DC THYRISTOR CONVERTERS | Ii For Varispeed* 505MT DRIVE frseire yy sec (SPINDLE DRIVE OF MACHINE TOOLS) ETD-E-90098 January 1980 Control Unit (VS-505MT) is producted for spindle drive of machin tools. Based on many year’s experience of Yaskawa’s variable speed drive, ‘the Control Unit is designed to be satisfied total functions required for spindle drive. m@ RATINGS VS-505 MT Motor Application Type Rated | Rated | Rated Output | Rated Current MR}, Qutput | Output (ew, A) wer! CDMR-MR-}) ore | oaee ; Overlord (eeeeeel ast?) (WV) | Cont. | 30 min. | Cont. | 30 min, 3.5K | a4 7.5 m lik 3 120% of Ts Ts rated ak |B 220 short-time 26 43 current for 30K. 164 | 60 sec. 37k 210 45k oe) @ POWER SOURCE Preece é _________ Specifications ‘Type -MR- 5k | 7-5k| 11k | 15k | 22k | 26k | 30k! 37K | 45k 1 Power source “Continous 21 | 27 | 33 | 38 [ 52 | 62 Capacity (kvA) 30. min 29 | ai | 4% | 82 6 | 7 Input Supply Voltage 220V---220V "1855 50/60 Hz, 240V bo6i* SOLz Allowable Voltage Fluetion Frequency 200V---200V 5.10% 50/60 Hz, Allowable Frequency Fluction zoh%oless YASKAWA Electric Mfg, Co., Ltd./Japan@ GENERAL SPECIFICATIONS Item Specifications ‘Main Circuit + S-phase pure bridge antiparallel Connection connection. Field Circuit Connection Running Mode Breaking mode Control System Acceleration and, Deceleration Mode CaGal Current Limit er generator feedback, 7v/1000rpm) provided with Current minor loop. + Automatic field-weakening control + Current limiting acceleration. + Max. 120% of rated short-time current, Specifications [Overload + 120% of rated short-time current [Capacity for 60 sec. Constant Output 13 Control Range f - Speed Control : a Range 1:10 [Speed Regulation [Speed Reference Voltage ‘Signal Isolation [Cooling system ‘Ambient ‘Temperature Environment "| & 1OVDE (@ Fwd., © Rev.) or Stedy offset ; 0.5% or tess + 1OVDC (Fwd, Rev. running ignal) Main circuit voltage detecting signal, Armature current detecting signal, and field current detecting signal are isolated. + fan-ventilated type + 10 ~ +45°C + 95% or less = 1000m or lessMl STANDARD INTERFACE Ttem| Name Explanation [Operation Ready Close = Field strengthening current 1 |signat Open : Gate blocking-> Free run stop fat eee - (field current decreased) [Close + Speed reference ON Accelerating up aye to preset speed Running Signal | Qpen : Speed reference OFF ~>Regenerative breaking stop> Gate blocking 1 [Close : Speed reference ON-> Accelerating forward : up to preset speed 2a) Fed. Running Open : Speed reference OFF-> Regenerative i Signal breaking stop Gate blocking input — - - “1 [Close : Speed reference ON Accelerating reverse ei Rati up to preset speed eee eee Open : Speed reference OFF-> Regenerative Signal breking stop-> Gate blocking : H : Standard setting 120% current (100 to 200% g | Curment Limit adjustable) Change-over Signal |L 0 to 50% adjustable (Change-over H to L at | ___ contact closing) 4 [Rraublgpetecting Normal close. Reset on contact openning. 5 [Speed Reference = 10 VDC max., or + 10VDC max. (GmA max.) 6 [Override Signal 50 to 150% adjustable (with 100% limit) Contact closing at motor speed drops 20:10 rpm. 1 |Zero Speed Signal | Gyles (kB) 2 [Seeed Coincidence |Contact closing at motor speed is within Signal £15% of setting speed C2) 3 | Trouble Detecting |Contact closi 5 ble OK 2 Sige! intact closing (openning) at any trouble (k 2) Output — seteieinie : Connect one-way swing DC 1 mA meter. 