CS4002 Service & Repair Manual

Atlas Copco Exploration Products
Atlas Copco CS4002 U-Deck

Service & Repair Manual
Contents
Page
Section 1. Tachometer Pick-Up 3760005027 ___________________________________ 1

Red Lion Inductive Proximity Sensors _______________________________________________
Section 2. Digital Tachometer 3760005028 & 3760010848 ________________________ 5

Red Lion Model Cub5 Dual Counter & Rate Indicator ________________________________
Serial Communications Plug-in Option Cards _________________________________________
Section 3. UDR Rod Clamp 3760007027 _____________________________________ 21

UDR Hydraulic Rod Clamp Parts Manual ____________________________________________
Section 4. Hydraulic Cooler 3760008473 _____________________________________ 27

American Industrial Heat Exchanger ________________________________________________
Section 5. Manual Fill Pump 3760009384 ____________________________________ 43

Fill-Rite FR112 Hand Pump ________________________________________________________
Section 6. Main Hoist 40, 000 Lbs 3760007993 ________________________________ 59

Braden Planetary Hoist____________________________________________________________
Braden 300 Planetary Drive Service ________________________________________________
Braden 300 Planetary Drive Parts _________________________________________________
Section 7. Main Hoist Motor________________________________________________ 117

Rexroth 160cc Service Parts List ____________________________________________________
Rexroth 160cc Repair Instructions __________________________________________________
Section 8. Control Valves __________________________________________________ 117

Rexroth 4/3-, 4/2- and 3/2-way Directional Valve _______________________________________
Section 9. Main Valve 3760008779 _________________________________________ 129

Rexroth M4-22 Main Valve ________________________________________________________
Main Hoist Motor 3760007337 ____________________________________________________
Parker VOAC V12 Service Manual __________________________________________________
Contents
Page
Parker V12 Spare Parts ___________________________________________________________
Section 10. Main Pump (Charged) 3760005919_______________________________ 149

Rexroth AA11VO130 10R Spare Parts List ___________________________________________
Rexroth A11VO Brochure _________________________________________________________
Section 11. Secondary/Auxiliary Pump 3760008063/3760004808 ________________ 225

Rexroth AA10VO60 DFR /52R Spare Parts List _______________________________________
Rexroth Variable Displacement Pump A10VO Series 52 ________________________________
Section 12. Rotation Motor 3760009216 _____________________________________ 261

Rotation Motor AA6VM Series 63 Size 160 ___________________________________________
Rexroth Motor AA6VM Series 6 Size 55 200 _________________________________________
Section 13. Mud Mixer Motor 3760004885 __________________________________ 341

Design Assembly & L/M Hydraulic Motor 3760004885 ________________________________
Section 14. Wireline Hoist/Water Pump Motor 3760008603/3760007505 _________ 343

Eaton Motors 2000 Series Parts Information _______________________________________
Eaton Motors 2000 Series Repair Information ______________________________________
Section 15. Water/Mud Pump 3760010105 __________________________________ 355

FMC Model W11 Industrial Pump Owners Manual___________________________________
FMC Model W11 Industrial Pump Drawing _________________________________________
Section 16. Fuel Filter/Water Separator 3760008900 __________________________ 403

1000FH Turbine Series Fuel Filter/Water Separator____________________________________
Section 17. UDR Safe-T-Spin Module 3760007840 ____________________________ 415

Safe-T-Spin Assy. Repair Manual ___________________________________________________
Section 18. Funk Transmission - 3760007508 __________________________________ 429

Contents
Page
HMD12700 ______________________________________________________________________
Section 19. Cummins Industrial Warranty____________________________________ 453

