Professional Documents
Culture Documents
Micro Hardness Tester Manual Book HVD-1000AP MP
Micro Hardness Tester Manual Book HVD-1000AP MP
Micro Hardness Tester Manual Book HVD-1000AP MP
Manual Book
Note:
HVD-1000AP is Auto turret type (objective lens - indenter - objective lens
switched by motor)
HVD-1000MP is Manual turret type (objective lens - indenter - objective lens
switched by manual)
If need optical path (can add CCD camera) on the top cover, please tell us in
advance.
Dwell
Value set
Time
Figure 1-1 test cycle diagram
The beginning of the test, tester makes indenter down until just touch the surface
of the specimen. Test Force at this point starts to load and has chosen to reach a good
setting. Hardness Tester and then choose a good insurance charge by the time the force
will remain for some time.
The final dwell time of the test force rapidly return to the initial point. Then the
turntable to 40 times the lens location, measuring indentation diagonal. The two thin
Users can press the eyepiece micrometer measurement of spin wheel near the input key
to the measured data input host. The host will then use the formula given in this chapter,
and show the Vickers or Knoop hardness values.
1.3 structure
HVD-1000AP, HVD-1000MP is small screen
Figure 1-2
20
d2
d1
Vickers hardness value is the test force divided by surface area obtained by indentation,
indentation has been regarded as having a square base surface and with the same indenter
angle of the ideal shape.
HV=0.102F/S=0.1022Fsin(/2)/D2=0.1891F/D2
Indentation depth is very shallow, about 1 / 30 of long diagonal . Because of this feature,
Knoop test is applicable for testing thin coatings, surface hardening layer of thin gold,
decarburization layer and the hard brittle metal hardness.
Knoop indenter is very sensitive on the specimen surface flatness and roughness of the
specimen top and bottom of parallelism, in particular the extent of the surface polished.
HK=0.102F/S=0.102F/CD2=1.4509F/D2
HK=F/S=F/CD2=14.229F/D2
2. specifications
1. Vickers Scale HV0.01HV0.025HV0.05 HV 0.1 HV 0.2 HV 0.3
HV 0.5HV 1, HV 2
2. Test Force Units gfmN
3. Test Force (gf)10 25 50 100 200 300 500 1000
(mN)98 245 490 980 1960 2940 4900 9800
4. Note: This manual of the two kinds of models, as long as you purchase a special
weight, your instrument can do 2000 (gf) Test Force Vickers hardness testing.
5. Test Force Options Optional: Test Force Transformation by hand wheel selection,
power chose displayed on the screen
6. Load Control: Automatic (loading / dwell / Uninstall)
7. dwell time :1-99 seconds (1 second increments)
8. Test ModeHV/HK
9. Hardness values: manual measurement, automatically
10. Optical System
Objectives 10observe40test
Eyepiece 10
Total Magnification100observe400test
Range 200m
Resolution 0.01m
11. XY stage
Size 100100
Travel 2525
Resolution 0.01mm
Specimen
Maximum height 85mm
12. max depth120mm
13. light brightness8 range adjustable
14. light source 5V/3W LED
15. loading generator 2.5W220V AC4rpm
16. power AC220V60/50Hz
17. total consumption 30W
18. total size 490185515
19. weight 45kg
a First install the front screws b then rear screws c Adjustment screws, placing the host
stable
3.2.3 Pulling eyepiece tube blockage. Install the micrometer eyepiece (in the Annex box)
into the eyepiece tube. As shown in Figure 3-2
3.2.4 counter-clockwise rotate focusing hand wheel, the lift shaft down to the
appropriate place. Then the XY test stage (in the Annex box) into the lift shaft hole, and then
lock screw fixation test stage. Figure 3-3.
Note: In front of the stage you do not try to place XY focusing hand wheel clockwise to
prevent the lift shaft of the high lead screw nut l trip.
Figure 3-2 Install micrometer eyepiece
3.2.5 Put the level of instrument (in the Annex box) on the x-y test stage, by level adjusting
screws to tune the hardness levelly.
3.2.6 Rotate cap screws, use the suction cups to open the cap, remove the desiccant.
3.2.7 Set test force transforming wheel to 10gf position, carefully draw out filling bar placed
between lever and weigh box, Check whether lever blade is into the digital ring groove
Attention
If the lever blade is not supported slot may result in indenter due to
position of being forced to sink a direct collision of the specimen caused by
damage, or pressure head at work without fault.