4 [Speedomete: Ipternal resistance’: 2k@ ot less) Signat Full scale at max. speed ert Connect one-way swing DC 1 mA meter. ae (_ Hptermal resistance = 20. or less Ammeter Signa] + Full scale at 120% current Note > 1 Runsing sigoa! (Item 2) is required when speed reference is + 1OVDC, Fwd, and ReV. running signal (Item 2a and 2b) are required when specd reference is + I0VDC. A 2 Contacts capacity : 0.8 A or less, 24¥DC. ‘Warning at Wicing 1 Separate AC wiring from DC wiring. 2 Use shield wire for wirings of speed reference, speed feed back, speedometer signal and main circuit ammeter signal. 3 Use twisted wire for wiring of trouble detecting recet signal 4. Taking into consideration that load capacity of following signals, are Z6VDC, 12mA, high reliability contacts must be used for operation ready signal, running signal and current limit char over signal, -3OPTIONAL FUNCTION Contact signal for external trouble indicator : AC N10V 0.5A, or DC 48V 0.5A or less ‘Name Explanation [L_ Diagram t 1 | Motor Contact closing when thermostat Overheating operates. | 2.| Motor Cooling Contact closing when thermal Fan Overload overload relay operates. 3| Field Loss Contact closing at loss-of-field. 4 | Motor Contact a ae ee is t once dine overspeeding, or tachometergenerator a is troudled tos PT a : eae ceca 55 19, . Contact closing at thyristor Le Snare overcurrent, overload or fuse Trouble blown-off, M PROTECTIV FUNCTION me Motor overheating planation Gate blocking at thermostat operated. Motor Coolng Gate blocking at thermal overload relay 2 | Fan Overload operated, 3 | Field Loss Gate blocking at loss-of-field. 4 Thyristor Protected by thyristor fuse blown-off and Overcurrent gate blocking. 6 Thyristor Gate blocking at 60 sec or more on 120% of | Overload rated short-time current. 6 Motor Gate blocking at 110% (70~110% adjustable) Overspeeding or more of rated speed. | Téchometer-generator | Gate becking at tachometer-generator trouble disconnected or short circuited, Trouble detecting Contact closing (or opening) at any trouble of the item 1 to 7. (Item 1 to 7 are respectively indicated by light emitting diodes)@ SIGNAL LINE DIAGRAM ‘Trouble Inideator 2 | = Controt Power Supsly & (THE © te [Fan io: % [OH | rhermat | Lim * FL rouse aE Detecting HH 7 Reset Sigas! = FFrotie Bete Signal Operation rouble Detecting Staal Sequence * [08 = sain Contcot Function | Frere ws : Rete ‘Output Signal _ Cirevit 9}o-—$ + Zero Speed Signal «Speed DC Conteot |. s12v Power Coincidence Power Supoty «| Senet Sigaal fet J+ Synchronous aaa i Signal for Control eo sector me ce Sinemet aM | ; 200V. 50H |" f-O—+ oP a2 | oF 602.™@ INTERCONNECTION DIAGRAM BETWEEN DEVICES @ In case of speed reference + 10 VDC THR ——— DC Motor ] Cooling Fan a % Field Circuit McB mt som Power Source i DC Motor + Current Limit Mt Change-over Signal |}. Peale i + Operation Ready : Signal (Ready at | 53 Jap Tachometer contact close) generator + Running Signal Running at Lsods3 a soma + Zero Speed Signal 1 8 Speed Coincidence { 9-3 ‘ Signal 10 Speedometer Trouble Detecting . 