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5 Rule Sheet (Problem Solving Sheet) : 715-0030 GSR P-90
5 Rule Sheet (Problem Solving Sheet) : 715-0030 GSR P-90
5 Rule Sheet (Problem Solving Sheet) : 715-0030 GSR P-90
1 OK
8.05.2016 B 3000 0
OBSERVATION 2 OK
GSR P-90 Component rejected due 2 R/w inspection
3 OK
Bore U/S 4 OK 3 Billet cutting
5 OK CONCLUSION:-We Inspected in Final inspection area 5500 nos & found 4 Billet heating
all components ok.
5 Forging
tracking
7 shot blasting
8.05.2016/Vulcan 12000
8 CNC Turning1st
9 CNC Turning 2 n
10 Final inspection
11 Despatch
CONCLUSION:-we have done containment action done in Vulcan end for
Bore u/s after 100 % material segregation found not ok.
A
8/5/2016
B
4.After Checking the bore black marker mark on Bore Dia. 07.05.2016
4.2 ROOT CAUSE
7. STANDARDISATION
5.Change In gwi of APG Setting. 14.05.2016
Operator Untrained Change In GWI KKM/GWI/91
STEP 1 2 3 4 5
OCCURANCE
4.3 WHY WHY ANALYSIS
CAUSE
Bore U/S Problem due to Air Air Gauge unit filter was Air gauge unit filter blocked so
Bore U/S So air plug Gauge disturbed
Gauge Unit Problem block properly air was not coming.
FLOW CAUSE
R/w inspection OK
OK
Billet heating OK
Forging OK
shot blasting OK
CNC Turning1st OK
CNC Turning 2 nd NG Bore U/S
Final inspection NG Bore U/S
Despatch OK
2500
0
3000
0
7. STANDARDISATION
Change In GWI KKM/GWI/91