consult Q-Lab Corporation for recommendations.
Exhaust Connections
Use a TEE at the end of the stack. Both ends of the TEE should also be screened to prevent birds, etc.
from blocking the exhaust exit.
Because some liquid from the salt fog may condense on the inside of the vent tube, we recommend that all
sections of vent tube have a slope either back toward the chamber or away to a drain. Avoid all
installations that could create moisture traps. Otherwise, liquid may build up in the vent tube and cause
problems with back-pressure. Excessive amounts of moisture build up can create a weight load on the vent
tubing.
Sec 4.6 pg 1
Good Exhaust Installation
BAD Exhaust Installation
Sec 4.6 pg 2
BAD Exhaust Installation
When all of these facilities have been connected and tested the cabinet is ready for use. (NOTE: If you try
to start the cabinet without any solution in the reservoir, you will get an error message. Simply fill the
reservoir and restart the Q-Fog.)
The description of operation that follows should be read and understood prior to bringing all the services
into use and putting the cabinet into a testing mode.
Sec 4.6 pg 3
Section 5: Operational Functions and Capabilities
5. Operational Functions and Capabilities (Revised July 2006)
During operation, the chamber can cycle among four exposure environments: Fog, Dry-Off, 100%
Humidity, and Dwell. Model SSP testers do not have the Humidity Function.
Sec 5 pg 1
5.1 Fog Function (Revised July 2006)

During the Fog Function, a fine mist of corrosive fog is sprayed throughout the chamber. See the figure
below for details of the Fog Function.
The Spray Pump draws solution from the reservoir and sends it to the Atomizing Spray Nozzle.
The Spray Pump is operated at a speed selected via the keyboard, and the resulting solution flow rate is
indicated on a Flow Meter.
At the same time, compressed air is sent to the nozzle to atomize the solution.
The atomizing air for the fog is saturated with water vapor.
The Chamber Temperature is maintained at the set point by the Chamber Heater.
Q-Fog CCT in the Fog Function
Fog Function
Vent
Lid
Controller
Solution
Reservoir Specimens
Bubble
Tower Compressed
Air In
Spray Nozzle
Heater
Pump
Solution
To Pump
Sec 5.1 pg 1
5.1.1 Fog Saturation (Revised July 2006)

Salt spray tests usually require that the compressed air be saturated with water vapor (i.e., humidified) prior
to introduction into the chamber. Humidification helps keep the pH concentration stable. The figure above
illustrates a saturated fog condition.
When the Fog Function is selected:
The Spray Air Solenoid Valve opens, sending the atomizing air through the water in the Bubble Tower
before it goes to the spray nozzle.
The heated water in the Bubble Tower saturates the air with water. The Bubble Tower is maintained at a
temperature offset of 12C above the Fog Temperature setting. This temperature is controlled by the
Bubble Tower Heater.
Sec 5.1.1 pg 1
5.2 Dry-Off Function (Revised July 2006)

The purge blower is activated during the Dry-Off Function to bring room air into the chamber. See figure for
details of the Dry-Off Function.
When temperatures higher than laboratory ambient are required, the air heater is activated and the
airflow from the blower passes over the energized air heater on its way into the chamber.
The Chamber Temperature is held at the set point by the Chamber Heater and the Air Heater in
combination. The Air Heater is turned off 5 seconds before the end of the Dry step, so that the heater
housing and nearby components do not overheat when the Blower is turned off.
Q-Fog showing dry-off environment
Vent
Dry-Off
Lid
Diffuser
Air Heater
Chamber
Heater
Blower
Sec 5.2 pg 1
5.3 Humidity Function (Revised July 2006)

This function is available on model CCT only. The chamber maintains a 100% Relative Humidity
environment by heating water in the Vapor Generator and creating steam, which is then introduced into the
chamber. The chamber temperature is maintained by the Vapor Generator Heater inside the Vapor
Generator. See the figure below for details of the Humidity Function.
Q-Fog Operating the Humidity Function
Humidity Cycle
Diffuser
D.I. Water
Vapor
Generator
Sec 5.3 pg 1
5.4 Dwell Function (Revised July 2006)

During Dwell, the chamber temperature is maintained by the chamber heaters. No fog, air purge, or
humidity is generated. The Dwell Function is not illustrated.
Sec 5.4 pg 1
5.5 Capabilities
5.5.1 Temperature (Revised July 2006)

The temperature range that a Q-Fog can maintain is influenced by the laboratory ambient temperature.
Each of the different functions (fog, dry, etc.) has a different maximum and minimum temperature.
Following is a summary:
Q-Fog Temperature Ranges

Chamber Function minimum maximum
Salt Spray (fog) Lab ambient 60C
Dry-Off Lab ambient 70C
Humidity Lab ambient + 5C 60C
Dwell Function Lab ambient 60C
For some environments, especially Dwell and Dry-Off, the low temperature may not be important in itself.
What is important is what is happening to the test specimen. Usually, low temperature exposure
environments are used as a way to allow the sample to slowly dry off or to dwell in a high humidity
condition. For example, some tests call for salt spray and then a low temperature exposure. In these
cases, the sample is wet and very slowly changes conditions over (the low temperature exposure) time.
Ramp Time. The transition time between different exposure conditions is considered ramp time. Ramp is
a critical factor affecting results in manual and automated exposures. As much as is practical, ramp times
should be monitored and reported. Ramp times can be expected to vary, depending upon variability in
ambient conditions, the volume of the equipment used, and cabinet loading.
Effect of Chamber loading. Chambers that are loaded to capacity will normally take longer to make
transitions between temperatures than will lightly loaded chambers. Test samples should be loaded evenly
to maintain good air flow during the test.
The mass of the samples in the chamber will also effect the testers ability to change from one exposure
condition to another. Chambers with a low mass of test specimens will respond quickly. Chambers with a
high mass will respond more slowly. If the transition rate between exposure conditions is important, we
suggest that you monitor the effect of chamber loading and take it into account when planning your test
protocol.
Sec 5.5.1 pg 1
Section 6: Major Components
6. Major Components
6.1 Controller (Revised July 2006)

All Q-Fog functions, test conditions, times and temperatures are controlled by a user friendly, built-in
microprocessor controller. Interactive software allows easy user programming and operation. The operator
can quickly create new cycles, or run any of the pre-programmed cycles. The Q-Fog controller includes
complete self-diagnostics, including warning messages, routine service reminders and safety shut downs.
A test timer can be set to sound an alarm or terminate a test. The controller continuously displays test
conditions and the progress of the test. Section 7 gives detailed instructions for programming the controller.
Section 12 gives details on diagnostic messages.
Sec 6.1 pg 1
6.2 Internal Salt Solution Reservoir (Revised July 2006)

The 120 liter (31.6 gallon) reservoir will provide enough solution to allow at least five days of continuous salt
spray for the 1100 liter unit. DI or distilled water should be used when making up the solution.
Filtration. The salt plumbing contains an inline filter which prevents large particles or contaminants from
entering the system. The filter is located inside the side access panel, near the solution pump. The filter
should be cleaned and periodically replaced.
Sec 6.2 pg 1
6.3 Bubble Tower (Revised July 2006)

The bubble tower is also sometimes called a humidifier or saturation tower. The purpose of the bubble
tower is to saturate the air with moisture before it reaches the atomizing nozzle. To accomplish this, it is
necessary to saturate the air at temperatures higher than those within the test chamber. Temperature and
saturation are controlled automatically.
The compressed air travels through the Bubble Tower before it goes to the spray nozzle. The heated water
in the Bubble Tower saturates the air with water. The Bubble Tower is maintained at a temperature offset
12C above the Fog Temperature setting. This temperature is controlled by Proportional/Integral control of
the Bubble Tower Heater.
Bubble Tower Refill: When the Bubble Tower Low Water Switch detects low water, the Bubble Tower
Heater is turned off and the spray pump is stopped. The Bubble Tower is automatically refilled by opening
the Water Fill solenoid valve until the High Water Switch detects high water. The test takes up where it left
off.
Bubble Tower Preheat & Pre-fill: 45 minutes before the start of a Saturated Fog step, the Bubble Tower
is automatically filled up to the high level, and the temperature control is started. This assures that the
tower will be full and at the proper temperature when the Fog starts.
Figures show the Bubble Tower.
Sec 6.3 pg 1
6.4 Vapor Generator (Revised July 2006)

This component is not applicable for Q-Fog model SSP.
During the Humidity Function, the chamber is maintained at 100% relative humidity by steam generated by
heating water in the Vapor Generator. The chamber temperature is maintained by proportional/integral
control of the Vapor Generator Heater inside the Vapor Generator.
Vapor Generator Refill: The Vapor Generator is refilled whenever its Level Switch detects a low water
level, and at the end of each Humidity step. The Vapor Generator Heater is turned off, and the Vapor
Generator is refilled by opening the Vapor Generator Solenoid Valve until the Vapor Generator Level Switch
detects high water. To conserve DC power capacity, the Vapor Generator Solenoid and Bubble Tower Fill
Solenoid cannot be actuated at the same time. The vapor generator holds approximately 500 ml of DI
water.
Sec 6.4 pg 1
6.5 Purge Blower & Air Heater (Revised July 2006)

The purge blower is activated during the Dry-Off Function to bring room air into the chamber. When higher
than laboratory ambient temperature is required, the air heater is activated and the airflow from the blower
passes over the energized air heater on its way into the chamber.
Sec 6.5 pg 1
6.6 Chamber Heaters (Revised July 2006)

The two chamber heaters are located at the bottom of the chamber. They are used to maintain the
chamber temperature during the fog function. They are also activated as needed during Dry-Off Functions
to maintain the programmed chamber temperature. They are not used during the Humidity Function.
Sec 6.6 pg 1
Bubble Tower
Bubble Tower
Sec 6.6 pg 2
6.7 Peristaltic Solution Pump (Revised July 2006)

The advantages of using a peristaltic pump for the delivery of salt solution to the atomizing head are:
The fluid does not contaminate the pump.

