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Graham 1953
Graham 1953
Low-methoxyl pectins are versatile materials which make possible the preparation of
many new food products and the preparation of old food products in new or easier ways.
Use of various modified pectins is restricted, however, by limited availability. Suitable
grades and types of low-methoxyl pectin can be prepared in good yield from citrus peel.
Care is required throughout the manufacturing operation to avoid excessive loss of pectin
quality. Procedures have been developed on a pilot plant scale. Three stages are
involved: preparation of peel for extraction, extraction of pectin and clarification of the
extract, and chemical modification and isolation of low-methoxyl pectin, All operations
are conducted in an aqueous phase, in contrast to present production methods. An
integrated, practical process for making low-methoxyl pectin from citrus peel has been
developed. Operating conditions, procedures, and equipment are discussed in a manner
designed to assist prospective users of the process.
V O L . I , NO. 1 6 , O C T O B E R 2 8 , 1 9 5 3
993
-7I
I
T , MBINATION DEESTERIFIC4TION
D ACID PRECIPITATION TANK
WATER
IN
5TCRASC
ST E
FILTER
' Y
WASTE
RECYCLE OF P R E V I O U S
VACUUM
P
EV4POR4TbTIM
COOLLR
Figure 1.
SLUDGE
CEN'IRIFUGE
TO W A 5 T E
L NEUTRALIZER
Flow sheet for manufacture of low-methoxyl pectinic acid from waste citrus peel
maintained in the lobs-methoxyl pectin
product. Further degradation occurs
citrus peel. As finally developed, the
process covers the entire production of
C40INLT
DRlCR
HAMMER
UlLL
I n this manner, degradation of the pec- Table II. Batch Extraction of Ground Dried Grapefruit Peel
tin is arrested. Pectin Content
of Sol a t 700% Exfraction Conditions The0r.O Extract
T h e cooler used was a forced-draft
' evaporative cooler, shown in Figure 4.
W t . Wafer/ Theoretical Temp., Time, % Pectin
W t . Peel Recovery, % OC. PH min. Recovery (d
I t comprised a distributor pan discharg-
ing on a series of staggered wooden slats 42 1. o 85 1.7 15 73 4.1
30 78 3.6
to break u p the liquid flow, and a col- 45 82 3.5
lector pan to receive the cooled extract. 60 85 3.2
Forced draft was provided by a blower. 42 1.o
The size of the unit, exclusive of the ex-
tract-collecting pan and the blower, was
40 90 3.1
24 X 30 X 24 inches. This unit was
capable of cooling extract from 190' to 42 1 .o
90' F. a t a rate of about 3 gallons per
minute.
42 1.o 90 2.15 20 3.7 69
The extract from the 30 3.6 69
Centrifuging
extractor contains solid 40 3.3 77
material which can be readily removed 42 1 .o 95 1 . 7 5 3.7 72
by centrifugation. Removal of this i~.
n 82 3.6
material is desirable to increase capacity 20 88 3.2
and rate during subsequent filtration. 30 91 2.9
The centrifuge used was a n overflow type 33.5 1.25 90 1.85 20 82 3.8
with a 17-inch, stainless-steel, solid 2.0 20 69 4.1
basket. T h e extract was fed directly 28 1.5 90 1 . 8 5 20 77 4.0
from the cooler to the centrifuge; 2 to 2.0 20 72 4.0
4y0 of the weight of extract was re- a Calculated assuming that all water added contains pectin at concentration measured in
moved as sludge by the centrifuging oper- sol and all is removed from peel. Actual recoveries will be about 80% of these figures.
