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Ics 3 Industrial Control Ands Ystems
Ics 3 Industrial Control Ands Ystems
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I
NATIONALELECTRICALMANUFACTURERSASSOCIATION 2101 L STREET, N.W., WASHINGTON, D X . 20037
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NEMA ICs83 9 3 6 4 7 0 2 4 7 0504llB 600
Published by
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NEMA I C S t 3 9 3 6 4 7 0 2 4 7 0504LL9 5 4 7 =
ICs 3-1993
Page i
TABLE OF CONTENTS
page
Foreword . . ...............................................
Introduction .............................................. ...ii
III
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7 1-5
8 Performance Requirements and Tests . . . . . . . . . . . . . . . . . . . . . . . 1-6
9 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
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ICs 3-1993
Page ii
FOREWORD
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ICs 3-1993
Page iii
NEMA Standards Publicationsare subject to periodic review. They are revised frequently
to reflect
Users should secure the latestedi-
user input andto meet changing conditions and technical progress.
tions.
Proposed revisions to this Standards Publication should
be submitted to:
INTRODUCTION
1 General
Referenced Standards
scope
Normative References
2 Definitions
Terms which supplement theE E Standard Dictionaryof Electrical and Electronics Terms
(Std 100) or assistin clanfying the product standard.
3 Classification
Product classifications where they have been established.
4 Characteristics and Ratings
Descriptions ofthe kinds of ratings applicable to the productand tables of standard ratings
for the product where they have been established.
5 Product Marking, Installation and Maintenance Information
Product informationto be provided to assist the user in the installation, use and maintenance
of the devices.
6 Service and Storage Conditions
A description of service and storage conditions for which the devices are intended.
7 Construction
Marking, color coding and similar production requirementsto be incorporated into the prod-
uct as manufactured, as well as production test requirements where they have been estab-
lished, i.e.,the rules that the manufacturer follows
in producing the product.
8 Performance Requirements and Tests
The performance requiredto pass each design lest specified for the product.
9 Application
Information and performance considerations of importance to those who specifyor use the
product.
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ICs 3-1993
Page v
The standardsfor the products included withinthe scope of the Industrial Conuol and SystemsSec-
tion are organized as follows:
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Part 3: NonmagneticMotorControllers
Part 4: Overload
Relays
Part 5: DC General-PurposeConstant-VoltageControllers
Part 6: AC CombinationMotorControllers
Part 7: Magnetrc LightingContactors
ICs 3-1993 IndustrialControl and Systems
Factory-built Assemblies
Part 1: Motor Control Centers Rated Not More Than 600 Volts AC
Part 2: Medium Voltage ControllersRated 2001 to 7200 Volts AC
Part 3: AC General-PurposeControllers for SynchronousMotors
ICs 4-1993 Industrial Control and Systems
Terminal Blocks
ICs 5-1 993 Industrial Controland Systcms
Control Circuit and Pilot Dcviccs
Part 1: GeneralStandards for Control Circuit and Pilot Devrces
Part 2: Industrial Control
Relays
Part 3: lndustrral Control Input Devices Actuated by Force, 'lemperature and Pressure
Part 4: Proximity
Switches
Part 5: Pushbuttons, Selector Switches, Indicating Lights and PushbuttonStations
ICs 6-1 993 Indusula1 Control and Systems
Enclosurcs
ICs 7-1993 Indusuial Control and Systcms
Adjustable Specd Drlves
Part 1: General Standards for Drive Converters, Drives, and Drive Systems
Part 2: Loop Position andTension Control Drrve Systems
Part 3: Wind and UnwrndDrive System
Part 4: Variable-Frequency,Three-phaseControllers,RatedNot More Than 600 Volts
Part 5: Adjutable-Voltage Packaged-Dnve Systems (Where DC Armature Power Is Obtained
porn AC Lines Using Controlled Semiconductor Rectifiers)
Part 6: Varrable-Frequency Drive System Rated Not More Than 600 Volts Using Semiconductor
Power Conversion
Part 7: Variable-Frequency.Three-phase Drives, Rated 601 to 7200 Volts
ICs 8-1993 IndustridConuolandSystcms
Crane and Holst Conuollcrs
Part 1: General Standardsfor Crane Controllers Rated 600 Volts or Less AC and DC
Part 2: Constant-VoilageDC MagneticControllers for Motors on Cranes
Part 3: Adjustable-Voltage DC Controllersfor MotorsonCranes
Part 4: MagneticControllers for AC Mound-Rotor Moiors on Cranes
Part 5: Slatlc Controllersfor AC Wund-Rotor MotorsonCranes
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ICs 3-1993
Page v
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NEMA ICS*3 9 3 6 4 7 0 2 40 75 0 4 3 29 40 4
Part 1
MOTOR CONTROL CENTERS RATEDNOT MORE THAN 600 VOLTS AC
1 General
1.1 ReferenceStandards
In this NEMA Standards Publication referenceis made to the following standards listed below. Copies are avail-
able from the indicated sources.