The pump delivers a constant volume of fluid to the atomizing head per revolution.
The pump acts as its own check valve, preventing back flow from the nozzle.
The pump is self-priming and can be run dry without damage.
Worn tubes can be simply and easily changed.
Peristaltic Pump
Type A Type B
The pump speed is set via the Q-Fog Controller. This simple system allows adjustment of the flow rate to
the atomizing nozzle during the Fog Function. This variation of flow rate together with a variable air
pressure enables the fallout of salt fog to be varied as necessary.
Pump Startup: To overcome static friction, the pump is started at full speed for 5 seconds, and then cut
back to the actual speed selected.
Pump Tube. The material used for the pump tube is important in the delivery of the salt solution over long
periods at precise volumes to the atomizing nozzle. For long life with low wear rates Marprene is the
material used for this application. Changing the tube after prolonged hours of testing (every 1,000 hours) is
a simple job. The figures above show the break down of the pump head. Your machine will contain one of
the two types. The tube is removed from the type A pump by pulling up on the cap. The tube is removed
from the type B pump by rotating the two locking clamps and lifting off the top. For proper operation, it is
important that the proper tube diameter be used. The correct dimensions for the Marprene tube are:
Bore Diameter = 1.6 mm.

Wall Thickness = 1.6 mm.
Length = 300 mm.
Sec 6.7 pg 1
6.8 Diffuser (Revised July 2006)

The diffuser appears to be a false floor to the chamber. It is not extremely strong, so do not rest samples
on it. The diffuser is important in diffusing the air flow in the chamber.
Sec 6.8 pg 1
6.9 Spray Nozzle (Revised July 2006)

The spray nozzle is constructed of Kynar, which is a non-corrodible engineering resin. See the Spray
Nozzle figure below. In order to keep the nozzle free from blockage, this whole system should be flushed
out with clean warm water for approximately one hour at the end of each test period. This flushing of the
salt system cleans all the residual salt from the system and prevents the salt from crystallizing into solid
particles. To clean the spray nozzle, press down and turn the nozzle assembly counter clockwise to
remove nozzle assembly from the spray body.
Spray Nozzle Assembly

Nozzle
Turn counter
clockwise to remove
nozzle assembly
Spray Nozzle Assembly

Spray Body
Fluid Cap
Spray Nozzle
Assembly
Nozzle disassembled
Sec 6.9 pg 1
6.10 Lid Interlock (Revised July 2006)

The purpose of the lid interlock system is to avoid inadvertent spillage of corrosive fog into the laboratory. It
also keeps the chamber heaters from overworking if the lid is accidentally left open during a test.
When the lid is opened, the Interlock Switch stops everything including heaters, and the air purge blower. If
the Q-Fog is in RUN mode, the Alarm LED and Beeper go off. If the Q-Fog is in STOP mode, there is no
LED or Beeper, just a message. When the lid is closed, the chamber returns to its previous RUN or STOP
state, and the lid open alarms and messages are cleared.
Sec 6.10 pg 1
6.11 Laboratory Temperature Sensor (Revised July 2006)

Some cyclic corrosion tests require periods of exposure at ambient laboratory conditions. Usually these
conditions are between 15 to 35oC. Each Q-Fog comes equipped with a sensor for monitoring laboratory
ambient temperature. The sensor is located at the bottom rear of the Q-Fog unit, as shown in the figure
below. The controller will display an error message if the laboratory temperature rises above 35oC (96oF) or
if it drops below 15oC (59oF).
electrical cord
lab temperature
sensor
water in
air in
Laboratory Temperature Sensor
Sec 6.11 pg 1
6.12 Construction (Revised July 2006)

Q-Fog testers are made of solid, fiber reinforced plastic. There is nothing to corrode, nothing to
contaminate your test sample. The robust, heavy wall construction of the chamber and lid have low thermal
conductivity for efficient, precise temperature control. All plastics used in the Q-Fog are made from flame
retarding, temperature tolerant material.
Inner Cabinet. The inner cabinet is made from unpigmented, high temperature, reinforced molded
plastic.
Lid. The molded plastic roof unit operates on a hinge with the assistance of lid lifters. When closed,
the lid sits on a rubber seal to prevent corrosive fog from escaping from the chamber during
operation.
Sec 6.12 pg 1
Section 7: Controller Operation Details
7. Controller Operation Details
7.1 Summary Description (Revised July 2006)

One of the main features of the Q-Fog Cyclic Corrosion Chamber is the microprocessor controller. This
built in computer controls all functions of the tester. Interactive software allows easy programming and
operation, using the keyboard and two 80 character LCD displays. The user can create new cycles, or run
any of the stored cycles starting at any point in any step.
Pre-Programmed Cycles. The Q-Fog has been pre-programmed with several of the most common cyclic
corrosion test procedures. Model SSP testers have been programmed to run ASTM B117 and Prohesion.
Model CCT testers have been programmed to run ASTM B117, Prohesion, and Japanese CCT-I, and
CCT-IV. See the section on running specific test procedures for more details on these cycles.
Pre-programmed Cycle Applicable Model

Cycle A, ASTM B117 SSP & CCT
Cycle B, Prohesion SSP & CCT
Cycle C, CCT-I CCT
Cycle D, CCT-IV CCT
Cycle I, Check Out Cycle SSP & CCT
In addition to the above, each Q-Fog has a Cycle I, Check Out Cycle. This cycle is used as a diagnostic
cycle for troubleshooting. It is intended to run the Q-Fog through a series of exposure conditions and
temperatures to determine if all the systems are operating properly. You may leave this cycle in memory for
future diagnostic use or you may erase it and use the memory space for a custom cycle.
Custom cycles. There is room for 9 cycles of up to 25 steps each in the controllers memory. A cycle can
also include a sub-cycle of 1 or more steps, which is repeated up to 99 times during each cycle. Each step
consists of a function, a temperature set point, and a time duration. A steps duration can be from 1 minute
to 99 hours 59 minutes. Section 7.5.3 explains how to program custom cycles.
Other Capabilities. The user can also set a test timer to sound an alarm or shut off the test after a
duration of 1 to 9999 hours. The display continuously shows the temperatures (set and actual), the
progress of the cycle, and the progress of the test. Complete diagnostics give warning messages or shut
down the test as necessary and remind the user to perform routine service.
Sec 7.1 pg 1
7.2 Security (Revised July 2006)

As standard equipment, the Q-Fog has a locking key that disables the RUN and STOP keys along with all
of the programming functions of the controller. This lock out provides security for your test program without
interfering with the display, diagnostic or alarm functions of the controller.
Sec 7.2 pg 1
7.3 Displays (Revised July 2006)

The Q-Fog Controller has LCD displays to show the various test parameters and error messages. It also
has a keypad that is used to set the parameters and control the test.
Temperature. The display that is headed with the C character is the temperature display. The bottom
line shows the temperature set-point, as programmed by the user (20 to 70C). The top line of this display
shows the actual chamber temperature (0C to 99C). If the temperature is followed by *, this indicates that
a heater is currently energized.
Cycle. The top line of the Cycle display shows the Function that the chamber is currently performing (Fog,
Dry, Humid, and Dwell). The second line of the Cycle display shows which step in the programmed cycle
the tester is currently performing. See section below on Programming for a more detailed explanation on
steps, repetitions, etc.
Step Time. The bottom line of the Step Time display shows the amount of time required to perform the
current step (hours : minutes). The top line of the Step Time display shows the amount of time in the
current step that has already elapsed (hours : minutes).
Test Time. This display shows the duration of the test. The bottom line of the Test Time display shows the
programmed duration of the test, as programmed by the user (0 to 9999 hours). The top line displays the
numbers of Test Time hours that have already elapsed.
Total Time. This display shows the total number of hours that the Q-Fog has operated.
Controller Displays
HOURS:MIN HOURS HOURS

ACTUAL FUNCTION ELAPSED ELAPSED ELAPSED
SET CYCLE/STEP SET SET

REPETITION
C CYCLE STEP TIME TEST TIME TOTAL TIME
STATUS
MESSAGE
PUMP
SILENCE LIGHT SPEED RUN STOP
ALARM
CLEAR
3 4 56
f ? PROGRAM ESCAPE ENTER
Sec 7.3 pg 1
Status Display. The status display tells the user what is happening in the chamber. During normal
operation it will state the cycle being performed by both alphabetic code and name. A typical status
message would be RUNNING CYCLE A = ASTM B117. The status line is also used for programming.
Message Display. The message display line is used for error/warning messages. Many are intended to be
informational and do not indicate that there is something wrong with your tester. A typical message would
be LID IS OPEN. When the lid is closed, the message disappears.
Some messages do indicate that there is a problem. The problem may be that the chosen test parameters
cannot be set, or that there is a system malfunction. Please see Section 12.3 on error messages for a more
complete discussion.
Alarm. The alarm LED is a red indicator light that flashes at the end of a test or when there is an error or
warning message. Most of the alarms are accompanied by an audible alarm.
Beeper. The beeper sounds intermittently when a fault condition occurs. It also beeps whenever a key is
pushed on the keypad. The keypad beep is extremely short. The alarm beep is longer to draw the users
attention.
Sec 7.3 pg 2
7.4 Keys and Their Actions (Revised July 2006)
RUN. Resumes a test exactly where it left off, unless the user has selected a different cycle/step/time in
the program mode. When the RUN key is pressed, the selected cycle repeats in an endless loop. The user
can select a different cycle or step via the Program Mode. The green LED on the key lights up when in
RUN mode.
STOP. Suspends a test at the current elapsed time into a cycle. Runs the Air Purge Blower for 3 hours.
The red LED on the key lights up when in STOP mode.
SILENCE. Shuts off the alarm beeper for the current error (but not the alarm message or LED). If there
are multiple errors, the alarm may immediately sound again.
CLEAR. Cancel an error message by first keying in CLEAR. Then press the ENTER key to clear the
Alarm LED, beeper, and message. There may be multiple messages. Repeat this two-step procedure for
each message in the display.
PUMP SPEED. Puts the controller into Pump Speed Setting Mode. Use the up/down arrows to the
change pump speed (expressed as a percent of full speed).
PROGRAM. To put the controller into Program Mode, press PROGRAM.
? Places the controller into the Diagnostic Mode.
ENTER. Accepts the current selection and moves one level deeper into the program.
ESCAPE. Cancels the current selection and moves back one level in the program.
UP/DOWN ARROWS. Changes the value of the active parameter. The active parameter flashes on
display. For example: Cycle A,B,C,D
A, B, C, D, E, F, G ... (for spelling a name for a cycle)

