DATE: NOVEMBER 27, 2010 SHEET NO 1 OF 1

Class Designation

KAFCO WELDING PROCEDURE SPECIFICATION(WPS)

Welding Procedure Specification No WPS-1for Urea Reclaimer (6- G-303) Supporting PQR No

Rev. No. Date Impact Requirment

Rev. No. Date

Welding Process GTAW Type(s) Manual

JOINT DESIGN BASE MATERIALS

P. No. 1 Group No. 1
V-groove butt joint P. No. Group No.
DIN St 37.2/EN S235JR equivalent to ASTM SA 36 or SA 283

Thickness Range
Base Materials (mm) 8.0 mm
POSITIONS Deposited Weld Metal(mm) 9.6 mm
2G & 3G Pipe Dia Range

FILLER MATERIAL
F-No. 6 AWS No. ER70S-G
PREHEAT A-No. 1
Preheat Temp Min.(oC) 80 DegC Size of Filler Meatls(mm) 2.4
Inter Pass Temp. Max(oC) Spec. No(SFA) 5.18
Preheated Maintenance Post heating at 80 DegC for 1 Hr Brand TG-S50(Kobelco, Japan)

POST WELD HEAT TREATMENT

Temperature Range GAS
Time range Shield Gas Argon
Flow rate(l/min) 6 to 15
ELECTRICAL CHARACTERISTICS Gas Packing(l/min)
Current AC or DC DC
Polarity SP-EN TECHNIQUE
Amp(Range) GTAW 90-110 SMAW String or Weaving Bead Both
Volts(Range) GTAW 10~14 SMAW Gas Cup Size (mm) No.4 to 7(9-16 mm)
Heat Input Max Initial and Interpass Cleaning Grinding/Brushing/chiping
Tungsten Electrode
Size 1.6-3.2 mm Multiple or Single Pass(Per side) Multiple pass
Type Ceraited WC20

Volts
Weld (Layers) Process Filler Metal Current Range Travle Speed Range CM/Min Others
Type Amp
Class Dia Polar Range

1 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

2 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

3 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

4 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

Prepared by:Mechanical Workshop