Contents
Page
1 Tachometer Pick-Up - 3760005027
1
2
3
4
2 Digital Tachometer - 3760005028
Drillhead Tach RaTe DSP = 60, RaTe INP = 12
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 UDR Rod Clamp - 3760007027
21
3 UDR Rod Clamp - 3760007027
22
3 UDR Rod Clamp - 3760007027
23
3 UDR Rod Clamp - 3760007027
24
3 UDR Rod Clamp - 3760007027
25
3 UDR Rod Clamp - 3760007027
26
4 Hydraulic Cooler - 3760008473
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
5 Manual Fill Pump - 3760009384
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6 Main Hoist 40, 000 Pounds - 3760007993
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
7 Main Hoist Motor - 3760013072
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
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176
177
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187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
8 Control Valves
211
8 Control Valves
212
8 Control Valves
213
8 Control Valves
214
8 Control Valves
215
8 Control Valves
216
8 Control Valves
217
8 Control Valves
218
8 Control Valves
219
8 Control Valves
220
8 Control Valves
221
8 Control Valves
222
9 Main Valve - 3760008779
223
9 Main Valve - 3760008779
224
9 Main Valve - 3760008779
225
9 Main Valve - 3760008779
226
9 Main Valve - 3760008779
227
9 Main Valve - 3760008779
228
9 Main Valve - 3760008779
229
9 Main Valve - 3760008779
230
9 Main Valve - 3760008779
231
9 Main Valve - 3760008779
232
9 Main Valve - 3760008779
233
9 Main Valve - 3760008779
234
9 Main Valve - 3760008779
235
9 Main Valve - 3760008779
236
9 Main Valve - 3760008779
237
9 Main Valve - 3760008779
238
9 Main Valve - 3760008779
239
9 Main Valve - 3760008779
240
9 Main Valve - 3760008779
241
9 Main Valve - 3760008779
242
10 Main Pump (Charged) - 3760005919
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
11 Secondary / Auxiliary Pump 3760008063 / 3760004808
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
12 Rotation Motor 3760009216
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
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349
350
351
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353
354
355
356
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362
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376
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381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
13 Mud Mixer Motor 3760004885
400
13 Mud Mixer Motor 3760004885
401
14 Wireline Hoist / Water Pump Motor 3760008603 / 3760007505
402
403
404
405
406
407
408
409
410
411
412
413
15 Water / Mud Pump 3760010105
Water Pump Flow RaTe DSP = 60, RaTe INP = 105
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
16 Fuel Filter / Water Separator 3760008900
462
463
464
465
466
467
468
469
470
471
472
473
17 UDR Safe-T-Spin Module 3760007840
1 WU7441 HOUSING, S-T-B. 1

2 WU7442 COVER SAFE-T-SPIN 1
3 3760012113 SLEW RING INNER 1
4 3760012114 SLEW RING OUTER. S-T-B. 1
5 3760012115 SEAL RING 1
6 3760012116 CAM-GEARED 3
7 3760012117 PIN 3
8 WU7448 CARRIER SAFE-T-SPIN 1
9 3760010486 THRUST RING TOP 1
10 WU7450 MOUNT, MOTOR 1
11 WU7451 BEARING PLATE 1
12 3760012118 SPROCKET T=13 SPLINED. S-T-B. 1
14 3760012119 RUBBER STRIP 19mm 1
15 3760012120 THRUST BEARING 1
16 3760010482 MOTOR SPROCKET OUTRIGGER BUSH DWG 1
17 A WU8152 ROD GUIDE FUNNEL - HQ. SAFE-T-SPIN.
17 B WU8153 ROD GUIDE FUNNEL - NQ. SAFE-T-SPIN.
17 D WU8806 ROD GUIDE FUNNEL - HW. SAFE-T-SPIN.
19 PM28662J WASHER SAFETY M10 8
20 3760010166 MOTOR HYD 400cc 1
21 3760010481 BALL STAINLESS STEEL 9/16" HARDENED 58
22 3760012121 CHAIN, ROLLER 1" 1219mm (CORR RES) 1
23 3760010483 BUSH PERMAGLIDE DIA 30/54x1.5 6
25 3760010484 THRUST WASHER PERMAGLIDE DIA 32/54x1.5 6
26 PM28662HZP WASHER SAFETY M8 SCHNORR 16
27 3760010485 SKT HD C'SUNK SCREW M4 x 8 14
28 PM28606H16ZP SKT HD BUTTON SCREW M8 x 16 ZINC P 16
29 PM28604J16 SKT HD CAP SCREW M10 x 16 AS1420 8
30 3760009316 SKT HD CAP SCREW M12 x 35 AS1420 4
31 PM28606J20ZP SKT HD BUTTON SCREW M10 x 20 ZINC PL. 2
32 PM28662K WASHER SAFETY M12 SCHNORR SERRATED 8
33 PM28604K30 SKT HD CAP SCREW M12 x 30 AS1420 4
34 PM28607H12 SOCKET SET SCREW M8 x 12 CUP POINT AS1421 1
35 PM28667G1A GREASE NIPPLE STRAIGHT M6x1p 3
36 3760010487 THRUST RING BOTTOM 1
37 WU7457 STOP PLATE. S-T-B. 1
38 PM26900CH ELBOW MM 900 1/4"BSPP-9/16"JIC 1
39 WU8045 STEEL PIPE DRAIN 1
40 HSM-1 T224-0609/T2-06/2000LG/ 601-0606+L00-06 1
41 PM26900GK ELBOW MM 900 1/2"BSPP-3/4"JIC 1
42 HSM-2 T224-0812/T2-08/2000LG/601-0808+L00-08 1
43 PM26886GK HEX NIPPLE 1/2"BSPP-3/4"JIC 1
44 HSM-3 T204-0812/T2-08/2000LG/601-0808+L00-08 1
45 PD23801AK QUICK DISCONNECT 3/4"BSPP FEMALE HALF C/W PLUG 1
46 PD23801AP QUICK DISCONNECT 3/8"BSPP FEMALE HALF C/W PLUG 1
47 PD23801AL QUICK DISCONNECT 3/4"BSPP MALE HALF C/W CAP 1
474
48 3760012122 RUBBER STRIP/BACKING 2