Step 1, 2, 3, 4, 5,
Fog, Dry, Humid, Dwell (for Functions)
higher and lower digits for temperature or Hrs:Min
STOP, ALARM, ALARM+STOP, etc. for action at end of Test Time.
LEFT/RIGHT ARROW. Allows user to scroll across the display to select a different parameter to make
active. The active parameter flashes. The cursor moves to each digit of the name (pairs of digits for time
and temperature).
LIGHT. Turns the chamber light bulb on and off. The light turns off automatically if left on for 3 minutes.
Sec 7.4 pg 1
7.5 Using the Controller (Revised July 2006)

A Q-Fog Program Mode Schematic is provided as a guide for programming your controller. See Section
7.5.6.
General. Press the PROGRAM key to enter the Program Mode and then use the up/down arrow keys to
select one of four programs. Most users will primarily use only Program 1 and Program 2.
Program 1 allows you to set the duration of the exposure test in hours.
Program 2 allows you to choose the cycle to run.
Program 3 allows you to modify an existing test cycle or to create your own custom cycle. Your Q-Fog
will come equipped with several pre-programmed cycles in memory.
Program 4 allows calibration of the temperature sensor probe.
Press the ENTER key to move one level deeper into a program. Once inside each level, use the arrow
keys to move around and to change parameters. Use the ENTER key to move to the next level and to save
the changes to any program. Use the ESCAPE key at any time to move back one level or to exit the
program.
Sec 7.5 pg 1
7.5.1 Program 1: Set/Reset Test Time Hours (Revised July 2006)

With this program, you set the Test Time (duration). You also program the action at the end of the test
(stop tester, sound alarm, etc.). You can also reset the Elapsed Test Hours to zero after a test is finished.
1. Press the PROGRAM key to get into
PROGRAM
the Program Mode. 1.
PROGRAM MODE MENU

2. Press the Up/Down arrows until the
2.
display says PROGRAM 1.
56
3. Press ENTER to move a level deeper PROGRAM 1
into PROGRAM 1. SET/RESET TEST TIME HOURS
4. Press the Up/Down and Left/Right 3.

ENTER
arrows to change the Test Time Set,
which is the total number of hours you
want the test to run. If you want to reset
the ELAPSED HOURS, for example to
begin a new test, use the Left/Right arrow TEST TIME SET = 1000; ELAPSED = 0000 HOURS
keys to move over to the ELAPSED 4.
HOURS, and the Up/Down arrows to
change it.
34
5 6
5. Press the ENTER key to accept your ENTER
5.
choices and move one level deeper.
6. Use the Up/Down arrow to choose the

action the controller should take at the ACTION AT END OF TEST: STOP
6.
56
end of the test. Choices for ending
actions are: STOP, STOP+ALARM,
ALARM, MESSAGE ONLY, or NONE (i.e.,
no action).
If you choose STOP or STOP+ALARM, 7. ENTER

the Purge Air Blower starts as soon as the
test ends. This dries the samples and
stops further corrosion.
7. Press ENTER to accept your choices ENTER = SAVE CHANGES,
and move one level deeper. ESCAPE = CANCEL
8. The controller gives you one last

chance to change your mind. Press 8.
ENTER to save the changes you just ENTER
made, or press ESCAPE to cancel the
changes and move back one level in the
program. Quit Program Mode
Sec 7.5.1 pg 1
7.5.2 Program 2: Select Cycle/Step to Run (Revised July 2006)
This program allows you to choose the pre-programmed test cycle you want to run. You can also choose
to start the tester at a particular step or sub-cycle within the cycle.
PROGRAM
PROGRAM MODE MENU

2.
3. Press ENTER to move a level deeper 56

into PROGRAM 2. Press ESCAPE at any
time to cancel your choice and move back PROGRAM 2
one level. SELECT CYCLE/STEP TO RUN
4. Press the Up/Down arrows to select 3.

the stored cycle you wish to run. ENTER
5. Press the ENTER key to accept your

choices and move one level deeper. RUN CYCLE A NAME = ABCDEFGHIJ
4.
6. If you have chosen a new cycle and
want to begin the exposure at the
36
5 4
beginning of that cycle, skip to Number 7,
below. ENTER
5.
If you have selected the cycle you were
already running, the display will show
where in the cycle the tester was stopped.
A/STEP 1 FOG 35C 00:00/12:00
6.
56
If you want to begin at a particular step
within any chosen cycle, use the Up/Down
arrows to pick the individual step within
the cycle.
7. ENTER
7. Press ENTER to accept your choices
and move one level deeper.

chance to change your mind. Press ENTER = SAVE CHANGES,
ENTER to save the changes you just ESCAPE = CANCEL
made, or press ESCAPE to cancel the
program. 8. ENTER
Quit Program Mode
Sec 7.5.2 pg 1
7.5.3 Program 3: Modify or Create Cycle (Revised July 2006)

This program allows you to modify an existing stored cycle or create a new stored cycle.

PROGRAM

PROGRAM MODE MENU
3. Press ENTER to move a level deeper 2.
into PROGRAM 3. Press ESCAPE at any
56
time to cancel your choice and move back
one level.
4. Press the Up/Down arrows to select
the letter of the stored cycle you wish to PROGRAM 3
modify or create. If you want to change MODIFY OR CREATE CYCLE
the name, use the Left/Right arrows to
scroll to each letter, and then use the
3.
Up/Down arrows to select a new letter. ENTER
5. Press the ENTER key to accept your

choices and move one level deeper.
MODIFY CYCLE A NAME = ABCDEFGHIJ
6. Use Up/Down arrows to choose a step
within the cycle to modify. Once you have
the correct step, use the Left/Right arrows
4.
56 34
to scroll across the display until the
parameter you want to change starts to ENTER
flash. Then use Up/down arrows to
change the parameter. This example 5.
shows Cycle A, Step 1, which is a Fog
step, with a temperature setting of 35C, A/STEP 1 FOG 35C 12:00
for 12 hours: 00 minutes. After Step 1 is Choices for function are
the way you want it, press Left/Right FOG, DRY, HUMID, DWELL, SUBCYCLE,
arrows until the step number flashes, and 6.
FINAL STEP GO TO STEP 1, and..
then use Up/Down arrows to go to another
step. See Program Mode Tips for
creating sub-cycles. 56 34
7. After all steps in the cycle are the way 7.
you want them, press ENTER to accept ENTER
your choices and move one level deeper.

chance to change your mind. Press
ENTER to save the changes you just ENTER = SAVE CHANGES,
made, or press ESCAPE to cancel the ESCAPE = CANCEL
program. 8.
ENTER
Quit Program Mode
Sec 7.5.3 pg 1
Section 7: Controller Operation
7.5.4 Program 4: Calibrate Thermometer (Revised July 2006)

This program allows you to adjust the calibration of the chamber temperature sensor.
1. Press the PROGRAM key to get into 1.

PROGRAM
the Program Mode.
PROGRAM MODE MENU
2. Press the Up/Down arrows until the 2.

56
PROGRAM 4
CALIBRATE CHAMBER TEMP SENSOR
3. Press ENTER to move a level deeper 3. ENTER

into PROGRAM 4. Press ESCAPE at
any time to cancel your choice and
move back one level.
IS REFERENCE THERMOMETER IN PLACE?
4. Press the ENTER when the reference 4. ENTER

thermometer is in place.
5. Use Up/Down arrows to adjust the 5. CALIBRATE CHAMBER SENSOR = XX.XC

readout of the Q-Fogs sensor so that it
agrees with the calibrated reference
thermometer. If the Q-Fogs sensor is
more that 3C out of calibration,
replace the sensor.
ENTER
6. Press ENTER to accept your changes 6.
and move one level deeper.
7. The controller gives you one last 7. ENTER

chance to change your mind. Press
ENTER to save the changes you just
made, or press ESCAPE to cancel the Quit Program Mode
changes and move back one level in
the program.
Sec 7.5.4 pg 1
7.5.5 Program Mode Tips: Creating a Sub-Cycle (Revised July 2006)

For complex cycles within cycles, a step in a cycle can be programmed to have the sub-cycle function
instead of one of the four other functions (Fog, Dry, Humid, or Dwell). A sub-cycle step simply specifies that
one or more subsequent steps will be repeated two or more times before the cycle proceeds beyond them.
To program this type of an exposure, the user creates a SUBCYCLE step to define the steps within the sub-
cycle and the number of repetitions.
Create a Sub-cycle Step. Use the instructions in section 7.5.3 on Program 3, Modify or Create Cycle.
Follow the instructions to Number 6.
Use the Up/Down arrows to choose the step within the cycle where you want the sub-cycle to begin.
The sub-cycle instruction is always given at the beginning of the sub-cycle.
Use the arrow keys to change the function to SUBCYCLE. A display like the following will appear.
E/STEP 1 SUBCYCLE STEP 2-3 REPEAT 4 X
This means that Program E, Step 1 is a sub-cycle which specifies that Steps 2 through 3 will be
repeated 4 times, before the cycle proceeds to Step 4.
Use the arrow keys to chose which steps will repeat and the number of repetitions.
The user can choose the number of repetitions and the ending step of the sub-cycle, but not the first step.
For example, if Step 2 is the sub-cycle step, then Step 3 must be the first step within the sub-cycle. A cycle
can contain no more than one sub-cycle.
Sec 7.5.5 pg 1
7.5.6 General Program Schematic