American National Standards Institute
11 West 42nd Street
New York, NY 10036
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NEMA ICS*3 9 3 6 4 7 0 2 4 7 0 5 0 4 1 2 5 840 H
able-speeddrives,programmablecontrollers,
Two setsof externally operable circuit means, each
protective relays, etc.
with branchcircuit overcurrent protection,may be
e. Lighting or distribution panelboards mounted in a single compartmentto form a dual unit.
f. Feeder-tap units future unit space:Unit space specified and equipped
g. Incoming-line equipment, such as mainlugs, to accept a future unit.
fusible switch, isolation switch, or air circuit motor control center:A floor-mounted assemblyof
breaker one or more enclosed vertical sections typically having
h. Control or lighting transformers a horizontal common power bus and principally con-
1. Special equipment assemblies taining combination motor-controlunits.
The foregoing equipmentmay contain such items as These units are mounted one above the other in the
pushbuttons, selector switches, indicating lights, control vertical sections. The sections normally incorporate ver-
transformers, control circuit fuses and auxiliary contacts tical buses connected to the common power bus, thus
incorporated as an integral partof the aboveunits. extending the common power supply to the individual
units. Power may be supplied to the individual unitsby
2 Definitions bus bar connections, by stab connection, or by suitable
For the purposes of this part, the following definitions wiring.
apply: standard drawings (motor control centers): Arrange-
blank unit space:Unit space not equippedto accept a ment drawings and wiring diagrams prepared using
future unit. manufacturer's standard drawingsizes, device sym-
bols, and identification and numbering designation.
combination motor-control unit:A control unit that
includes an externally operable circuit disconnecting unusable unit space: Unit space notsuitable to accept
means, motor branch-circuit overcurrent protection and a future unit.
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NEMA ICS*3 93 6 4 7 0 2 40 75 0 4 3 2 6 787
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NEMA ICS*3 73 6470247 0504327 b 3 3
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NEMA ICS*3 73 = b470247 0 5 0 4 1 2 8 55T
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NEMA ICS*3 9 3 64702470504L29 496
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Part 1 ICs 3-1993
Page 1-7
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d. The unit door or cover has not blown open and Short-CircuitCurrent Rating, Maximum Power
rms Symmetrical Amperes Factor, Percent
the operating mechanism for the disconnect and
10,ooO 50
the door interlocks shall permit the openingof
the door. 14,000 30
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NEMA ICSS3 9 3 6470247 0504131 O Q Q W
8.4.10 Performance Criteria side of the disconnecting means from line to line
After completion of the short-circuit
test, the condition and from eachline to ground. In this test, circuit
of theunit shall be as follows. breakers shall be left in the tripped position and
fusible disconnect devices shall be left closed
a. The fault current shall have been interrupted by
with the fuses leftin their holders.
the unit branch-circuit protective device.
c. In a fusible disconnect device, contact welding
b. Immediately following the short-circuit test, the
is acceptableif normal operationof the operat-
unit shall withstand a dielectric test of twice
ing mechanism will break the weld.
rated voltage at 60 hertz for 1 minute on the line
Table 1-8-2
ALLOWABLE TEMPERATURE RISE
Degrees of Temperature Rise
(a) Horizontal B u s
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Figure 1-8-1
TEMPERATURE RISE TEST
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NEMA ICS*3 9 3 6470247 0504332 T B 0
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NEMA ICSW3 9 3 m 6470247 0504133 917 m
ICs 3-1993 Part 1
Page 1-1O
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NEMA ICSU3 9 3 6 4 7 0 2 4 7 0 5 0 4 1 3 4 853
Part 2 ICs 3-1993
Page 2-1
Part 2
A
1 MEDIUM VOLTAGE CONTROLLERS RATED2001 TO 7200 VOLTS AC
1 General Table 2-4-1 lists continuous current ratings of Class E
1.1 scope controllers and contactors;Table 2-4-2A lists intermpt-
ing ratings of Class El controllers; Table 2 4 2 B lists
This part applies to AC general-purpose contactors
and Class E magnetic controllers rated
2001-7200 volts, voltage and interrupting ratings of Class E2 controllers.
three phase, 50 and 60 hertz. Class E controllers shall not be used withmotors
1.2NormativeReferences whose full-load current exceedsthe continuous current
rating given in Table 2-4-1. The continuous current rat-
The definitions and standards of NEMA Standards ings shown in Table 2-4-1 represent the maximum rms
Publication No. 250, ICs 1 and ICs 6 also apply to this current, in amperes, whichthe controller may be ex-
Part. pected to carry continuously without exceeding the tem-
2 Definitions perature rises given in Clause 8 of IC s 1.
For the purpose of this section, the following defini- A Class E controller intendedfor use with nonmotor
loads, such as capacitors or transformers, may require
tions apply:
special consideration.