3.2.8 put the weight (in the Annex box) into the weight box in turn. Figure 3-4.
Note:before you place the weight, the test force transformation handwheel must be set to
the 10gf location. First put the lightest weight, and then put the weight into the order from
small to big. When placing weights to be careful not to make any impact as far as possible
with suction cups.
Note: In the plug and the power connected before you have to check whether the
hardness of the power settings to match power with power.
3.2.12 Press the power switch on the "I" mark, open the hardness tester.
3.2.13 Test standard hardness blocks, test methods, see Appendix A: "hardness tester
checks."
Note: Your hardness tester equipped with a standard hardness block or two.
If the repeatability of hardness in excess of A-1 of the specified value, showing the
value of the error in Table A-2 more than the specified value, please contact your local
dealer, or call our after-sales service phones.
3.2.14 Press the power of the "O" mark, turn off the power.
3.2.15 Cast Instrument cover (in the Annex box).
4. key function
4.1 Display interface
Figure 4-1 shows the HVD-1000AP/MP front panel.
<OK>
By pressing the <OK>, you can confirm your choices or settings and return to a
higher level menu or main menu.
<ESC>
By pressing the <ESC>, you can return to higher menu from a sub-menu.
<DELETE>
Ready to test the eyepiece after the cursor appears in the d1 zero position, by pressing
<DELETE>, under the main menu you can clear the history of test records d1 . Press <> to
move the cursor to the position of d2 can be removed by <DELETE> record.
<DWELL>
After you press <DWELL> , dwell time setup will appear on the LCD, on the menu
you can by pressing the <> and <> to set the dwell time. Every time press the <> or <>,
then the insurance would be a corresponding reduction in load time, or one plus one.
If you think you it have reached the dwell time you want, click <OK> confirmation.
System will save your current settings and return to the main menu.
If you want to cancel the operation, you can press the <ESC> back to the main menu
and save the last set.
Note:you shutdown the system will automatically save your changes to settings, enter the
system default state (the system default security charge time is 10 seconds).
<SETUP>
You press <SETUP> the adjustment menu is displayed in the LCD (see Figure 4-4).
You can by pressing the <> and <> Select tuning options
4.2.2 Test hardness
By pressing the <> and <>, you can choose options for testing hardness. When
this option was high-brightness display, you can press <OK> to confirm. The system will go
to test hardness of the options menu. Figure 4-6.
Press <> or <> Select your desired hardness testing mode, so that the option was
high-brightness display, press <OK> to confirm, return to the previous menu level.
If you do not want to change the existing hardness test mode, you can press <ESC>.
The system will return on a menu, do not save your changes.
Note: The system for each boot by default when you shut down before the settings.
<ZERO>
In order to ensure hardness measurement accuracy, the system requirements for each
instrument after power start carrying out the hardness before the test, you must first
measurement of the zero operation eyepiece. If you forget to carry out this operation under
the instrument will display along the display "will measure the eyepiece to zero," to remind
you that shown in Figure 4-11. Measuring eyepiece zero, press the <START>, the system
will continue to test operations.
<PRINT>
If you choose print out from this machine, please press <PRINT> key. Print data
format and the meaning of relevant content shown in Figure 4-12.
TEST NO Test Number
HV0.5 Test Scale
X 730.3 The average value of hardness test
NO 03 Test record number
MIN 700.5 The minimum test record
MAX 756.1 Maximum test record
R 64.6 The maximum difference test record
1 718.9 1st hardness test value
2 735.3 Hardness values of the 2nd test
3 721.4 3rd hardness test value
5. How to test
This chapter describes in detail how to operate the hardness tester. As the Knoop and
Vickers testing testing is very similar to the manual on the Vickers only as an example to
introduce how to do.
5.1.2 Through the experiment power force transform hand-wheel selection trials. The
system will automatically determine the current ruler to select and display the main menu. If
necessary, according to <DWELL> time to change the insurance charge.
5.2 Start testing
Note: <START> used in all the parameter settings have been completed after a test.
Before the start of the test, the system should display the main menu. You have to let
hardness after the completion of testing procedures in order to press the button to press
any key.
The pressure head back to the work location, ready to be tested. Press <START>. The
system will begin a test and display please wait xxx .