ation. The sludge was discharged from
the basket after 150 to 200 gallons of ex- Table 111. Batch Extraction of Ground Fresh Valencia Orange Peel
tract had been processed. Pectin Content
The filtering of pectin ex- of sol at 700% Exfraction Conditions Theor.a Extroct
Filtering %
tracts a t ambient rather W t . Water/ Theoretical Temp., Time, Pectin,
than elevated temperature represents a W t . Peel Recovery, % OC. PH min. Recovery (7)
minor departure from commercial prac- 3 1 .0 80 1.9 10 40 9.7
tice. Extracts filtered a t elevated tem- 20 55 8.8
peratures decrease in clarity as they 30 64 8.7
cool to room temperature. Conse-
quently, extracts filtered at lower tem-
peratures are clearer than those filtered
a t higher temperatures. T h e improved
clarity is carried through to a solution a Calculated assuming that all water added contains pectin at concentration measured in
prepared from the low-methoxyl pectin sol and all is removed from peel. Actual recoveries will be about 80% of these figures.
product.
have been treated to replace bivalent and settling of the lead sulfate precipi- through a hammer mill equipped with
with monovalent cations, the de-esteri- tate. I t was found that the minimum knives in place of the customary ham-
fication rate of the pectin in the extract lead content per unit of sulfuric acid was mers. A screen with 3jg-inch round
is only about three fourths that of pectin reached a t about 55 Ireight sulfuric perforations was used.
in the natural extract. acid. The lead content of sulfuric acid The gel was recycled through the press-
Laboratory tests were made in which diluted to varying degrees from concen- ing and shredding steps until the solids
monovalent cations were added to a pec- trated technical acid is shown in Table content of the material reached the range
tin solution to increase the de-esterifica- VII. For comparison, ACS grade sul- of 30 to 35%. This usually required
tion rate. Only monovalent cations furic acid must contain not more than a total of three pressings. Repeated
were used in order to facilitate their re- 0.00017, heavy mrtals [as lead) or 1 pressings may be avoided. if purity of
moval during subsequent washing of the p.p.m. (7). For use in the pilot plant, the product is not important, by par-
loiv-methoxyl-pectin gel. The tests were concentrated technical sulfuric acid was tially drying the gel to a solids content of
made 011 a solution containing 1.5% by diluted with ice in glass vessels. The 30 to 35% after the first pressing. If
weight of commercial pectin \vhich had dilute acid was allo\ted to stand 18 to this method of raising the solids content
a very lo\t ash content. The de-esteri- 24 hours, and \\as then decanted from were used, a rotary or continuously
fications were conducted a t 45' to 46" the precipitated lead sulfate as needed mixing dryer would be preferred to main-
F. in thr presence of 30 ml. of 28% for acid-precipitation of the loxr-meth- tain a uniform moisture content in the
aqueous ammonia pyr liter of solution oxy1 pectin. product. Low-methoxyl pectin is very
and sodium sulfate at four concentration The acidified gel was dis- sensitive to degradation under these pH
levels. The decrease in de-esterification Draining conditions, and should the drying be
charqed from the tank into
time with increasing salt concentration a loose-cloth-lined reel irhere the acidu- uneven, the overdried and overheated
is sho\\.n in Table VI. lated water was drained (ser Figure 7). portion 12ould be liable to damage.
T h e de-esterification is The solids content reaches about 6% in .After the solids content \\as adjusted
Acid
Precipitating terminated by the acid this step. Details of construction and to the desired range, the gel was finally
precipitation
- . of the low- the action of this type of reel have been ground through a screen n i t h '4-inch
methoxyl pectin. described ( 7 ) . round perforations. The final grinding
This is accomplished by breaking the When the draining was prepared the gel for neutralization and
gel by thorough agitation and introduc- Washing permitted easier grinding of the final
completed, a sprav of water
ing acid slo\vly, so that it is incorpo- was played on the gel as it was reeled. dried product.
rated as uniformly as possible. Sufficient The washing was continued until the T o render the lo\\.-meth-
acid is added to neutralize the ammonia Neutralizing
pH of the wash water draining from the oxvl
, Ipectin stable for
and reduce the p H to 1.5 or slightly gel had risen to about 1.8. The rate storage and to increase its rate of solu-
lower. Upon acidification, the gel is a t which the \rash water was added was tion. the product must be partially
converted from the calcium form to the controlled so that time of application neutralized. Any excess sulfuric acid
hydrogen form without any apparent was about 0.5 hour. \\'ashing in this remaining in the gel as well as a portion
change in structurr. For completion of of the free carboxyl groups of the 1 0 1 ~ -
the transition. the batch was allowed methoxyl pectin must be neutralized.