The following general schematic is intended as an aid. It is not intended to replace the more detailed
instructions found in Sections 7.5.1 to 7.5.5.
Sec 7.5.6 pg 1
ENTER Enter key accepts current section & moves one level deeper into program.
Q-Fog Programming ESCAPE Esc ape key cancels current selection & moves back one level in program.
Rev. 11 J UL 03
Up/Down arrows select program 1, 2, 3, or 4 and change test settings.
PROG RAM
Left/Right arrows scroll across display to select parameters shown in

BOLD. Active parameter flashes.
PRO GRAM 1
SET TEST TIME = 1000; ENTER = SAVE CHANGES
SET/RESET TEST ENTER ENTER ACTION AT END OF TEST: STO P ENTER ENTER
ELAPSED = 0000 HOURS ESCAPE = CANCEL
TIME HOURS
Choices are: STOP, ALARM,

STOP+ALARM, MESSAGE ONLY, NO NE
Sec 7.5.6 pg 2
PRO GRAM 2
A/STEP 1 FOG 35 C ENTER = SAVE CHANGES
SELECT CYCLE/STEP ENTER RUN CYCLE A NAME = B117 ENTER ENTER ENTER
00:00/12:00 ESCAPE = CANCEL
TO RUN
PRO GRAM 3 ENTER = SAVE CHANGES

MODIFY OR CREATE ENTER MODIFY CYCLE A NAME = B117 ENTER A/STEP 1 FOG 35C 12:00 ENTER ENTER
ESCAPE = CANCEL
CYCLE
Choices for function are: FOG, DRY,
HUMID, DWELL, SUBCYCLE,
FINAL STEP GO TO STEP 1
PRO GRAM 4 CALIBRATE CHAMBER

IS REFERENCE THERMOMETER ENTER = SAVE CHANGES
CALIBRATE CHAMBER ENTER ENTER ENTER ENTER
IN PLACE? SENSOR = XX.XC ESCAPE = CANCEL

TEMP SENSOR
F-8 304-L
7.6 Miscellaneous Parameters (Revised July 2006)

The following control parameters are not changeable from the keyboard.
Controller Temperature High Limit 55C

Purge Air Temperature High Limit 95C
Chamber Temperature High Limit 75C
Vapor Generator Temperature High Limit 105C
Bubble Tower Temperature High Limit 75C
Fog Function Maximum Temperature Set Point 60C
Dwell Function Maximum Temperature Set Point 60C
Humid Function Maximum Temperature Set Point 60C
Dry Function Maximum Temperature Set Point 70C
Cycle Time for Heater Proportional Control 10 seconds
Automatic Exit from Program 3 minutes inactive
Hi Limit shuts off heater until temp drops 1 below Hi Limit.
For Alarm and STOP delay see Error Messages.
Battery Backup and Non-Volatile Memory: A lithium battery backs up the RAM. In addition, parameters
are written to the EEROM whenever the user changes them and all elapsed times are written to the EEROM
twice a day. So if the battery fails, the most you can lose is 12 hours of timer records.
Continuous Cycling: When the RUN key is pressed, the selected cycle repeats in an endless loop. The
user can select a different cycle or step via the Program Mode. The cycle can be stopped by (1) the user
pressing the STOP key; (2) the Test Duration Timer reaching its set point; or (3) various error conditions.
When RUN is pressed after a stop, the cycle will resume running exactly where it left off. Similarly, when
mains power is interrupted and then restored, the test will resume exactly where it left off.
Blower Run After STOP: Whenever the test is stopped by any of the above means, the Purge Blower is
run for 3 hours and then shut off. The purpose of this is to bring the chamber down to room temperature and
dry-off the test specimens, so that they are not exposed to further degradation from heat or moisture.
Open Lid. When the lid is open, the RUN and STOP keys are still active and are able to change the Q-Fog
from RUN to STOP mode.
Sec 7.6 pg 1
Section 8: Sample Mounting Systems
8. Q-Fog Sample Mounting (Revised July 2006)

Hanging Rods for odd shaped samples
Q-Fog Length Number

Capacity (inches) Per Unit
1100 liter 36 8
600 liter 29.5 6
Panel Mounting Racks
Q-Fog Length Number

Capacity (inches) Per Unit
1100 liter 33.5 10
600 liter 27.5 8
The number of rods or holders per unit is our recommended maximum. It is possible to place 2 more
holders in each 1100 unit. For the 600, 2 more holders could be used if the panel is 3" wide.
Our recommended side-to-side spacing is 1.5" (38 mm) between samples. Closer spacing is possible, but
might result in non-uniform test conditions.
Our recommended front-to-back spacing is 0.5" (13 mm) or more between samples.
Putting too many holders or test specimens in a unit may result in non-uniform exposure conditions.
All samples should face the same way.
Make sure that no droplets from the higher level can fall onto samples at the lower level.
The figures on the next page show samples mounted in a Q-Fog chamber.
Sec 8 pg 1
Section 8: Sample Mounting Systems
Test Panels in Test Panel Holders
Test Samples Mounted from Hanging Rods
Sec 8 pg 2
Section 9: Fog Collection Procedures
9. Fog Collection Procedures (Revised July 2006)
It is important that the fog dispersion within the chamber be as uniform as possible. The uniformity of fog
fallout throughout the chamber should be verified before every test and as part of a regular maintenance
schedule. Glass or plastic funnels and graduated cylinders are recommended. A fog collection kit is
available from Q-Lab Corporation (Part No. F-9001-K).
Checking Collection Rates. See ASTM B117 or other applicable procedures for detailed instructions or
requirements. The fallout or collection rate is determined from a minimum of two collection vessels placed in
the cabinet. The vessels are so placed that one of them is approximately 15 cm from the nozzle and the
other at the furthest possible distance from the jet.
Collection funnel and vessel.
100
90
80
70
60
50
40
30
20
10 DIFFUSER PLATE
GRADUATED CYLINDER WITH BASE ATTACHED

RESTING ON DIFFUSER PLATE
The collection vessels are made up of a funnel with an area 80 cm2 that has been placed into a graduated
measuring cylinder. A funnel with a diameter of 10 cm has an area of 80 cm2.
Funnel & cylinder in the

LONGER PANELS SHOULD NOT
panel holder SIDE VIEW OVERHANG FUNNEL
100
90
80
70
60
50
40
30
20
10 DIFFUSER PLATE
GRADUATED CYLINDER WITH BASE REMOVED

RESTING IN PANEL RACK (HELD IN PLACE WITH
O-RING POSITIONED ON 80 ml MARK)
In the Q-Fog, you can place the cylinders on top of the diffuser plate or you can put them through the holes
in the panel holders. To place a cylinder in a holder, first remove the base. Put an O-ring around the neck of
the cylinder and position it in the rack as shown in the accompanying figures. Make sure that the test
samples do not shield the funnel.
Sec 9 pg 1
Funnel & cylinder in the panel TYPICAL 4 x 12 TEST PANEL
holder FRONT VIEW
F-9004
FUNNEL
100 mm DIA.
100
F-9007 90
O-RING 80
70
60
F-9033 50
GRADUATED CYLINDER 40
100 ml 30
20
10
DIFFUSER PLATE
GRADUATED CYLINDER WITH BASE REMOVED

RESTING IN PANEL RACK (HELD IN PLACE
WITH O-RING POSITIONED ON 80 ml MARK)
For ASTM B117, the collection rate should be between 1.0 and 2.0 milliliters of solution each hour (averaged
2
over not less than 16 hours) per 80 cm of area.
The fallout figure is the absolute measure of cabinet performance. The flow meter reading is only an
indicator of what should be taking place in the test chamber.
Control of Fog Dispersion. It is important that the fog dispersion (fallout) within the chamber be as uniform
as possible. The Q-Fog has excellent control of fog fallout because a variable speed peristaltic pump
controls the amount of corrosive solution delivered to the spray atomizer, while the air pressure regulator
controls the distance of the throw. This dual control system gives superior fog dispersion compared to
conventional systems that cannot vary volume and distance independently.
Variations in the collection rate can be corrected by adjustment to the salt solution flow rate (pump speed)
and/or the air pressure. To increase the volume of liquid, increase the pump speed. To increase the
distance of the throw, increase the air pressure.
If there is too high a collection rate in both vessels, reduce pump speed. If there is too low a collection
rate in both vessels, increase the pump speed.
If there is too high a collection rate in nearest vessel, increase air pressure to throw spray out from the
atomizing jet. If there is too high a collection rate in remote vessel, decrease air pressure to allow
spray to fall nearer to the atomizing jet.
The following figures show the Air Pressure Regulator and the solution Flow Meter.
Sec 9 pg 2
Air Pressure Regulator
Flow Meter
Sec 9 pg 3
Section 10: Running Specific Test Procedures
10. Running Specific Test Procedures (Revised July 2006)
After the Q-Fog has been set up and all of the utilities have been connected, you may begin the operation of
your tester. The following sections are intended to provide a brief outline of some of the most common
corrosion test procedures. Recommendations for Q-Fog set up conditions are provided to help you get
started. Read the appropriate test method or procedure for complete instructions, guidance on significance
and use, caveats, etc.
Sec 10 pg 1
10.1 Getting Started (general instructions) (Revised July 2006)