4 ‘Signal 39 6b 41 OG eI Main Circuit bhi Pee os OO er aia eset, Signal | | penning 7 a { F ; ay (oma) | DC Control +:10V max. 23 -12V (gma) | Power Supply E 3K With Override es / Speed Reference Reostat for 5 Setting Override@ In case of speed reference + 10VDC THR jesse eee (C DC Motor ; Cooling Fan R outs 1 oho MCB T Jo——+t “6 DF U 3 Field Circuit tv Ke Power Source i pensectencal i i + Current Limit ae rb — Change-over Signal | o— Joy DC Motor + Operation Ready No——F ‘Signal (Ready at — : contact closing) | 262 i: + Fwd. Running 259-242 ie Signal (Fwd. running | 5 bi, Peay iavonae at contact closing) 260 4/ | generator + Rev. Running Signal (Rev. running at contact closing) Zero Speed Signal Speed Coincidence Signal Trouble Detecting Signal Trouble Detecting Reset Signal (Reset at Contact Openning 3K Speed Reference (+10V max, ) 3% With Override Speed Reference Reostat for / Setting Override ‘Thermostat Speedometer Main Circuit Ammeter DC Control ay Power Supply +12V (0mA) | —12V (10mA)@ PERIPHERAL DEVICE LIST 3 In specifications of thermal overload relay are shown ratings of Motor cooling fan for totally-enclosed DC motor. Select apporpriately thermal overload relay according to ratings of motor cooling fan. “ial Item | Code] Name Speci neat ——~| Remarks 5.5K 7.5K uk UzBA UZBA UZBA Reacto 1 JACLIAC Reactor oe ae ee Moiged-cae NE60-CB NF50-CB | NFl00-CB 2 Great MCB cee 50A 50A 7A Thermal RH-16/0.26P | Rei-18/0.26P | RH-1670.97P | 4 3. | THR| Overload 12007/220/240V | 200/220/ 240V | 200/220/240V | furnished Relay 0.25/0.3/0.3 | 0.25/0.3/0.3A |0.35/0.4/0.4 ee Specification oo ol ee oe 9 Remarks 1 R UZBA UZBA UZBA ACLIAC Reactor a ak ak Molded-case NFI00-CB | NF225-CB | NF225-cB ii nee sean 1004 1504 150A ‘Thermal RH-18/0.97P | RH-16/0.97P | RH-16/0.37P_| Not 3 |THR| Overload 2007220/240V | 200/220/ 240V | 200/220/ 240V | furnished. Relay 3 | 0.35/0.4/0,4A ]0.35/0.4/0.45A |0.35/0.4/0.45 OK As motor (22/30kw) is built two motor cooling fans, two thermal overload relay are required. ‘Specification oi Remarks UZBA UZBA UZBA 1 |ACLIAC Reactor ane on Ha Melded-ease NF225/CB | NF225-CB | NF225-CB 2 |McB| ered CB siete 135A 225A 225A 1 / 0.26P : o eo ihe C388 | Rus es | 3 |THR|Overload 200/200/240V furnished. eats 0.25/0.3/0.3 | 200/220/220V Undetermined, 0.35/0.4/0.458@ DIMENSION DIAGRAM OF AC REACTOR [— 6 Connective terminals Aprox | Rated Dimmensions (1) | Size of ‘Type | Weight | Current | Frea, : , —| connective (a | A) | ty | ABI fa cid h | holes UZBA|_ 4 | __36__| 50/60 | 150 | 84 110 | 50] 60] 130 28] M6 ” 6 55 {160 80] 130 | 50] 60| 150 45| M6 + 7 70 a [94 150 40) M8 o 8 100 + foe 180 40[70| M8 o a 130 | + | 180 | 94! 160 [40[75[ MIO * re seeeCATO % {180 hiio! 160 40[ 70; M10 2 14 | 190 % [210 96| 200 50/90| M10 > uM | 230 + {aio | 96 | 200 105 | 48[ 50/95! M12 (elf cooling-type) Hee@ DIMENSION DIAGRAM OF VS-505 MT For 3.7kW/5.5kW~18. 5kW/26kW 4-MQ] Tapping holes et §)a|8 | 45) a qm x rc —f 0 | | ‘ Drilling plan for penning ; dimmension L Openning angle ‘mounting holes faa) Le \ 4-97 - Mounting holes Control circuit terminals M3.5 Control circuit terminals M3.5) Rated Capacity continuous /. 30 min. 3.7kW/ 5.5kW. Tt kw 15 kw Main circuit terminals M4 (61.8.1) > Main circuit terminals Jing 2U.V.W.N, Py Saline i bd outlet “Tt sees Se ee alter qT t i | | | | i i 3 ) or, | rc ‘Size of Circuit Terminals Connective: holes (N,P,U,V,W) M6_tapping holes M6 7 e M6 x M6 a 7 15 kW/ 22 kW | MB. 18.5kW / 26 kW MB 7 ee 0For 22kW/30kW~37KW/45kW 4-M6 Tapping holes 1 ati i: = | a tSj§ | | gs e ==: * ) ! ° } | Sk a Drilling plan for i Je ~~ Openning Main circuit mounting holes: | al angle terminals M8 i (NP.U,V.W) ‘—Openning dimmension 9x9 Square holes (with M8 bolts) ;>——4-#7 Mounting holes Cooling Main circuit terminals ie {__f M4 1.87) outlet t Control circuit — terminals M3.5 Control circuit termlnals =e