class E controller: AC air-break, vacuum, andoil-im-
mersed magnetic controllers for service on voltages 4.1.2Service-LimitCurrentRating
from 2200 to 6600 volts. The service-limit current ratings shown in Table 2-4-1
represent the maximum rms current, in amperes, which
They are capable of interrupting short-circuit faults
the controller may be expected to carry for protracted
beyond operating overloads.
periods in normal service.
medium voltage: AC voltage in the rangeof 2001 to
The ultimate-mp current ratingof overcurrent (over-
7200 volts.
load) relays or of other motor protective devices used
medium-voltage compartment: A compartment con- shall not exceed the service-limit current rating of the
taining oneor more medium-voltage components rated controller.
2001 to 7200 volts.
When controllers are operated above the continuous
3 Classifications current rating andup to the service-limit current rating,
temperature rises will exceed those obtained by testing
3.1Class E l Controllers
the controllerat its continuous current rating.
Class El controllers employ their contacts for both
4.2 Basis of Interrupting Rating
starting and stopping the motor and interrupting short
circuits or faults exceeding operating overloads. The interrupting ratingof a Class E controller is ex-
pressed in terms of the maximum symmetrical MYA
3.2 Class E2 Controllers
(megavoltamperes)or maximum rms symmetrical fault
Class E2 controllers employ their contacts for starting current and specific line-to-line voltage can interrupt
it at
and stoppingthe motor and employ fuses for interrupting the controller incoming line terminals.
short circuitsor faults exceeding operating overloads.
The symmetricalMVA rating is equal to the product
4 CharacteristicsandRatings of the rms symmetrical current that the controller can
interrupt,the line-to-line open-circuit voltage, and a
4.1 Continuous Current and Interrupting
phasefactor which is 1.73 x forthree-phaseappli-
Ratings
cations.
4.1.1 General
4.3 Coordination within the Controller
Continuous current and fault interrupting ratings of
Class E Controllers should be provided with protection
controllers for nonplugging and nonjogging, reversing
and nonreversing duty, when mounted in any type of coordinated to meet specific load characteristics.Coor-
enclosure and whether or not provided with running dination consists
of setting or selecting thecharacteristics
of the various protective devices in the controller such
overcurrent (overload) protectionor other auxiliary de-
vices,shall be in accordance with Tables 2-4-1 and that they operate only under the abnormal circuit condi-
2-4-2A and 2-4-2B. tion for which theyare intended.
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ICs 3-1993 Part 2
Page 2-2
Table 2-4-1
CONTINUOUS CURRENT RATINGS OF CLASS E CONTROLLERSAND CONTACTORS
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Table 2-4-2A
INTERRUPTING RATINGS OF CLASS El CONTROLLERS
Class E l Interrupting Ratings(Unfused)*
Size of Three-phase
Controllcr
Symmetrical MVA Volts,Amperes
H2 25 or 50 **
H3 50 **
H4 60 **
H5 75 **
H6 Future t*
Table 2-4-28
VOLTAGE AND INTERRUPTINGRATINGS OF CLASS E2 CONTROLLERS
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NEMA ICS*3 9 3 6 4 7 0 2 4 7 0504136 6 2 6
Part 2 ICs 3-1993
Page 2-3
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NEMA ICS*3 73 6 4 7 0 2 4 7 0504337 5b2
5.3 Maintenance after a Fault Condition Where a dynamic-braking contactor of the normally-
Aftertheopeningofanypowcr circuit fuse(s) b e opcn typc is uscd, the dynamic-braking contactor shall
controller shouldbe inspected in accordancc with manu- bc mcchanically or clcctrically interlocked with the re-
facturers instructionsfor mechanical damage, diclcctric lated contactor or contactors. Whcre the dynamic-brak-
strength and contact wear. Sce Annex A of ICs 2 for ing contactor is normally closcd, it shall be mechanically
further information on maintenance after a fault condi- interlockcd with the related contactoror contactors.
tion. Where a means for cicumvcnting the interlock de-
scribed in 7.3(b) is providcd for inspection or mainte-
6 ServiceandStorageConditions nance purposes, some degree of difficulty shall be re-
Clause 6 of ICs 1 applies. quircd to bypass the intcrlock. The degree of difficulty
shall involve a minimum of two separate and distinct
7 Construction operations. Turninga knob, or moving a lever, or remov-
7.1 General ing a singlc bolt, or the like, shall not be considered to
Class E controllers shall be w i r d and assembled as providc the required degreeof difficulty.
complcte, totally-encloscd and self-supporting units. 7.4 Arrangement for Field Inspection
Conuollcrs shallbc provided withmcans for clcctrical Whcrc required for the particular application, provi-
connection to ground; suchm a n s shall have contact with sions shall bc madeto opcrate the controllersfor testing
the baremetal of the pcrrnancnt portion of thc cubicle. only, with themcdium-voltageisolating means open.