Note: If the lens position at work, not directly by <START> key, must first go to the work
pressure head position, and then <START> key for testing.
Figure 5-5 within the two eyepiece are very clear and thin line
4. Rotating measuring wheel rotation, so that the left and right sides infinitely thin line close
to the middle, leaving only a very fine faint light, shown in Figure 5-6. Then <ZERO> to D1,
D2 value is set to zero. Measurement of rotation; rotating shift to the right line wheel to the
right side of thin line separating the two.
5. To the left of the thin micrometer eyepiece positioning drum, so that the left side of the
line just stuck in the indentation diagonal and the left edge with the vertical, shown in Figure
5-7. This action will allow two lines move together.
Figure 5-7 Move the left edge thin line to the indentation left
6. Rotating measuring wheel rotation, so that the right indentation diagonal thin line just
stuck the right edge. Figure 5-8.
Figure 5-8 Move the right side of the right thin line to the indentation tip
7. Click on the eyepiece micrometer input keys, LCD screen displays the value of D1, and
automatically go to D2, asked to enter the value of D2, shown in Figure 5-4.
8. Micrometer eyepiece will rotate 90 . Observed inside the eyepiece like. Thin at this time
should be another one diagonal vertical indentation.
9. Rotary thin position rotary wheel, so just stuck on the tip indentation. This action will also
10. Rotating measuring wheel rotation, so that the lower thin line just stuck under the
indentation tip. Figure 5-10.
Figure 5-10 Move the bottom edge under the thin line to the indentation
11. Click on the eyepiece micrometer input key input value D2, the system automatically
calculate the hardness, the hardness at this time the value of a column will show your test
results.
12. If you are not satisfied with the test results, you can press <DELETE> clear the current
test results. Figure 4-2. Then you can re-measure and enter the diagonal length.
Eyepiece horizontal
----------------------------------------------------------------
Eyepiece vertical
OK
Note: If the 40 objective lens has been in a working position, the failure of rotary
Step
5.7 Notes
1. Diamond indenter is a very important part of the instrument, so operation to be very
careful not to touch lightly punch.
2. Diamond indenter should be kept clean and, when stained with the grease or dirt can be
cotton, when stained with alcohol (industrial use) can be ether, in the pressure head at
the top carefully graze clean.
3. Pressure head of the External Department has a red dot markers, such as unloading heavy
equipment when the pressure head, the red dot should be aligned in front of.
4. Micrometer eyepiece parallax due to the different individuals, so observe the eyepiece
field of view of the engraved lines may be blurred. Therefore, the operator substitutions
should be the first micro-rotating eyepiece goggles, so that the observed changes depending
on the venue of the engraved lines clear.
5. Eyepiece micrometer inserted in the eyepiece tube, or for 90 rotation should pay
attention to be close to eyepiece micrometer eyepiece tube, can not be left gap, otherwise it
will affect the measurement accuracy.
6. Light source lighting the center will directly affect the indentation of the image quality. If
you like the quality of blurred or uneven lighting, you need adjustable light source center.
Adjust two screws can be carefully carried out from top to bottom, left and right fine-tuning,
so that the light bulb at the center.
7. Specimen surface must be clean. If the surface stained with grease and dirt, it will affect
the measurement accuracy. In a clean sample, the available scrub alcohol or ether.
8. When you need photography, you can remove the micrometer eyepiece to the camera into
eyepiece tube for photography.
6. Maintenance
6.1 Fuse Replacement
6.1.1 Turn off the power switch. Unplug the power cord.
6.1.2 fuse power outlet installed in the hardness tester, the switch and power jack is located in
the middle, with the for-word when you need to use a small screwdriver gently inserted in
the insurance lid to pry out the fuse box, remove the fuse inside the .
6.1.3 Remove the fuse, take a look inside the filament is broken. If you can not decide whether
the fuse is broken, you can use an ohmmeter to check whether the filament is good.
6.1.4 If the fuse is damaged, please install a new fuse (fuse box there is a spare fuse).
6.1.5 Push the fuse box back to its original position.
6.2.3 replace the LED, put the seat back cover to re-spin the lights are the source, and then
the light source cable into the cradle.
6.2.4 plug in the power outlet, turn the power switch, press the keyboard <> <> keys, the
brightness of light transferred to moderate.
