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  • Table 7.1 Flank Wear On M HSS, AISI 4340, M7 UNS and T15 UNS Tool Material at 18 Hours Time Period On Structural Steel Work Piece Material

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    LokeshRathor
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    The document reports flank wear measurements for different tool materials (M4 HSS, AISI 4340, M7 UNS, T15 UNS) when machining various workpiece materials (structural steel, mild steel, cast iron, aluminum) under varying cutting conditions (spindle speed, feed, depth of cut). It provides wear data for the tool materials after 18 and 24 hours of machining time. The flank wear measurements indicate that the tool life decreases with increasing spindle speed and that T15 UNS and M7 UNS experience less wear than M4 HSS and AISI 4340 overall.

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    wear

    Original Title

    Wear Table

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    The document reports flank wear measurements for different tool materials (M4 HSS, AISI 4340, M7 UNS, T15 UNS) when machining various workpiece materials (structural steel, mild steel, cast iron, aluminum) under varying cutting conditions (spindle speed, feed, depth of cut). It provides wear data for the tool materials after 18 and 24 hours of machining time. The flank wear measurements indicate that the tool life decreases with increasing spindle speed and that T15 UNS and M7 UNS experience less wear than M4 HSS and AISI 4340 overall.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Download as docx, pdf, or txt
    10 views20 pages

    Table 7.1 Flank Wear On M HSS, AISI 4340, M7 UNS and T15 UNS Tool Material at 18 Hours Time Period On Structural Steel Work Piece Material

    Uploaded by

    LokeshRathor
    The document reports flank wear measurements for different tool materials (M4 HSS, AISI 4340, M7 UNS, T15 UNS) when machining various workpiece materials (structural steel, mild steel, cast iron, aluminum) under varying cutting conditions (spindle speed, feed, depth of cut). It provides wear data for the tool materials after 18 and 24 hours of machining time. The flank wear measurements indicate that the tool life decreases with increasing spindle speed and that T15 UNS and M7 UNS experience less wear than M4 HSS and AISI 4340 overall.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 20

    Table 7.

    1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 18 hours
    time period on structural steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3612.8 3615.1 3617 3619.3 0.0156 0.0165 0.0166 0.0171

    5.50E+
    2 212 100 03 4957.337 1806.7 1808 1808.3 1808.7 0.0175 0.0184 0.0195 0.0198

    5.50E+
    3 212 500 03 991.4674 360.97 362.37 363.3 365.11 0.0210 0.0219 0.0229 0.0230

    5.50E+
    4 212 1000 03 495.7337 179.82 180.84 182.24 183.77 0.0405 0.0415 0.0425 0.0435

    5.50E+
    5 212 2000 03 247.8668 90.911 91.586 92.263 93.622 0.0615 0.0620 0.0625 0.0630
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 18 hours
    time period on mild steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3611.9 3613.9 3616.4 3618.1 0.0156 0.0165 0.0166 0.0171

    5.50E+
    2 212 100 03 4957.337 1805 1806.3 1806.7 1807 0.0175 0.0184 0.0195 0.0198

    5.50E+
    3 212 500 03 991.4674 360.02 361.44 362.37 363.75 0.0210 0.0219 0.0229 0.0230

    5.50E+
    4 212 1000 03 495.7337 178.73 181.08 181.32 182.24 0.0405 0.0415 0.0425 0.0435

    5.50E+
    5 212 2000 03 247.8668 90.563 90.237 90.911 92.263 0.0615 0.0620 0.0625 0.0630
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 18 hours
    time period on cast iron work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3610.7 3612.8 3615.2 3618.7 0.0156 0.0165 0.0166 0.0171

    5.50E+
    2 212 100 03 4957.337 1803.3 1805 1805.8 1807.5 0.0175 0.0184 0.0195 0.0198

    5.50E+
    3 212 500 03 991.4674 357.62 360.5 361.91 363.3 0.0210 0.0219 0.0229 0.0230

    5.50E+
    4 212 1000 03 495.7337 176.93 180.08 180.84 181.08 0.0405 0.0415 0.0425 0.0435

    5.50E+
    5 212 2000 03 247.8668 88.214 89.698 89.967 90.776 0.0615 0.0620 0.0625 0.0630
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 18 hours
    time period on aluminum work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3607.6 3608.7 3609.5 3610.1 0.0156 0.0165 0.0166 0.0171