7.2 Power-Circuit Isolating Means The interlocking shall be so arrangcd for this test that
power cannot bc applicd to the motor.Also, the control
Extcmally-operablegang-opcratcdmcdium-voltage
circuit shall bedisconnectedfromthcnormalcontrol
isolating means with position indication shall be included
transformcrand connectedto a scparate sourcc of control
and shall bc capableof intcrrupting thc no-load current
powcr supplicd by thc uscr.
of the control-circuit transformcr supplied with thc con-
troller. Thc isolatingmans shall bc pcrmittcd to bc any 7.5 EquipmentProtection
one of thc following: Mcdium-volugc ClassE controllcrs shallbe providcd
a.Thrce-polcisolatingswitch with thc following protxtivc f a t u m :
b. Thrcc-polc isolating switch in mcchanical com- a. Undcr-voltagc protcction, or undcr-voltage re-
bination with currcnt-limitingfuscs lcasc (two-wirc control); cxccpt for latched con-
tactors in spccial applications
c.Drawoutcontactor
b. A minimum of thrce motor-running ovcrcurrent
7.3 Interlocking
protcctive units
Interlocking shall be providcd by mcchanical mans
c. A control-circuit transformcr providedwith pri-
or by combination of mcchanical and clcctrical mcans
mary ovcrcurrcnt protcction. The transformer
and shall providc thc following fcaturcs:
sccondary shall bc insulatcd from the primary
a. Prcvcnt the isolating mcans from bcing opcncd and providcd with an ovcrcurrent dcvice in each
or closcd unlcss all contactorsarc opcn ungroundcd k g to which control circuit devices,
b. Prevent thc opcning ofa door to a mcdium-volt- cg., pushbuttons, limit switchcs, etc. are con-
age compartment when thc isolating means is ncctcd.
closcd d.Primaryovcrcurrcntprotection for instrument
c. Prcvcnt the isolating mcans from bcing closcd potential transformcrs whcrc such transformers
when thc doorof any medium-voltage compart- are supplicd
ment of the controller is opcn e. For Class El controllcrs,instantaneous-fault
The revcrsing contactors of rcvcrsing controllcrs shall ovcrcurrcnt protcctionin each ungrounded con-
be clcctrically and mcchanically intcrlockcd. Whcn rc- ductor of thc power supply in addition to the
quircd by thc particular application, intcrlocking func- forcgoing motor-running ovcrload protcction
tions govcrncd by currcnt or vollugc scnsing, or othcr f. For Class E2 controllcrs, power circuit fuscs for
mcans, shallbc providcd to guard against crcatinga short intcrrupting faults cxcccdingopcratingover-
circuit through arcs at thc contacts. loads.
Whcrc required by the particular application, means
shall be providcd topcrmit locking the doors ofmcdium-
voltagc compartments.
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NEVA ICs83 9 3 m 6470247 0504L39 335 m
ICs 3-1993 Part 2
Page 2-6
- Figure
2-8-1 -
-
~~ ~~
UNGROUNDED SUPPLY TEST CIRCUIT
A =Power supply (current-limiting rcactors, rcsistors
or transformcrs arc not shown)
B = Conuollcr undcr tcst
C = Main fuses (omittedin test of Class EI controllcr)
D = 3-amperc 5000-volt fuse
E = Current transformers (altcmatc location
shown by dotlcd lincs)
F = Oscillograph elcmcnls
G = Currcnt shun&
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-
- Figure
2-8-2
NEUTRAL-GROUNDED SUPPLY TEST CIRCUIT
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Part 2 ICs 3-1993
Page 2-7
Data to be recorded during the test shall include the near its interrupting rating, it is not to be in-
following information: ferredthatthecontrollercanagainmeetits
a. Measurements to be made in calibrating the test interrupting rating without minor repairs assuch
circuit: the replacementof contacts.
1. Open-circuit line-to-line voltages of all A controller shall perform without the emission
three phases by voltmeter or oscillograph of flame or oil from its enclosure.For Class E2
immediately before the short circuit is controllers the welding of contacts under the
created specified test duty cycle shall not be considered
afailure.ForClassE2controllers, it is not
2. Short-circuit currentin each line
necessary for the contacts to remain closed dur-
b. Measurements tobe made with the controllerin
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ICs 3-1993 Patt 2
Page 2-8
Table 2-8-2
IMPULSE TEST VOLTAGE
Controller Rating Impulse Test Voltage, Peak Kilovolts
Line-teLine T a t 1 and 2 Test 3*
rms Voltage Level A Level B Level A Level B
2001-3600 30 45 33 49.5
360-7200 45 60 49.5 66
P
* See 8.2.2 for reductionof the test voltage where the isolating means has provision for automatically grounding
its load si& when in the
fully-openedposition.
