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Kawasaki Ex500 PDF
Kawasaki Ex500 PDF
Kawasaki Ex500 PDF
93.
www.ex500.com.ar
ex500@ciudad.com.ar
General Specifications Model Identification
Year & Model '92 EX500-D:Ninja 500
Engine Colors Candy Wine Red (H3)
Engine Type 4-stroke, Inline, 2-cylinder, DOHC, Liquid cooled, Metallic Blue Violet (SD)
8-Valve VIN Range JKAEXVD1TA025001 - 035000
Displacement 498 cc Engine No. Range EX500AE018001 -
Bore x Stroke 74.0 x 58.0 mm
Compression Ratio 10.8:1
Maximum Torque 4.7 kg-m at 8,500 rpm Tuning Specifications
Carburetor Keihin CVK34 (2) Constant velocity, Diaphragm-type
Ignition System 12 V Battery & Coil, Transistorized Breakerless Engine
Ignition Advance Electronic
Crankshaft Rotation Clockwise from ignition (RH side) Cylinder Head Torque
Cylinder Number Method Left to Right: 1-2 0 = Step Nuts In sequence: 2.3 kg-m
Firing Interval/Order 180 1.0 kg-m Warm up Retorque cold
Cylinder Material Aluminum alloy with ferrous sleeves Valve Clearance (Cold) Intake: 0.15-0.24 mm
Fuel Min 91 Research/87 Avg. Oct. Unleaded OK Exhaust: 0.20-0.25 mm
Coolant 50% distilled water /50% ethylene glycol base antifreeze. Adjustment Method Rocker arm screw
Capacity 1.8 liter Compression Pressure 18.8 kg/m2 at 440 rpm
Level Level with radiator filler neck. Spark Plug NGK D9EA or ND X27ES-U (USA)
NGK D8ES or NDX24ES-U (Canada)
Transmission Gap 0.6-0.7 mm
Clutch Type Wet, Multi-disc, Manual Ignition Timing Idle 10 BTDC at 1,200 rpm (US)
Transmission 6-speed, Constant mesh, Return shift 10 BTDC at 1,300 rpm (CA)
Full 37.5 BTDC at 10,000 rpm (US)
Shift Pattern (Bottom up) 1-N-2-3-4-5-6 (w/Neutral Finder) 37.5 BTDC at 10,000 rpm (CA)
Gear Ratios 1st 2.57 (36/14) Air Screw Sealednot adjustable
2nd 1.78 (32/18) Idle Speed 1,050 50 rpm (US,CN)
3rd 1.38 (29/21) 1,250 50 rpm (CA)
4th 1.13 (27/24) Engine Oil SE Class SAE 10W40, 10W50, 20W40, 20W50
5th 0.96 (25/26) w/Filter Change 3.4 liter
6th 0.85 (23/27) No Filter Change 2.4 liter
Primary Ratio 2.65 (27/23 x 63/28) Level On center stand, wait 5 min, middle of window
Final Ratio 2.63 (39/15) Chassis
Overall Ratio (Top Gear) 5.93
Fork Oil SAE 10W20
Chassis Capacity 349.5-354..5 cc
Wheelbase 1440 mm
Seat Height 770 mm Tire Pressure (Cold)
Ground Clearance 120 mm Front 33 psi
Dry Weight 169 kg (US) 169.5 kg (CA) Rear 36 psi
Curb Weight 190 kg (US) 195.5 kg (CA) Drive Chain Slack 34-45 mm (STD)
Max Recom Load 186 kg
Fuel Tank Capacity 4.8 U.S. gal.
Tire Size Front 110/70 17
Rear 130/70 17
Brake Type Front Single Disc
Rear Single Disc
Brake Size Front 252 mm Effective Diameter
Rear 203 mm Effective Diameter
Wheel Travel Front 140 mm
Rear 140 mm
EX500-A7
AIR CLEANER
BRAKE PEDAL/TORQUE LINK
BREATHER COVER/OIL PAN
CABLES
CAMSHAFTS/TENSIONER
CARBURETOR (1/2)
CARBURETOR PARTS (1/2)
CHASSIS ELECTRICAL EQUIPMENT
CLUTCH
COWLING (1/2)(EX500-A7)
COWLING LOWERS (1/2)(EX500-A7)
CRANKCASE (1/2)
CRANKCASE BOLT PATTERN
CRANKSHAFT
CYLINDER HEAD
CYLINDER HEAD COVER
CYLINDER/PISTONS
DECALS (EX500-A7)(BLUE/WHITE)
DECALS (EX500-A7)(GREEN/WHITE)
ELECTRO BRACKET
ENGINE COVERS
FENDERS
FOOTRESTS
FRAME
FRAME FITTINGS
FRONT BRAKE
FRONT FORK
FRONT MASTER CYLINDER
FRONT WHEEL
FUEL EVAPORATIVE SYSTEM
FUEL TANK (1/4)(EX500-A7)
GEAR CHANGE DRUM/SHIFT FORKS
GEAR CHANGE MECHANISM
GENERATOR
HANDLEBAR
HEADLIGHT
IGNITION SWITCH/LOCKS/REFIECTORS
IGNITION SYSTEM
LABELS
METERS
MUFFLERS
OIL PUMP/OIL FILTER
OWNER'S TOOLS
RADIATOR/FAN/WATER PUMP (1/2)
REAR SUSPENSION
REAR WHEEL/CHAIN/COUPLING
ROCKER ARMS/VALVES
SEAT (1/2)(EX500-A7)
SHOCK ABSORBER
SIDE COVERS (2/2)(EX500-A7)
STANDS
STARTER MOTOR
SWINGARM
TAILLIGHT
TIRES
TRANSMISSION
TURN SIGNALS
WATER PUMP