Basic Engineering Package

Site-specific meteorological and ambient conditions as well as required

characteristics of utility supply systems are summarized. For plants that are to
Design Basis get integrated with existing facilities the customers participation is required to
complete this task.

Process Description The Purpose and Characteristic of key Process Unit and Equipment are outlined
in Narrative Form.

Equipment List A list is provided to identify all required process equipment.

A PRO II process simulation for the plant is developed. All process streams are
PFDs and Heat & defined in tabular and flow sheet format. Temperatures, pressures, flow rates,
Material Balances. and physical properties at normal operating conditions are defined for all
process streams.

Piping and A diagram is provided to show the interconnection of process equipment

and the instrumentation used to control the process. Line sizes are shown
Instrumentation
and interconnection of key process utilities (hydrogen, steam, hot oil, etc.)
Diagrams are identified.
Process Equipment
Preliminary data sheets are provided for all major equipment items.
Datasheet:
Control valves, level instruments, flow instruments, pressure instruments,
Instrument List: temperature instruments and relief devices are identified and preliminary
data sheets provided
Piping: A piping specification, line list and piping classification index are provided.
Drawings are provided to show the arrangement and layout of the process
Plot Plan plant equipment.

A narrative is provided to describe the control logic and interlock schemes.

Control Philosophy A preliminary list of typical alarms is provided based upon prior experience
with our operating plants.

Quantities and characteristics of all effluent streams are defined. Specific

Effluent Stream List: items included are:
1).List of vapor emission sources
2).Composition and flow rate of process off gas and evaluation of whether
this material can be sent to the hot oil heater or must be sent to a thermal
oxidizer
3).Hot Oil Heater and Steam Generation Boiler characteristics, evaluation
of flue gas treating requirements and definition of effluent flue gas treating
system requirements and definition of effluent flue gas treating system
requirements
4).Flare emissions
5).Liquid Effluent Streams
6).Solid Waste quantities and characteristics
7).By-product quantities and characteristics
8).Sulfur Balance

Quality Assurance A discussion of the routine analytical testing required for a waste oil re-
and Laboratory refinery is provided. Typical sampling points are discussed and a summary
Information of laboratory procedures and equipment is defined.
Quality Assurance A discussion of the routine analytical testing required for a waste oil re-
and Laboratory refinery is provided. Typical sampling points are discussed and a summary
Information of laboratory procedures and equipment is defined.

Required chemicals and utilities are identified and consumption rates are
Utilities
shown for treating chemicals, catalyst, steam, water, nitrogen, air,
Consumption
hydrogen, etc

Detailed Engineering
1 Design Basis
Process Engineering: Detailed Piping and Instrumentation Diagrams, Pump
hydraulics, safety valve and rupture disc specifications, thermal design of
2 heat exchangers, and Line List

Mechanical: General Arrangement Drawings for all fabricated items,

3 Lubrication list

Piping: Piping layouts and isometric diagrams, Bill of Material for piping
4 items, Stress Analysis and Piping Specification

Civil and Structural: Structural fabrication drawings, Bills of Quantities /

5 MTO, Foundation layouts, Statutory approval drawings
6 Overall and Unit Plot Plans
Detailed Instrument, control system and control valve specifications and
7 Terminal drawings
Electrical: List of motors and electrical consumers, Power, Earthing and
8 Lighting Layouts, Bill of Quantities for bulk items.
9 Enquiry specifications for Packages
10 Insulation and painting specifications
11 General Engineering, Piping, Piping Support (SPM) Specifications