Table 2-8-3 shows example calculations for approxi- flashover and the equipment shall be considered as hav-
mating a worst case of incoming overvoltagewith resul- ing successfully completed the test.
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tant multipliers leadingto the selection of Level A and Exception No. 2. Flashover may occur at an integrally
Level B BIL rated equipment. mounted surge arrester.
8.2.2 Impulse Test Sequence Dry-type core and coil assemblies, such as reduced-
a. Test I : Withthe controller bus installed,the voltage-starting reactors and autotransformers and con-
isolating means closed, themedium-voltage trolcircuit transformers, are to be disconnected forthis
motor circuit fuses (in case of Class E2 control- test.
lers) and control circuit fusesin place, and the 8.3 Power Frequency Dielectric Voltage
contactor in the open position, the impulse test Withstand Test
voltage shall be applied between each electric
8.3.1
General
circuit and grounded metal parts, and between
each principal electric circuit and all prin- other A Class E controller shall be capable of withstanding
cipal circuits, except that the impulse voltage for 1 minute without breakdown the applicationof a 60
need not be applied across the open gap of the hertz as indicated in Table
essentially sinusoidal potential
contactor. 2-8-4 in the following cases:
b. Test 2: Test 1 shall be repeated except that the Between uninsulated liveparts of each electric
contactor shall be closed. circuit and the grounded metal parts with the
controller contacts both open and closed
C. Test 3: With the isolating means open, the im-
pulse voltage shown in Table 2-8-2 for Test 3 Between uninsulatedline parts of each medium-
shall be applied in each phase individuallybe- voltage circuit and all other medium-voltage
tween the contactsof theisolating means across Circuits
the isolating gap. Where the isolating means Between terminals of opposite polarity with the
has provision for automatically grounding its controller contacts closed
load side when in the fully opened position, the Across the open contacts of the power circuit
test voltage shallbe the value specified for Tests isolating means
1 and 2. A transformer, a coil, or a similar device normally
8.2.3TestProcedure connected between lines of opposite polarity shall be
The test samples shall be subjected to the sequence of disconnected from one side of the line during test be-
tests described above. In each of these tests, three posi- tween terminals of opposite polarity, item c.
tive and three negative impulses shall be applied to each Where a controller includes a meter or meters, such
phase individually without causing disruptive damage or instruments shallbe disconnected from the circuit. The
flashover. meter or meters shall be tested separately for dielectric
Exception No. 1.If flashover occurs on only one test voltage withstand, with an applied potentialof l o o 0 volts
during any group of three consecutive tests, three more in thecase of anammeter, andlo00 volts plus twice rated
tests shall be made. If the equipment successfully with- voltage in thecase of any other instrument appliedat line
stands all three of the second group of tests, the flashover voltage. The test voltage shall be applied between live
in the first group shall be considered as a random parts and the mounting panel, including the meter face
and zero adjuster.
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NEMA ICS*3 9 3 6470247 0504342 92T =
Part 2 ICs 3-1993
Page 2-9
Table 2-8-3
EXAMPLE CALCULATIONS FORWORSE-CASE INCOMING OVERVOLTAGE
V Line-to-Line = 4.16kV (Grounded System)
Max Arrester Valu e of
Arrester Dhcharge Discharge Cdumn Required
Type of Continuous Voltage of Voltage No. 4 Equipment
Lightning Voltage Arrester* x 2.6** x 1.2t BIL
Arrester &V-rms) (kV Crest) &V Crest) @V Crest) Level
Station 2.54 6.4 16.6 20 Level A (45KV)
2.54 Intermediate 9.9 25.1 Level 31 A (45KV)
Distnbution 3 .o0 11.0 28.6 34.3 Level A 145KV1
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NEMA ICS*3 73 6 4 7 0 2 4 7 0504343 Bbb W
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NEMA ICSX3 9 3 = 6470247 0504344 7 T 2 H
The controller shallbe connected as shown in Figure if used, and the ground circuit fuse specified in 8.7.1 shall
2-8-1 or 2-8-2. All or partof thelimiting impedance shall not have opened.
be permitted to be connected on the load side. The test 8.9 ProductionTests
circuit shall be permitted to include current-limiting re- 8.9.1 Power Frequency Dielectric Test
actors, resistors and transformersin addition to the gen-
erating system. No capacitance shall be added in the Production dielectrictem on controllers shall be made
circuit. The medium-voltage motor-circuit fuses shall be at power frequency in accordance with Clause8 of ICs
permitted to be shunted or replaced with dummy fuses. 1 except for points ofapplication which shall be in
accordance with8.3.1.