1. Fill the reservoir with the appropriate electrolyte solution. See the appropriate test procedure or
material specification for detailed requirements for solution composition, purity, acidity, etc.
2. Turn on the Q-Fog.
3. Set the test duration.
a. Hit the PROGRAM key. Use the up/down arrows to select PROGRAM 1. Press ENTER.
b. Use the up/down and left/right arrows to select the desired test time (how long you want the test to
last). Hit ENTER to accept the duration.
c. Use the up/down arrows to choose the action you want the Q-Fog to perform when the test is over
(Alarm, Stop, etc.). Hit ENTER to accept your choice.
d. Hit ENTER again to accept all changes to PROGRAM 1, including the test duration, action at the
end of the test, etc.
If you want to change what you have already entered, hit ESCAPE and none of your commands will be
entered into the computers memory. You will have to begin again at step b (above). Press ESCAPE
again to exit the program.
4. Select a test cycle to run.
a. Hit the PROGRAM key. Use the up/down arrows to select PROGRAM 2. Press ENTER.
b. Use the up/down arrows to select the desired pre-programmed test cycle (ASTM B117, CCT-4, etc.).
Hit ENTER to accept the chosen cycle.
c. Use the up/down arrows to select the desired beginning step (i.e., Where in the test cycle you want to
begin the test. Usually you will choose STEP 1.). Hit ENTER to accept your choice.
d. Hit ENTER again to accept all of changes to PROGRAM 2.
If you want to change what you have already entered, hit ESCAPE and none of your commands will be
entered into the computers memory. You will have to begin again at step b (above). Press ESCAPE
again to exit the program.
5. Hit the RUN key to begin the exposure. The bubble tower will begin to fill at this time.
6. Hit the STOP key at any time to stop the test. Hit the RUN key again and the test will resume.
Sec 10.1 pg 1
10.2 ASTM B117 (Revised November 2007)

The program for this test is stored in your controller memory as Cycle A in all Q-Fog models (SSP & CCT).
This is probably the most widely used corrosion test procedure. It is not a cyclic corrosion test. The samples
remain wet at all times. In spite of 80 years of use, there has long been general agreement that B117 test
results do not always correlate well with the corrosion seen in actual atmospheric exposures. Nevertheless,
B117 has been generally accepted as the standard corrosion test method and is still widely specified for
testing painted and plated finishes, military components and electrical components.
The following is only a summary of the test procedure. For complete instructions, including descriptions of
applications, warnings, etc., consult the actual specification or test method.
Electrolyte Solution: 5% sodium chloride

Solution Acidity: pH between 6.5 and 7.2.
IMPORTANT NOTE: These values are what should be measured in the collection vessels. The
acidity of the solution and the concentration of the electrolyte will change during the process of fog
generation, heating and collection. Adjust the solution in the reservoir to achieve these values.
The B117 Cycle consists of:

Step 1 Fog at 35C
Step 2 Final Step - Go to Step 1
Recommended approximate Q-Fog set-up conditions.
Fog Deposition Rate in 100 mm Diameter Funnel: 1 to 2 milliliters/hour
Approximate Recommended Spray Pressure: 15 psi
Approximate Recommended Flow Rate: 1100 liter units: 0.45 liters/hour

600 liter units: 0.3 liters/hour
Pump Speed: Adjust to achieve the above flow rate
Sec 10.2 pg 1
10.3 Prohesion (Revised November 2007)

The program for this test is stored in your controller memory as Cycle B. All Q-Fog models will run the
Prohesion test procedure.
The Prohesion test was developed in England for industrial maintenance coatings applications. Prohesion
also has a reputation as a good test for filiform corrosion. This test has been standardized as ASTM
G85.A5.
The Prohesion electrolyte solution is much more dilute than traditional salt fog.
applications, warnings, etc., consult the actual specification or test method. Exposure conditions include:
Electrolyte Solution: 0.05% sodium chloride & 0.35% ammonium sulfate

Solution Acidity: pH between 5.0 and 5.4.
IMPORTANT NOTE: These values are what should be measured in the collection vessels. The
acidity of the solution and the concentration of the electrolyte will change during the process of fog
generation, heating, and collection. Adjust the solution in the reservoir to achieve these values.
The Prohesion exposure cycle is:

Step 1 Salt fog at 25C (or ambient) for 1 hour
Step 2 Dry-Off at 35C for 1 hour
Fog Deposition Rate in 100 mm Diameter Funnel: 1 to 2 milliliters/hour.

Pump Speed: Adjust to achieve the above flow rate.
Sec 10. 3 pg 1
Section 10: Running Specific Test
10.4 GM9540P (Revised November 2007)

The program for this test is not stored in your controller memory but can be easily programmed as needed.
GM9540P is specified by some automotive manufacturers. Society of Automotive Engineers and AISI
research projects, have shown that GM9540P method B correlates well with actual vehicle corrosion results.
The Test Method has undergone several significant revisions since first being introduces in 1991. Portions
of the test must be performed manually (i.e., Salt Mist Application) to conform to design-based elements of
the GM9540P, as revised in December 1997.
applications, warnings, etc., consult the actual test method. GM9540 exposure conditions include:
Electrolyte Solution: 0.9% NaCl, 0.1% CaCl2 & 0.25% NaHCO3

Solution Acidity: pH between 6.0 and 8.0
Typical Duration: 80 cycles (1,920 hours)
Exposure Methodology: Specimens are exposed to the conditions as described in GM 9540P as

follows:
Time Interval
Initial Salt Spray Manually* wet for 1-3 minutes, Salt Mist Application (in ambient environment)
1:30 Manual 1 min. Salt Mist Application (in ambient environment)
3:30 Remain in ambient environment
16 hours operation Step 1 8:00 FOG 49C (water fog, 100% RH),
Step 2 0:30 DRY** 55C
Step 3 2:30 DWELL 60C
Step 4 1:00 DRY 60C
Step 6 0:05 DRY 60C
Step 8 0:05 DRY 60C
Step 9 1:25 DRY 60C
*Manually apply salt mist (simulated road salt solution) for 1-3 minutes until all samples are thoroughly wet in
an ambient environment. Chamber lid is open.
**Cycling between DRY and DWELL during dry environment helps minimize temperature fluctuations.

Sec 10.4 pg 1
10.5 CCT-1 (Revised November 2007)

The program for this test is stored in your controller memory as Cycle C. Only Q-Fog CCT models will run
the CCT-1 test procedure.
CCT-1 is specified by some Japanese automotive manufacturers. It is also sometimes called CCT-A.
applications, warnings, etc., consult the actual specification or test method. The CCT-1 exposure conditions
include:

Acidity: not specified
The CCT-1 exposure cycle is:

Step 1 Salt fog at 35C for 4 hours
Step 2 Dry-Off at 60C for 2 hours
Step 3 Dry-Off at 40C for 1/2 hour
Step 4 Humidity at 50C, > 95% RH for 2 hours
Note: Step 3 is not part of the procedure as currently written. It is a transition step that has been
added to improve transition times.
Fog Deposition Rate in 100 mm Diameter Funnel: 1 to 2 milliliters/hour.

Sec 10.5 pg 1
Section 10: Running Specific Test
10.6 CCT-4 (Revised November 2007)

The program for this test is stored in your controller memory as Cycle D. Only Q-Fog CCT models will run
the CCT-4 test procedure.
CCT-4 is specified by some Japanese automotive manufacturers. In the SAE and AISI research projects,
CCT-4 was shown to be one of the exposures that best correlated with actual vehicle corrosion results.
applications, warnings, etc., consult the actual specification or test method. CCT-4 exposure conditions
include:

Solution Acidity: not specified
The CCT-4 exposure cycle is:

Step 1 Salt fog at 35C for 10 minutes
Step 2 Dry-Off at 60C for 2 hours, 10 minutes
Step 3 Dry-Off at 50C for 15 minutes
Step 4 Humidity at 60C, 95% RH for 1 hours, 15 minutes
Step 5 Sub-cycle - steps 6-8 repeat 5x
Step 6 Dry-Off at 60C for 2 hours, 25 minutes
Step 8 Humidity at 60C, 95% RH for 1 hour, 20 minutes
Note: Steps 3, 7 and 9 are not part of the procedure as currently written. They are
transition steps that have been added to improve transition times.

Sec 10.6 pg 1
Section 11: Routine Maintenance
11. Routine Maintenance (Revised July 2006)
All salt fog cabinets require regular maintenance for proper operation. Necessary maintenance items are
listed below. Whenever it is necessary to replace any parts on your Q-Fog, it is important that you use only
parts that have been supplied or recommended by Q-Lab Corporation. Q-Lab Corporation accepts no
responsibility for the consequences if the operator uses parts that have not been sanctioned by Q-Lab
Corporation.
Sec 11 pg 1
11.1 Before Every Test (Revised July 2006)

The following items should be checked before starting each test.
Fog Uniformity. The uniformity of fog dispersion should be checked before every test (See
Section 9).
Solution Concentration and pH. Solution concentration and pH should be checked before the
start of every test. ASTM B117 contains a recommended procedure for measuring pH.
Chamber Cleaning. The interior of the test chamber should be cleaned before each test
sequence. The best way is to use a sponge and warm water. This should not damage the
cabinet.
Sec 11.1 pg 1
11.2 Every 1000 hours (Revised July 2006)

The Q-Fog is equipped with a Routine Service Timer. This timer alerts the user when it is time to perform
routine maintenance. After every 999 hours of operation, the alarm LED flashes with the message Perform
Routine Service. After performing maintenance, use the CLEAR key, followed by ENTER, to reset the
Routine Service Timer to zero. The user cannot disable the Routine Service Timer.
Recommended Maintenance
Peristaltic Pump Tubing. Check for leaks or wear. Replace if necessary (See Section 6).
Bubble Tower. Drain and allow to refill with clean water (See Section 6).
Water Filter. Unscrew and clean strainer screen.
Solution Filter. Unscrew and clean strainer screen.
Chamber. Remove salt build-up, especially on heaters.
Vapor Generator. Drain and allow to refill with clean water.
Deionized Water. Check for purity (50 K or higher) & neutral pH.
Blower Inlet Filter. Clean filter media with a vacuum or compressed air blow-off.
Compressed Air Filter. Replace as necessary.
Sec 11.2 pg 1
11.3 Every Six months (Revised July 2006):