    5.50E+
    2 212 100 03 4957.337 1800 1801.7 1803.3 1805 0.0175 0.0184 0.0195 0.0198

    5.50E+
    3 212 500 03 991.4674 350.16 352.68 354.67 355.66 0.0210 0.0219 0.0229 0.0230

    5.50E+
    4 212 1000 03 495.7337 173.96 175.33 178.44 181.08 0.0405 0.0415 0.0425 0.0435

    5.50E+
    5 212 2000 03 247.8668 85.5 86.861 88.214 89.563 0.0615 0.0620 0.0625 0.0630
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 24 hours
    time period on structural steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3612.8 3615.1 3617 3619.3 0.0208 0.0213 0.0228 0.0233

    5.50E+
    2 212 100 03 4957.337 1806.7 1808 1808.3 1808.7 0.0233 0.0243 0.0253 0.0273

    5.50E+
    3 212 500 03 991.4674 360.97 362.37 363.3 365.11 0.0280 0.0296 0.0310 0.0316

    5.50E+
    4 212 1000 03 495.7337 179.82 180.84 182.24 183.77 0.0540 0.0546 0.0550 0.0566

    5.50E+
    5 212 2000 03 247.8668 90.911 91.586 92.263 93.622 0.0820 0.0830 0.0840 0.0845
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 24 hours
    time period on mild steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3611.9 3613.9 3616.4 3618.1 0.0208 0.0213 0.0228 0.0233

    5.50E+
    2 212 100 03 4957.337 1805 1806.3 1806.7 1807 0.0233 0.0243 0.0253 0.0273

    5.50E+
    3 212 500 03 991.4674 360.02 361.44 362.37 363.75 0.0280 0.0296 0.0310 0.0316

    5.50E+
    4 212 1000 03 495.7337 178.73 181.08 181.32 182.24 0.0540 0.0546 0.0550 0.0566

    5.50E+
    5 212 2000 03 247.8668 90.563 90.237 90.911 92.263 0.0820 0.0830 0.0840 0.0845
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 24 hours
    time period on cast iron work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3610.7 3612.8 3615.2 3618.7 0.0208 0.0213 0.0228 0.0233

    5.50E+
    2 212 100 03 4957.337 1803.3 1805 1805.8 1807.5 0.0233 0.0243 0.0253 0.0273

    5.50E+
    3 212 500 03 991.4674 357.62 360.5 361.91 363.3 0.0280 0.0296 0.0310 0.0316

    5.50E+
    4 212 1000 03 495.7337 176.93 180.08 180.84 181.08 0.0540 0.0546 0.0550 0.0566

    5.50E+
    5 212 2000 03 247.8668 88.214 89.698 89.967 90.776 0.0820 0.0830 0.0840 0.0845
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 24 hours
    time period on aluminum work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3607.6 3608.7 3609.5 3610.1 0.0208 0.0213 0.0228 0.0233

    5.50E+
    2 212 100 03 4957.337 1800 1801.7 1803.3 1805 0.0233 0.0243 0.0253 0.0273

    5.50E+
    3 212 500 03 991.4674 350.16 352.68 354.67 355.66 0.0280 0.0296 0.0310 0.0316

    5.50E+
    4 212 1000 03 495.7337 173.96 175.33 178.44 181.08 0.0540 0.0546 0.0550 0.0566

    5.50E+
    5 212 2000 03 247.8668 85.5 86.861 88.214 89.563 0.0820 0.0830 0.0840 0.0845
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 30 hours
    time period on structural steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3612.8 3615.1 3617 3619.3 0.0260 0.0272 0.0280 0.0292

    5.50E+
    2 212 100 03 4957.337 1806.7 1808 1808.3 1808.7 0.0291 0.0301 0.0314 0.0320

    5.50E+
    3 212 500 03 991.4674 360.97 362.37 363.3 365.11 0.0352 0.0365 0.0372 0.0385

    5.50E+
    4 212 1000 03 495.7337 179.82 180.84 182.24 183.77 0.0675 0.0680 0.0685 0.0710

    5.50E+
    5 212 2000 03 247.8668 90.911 91.586 92.263 93.622 0.1025 0.1030 0.1035 0.1050
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 30 hours
    time period on mild steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3611.9 3613.9 3616.4 3618.1 0.0260 0.0272 0.0280 0.0292