6.2.5 Observation of micrometer eyepiece, adjust the light source light source center seat of
two adjustable screws, so that within the eyepiece field of bright light, evenly.
6.3 Printer
6.3.1 HVD-1000AP, HVD-1000MP hardness tester machine body is equipped with a
mini-printer. Overall structure of the aircraft shown in Figure 6-2.
6.4.2.2 Micro-tighten the screw 2 to near the center, as transferred, if insufficient Repeat the
previous step;
6.4.2.3 tight screws were 1,2,3, in the same time as the transfer.
6.4.3 image in the left of center (Figure 6-7):
6.5 Indenter
Vickers hardness test is a more sensitive hardness test, therefore, in order to ensure
accurate test results, maintaining pressure head clean and free from any wear and
tear and damage is essential. You should check the pressure every day, the head of
state, if you find that there is pressure head signs of wear or damage, replace the
pressure head. You must realize that the following points:
In the test material or have experienced excellent after the accident, the indenter
edge of the first crack or wear and tear. If you have any questions about indenter
head, please check or replace.
pressure head of the specimen is very sensitive to surface conditions. The specimen
surface must be clean, polished surface of the degree must be tested type (Vickers
or Knoop) and a uniform requirement.
other reasons indenter is unloaded, then you have to re-install the pressure head.
Red dot
shown in Figure 6-10.
6.5.1.2 Tighten screw (elastic appropriate). Figure 6-10 Install pressure head
Strut and contact with the inner components are a key instrument in
the entire process of installation of pressure head should be careful to
prohibit excessive force causing part distortion, affecting the instrument
testing accuracy.
Standard d1) HV
Block HV0.2 HV0.2 HV0.2HV5
HV5
Hardness Standard HV
Block
Hardness
225HV 0.06 d 0.06 d 100 12
200 24
225HV 0.04 d 0.05 d 250 20
350 28
400 32
500 40
600 48
750 60
1)
d =(d1+d2+d3+d4+d5)/5
* ISO6507-2Values and in brackets obtained by interpolation.
Indication error
1. In making the required inspection conditions, the hardness of the indication error of the
difference through the following characterization:
H-H
Of which:
H = (H1 + H2 + H3 + H4 + H5) / 5
Formula: H1, H2, H3, H4, H5 is d1, d2, d3, d4, d5 corresponding hardness value
H is the hardness of the standard calibration block hardness value.
Hardness tester hardness of the maximum error is expressed as a percentage of the standard,
the error should not exceed the provisions in Table A-2 in value. Figure A-2*
Hardness Maximum error
Degree Expressed as the standard block a percentage of the value of the provisions
No. of hardness
HardnessHV
50 100 150 200 250 300 350 400 450 500 600 700 800
HV0.01
HV0.025 8 10
HV0.05 6 8 9 10
HV0.1 5 6 7 8 8 9 10 10 11
HV0.2 4 6 8 9 10 11 11 12
HV0.3 4 5 6 7 8 9 10 10
HV0.5 3 5 5 6 6 7 7 8
HV1 3 4 4 4 5 5 5 6
HV2 3 3 3 4 4 4 4 4
Note
1. When the indentation diagonal is less than 0.020mm, the table does not give a margin of
error.
2. For the intermediate values, the maximum permissible error can be obtained by
interpolation.
3. The table value is 0.001 mm, or 2% of the average indentation diagonal for the maximum
error is given, whichever is the greater.
* got from ISO6507-2GB/T4340.2-1999
Warranty Card
Thanks for purchasing our products, followed "quality is the life , service decided the fate of
the enterprise " business philosophy. We provide 1 year warranty to our customers since
delivery date. This card can guarantee you enjoy the right of warranty, so please safe
keeping it. When you need us provide the service to you, please show this card in advance.
Note:
1. This is the certificate of the warranty, please safe keeping it. If loosing it, we will do not
replace it.
2. Native quality problems found in the case of normal use, we will responsible for the free warranty
Name Tel
Address
Model: HVD-1000AP
Manufacturing No.
Testing date mm dd yy
Inspector: Approval:
stamp
Shanghai Jvjing Precision Instrument Mfg. Co., Ltd.
AdressNo.489 Xinhe Road, Jiading District, Shanghai,China
Sale Tel:+86-021-51696069 ext. 8019
Fax: 021-51696069 ext. 8010
Email: info@siomm.com
Http://www.siomm.com