After the first six months, check to see if the Q-Fog lid latch needs adjustment. It is normal for the rubber lid
seal to lose some elasticity over time. If necessary, adjust the lid latch using the wrench supplied in the
maintenance parts kit (Part No. U-5523, 3/32 inch hex allen wrench). Normally it will not be necessary to
adjustment the latch more than once or twice.
Calibrate the chamber thermometer every six months. See Section 7.5.4 on Program 4 for details.
Sec 11.3 pg 1
11.4 Maintenance & Calibration Log (Revised July 2006)

We recommend that the operator maintain a maintenance log on each Q-Fog tester. This will allow the
operator to keep track of routine and extraordinary maintenance, calibration, etc. The following is one
possible format. Different formats may be more applicable for some applications.
Sec 11.4 pg 1
Q-Fog Maintenance & Calibration Log
Recommended
Action Required: Frequency: Date: Date: Date: Date: Date: Date: Date: Date:
Check Fog Dispersion Collection rate &
uniformity Before Each Test
Check Solution Concentration and pH Before Each Test
Clean Chamber Before Each Test
Check/Replace Pump Tube Every 1000 Hours
Clean/Replace Solution Filter Every 1000 Hours
Clean/Replace Input Water Filter Every 1000 Hours
Clean/Replace Blower Inlet Filter Every 1000 Hours
Check/Replace Compressed Air Filter Every 1000 Hours
Drain & Refill Bubble Tower Every 1000 Hours
Drain & Refill Vapor Generator (boiler) Every 1000 Hours
Check DI Water Purity and pH Every 1000 Hours
Calibrate Chamber Thermometer Every 6 Months
Other Maintenance/Repairs (describe):
Sec 11.4 pg 2
Section 12: Trouble Shooting Guide
12. Trouble Shooting Guide
12.1 Purity of Electrolyte Solution (Revised July 2006)

The purity of the salt and other chemicals used for the electrolyte solution can be critical. Impurities may act
to clog the filter media and/or the spray nozzle. This can reduce solution flow, effect collection rate or even
cause spray interruptions.
To remove solid impurities, we recommend that the solution be filtered before it is introduced into the
reservoir.
Sec 12.1 pg 1
Section 12: Trouble Shooting
12.2 Diagnostics (Revised July 2006)

Enter the diagnostic mode by pushing the controller key marked with a question mark symbol ? The
diagnostic mode will allow you to scroll through a series of choices. This mode allows you to see the control
parameters, but does not allow you to change them. The diagnostics mode is for troubleshooting. The
following will appear: DIAGNOSTIC DATA Press arrow keys to scroll through the data.
DIAG 1 XXXX HOURS SINCE ROUTINE SERVICE (0 to 9999 hours)

DIAG 2 LABORATORY TEMPERATURE = XXC
DIAG 3 BUBBLE TOWER=XXC ON=XX.X% (* appears when bubble tower heater is on)
DIAG 4 BUBBLE TOWER PROP=XX, INT=XXX
DIAG 5 DRY PROP=XXC INT=XX ON=XX.X%
DIAG 6 PURGE AIR = XXC (* appears when air heater is on)
DIAG 7 BOILER = XXC ON = XX.X% (* appears when Vapor Generator heater is on) (missing in
model SSP)
DIAG 8 HUMIDITY PROP=XXC INT=XX, ON =XX.X% (missing in model SSP)
DIAG 9 FOG PROP= XXC INT=XX ON=XX%
DIAG 10 DWELL PROP=XXC INT=XX ON=XX.X%
DIAG 11 CONTROLLER TEMP = XXC
DIAG 12 EPROM VERSION X.XXX CHECKSUM=XXXXX
DIAG 13 BT WATER = XXXXX
DIAG 14 RUN POWER RELAY =XX
DIAG 15 VAPOR GENERATOR WATER LEVEL = XXXX
Note: When DIAG key is pressed, the same data choice comes up as the last time DIAG was active.
Sec 12.2 pg 1
12.3 Error and Status Messages (Revised July 2006)
At one time or another, the following error and status messages may appear on the message line of your
controller display. Many are intended to be informational only and do not indicate that there is something
wrong with your tester. For example, the message LID IS OPEN appears every time that that the chamber
lid is opened. As soon as the lid is closed, the message will disappear.
Some messages do indicate that there is a problem. The problem may be that the test parameters chosen
cannot be accomplished. For example, M30 FOG TEMPERATURE FAULT XXoC will appear if the
temperature during the Fog Function never reached the programmed set point. This could indicate a
programming error if the programmed step time was so short that the chamber did not have enough time to
reach the proper temperature. The XXC at the end of the message will show the temperature that the
chamber did reach. This type of message may indicate either a programming error on the users part, or a
mechanical problem with the Q-Fog system.
To clear an error message, key in CLEAR, then ENTER. Repeat for each message you want to clear.
The alarm and message will reoccur if the fault persists.
Whenever it is necessary to replace any parts on your Q-Fog, it is important that you use only parts that
have been supplied or recommended by Q-Lab Corporation. Q-Lab Corporation accepts no responsibility for
the consequences if the operator uses parts that have not been sanctioned by Q-Lab Corporation.
If you have any questions about status or error messages call the Technical Services Department of The
Q-Lab Corporation for guidance at 440/835-8700. Or, you can fax your inquiries to 440/835-8738.
IMPORTANT WARNING
The recommended actions shown below will sometimes instruct the technician to work in areas
inside of the Q-Fog that allow exposure to mains voltage (208/240 volt). Consult a qualified
electrician before doing any work on the Q-Fog electrical system.
Code Message, Condition and Recommended Action
M1 LID IS OPEN
Occurs if Lid Interlock Switch is open. When lid is opened in STOP mode, the purge blower is turned off.
When the lid is closed, the message disappears and the blower restarts.
ACTION RECOMMENDED: Close the lid.
M2 LID IS OPEN
Occurs if the unit is in the RUN mode, if the Lid Interlock Switch is open. When the lid is opened during the
RUN mode, everything stops. When the lid is closed, the RUN resumes. The error message, the LED, the
beep, and the STOP are automatically cleared.
When the lid is open and the RUN and STOP keys are active, you are able to change from the RUN mode to
the STOP mode.
ACTION RECOMMENDED: Close the lid.
M10 END OF TEST

Occurs if Elapsed Test Time > Set and MESSAGE ONLY is chosen.
ACTION RECOMMENDED: Stop test, open lid, Clear alarm.
Sec 12.3 pg 1
M11 END OF TEST

Occurs if Elapsed Test Time > Set and ALARM is chosen.
ACTION RECOMMENDED: Clear alarm, stop test, open lid.
M12 END OF TEST SHUTDOWN

Occurs if Elapsed Test Time > Set and STOP is chosen.
ACTION RECOMMENDED: Open lid, clear alarm.
M13 END OF TEST SHUTDOWN

Occurs if Elapsed Test Time > Set and STOP+ALARM is chosen.
ACTION RECOMMENDED: Clear alarm, open lid.
M14 PERFORM ROUTINE SERVICE

Occurs if Elapsed Service Hours > Service Interval.
ACTION RECOMMENDED: Perform routine maintenance services.
M20 CHAMBER HIGH TEMPERATURE FAULT XXC

Occurs if Chamber Temp is > Hi Deviation and if > previous step set-point.
ACTION RECOMMENDED: Contact Q-Lab Corporationl tech service.
M21 CHAMBER LOW TEMPERATURE FAULT XXC

Occurs if Chamber Temp is Below Low Deviation.
ACTION RECOMMENDED:
Consult a qualified electrician before doing any work on the Q-Fog electrical system.
Do not touch the heater until it has cooled down for 30 minutes.
Locate the Chamber Heater and inspect for visual damage or defects. Replace if defective.
If the heater appears to be OK, then check heater circuit breaker and chamber overtemp switch.
Next, check Run Power Relay by measuring voltage on the Main Power Terminal Strip Between No.1 and
No. 8. With the machine turned on and running a cycle, the voltage should be line voltage (200-240 VAC).
The resistance of the heaters can be checked with the power off. The wiring diagram shows the chamber
heater resistance. Check at the Heater Terminal Strip (located in the transformer box above the green air
filter).
M22 BUBBLE TOWER HIGH TEMP FAULT XXC

Occurs if Fog, and if Saturated, and if Bubble Tower Temp is above Hi Deviation.
ACTION RECOMMENDED:
Check the Bubble Tower relay for a short circuit (Q-Fog is off, and relay resistance < 10 ). Check Bubble
Tower temperature sensor calibration (use DIAG key). Replace any defective components as necessary.
Sec 12.3 pg 2
Section 12: Trouble Shooting
M23 BUBBLE TOWER LOW TEMP FAULT XXC

Occurs if the Q-Fog is in a Fog step and the Bubble Tower Temp is below the Low Deviation.
ACTION RECOMMENDED:
Check the Run Power Relay by measuring voltage on the Main Terminal Strip between No.1 and No. 8.
With the machine turned on and running a cycle, the voltage should be line voltage (200-240 VAC).
Turn off the main power switch. In the side access: check the Bubble Tower over-temperature fuse for
continuity (resistance less than 1 ); check the Bubble Tower Heater for burn out (resistance =75 ).
Remove the rear access cover behind the control panel. Turn the main power back on. WARNING -
working in this area exposes you to 208-240 voltage. Locate the relay mounting bracket to the inside of the
main controller board. Locate the Bubble Tower Relay. Use the clamp-on AC Ammeter to check the heater
current. The current should be between 2.8 and 3.2 amps. If not, replace Relay (part number F-8358).
Replace any defective components as necessary.
M24 BOILER HEATER FAULT XXC