In setting up thc test circuit, the leads between the
reactors and the controller should be made as short as 9 Application
practicable so as to keep the Capacitance to ground at the
9.1 Typical Methods of Motor Starting
controller terminals small.
Typical methods of starting AC motors are shown in
Reactive components shall be permitted to be paral- Figures 2-9-1 through 2-9-4. An X in the contactor
leled if of the air-core type but no reactance shall be sequencechartindicatesclosedcontacts.TheDC
connected in parallel with resistance except thatan air- FIELD shown applies onlyto synchronous motors. For
core reactor in any phase be shall
permitted to be shunted additional information on controllers for synchronous
by resistance, the volt-ampere lossof which is approxi- motors see Part 3.
matcly 0.6 percent of the reactive volt-ampcres in the
air-core reactor in that phase. 9.2 Determination of Motor Starting Current
The starting current values for the various methods of
The shunting resistance used with an air-core reactor
motorstartingshown in Figures2-9-1through 2-94
having negligible resistancemay be calculated from the
may bc determined as follows.
formula:
E
9.2.1Full-VoltageStarting(Figure2-9-1)
R = 167- The starting current is equal to the locked-rotor current
I
at full voltage.
where E is the voltage across the air-core reactor with
current I flowing as determined by oscillographicmeas- 9.2.2 Resistor or ReactorReduced-Voltage
urement during the short-circuit calibration or, by pro- Starting (Figure 2-9-2)
portion, from mctcr measurements at some lower current. The starting current is determined from the sum of the
The controller shall be operated at the rate of one impedances of Lhe starting reactoror resistor andof the
operation per minute. These operationsbeshall permitted motor under locked-rotor conditions.
to be conducted in groups of five with 15 minutes maxi- 9.2.3AutotransformerReduced-Voltage
mum OFF time between groups. During each operation Starting (Figure 2-9-3)
the ON time shallbe not less than four electrical cycles The starting current drawn from the line is
before contact parting commencesas determined by os-
cillogaphic or equivalent measurements. I X p2 + 0.25 Im
8.8.2OverloadTestProcedure-Reversing The starting current taken by the motor is
Controllers IXP
For a reversing controller, the ON period shall consist The autotransformer neutral current is
of a forward operation immediately followed by areverse Ixp-(1xp2+O.25Im)
operation.
Where:
The ON time for eachtotal operation (forward opera-
I = Locked-rotor amperes at full voltage
tion and reverse operation) shall be as specified above.
Where the reversing circuit arrangement is such that p = Transformer tap used (fractionof full
both operating coils can be energized simultaneously, ten voltage)
additional test cycles of operation shall he conducted Im = Rated full-load current of the motor.
with both coils energized simultaneously. The term 0.25Imis introduced to allow
for transformer magnetizing current.
8.8.3OverloadTestCriteria
9.2.4 Part-Winding Starting (Figure 2-9-4)
At the conclusion of the overload test, the controller
shall be in substantially the Same mechanical condition The starting current is the locked-rotor current of the
as at the beginning and the medium-voltage circuit fuses, motor connected for starting.
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NEMA ICS*3 7 3 6 4 7 0 2 4 7 0 5 0 4 3 4 5 637
MOTOR
t w I X
reduced-voltage)
d. Upstream protection devices and settings
- DC FIELD
e. Lightning and switching surges
9.3.2 Voltage Coordination With Upstream
Devices
The controller should have a continuous voltage rating
at least as high as the highest system voltageto which it
Figure 2-9-1
will be connected. For information on coordination of
FULL-VOLTAGE STARTING Basic Insulation Level (BIL) rating,see 8.2.1. For more
(DC field is applicable only to synchronous BIL information on the application of surge arresters to
motors.) safeguard electric power equipment againstthe hazards
9.3 Coordination with Power Systems of abnormally high voltage surges of various origins,see
ANSI/IEEE C62.2 andA N S I / I E E E Standard 141.
9.3.1
Considerations
9.3.3 Current Coordination With Upstream
In applying medium voltage equipment consideration
Devices
shodd be given bythe user to coordination with upstream
equipment, including, but not limited to: The controller,as installed, should havea short-circuit
rating at least as high as the available fault capacity of the
a. The range of system voltage to which the equip-
system to which is it c o ~ e ~ t eFor
d . power system integ-
ment will be connected
rity the overcurrent protection characteristics of the con-
troller should coordinate with the upstream equipment.
