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Chapter 5
Chapter 5
GAS TREATMENT
Expected Outcomes
Students should be able to
Identify the impurities in gas stream and its consequences to
the equipment and gas utilities
Explain the various type of gas treatment methods such as
chemical absorption, physical absorption, hybrid, direct
conversion and dry bed processes
Select the suitable process based on certain selected
criteria
* Associated gas
Light crude oils are often hard to distinguish from condensate, therefore production by
OPEC beyond quota limits can be done by declaring light crude to be a gas condensate
Therefore, in 1988 OPEC have agreed the following definition:
Condensates Crudes
API gravity above 50o below 45o
C7+ (mol % wt) below 3.5% above 8.0% min.
Gas/liquid ratio above 5,000 scf/bbl below 5,000 scf/bbl
* Japan imports all petroleum products and imposes an import duty on all of them. This duty is
however waived in the case of chemical feedstocks such as naptha or gas oil, imported by the
petrochemical industry. Condensate being alike to naptha, can therefore be imported duty free
provided its 90% boiling point does not exceed 200 oC. As a result heavy condensates are
frequently subject to import duty.
Gas compositions to customers should be the same (eliminate all components other than methane)
purified version
it is essential to remove undesirable impurities such as H2O, HC, CO2 and H2S and to isolate for
separation
Impurities and heavy HCs can be commercially attractive but they are just contaminants. Water vapor is
always unwanted
Low concentration of C2 is acceptable but C2 is normally separated because of its potential use as a
chemical feedstock for ethylene manufacture
C5+ - gas condensate, need to separate because of their interference with normal operation of gas
compression, transmission, metering, utilization, etc
Content :
CO2 and H2S are main acidic gases; others only in
trace quantity
Method:
Combination of chemical reaction and physical
absorption; heat regeneration
For high CO2, low H2S, carbonate processes and
molecular sieves are used occasionally
Chemical:
Monoethanolamine (MEA) [most effective)
Diethanolamine (DEA) [most effective]
Propanolamines, eg in Sulphinol process
H2S
highly toxic and
poisonous.
A brief exposure of 1,000 ppm (0.1 volume %) H2S is fatal
H2S in the presence of water can cause corrosion to valves, pipelines,
pressure vessels, etc.
Most pipeline specification limit H2S content to 0.25 g/100 cuft (4
ppm)
Gas refrigeration/cooling
Joule-Thomson refrigeration (Joule-
Thomson Effect)
Expander for energy recovery
Absorption in refrigerated solvent
Expansion/compression energy exchange
(condensation in right order)
Adsorption on molecular sieves
Chemical absorption
Includes use of amine and potassium carbonate
Utilize an aqueous solvent that reacts chemically with acid components
Acid gas components are held in solution until chemical reaction is reversed in
regenerator by T and P
Physical absorption
Use a solvent to physically absorb acid gas components
Use solution ambient T to separate acid gas components in the regenerator.
Hybrid
Mixture of chemical and physical solvents
Direct conversion
Elemental sulfur produced directly from H2S. No Claus unit is required.
Dry bed
Utilized no solvent.
Gas is passed over a dry bed, which removes H2S from sour gas.
FACULTY OF PETROLEUM & RENEWABLE ENERGY ENGINEERING (FPREE)
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Gas sweetening process classification
Direct
Chemical Physical Hybrid Dry bed
conversion
MEA Selexol Shell Stretford Iron sponge
Sulfinol
DEA Purisol Claus Molecular
sieve
DGA Rectisol Sulfa-check Zinc oxide
Shell ADIP Flour solvent LOCAT Sulfa treat
(DIPA)* (propylene
carbonate)
Benfield
Catacarb
Hindered
Amine
*Diisopropanol amine
FACULTY OF PETROLEUM & RENEWABLE ENERGY ENGINEERING (FPREE)
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Chemical absorption
Uses weak aqueous base solution to chemically react with and absorb the acid
gases in the contactor to form a new complex compound, which is held in the
solvent
Contactor is operated at low T, high P
Some of the absorbed HCs are released in a flash drum and normally used as fuel
In regenerator, complex compound decomposes at higher T and lower P, which
force the reaction to reverse & to liberate the acid gas components
Reactions involved are reversible by changing P and T, or both
Aqueous base solution can be regenerated & thus circulated in a continuous cycle
Advantages Disadvantages
Selective for H2S, due to High hydrocarbon coabsorption.
higher absorption capacities
for H2S than CO2. Not applicable at low treating
pressures.(<400 psi)
Since there are no chemical
reactions, no reclaimer is Cost are relatively high and requires
required. payment of a license fee.
Little corrosion
More promise in refining and syngas applications where sour gas is especially
lean.
Advantages
Disadvantages
Selective for H2S, due to
higher absorption capacities
High hydrocarbon coabsorption.
for H2S than CO2.
Good thermal stability, chemical inertness, and thermal conductivity are also
necessary to permit flexibility in process schemes.
For example, selective H2S removal can be benefited by use of heat.
Selexol has a clear experience advantage over all other solvents in all applications
involving H2S and C02 removal in hydrocarbon systems.
Fluor Solvent and Selexol both enjoy a clear experience advantage over the other
processes in applications for CO2 removal only.
FLASH
RESIDUE GAS CONDENSER
GAS ACID
CW GAS
CW
LEAN /RICH
LEAN
EXCHANGER
SOLVENT
REFLUX
LEAN
SOLVENT
COOLER
FLASH
TANK
STEAM
FREE
GAS
LEAN SOLVENT
SURGE
Dry oxidation batch process -for sulphur compounds removal from coal gas.
H2S is converted to sulphur, using oxygen in carriers which react with it at ordinary
temperatures.
Reaction between iron sponge & H2S:
6H2S + 2Fe2O3 = 2Fe2S3 + 6H2O
Reaction proceeds best at temperature 37.8C (kept below 120deg.F) and alkaline
environment.
Can be with supplemental water spray
Pellets, or hydrated iron oxide (sensitive) on shavings are distributed in large containers
called dry boxes or on trays in towers.
Bed can be regenerated by air addition (continuously or batch)
Regeneration reaction: 2Fe2S3 + 3O2 = 6S + 2Fe2O3
Process is a two-stage one.
First stage removing H2S,
Second stage reoxidizes (regeneration) Fe2S3 to the oxide.
Since sulfur remains in the bed, regeneration steps is limited
Advantages
Low initial cost Disadvantages
Low power consumption Proprietary media
No furnace erosion and Level of effort for
boiling, more patching life removal of media
varies
Low consumption of cast
iron High unit operating
costs
Better yield
Increase in production
Low burning gas, harmless
to worker's health
More profit
Positive effect on bottom line
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Molecular Sieve
Inlet gas simply passed through tower containing absorbent.
When molecular sieve approaches saturation, inlet stream
switched to second tower.
While absorbent in first generated by following heated, dry
gas counter-flow to the direction of stream that was being
dried.
Moist generation gas is cooled and much of water is
condensed, separated and removed from the system.
Generation gas is then either
Mixed with wet inlet gas to the adsorbing tower, or
Returned to lower pressure distribution line.
Tower must be cooled by a cool flow of dry gas before being
placed back in service.
Pros Cons
Economically favored for Regeneration of gas
small quantities of H2S requires treatment if it
Very selective (reject can not be blended
100% of CO2) into fuel.
Sweeten & dehydrate Carbonyl sulfide
gas simultaneously if H20 (COS) can be formed
present in the molecular sieve
bed from the reaction
of CO2 and H2S