Occurs during the Humidity Function if the Boiler temperature does not reach a minimum (factory-set)
temperature.
ACTION RECOMMENDED:
Turn off the main power switch. In the side access: locate the Boiler, remove and check the Boiler
over-temperature fuse for continuity (resistance should be less than 1 ); check the Boiler Heater
(resistance should be 15 to 20 ).
Remove rear access cover behind the control panel. Turn the main power back on. WARNING - working in
this area exposes you to 208-240 voltage. Locate the relay mounting bracket to the inside of main controller
board.
Check the boiler relay for failure. Use the clamp-on AC Ammeter to check the current. The current should
be between 12 and 14 amps. If not, replace the Relay (part number F-8358).
M25 PURGE AIR HEATER FAULT XXC

Occurs if in a Dry step, and if the heater is on for 60 sec, and the Air Temp does not rise 10.
ACTION RECOMMENDED:
Check the purge air heater for a break (resistance > 100 ). Check the air heater relay for failure. Check
the purge air temperature sensor calibration (use DIAG key).
Sec 12.3 pg 3
M30 FOG TEMPERATURE FAULT XXC

Occurs if Fog step ends, and if temperature never reached set point.
ACTION RECOMMENDED: Check to see if there is enough time in the Fog step for the chamber to reach
the programmed temperature. A reasonable rate of temperature change is 1C per minute.
M31 DRY TEMPERATURE FAULT XXC

Occurs if a Dry step ends, and the temperature never reached set point.
ACTION RECOMMENDED: Check to see if there is enough time in the dry step for the chamber to reach
M32 HUMIDITY TEMPERATURE FAULT XXC

Occurs if a Humid step ends, and the temperature never reached set point.
ACTION RECOMMENDED: Check to see if there is enough time in the humid step for the chamber to reach
M40 PURGE AIR TEMP TOO HOT XXC

Occurs if Purge Air Temp > Purge Air Hi Limit.
ACTION RECOMMENDED:
Check the blower to see if it is broken. Replace any defective components as necessary.
M41 BOILER TEMP TOO HOT XXC

Occurs if Boiler Temp > Boiler Hi Limit.
ACTION RECOMMENDED:
Check the boiler relay for a short circuit (Q-Fog is off and relay resistance < 10 ). Check the boiler
temperature sensor calibration (use DIAG key). Replace any defective components as necessary.
M42 CHAMBER TEMP TOO HOT XXC

Occurs if Chamber Temp > Chamber Hi limit.
ACTION RECOMMENDED:
Check the chamber heater relay and boiler relay for short circuits (Q-Fog is off and relay resistance <10 ).
Check calibration of chamber temperature sensor. Replace as necessary. Press reset button on Chamber
Overtemp Cutoff Switch.
M43 BUBBLE TOWER TOO HOT XXC

Occurs if Bubble Tower Temp > Bubble Tower Hi Limit.
ACTION RECOMMENDED:
Check the Bubble Tower Relay for a short circuit (Q-Fog is off and relay resistance < 10 ). Check
calibration of the bubble tower temperature sensor (use DIAG key). Replace any defective components as
necessary.
Sec 12.3 pg 4
M44 CONTROLLER TOO HOT XXC

Occurs if Controller Temp > Controller High Limit.
ACTION RECOMMENDED:
Check for a very high room temperature (over 40C). Check for overheating of one of relays in the control
housing near the controller. Replace any defective components as necessary.
M50 REPLACE BATTERY

Occurs if Battery Voltage is low.
ACTION RECOMMENDED:
Replace the battery backup for the Q-Fog controller.

1. Turn of the main power.
2. Open the rear access panel behind the controller.
3. Locate the round battery at the rear, left corner of the controller board.
4. Lift the spring clip and remove the battery.
5. Replace with a new battery, part number F-8344.
6. Make sure that the positive (+) side is up.
7. Close the rear access panel. Turn on the power.
8. Clear the M50 message from the display (press CLEAR, then press ENTER).
9. Turn the main power switch off and then on again. Clear M50 message from the display a second time
(press CLEAR, then press ENTER).
10. Choose either RUN to resume running the tester, or choose PROGRAM 2, SELECT CYCLE TO RUN.
M51 LABORATORY TOO HOT XXC

Occurs if Ambient Temperature is above high limit.
ACTION RECOMMENDED: If possible, lower the lab ambient temperature. A lab that is too hot may cause
temperature faults in different functions (Fog, Dry-Off, etc.), or cause controller overheating.
M52 LABORATORY TOO COLD XXC

Occurs if Ambient Temp is below low limit.
ACTION RECOMMENDED: If possible, increase the lab ambient temperature. A lab that is too cold may
cause temperature faults in the different functions (Fog, Dry-Off, etc.).
M60 BUBBLE TOWER FILL

Occurs if Bubble Tower Fill Solenoid is actuated.
ACTION RECOMMENDED: None.
Sec 12.3 pg 5
M61 BUBBLE TOWER FILL FAILURE

Occurs if Tower Fill Solenoid is actuated and Hi Level does not read HI.
ACTION RECOMMENDED:
If water is NOT coming into the Bubble Tower

1. Make sure water supply to Q-Fog is turned on;
2. Check the Bubble Tower fill solenoid valve for actuation.
3. Replace as necessary.
If the Bubble Tower is over filling and the Hi Level sensor fails to sense the water, contact Q-Lab Corporation
technical service.
M62 BUBBLE TOWER WATER LEVEL SENSOR FAIL

Occurs if the Tower high level reads HI, and the Tower low level reads LOW.
ACTION RECOMMENDED: Contact Q-Lab Corporation Tech Service for assistance.
M63 BOILER FILL

Occurs if Boiler Fill Solenoid is actuated.
ACTION RECOMMENDED: None.
M64 BOILER FILL FAILURE

Occurs if Boiler Fill Solenoid is actuated and high level sensor does not read high.
ACTION RECOMMENDED:
If no water is coming into the Boiler

1. Make sure the water supply to the Q-Fog is turned on.
2. Check the Boiler fill solenoid valve for actuation. Replace as necessary.
3. If the Boiler is over filling and the Hi Level sensor fails to sense the water, contact Q-Lab Corporation
Tech Service for assistance.
M70 SOLUTION RESERVOIR LOW

Occurs if Reservoir Low level switch is open.
ACTION RECOMMENDED: Fill reservoir.
M71 SOLUTION RESERVOIR EMPTY

Occurs if Reservoir Empty switch is open.
ACTION RECOMMENDED: Fill reservoir.
Sec 12.3 pg 6
M74 NO SPRAY AIR FLOW

Occurs if in Fog Function and there is no air flow.
ACTION RECOMMENDED:
1. Check to assure compressed air hook-up.

2. Check to assure spray nozzle is not clogged or blocked.
3. Check for Moist Air Solenoid Valve failure to open. (Look for bubbles in Bubble Tower. If the solenoid
fails to open, there will be no bubbles).
M75 AIR VALVE LEAK

Occurs if controller is not in Fog Function and there is compressed air flow.
ACTION RECOMMENDED:
Check Spray Air Solenoid Valve for leaks.
M76 PURGE SEAL FAILURE
M77 NO PURGE AIR FLOW

Occurs if the purge air switch did not close when the purge air blower came on.
ACTION RECOMMENDED:
Check for one of the following: Purge Air Blower failure; Air Flow Switch broken or stuck open; Restriction
in the exhaust system causing inadequate air flow; Purge Air Solenoid failure causing the Purge Air Seal to
remain closed.
M78 PURGE BLOWER ON, SHOULD BE OFF

Occurs if the Air Flow Switch fails to close when the Purge Air Blower shuts off.
ACTION RECOMMENDED:
Check to see if the Air Flow Switch is broken or stuck closed. Check the Purge Air Relay for a short circuit,
causing the Purge Air Blower to remain on.
Sec 12.3 pg 7
M80 EEROM FAILURE

M81 PROGRAM A CHECKSUM ERROR
M82 PROGRAM B CHECKSUM ERROR
M83 PROGRAM C CHECKSUM ERROR
M84 PROGRAM D CHECKSUM ERROR
M85 PROGRAM E CHECKSUM ERROR
M86 PROGRAM F CHECKSUM ERROR
M87 PROGRAM G CHECKSUM ERROR
M88 PROGRAM H CHECKSUM ERROR
M89 PROGRAM I CHECKSUM ERROR
M90 PROGRAM NAMES CHECKSUM ERROR
M91 EXPERT SETPOINTS CHECKSUM ERROR
ACTION RECOMMENDED: Contact Q-Lab Corporation Tech Service for assistance.
M92 CHAMBER TEMPERATURE SENSOR FAIL

Occurs if Chamber Temp < 3C.
ACTION RECOMMENDED:
Make sure the sensor is properly connected. Replace the chamber temperature sensor if necessary.
M93 BUBBLE TOWER TEMPERATURE SENSOR FAIL

Occurs if Bubble Tower Temp < 3C.
ACTION RECOMMENDED:
Make sure the sensor is properly connected. Replace the sensor if necessary.
M94 BOILER TEMPERATURE SENSOR FAIL

Occurs if Boiler Temp < 3C.
ACTION RECOMMENDED:
Make sure the sensor is properly connected. Replace the vapor generator temperature sensor if necessary.
M95 PURGE AIR TEMPERATURE SENSOR FAIL

Occurs if Purge Air Temp < 3C.
ACTION RECOMMENDED:
Make sure the sensor is properly connected. Replace the vapor generator temperature sensor if necessary.
Sec 12.3 pg 8
Section 13: Replacement Parts
13. Replacement Part List (Revised July 2006)
Part Number Name