    5.50E+
    2 212 100 03 4957.337 1805 1806.3 1806.7 1807 0.0291 0.0301 0.0314 0.0320

    5.50E+
    3 212 500 03 991.4674 360.02 361.44 362.37 363.75 0.0352 0.0365 0.0372 0.0385

    5.50E+
    4 212 1000 03 495.7337 178.73 181.08 181.32 182.24 0.0675 0.0680 0.0685 0.0710

    5.50E+
    5 212 2000 03 247.8668 90.563 90.237 90.911 92.263 0.1025 0.1030 0.1035 0.1050
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 30 hours
    time period on cast iron work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3610.7 3612.8 3615.2 3618.7 0.0260 0.0272 0.0280 0.0292

    5.50E+
    2 212 100 03 4957.337 1803.3 1805 1805.8 1807.5 0.0291 0.0301 0.0314 0.0320

    5.50E+
    3 212 500 03 991.4674 357.62 360.5 361.91 363.3 0.0352 0.0365 0.0372 0.0385

    5.50E+
    4 212 1000 03 495.7337 176.93 180.08 180.84 181.08 0.0675 0.0680 0.0685 0.0710

    5.50E+
    5 212 2000 03 247.8668 88.214 89.698 89.967 90.776 0.1025 0.1030 0.1035 0.1050
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 30 hours
    time period on aluminum work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3607.6 3608.7 3609.5 3610.1 0.0260 0.0272 0.0280 0.0292

    5.50E+
    2 212 100 03 4957.337 1800 1801.7 1803.3 1805 0.0291 0.0301 0.0314 0.0320

    5.50E+
    3 212 500 03 991.4674 350.16 352.68 354.67 355.66 0.0352 0.0365 0.0372 0.0385

    5.50E+
    4 212 1000 03 495.7337 173.96 175.33 178.44 181.08 0.0675 0.0680 0.0685 0.0710

    5.50E+
    5 212 2000 03 247.8668 85.5 86.861 88.214 89.563 0.1025 0.1030 0.1035 0.1050

    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 36 hours
    time period on structural steel work piece material.
    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3612.8 3615.1 3617 3619.3 0.0315 0.0320 0.0340 0.0352

    5.50E+
    2 212 100 03 4957.337 1806.7 1808 1808.3 1808.7 0.0352 0.0360 0.0374 0.0380

    5.50E+ 0.0421 0.0451


    3 212 500 03 991.4674 360.97 362.37 363.3 365.11 0.0430 0.0460

    5.50E+
    4 212 1000 03 495.7337 179.82 180.84 182.24 183.77 0.0812 0.0820 0.0842 0.0850

    5.50E+
    5 212 2000 03 247.8668 90.911 91.586 92.263 93.622 0.1230 0.1240 0.1250 0.1260

    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 36 hours
    time period on mild steel work piece material.
    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3611.9 3613.9 3616.4 3618.1 0.0315 0.0320 0.0340 0.0352

    5.50E+
    2 212 100 03 4957.337 1805 1806.3 1806.7 1807 0.0352 0.0360 0.0374 0.0380

    5.50E+ 0.0421 0.0451


    3 212 500 03 991.4674 360.02 361.44 362.37 363.75 0.0430 0.0460

    5.50E+
    4 212 1000 03 495.7337 178.73 181.08 181.32 182.24 0.0812 0.0820 0.0842 0.0850

    5.50E+
    5 212 2000 03 247.8668 90.563 90.237 90.911 92.263 0.1230 0.1240 0.1250 0.1260

    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 36 hours
    time period on cast iron work piece material.
    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3610.7 3612.8 3615.2 3618.7 0.0315 0.0320 0.0340 0.0352

    5.50E+
    2 212 100 03 4957.337 1803.3 1805 1805.8 1807.5 0.0352 0.0360 0.0374 0.0380

    5.50E+ 0.0421 0.0451


    3 212 500 03 991.4674 357.62 360.5 361.91 363.3 0.0430 0.0460

    5.50E+
    4 212 1000 03 495.7337 176.93 180.08 180.84 181.08 0.0812 0.0820 0.0842 0.0850

    5.50E+
    5 212 2000 03 247.8668 88.214 89.698 89.967 90.776 0.1230 0.1240 0.1250 0.1260

    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 36 hours
    time period on aluminum work piece material.
    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3607.6 3608.7 3609.5 3610.1 0.0315 0.0320 0.0340 0.0352