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NEMA ICS*3 93 6470247 0504LYb 5 7 5
Part 2 ICs 3-1993
Page 2-13
RUN
DC FIELD
- DC FIELD
- DC FIELD
RUN
Figure 2-9-2
REDUCED-VOLTAGE REACTOR OR RESISTOR STARTING
(DC field is applicable only to synchronous motors.)
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NEMA ICSX3 9 3 m b 4 7 0 2 4 7 0504347 401 m
ICs 3-1993 Part 2
Page 2-14
THREE-COIL TRANSFORMER
SRIES FARALLEL
CLOSED TRANSITICN OPEN OR CLOSED TRANSITION
2s
: RUN .RUN
TRANS-
FCRUER
mi -
MOTOR
-DC FIELD
A
L)
DC FIELD
B
CONTACTORSEOUENCE CONTACTOR SEWENCE
OPEN
a" START TRAN- RUN
rmm SlTlON T
1s x
2s i x x x -
RUN RUN x x
FCROPENTRANSITION 1SAND 2s MAY
CLOSED TRANSITION
BE CONTACTS OF SAME CONTACTOR
TWO-COIL TRANSFORMER
SERIES PARALLEL
CLOSED TRANSITION OPEN OR CLOSED TRANSITION
J .-L J
c c
2s "S .s
-
"
FUN
FIELD
- DC
-DC FIELD
D
CONTACTORSEOUENCE
TACTOR
START
RUN
~ O P E N n W 4 S l T I O N l S A N D 2 S MAY
BE CONTACTS OF SAME CONTACTOR
Figure 2-93
REDUCED-VOLTAGE AUTOTRANSFORMER STARTING
(DC field isapplicable only to synchronous motors.)
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NEMA I C S t 3 9 3 rn 6470247 0504148
Part 2 ICs 3-1993
Page 2-15
1
-DC FIELD
CONTACTOR SEOUENCE 1
2M
Figure 2-9-4
PART-WINDING STARTING
(DC field is applicable onlyto synchronous
motors.)
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NEMA ICS*3 9 3 6470247 0504249 2 8 4
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NEMA I C S t 3 93 h 4 7 0 2 4 7 0504350 T T 6
Part 3
AC GENERAL-PURPOSE CONTROLLERS FOR SYNCHRONOUS MOTORS
General
1 a. One START and STOP pushbutton station inte-
1.1
Scope grally mounted on enclosed controllers. Provi-
sionforconnecting one separatelymounted
This part applies to AC magnetic controllersfor use
START and STOP pushbutton station when re-
with synchronous motors rated up to 7200 volts,50 and
quired by theparticular application
60 hertz.
1.2 Normative References b. Necessary current transformers
C. Alternating currentline ammeter
The definitions and standards of NEMA Standards
Publication No. 250, ICs 1 and ICs 6 also apply to this d. Unless integral to the machine, means which
Part. automatically applies field excitation at the
proper time
Definitions
2 e. In thecase of a separately excited machine, a DC
For the purposes of this part, the following definitions ammeter.
apply: 7.2ProtectionMeans
(*indicatesdefinition form ANSI/IEEE Standard 100) Unless integralto the machine, protective functions for
brushless exciter:* An alternator-rectifier field exciter synchronous motor controllers shall be as follows:
employing rotating rectifiers with a direct connection a. Means to automatically remove field excitation
to the synchronous machine field winding, thus elimi- in event of pull-out
nating the need for field brushes.
b. When required by the particular application,
field exciter:*The sourceof all or part of the field cur- field loss protection shall be included to discon-
rent for the excitationof an electric machine. nect the motor from the line in the event of
excitation failure.
3 Classifcations
Field loss protection is recommended for motors
3.1 FieldExciters provided with controllers arranged for re-syn-
Synchonous motor field exciters are either of the brush chronizingwhenpull-outconditionsare en-
or brushlesstype. Brushless type feed DC into the field countered.
winding of the motor without the use of brushes. Brush
C. Means to protectthefieldagainstexcessive
type exciters feedDC into the field winding of the motor induced voltage during normal operation out of
via brushes andslip rings. synchronism
4 CharacteristicsandRatings d. Means to protect thesquirrel-cagewindings
For synchronous motor controllers rated2001-7200 during operationout of synchronism
volts see Part 2. There are no standard ratings for low- e. Means to automatically disconnect the motor
voltage synchronousmotor controllers. from the line in case of pull-out, when required
by the particular application.
5 ProductMarking,Installationand f. Three motorrunningovercurrent(overload)
Maintenance Information protectiveunits unless themotor, the motor
See ICs 1.3 for preventative maintenance instructions. control apparatus, and the branch circuit con-
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NEMA I C S t 3 9 3 W 6470247 0504L5L 932
b. Dynamicbraking,whenprovidedforemer- 8 PerformanceandTests
gency stopping, shallbe effective under all nor- This part contains no performance and test require-
mal conditions of operation and forall stops. ments
CAUTION-Dynamic braking will be
ineffective under conditionsof field failure. 9 Application
c. Provision for connectinga two-pole emergency This part contains no application information.