F-8576 Aerator, Bubble Tower
F-8411 Alarm Beeper
F-8439-X Blower Assembly, Purge Air
F-8520-X Bubble Tower Assembly
F-9130 Calibration Thermometer
V-158 Circuit Breaker (Q-FOG: 1100 Liter) (15 Amp)
V-158.1 Circuit Breaker 600 Liter (10 Amp)
F-8211-X Control Console Rear Access Panel Assembly
F-8346-X Controller Display Panel Assembly, CCT
F-8347-X Controller Display Panel Assembly, SSP
F-8339-X Controller Display Panel, Circuit Board
F-8340 Controller Ribbon Cable (Controller To Display)
F-8338-X Controller, Circuit Board
F-8821 Exhaust Tube, Flexible (4"D x 10Ft) (Used With Extractor Fan)
F-8887-X Filter Assembly, Solution Reservoir
F-8441 Filter Element, Blower Air
F-8889 Filter Element, Solution Reservoir
F-8864 Fitting, Bulkhead, Reservoir Tank Drain
F-8608 Flow Meter, Solution
F-9001-K Fog Collection Kit
F-8594-X Fuse Assembly, Thermal, Bubble Tower
F-8595-X Fuse Assembly, Thermal, Vapor Generator
F-8366 Gage, Air Pressure
F-8543 Gasket, Bubble Tower Heater
F-8555 Gasket, Ring, Bubble Tower
F-8772 Gasket, Vapor Generator Bib
F-8768 Gasket, Vapor Generator Heater
F-8540 Heater, Bubble Tower
F-8745-X Heater, Chamber, 600 Liter, 208V
F-8470-X Heater, Purge Air
F-8762 Heater, Vapor Generator 208V
F-8765 Heater, Vapor Generator 240V
F-8427 Key, Spare
F-8268-K Lid Seal (fits either 600 or 1100) (with Instructions)
F-8200-K Maintenance Kit
Sec 13 pg 1
F-8393 Light Bulb, 120 V

F-8414-X Power Cord (Plug Required)
F-8420 Power Cord Plug 1100 30A
F-8417 Power Cord Plug 600 20A
F-8610 Pump Head, Peristaltic
F-8611 Pump Motor, 100 RPM
F-8965-X Recorder Assembly, Temperature, Strip Chart, (Chino) 208V
F-8966-X Recorder Assembly, Temperature, Strip Chart, (Chino) 240V
F-9035 Recorder Paper, Replacement (Chino), 1 Pad
F-9036 Recorder Pen (for F-8965-X or F-8966-X, Chino)
F-8363 Regulator, Spray Pressure
IC-1285 Relay (Q-Fog: Blower & Light)
F-8385 Relay (Q-Fog: all heaters)
F-8386 Relay, Run Power (30 Amp)
F-9094-K Purge Air Seal Kit, 600
F-9095-K Purge Air Seal Kit, 1100
F-8907-X Sensor Assembly, Ambient Temperature
F-8908-X Sensor Assembly, Bubble Tower Temperature
F-8909-X Sensor Assembly, Chamber Temperature
F-8910-X Sensor Assembly, Purge Air Temperature
F-8911-X Sensor Assembly, Vapor Generator Water Temperature
F-8293-X Side Access Panel Assembly
F-9080-X Solenoid Assembly, Purge Air
F-8390-X Solenoid/Check Valve Assembly, Bubble Tower Water
F-8392-X Solenoid/Check Valve Assembly, Spray Air
F-8391-X Solenoid/Check Valve Assembly, Vapor Generator Water
F-9017 Specimen Hanging Rod 1100 (1)
F-9017-K Specimen Hanging Rods for 1100 unit (set of 8)
F-9014 Specimen Hanging Rod 600 (1)
F-9014-K Specimen Hanging Rods for 600 unit (set of 6)
F-9011-X Specimen/Panel Holder 1100 (1)
F-9011-K Specimen/Panel Holders for 1100 unit (set of 10)
F-9008-X Specimen/Panel Holder 600 (1)
F-9008-K Specimen/Panel Holders for 600 unit (set of 8)
F-8699-X Spray Nozzle Assembly
F-9077-X Switch Assembly, Air Flow
F-8605-X Switch Assembly, Float, Vapor Generator
IC-8997-X Switch Assembly, Lid Interlock & Actuator
F-8897 Switch, Chamber Overtemp
F-8572-X Switch, Float Assembly Bubble Tower High-Level
F-8571-X Switch, Float Assembly, Bubble Tower Low-Level
F-8575-X Switch, Float Assembly, Reservoir
F-8604-X Switch, Float Assembly, Vapor Generator (w top plate)
F-8606 Switch, Float, Vapor Generator
IC-8999 Switch, Interlock
F-8426 Switch, Keyboard Lockout
F-8405 Switch, Main Power, GFI

F-8367-X Switch, Spray Air Flow Assembly
F-8377-X Transformer Assembly
CV-215 Tube, Bubble Tower/Boiler Drain, 1/2"D x 10 ft
F-8862 Tube, Chamber Drain 1-1/4" D x 15 ft
F-8876 SecBraided,
Tube, Solution Tank Drain, 13 pg 2 3/4"D x 15ft
F-8777 Tube, Vapor Generator, Silicone
F-8617 Tubing, Pump 12"
F-8585 Valve , Bubble Tower, Vapor Generator Drain
F-8369 Valve, Air Pressure Relief
F-8372 Valve, Check
F-8878 Valve, Reservoir Drain
F-8360 Valve, Solenoid
F-8609 Valve, Solution Shut off
F-8778-X Vapor Generator Assembly, Complete, 208 V
F-8779-X Vapor Generator Assembly, Complete, 240 V
F-8780 Vapor Generator Body
F-8771 Vapor Generator Nozzle
Sec 13 pg 3
REPLACE THIS PAGE
WITH THE Q-FOG
WIRING DIAGRAM
REPLACE THIS PAGE
WITH THE Q-FOG
PLUMBING DIAGRAM
14. Q-FOG WARRANTY (Revised July 2006)
All Q-Fog Cyclic Corrosion Chambers and components are guaranteed against defects in workmanship or
materials for one year. Liability is limited to replacing or repairing any part or parts that are defective in
materials or workmanship. Microprocessor controllers are serviced on a repair/replacement basis.
Liability in all events is limited to the purchase price paid. Damage due to accident or abuse is not covered.
Labor cost is not covered.
The Q-Lab Corporation makes no other warranties, including implied warranties of merchantability or fitness
for a particular purpose, except as may be expressly provided by the Q-Lab Corporation in writing. The Q-
Lab Corporation shall not be liable for any incidental, consequential, special or contingent damages arising
out of the sale or use of any product.
Important Limitation
Q-Fog Water Purity Requirement. The water connected to the Q-Fog unit must be distilled or deionized.
Use of impure water will result in the deposit of minerals in the Humidity Tower, the Vapor Generator, the
spray nozzle and other systems. This will cause maintenance problems and adversely effect the test results.
Using non-distilled or non-deionized water will void the warranty on your Q-Fog.
Copyright 1997
The Q-Fog is made in the USA.
Prohesion is an exclusive trademark of Croda Mebon Ltd.
Q-FOG and QUV are trademarks of Q-Lab Corporation.
Headquarters & Instruments

Division:
Q-Lab Corporation
800 Canterbury Rd.
Cleveland, Ohio 44145 USA
Phone: 440-835-8700
Fax: 440-835-8738

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Literature Number: LF-8151

Applicable for Serial Numbers: XX-XXXX-35 thru 36

16. Plumbing Diagram

1. Safety (Revised July 2006)

Following is a list of the over-temperature sensors:

Other safety sensors include the following:

European Electromagnetic Compatibility

2. General Description, Q-Fog Cyclic Corrosion Testers (Revised July 2006)

2.1 Exposure Environments, Overview (Revised July 2006)

Q-Fog CCT 600

2.2 Models & Sizes

2.2.1 Chamber Dimensions & Capacities (Revised July 2006)

Nominal Size Capacity Including Lid Capacity Without Lid

SAMPLE CAPACITY: 600 liter 1100 liter

SAMPLE SPACE: 600 liter 1100 liter

EXTERNAL DIMENSIONS: 600 liter 1100 liter

1100 and 600 liter capacities

2.2.2 Model SSP (Revised July 2006)

2.2.3 Model CCT (Revised July 2006)

Elimination of manual moving test specimens from one chamber to another

3. Chamber Location & Site Preparation (Revised November 2007)

Site Selection Summary

4. Utilities and Installation

4.1 Leveling the Q-Fog (Revised July 2006)

Instructions for Adjusting Support Feet to Prevent Leakage

The Q-Fog is now properly adjusted to prevent lid seal leakage.

4.2 Electrical (Revised July 2006)

4.3 Compressed Air (Revised November 2007)

Air Supply Installation.

47.15" (1147.8mm) 85.25" (2165.8mm)

optional chart flowmeter

recorder main power switch/GFCI

40.75" (1035 mm) 70.57" (1792 mm)

34.7" (881 mm)

optional chart flowmeter

4.4 Water Supply (Revised July 2006)

Water Supply Installation.

4.5 Drainage (Revised July 2006)

4.6 Exhaust System (Revised July 2006)

Good Exhaust Installation

Good Exhaust Installation

Good Exhaust Installation

BAD Exhaust Installation

BAD Exhaust Installation

5. Operational Functions and Capabilities (Revised July 2006)

5.1 Fog Function (Revised July 2006)

Q-Fog CCT in the Fog Function

5.1.1 Fog Saturation (Revised July 2006)

When the Fog Function is selected:

5.2 Dry-Off Function (Revised July 2006)

Q-Fog showing dry-off environment

5.3 Humidity Function (Revised July 2006)

Q-Fog Operating the Humidity Function

5.4 Dwell Function (Revised July 2006)

5.5.1 Temperature (Revised July 2006)

Q-Fog Temperature Ranges

6.1 Controller (Revised July 2006)

6.2 Internal Salt Solution Reservoir (Revised July 2006)