to stand for 20 to 30 minutes following the Seutralization must be carried out
incorporation of the acid. Table VII. l e a d Content of Diluted carefully to avoid local excessively alka-
Considerations of cost and corrosion Technical Sulfuric Acid Removed line conditions. Sodium bicarbonate
indicate the use of sulfuric acid for the from Precipitated lead Sulfate has been found to be ideal for this pur-
precipitation step. Bxause of the nature Sulfuric l e a d Content pose ( 8 ) because of the relatively low
of low-methoxyl pectin, concentrated Acid Lead Content Colcd. to p H produced even a t high concentra-
technical sulfuric acid with a high lead Content o f Diluted Sulfuric Acid, tions. To have the reaction proceed
content cannot be used directly. Low- W f . / W t .% Acid, P.P.M. P.P.M. uniformly throughout the material. a
methoxyl pectin binds bivalent cations 100 127 127 high moisture content of the gel is desir-
very effectively. At low p H , of course, 75 2 96. 41)
70 1 .42 2.0
able. However, neutralization a t too
the hydrogen ion concentration is suffi- 60 0.31 0.9 high a moisture content causes some
cient to displace these ions largely from 50 0.44 0.9 solution of the pectin; the material be-
the low-methoxyl pectin. This is the 40 0.79 2.0 comes sticky and lumpy, and is diffi-
mechanism by which the calcium con- cult to dry. T h e optimum range for
CAROTENE
Factors Affecting Destruction in Alfalfa
KENNETH A. WALSH' and S. M. HAUGE
Department of Biochemistry, Purdue University Agricultural Experiment Station, Lafayette, Ind.
The rapid destruction of carotene in alfalfa during field curing has been attributed to
the summation of the losses by enzymatic and photochemical processes. Accurate
evaluation of the extent of destruction under field conditions is confused by continual
changes in temperature, moisture, light intensity, and physical state of the tissue. By
incubating aqueous suspensions of macerated alfalfa leaves under controlled conditions
it was possible to measure separately the effects of temperature, pH, heat treatments, and
cyanide upon the enzymatic, photochemical, and autoxidative losses of carotene. The
enzyme system was found to have a temperature optimum of about 43' C., to be more
active at pH 4 to 5 than at higher pH values, to be heat labile, and to be partially in-
hibited by cyanide. Photochemical destruction was not markedly affected by pH
changes between 4 and 8, by temperature changes between 10" and 45' C., or by pro-
longed heat treatments after enzyme inactivation. The loss of carotene in the absence of
enzymatic and photochemical destruction was attributed to autoxidation. This mech-
anism appears to be of minor importance below 40' C., and is little affected by pH
changes between 4 and 8. It is difficult to conclude that one mechanism of carotene
destruction predominates over the other during field curing. Both contribute to carotene
loss and both must be controlled to reduce the total loss.
A LFALFA IS POTENTIALLY
SOURCE O F CAROTENE for
A
livestock,
but 43 to 90% of the carotene is lost
RICH 73, 74). This loss is attributed chiefly
to the rapid destruction of carotene by
oxidative processes which are catalyzed
Attempts have been made to determine
the relative importance of enzymatic and
photochemical destruction of carotene
during the field curing process (3, 9, by enzymes (5, 6 ) and light ( 5 ) ,and to a during field curing by comparing the
slower destruction, probably by autoxi- losses of carotene in samples incubated
Present addrfss, *VationaI Research Council dation in the absence Of light and en- at similar temperatures in the light and
of Canada, OttaEa, Ontario, Canada. zyme activity. dark (I, 72). However, it is difficult