49 3760012123 GUARD RUBBER 2
50 PM28604F16ZP SKT HD CAP SCREW M5 x 16 AS1420 ZINC P. 8
51 PM28621F NUT M5 NYLOC 12
52 WU8044 HOSE CLAMP/INTERNAL 2
53 3760012124 SPACER TAKEUP 0.6 THICKNESS
56 WU8348 DECAL & SERIAL NO. SUB ASSY & LOCATION 1
59 PM28604F25ZP SKT HD CAP SCREW M5 x 25 AS1420 ZINC P. 4
62 PM26941KG RED. BUSH 3/4" BSPT-1/2"BSPT S24-1208 2
65 WU9248 LOCKING SCREW 3
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
18 Funk Transmission - 3760007508
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
19 Cummins Industrial Warranty
514
515
516
517

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Atlas Copco Exploration Products

Atlas Copco CS4002 U-Deck

Section 1. Tachometer Pick-Up 3760005027 ___________________________________ 1

Section 2. Digital Tachometer 3760005028 & 3760010848 ________________________ 5

Section 3. UDR Rod Clamp 3760007027 _____________________________________ 21

Section 4. Hydraulic Cooler 3760008473 _____________________________________ 27

Section 5. Manual Fill Pump 3760009384 ____________________________________ 43

Section 6. Main Hoist 40, 000 Lbs 3760007993 ________________________________ 59

Section 7. Main Hoist Motor________________________________________________ 117

Section 8. Control Valves __________________________________________________ 117

Section 9. Main Valve 3760008779 _________________________________________ 129

Parker V12 Spare Parts ___________________________________________________________

Section 10. Main Pump (Charged) 3760005919_______________________________ 149

Section 11. Secondary/Auxiliary Pump 3760008063/3760004808 ________________ 225

Section 12. Rotation Motor 3760009216 _____________________________________ 261

Section 13. Mud Mixer Motor 3760004885 __________________________________ 341

Section 14. Wireline Hoist/Water Pump Motor 3760008603/3760007505 _________ 343

Section 15. Water/Mud Pump 3760010105 __________________________________ 355

Section 16. Fuel Filter/Water Separator 3760008900 __________________________ 403

Section 17. UDR Safe-T-Spin Module 3760007840 ____________________________ 415

Section 18. Funk Transmission - 3760007508 __________________________________ 429

Section 19. Cummins Industrial Warranty____________________________________ 453

Drillhead Tach RaTe DSP = 60, RaTe INP = 12

Water Pump Flow RaTe DSP = 60, RaTe INP = 105

1 WU7441 HOUSING, S-T-B. 1

48 3760012122 RUBBER STRIP/BACKING 2

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