    5.50E+
    2 212 100 03 4957.337 1800 1801.7 1803.3 1805 0.0352 0.0360 0.0374 0.0380

    5.50E+ 0.0421 0.0451


    3 212 500 03 991.4674 350.16 352.68 354.67 355.66 0.0430 0.0460

    5.50E+
    4 212 1000 03 495.7337 173.96 175.33 178.44 181.08 0.0812 0.0820 0.0842 0.0850

    5.50E+
    5 212 2000 03 247.8668 85.5 86.861 88.214 89.563 0.1230 0.1240 0.1250 0.1260
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 42 hours
    time period on structural steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3612.8 3615.1 3617 3619.3 0.0156 0.0364 0.0389 0.0404

    5.50E+
    2 212 100 03 4957.337 1806.7 1808 1808.3 1808.7 0.0175 0.0408 0.0413 0.0428

    5.50E+
    3 212 500 03 991.4674 360.97 362.37 363.3 365.11 0.0210 0.0490 0.0506 0.0519

    5.50E+
    4 212 1000 03 495.7337 179.82 180.84 182.24 183.77 0.0405 0.0950 0.0961 0.0970

    5.50E+
    5 212 2000 03 247.8668 90.911 91.586 92.263 93.622 0.0615 0.1435 0.1450 0.1465
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 42 hours
    time period on mild steel work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3611.9 3613.9 3616.4 3618.1 0.0364 0.0389 0.0404 0.0409

    5.50E+
    2 212 100 03 4957.337 1805 1806.3 1806.7 1807 0.0408 0.0413 0.0428 0.0433

    5.50E+
    3 212 500 03 991.4674 360.02 361.44 362.37 363.75 0.0490 0.0506 0.0519 0.0536

    5.50E+
    4 212 1000 03 495.7337 178.73 181.08 181.32 182.24 0.0950 0.0961 0.0970 0.0991

    5.50E+
    5 212 2000 03 247.8668 90.563 90.237 90.911 92.263 0.1435 0.1450 0.1465 0.1470
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 42 hours
    time period on cast iron work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3610.7 3612.8 3615.2 3618.7 0.0364 0.0389 0.0404 0.0409

    5.50E+
    2 212 100 03 4957.337 1803.3 1805 1805.8 1807.5 0.0408 0.0413 0.0428 0.0433

    5.50E+
    3 212 500 03 991.4674 357.62 360.5 361.91 363.3 0.0490 0.0506 0.0519 0.0536

    5.50E+
    4 212 1000 03 495.7337 176.93 180.08 180.84 181.08 0.0950 0.0961 0.0970 0.0991

    5.50E+
    5 212 2000 03 247.8668 88.214 89.698 89.967 90.776 0.1435 0.1450 0.1465 0.1470
    Table 7.1 Flank wear on M4 HSS , AISI 4340, M7 UNS and T15 UNS tool material at 42 hours
    time period on aluminum work piece material.

    STRESSES WEAR

    SR. DIA SPEED POWER LOAD AISI M7 AISI M7 T15


    NO. (MM) (RPM) (WATT) (N) M4 4340 UNS T15 UNS M4 4340 UNS UNS

    5.50E+
    1 212 50 03 9914.674 3607.6 3608.7 3609.5 3610.1 0.0364 0.0389 0.0404 0.0409

    5.50E+
    2 212 100 03 4957.337 1800 1801.7 1803.3 1805 0.0408 0.0413 0.0428 0.0433

    5.50E+
    3 212 500 03 991.4674 350.16 352.68 354.67 355.66 0.0490 0.0506 0.0519 0.0536

    5.50E+
    4 212 1000 03 495.7337 173.96 175.33 178.44 181.08 0.0950 0.0961 0.0970 0.0991

    5.50E+
    5 212 2000 03 247.8668 85.5 86.861 88.214 89.563 0.1435 0.1450 0.1465 0.1470

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