STOP switch. When trp i ped, this switch shall
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NEMA ICS*3 9 3 b 4 7 0 2 4 7 0504152 8 7 9
SUPPLEMENT 1
SCOPE OF THE INDUSTRIAL CONTROL AND SYSTEMS SECTION
and pressure.
is rated not more than 750 volts DCor 7,200 vol&AC.
i. To controlthemanagcmcnt of cncrgyunder
These dcviccs, componcnts,and controls may be ar-
normalandemcrgcncy conditions including
ranged to include one or more feedback loops. Func-
pcak load shaving.
tional elements in such arrangements include, scnsors,
programmablecontrollers,opcralionalamplifiers,en- j. To controlgeneratorequipment used in dis-
coders, tape readcrs, gauging equipmcnt and computcr pcrscd power gcncration systems for cogenera-
elements. Computer elements for the readout, logging, tion, cmcrgency, or stand-byelectric power.
processing, and programming input and monitoring out- Also includcd, but not limitcdto, are:
put of data may or may not be in the fccdback loop. a. Motor controllcrs
Devices, components and controlsso arrangcd are uscd
b.Motor control ccnters
in functions such as:
c.Mcdium-voltagecontrollcrs
a. Computcr convol of machines
d. Programs and rclatcd documentation making up
b. Industrial process rcgulation
the software that is furnished with programma-
c.Integrated mill control blc dcviccs for industrial control and systems
d.Energymanagement cquipmcnt
e. Emergency and standby powcr control c. Rcgistcr and synchronizing controls
f. Conml of the cogencration of elcclric powcr f. Digitaldisplaydcviccs
TheIndustrial
Control
and
Systems Scction scopc g. Analog-digital convcrtors
and
transducers
specificallyincludes, butisnotlimited to,products prin- h. Programmablecontrollers
cipally used: i. Functional clcmcnts of systcrns, such as:
a. Tostart, stop, protect,accelcratc,dccclcrate,
Operational amplificrs
reverse, or conml thc spccdof clcctric motors.
Computcr clcmcnts
b. To automatically disconnect, connect,or trans-
fer
classes
all loads
ofprimary
fed
by or altcr-
Encoders
urces. power nate
c. Toprovidcsomemechanical movcmcnt Sensors
through the action of magnets orsolenoids.
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N E M A ICS*3 9 3 6470247 0504153 705
ICs 3-1993 Supplement 1
s-2
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Purpose of Standards
National Electrical Manufacturers Association Slandards are adopted in the public interest and
are designed
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to eliminate misunderstandings between the manufacturer and the purchaser and to assist the purchaser in
selecting and obtaining the propcr product for thcir particular needs. Existence of a National Electrical
Manufacturers Association Standard docs not in any respect preclude any member or nonmemberfrom
manufacturing or selling products not conforming to the standard.
Definition of a Standard
A standard of the National Electrical Manufacturers Association dcfincs a product, process,or procedure
with reference to one or more of the following: nomenclature, composition, dimensions, tolerances, safety,
and the service for which theyare designed.
operating characteristics, performance, rating, testing,
(Standardization Policies und Procedures, p. I )
Dimensions
Where dimensions are given for interchangeability purposes, alternate dimensions satisfying the other
provisions of the Standards Publicationmay be capablc of othcrwise equivalent performance.
p . 6)
(Standardization Policies and Procedures,
Categories of Standards
National Electrical Manufacturers Association Standards are of three classes, which have received the
affirmative voteof at least two-thirdsof the Subdivision votes castin the affirmative or negative:
1. NEMA Standard, which rclatcs to a product, process, or procedure commercially standardized and
subject to repetitive manufacture.
2. Suggested Slandard for Future Dcsign,which may not have been rcgularly applied to a commercial
product, butwhich suggests a sound enginccring approachto future devclopmcnt.
3. Adoptive Standard,which is adopted in wholc or in part from thc standards of another organization,
either domestic, regional, or international.
(Srandardization Policies and Procedures, pp. 5)
Identification of Status
Standards in NEMA Standards Publications arc idcntificdas NEMA Standard, Suggested Standard for
Future Design,or Adoptivc Standard. Thcsc indicate the status of the standard.A statement incorporating
the auxiliary verb shall indicates that compliance with a rcquircmcnt is mandatory for compliance with the
standard. These classesof standards are idcntificdin the forcword or throughout the text.
The material identifiedas Authorized Enginccring Information is designated similarly. Statements incor-
porating other auxiliary vcrbs such as should, may, ctc. referto the authorized engineering information
and not to procedures required for compliance with the standard.
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