10 - 254625-300-SP-INT-027 Specifications For Pressure Safety Valve Rev A PDF

VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - BLACK OIL TERMINAL

Doc No:254625-300-SP-INT-027 Rev: A Page 1 of 10
SPECIFICATIONS
FOR
PRESSURE SAFETY VALVES
Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd.
Visakha Dispatch Station Kothari House, CTS No. 185
VR-ATP Area, Naval Base Post Off Andheri - Kurla Road
Visakhapatnam - 530 014 Andheri (East)
Andhra Pradesh Mumbai 400 059
P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

Open Protocol with final change\10_254625-300-SP-INT-027 Specifications for Pressure Safety Valve Rev A.doc
SPECIFICATIONS
FOR
PRESSURE SAFETY VALVES
Client HINDUSTAN PETROLEUM CORPORATION LTD.

MMCI Project No. 254625
Issue and Revision Record:
Rev Date Originator Checked Approved Description
A 18.06.09 HVS AYM RM Issued for Approval
Group Disclaimer
"This document has been prepared for the titled project or named part thereof and should not be relied upon or used
for any other project without an independent check being carried out as to its suitability and prior written authority
of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of
this document being used for a purpose other than the purposes for which it was commissioned. Any person using or
relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his
agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no
responsibility or liability for this document to any party other than the person by whom it was commissioned.

List of Contents Page
1 Introduction 4
2 Applicable, Codes, Standards & Specification 4

2.1 General 4
2.2 Codes and Standards 4
2.2.1 International Codes 4
2.2.2 National Codes 5
2.2.3 IBR Certification 5
2.3 Deviations to Specification 5
2.4 Conflicting Requirements 5
2.5 Associated Project Documentation. 5
2.6 Abbreviations & Terminology 6
3 Plant Location 6
4 Scope of Supply 6
5 Construction 6
6. Functional requirements 7
7. Tagging 7
8 Accessories 7
9 Performance 7
10 Test & Test Certificate 8
11 Guarantee 8
12 Documentation 8
12.1 Documentation with offer 8
12.2 Documentation after LOI/PO 9
12.3 Final Documentation 9
13 Spares 9
14 Special Tools 9
15 Transportation and Storage 10

1 Introduction
This specification covers the minimum requirements for the design, manufacture, assembly,
inspection, testing, certification, packing and delivery of Pressure Safety Valve for Hindustan
Petroleum Corporation Ltd. (HPCL) for Terminal Automation of Visakh Marketing
Installation Resitement Project Black oil Terminal.
The following definitions shall apply for this specification:
Definitions:
Owner : Hindustan Petroleum Corporation Ltd. (HPCL) Black Oil
Marketing Terminal, Visakh
Consultant : Mott MacDonald Consultants (India) Pvt. Ltd. (MMCI)
Bidder / Manufacturer : Valve supplier
Shall : This is to be understood as a mandatory in relation to the
requirements of this document
Should : This is to be understood as a strong recommendation
2 Applicable, Codes, Standards & Specification

2.1 General
The items shall be designed and supplied in accordance with this specification and the codes
and standards referenced herein.
The design, manufacture, assembly, inspection, testing, certification and delivery of pressure
safety valves shall be in accordance with the latest edition of the codes, specifications and
standards (including standards / specifications mentioned therein) listed in this requisition.
It is assumed that the standards and specifications listed below are in the Bidders possession.
2.2 Codes and Standards

The pressure safety valves shall meet but not be limited to the latest edition or revision of the
following codes and standards.
2.2.1 International Codes

The selection of material and equipment, and the design and construction of the equipment
covered by this specification shall comply with the applicable edition of the references in effect
at the time of the Purchase Order and as noted throughout this specification.
Design and Installation of Pressure Relieving Systems in

API RP 520 2008 Refineries, Part I. Sizing selection and installation of
pressure relieving devices in refineries Part II installation
API STD 521 2007 Guide for pressure relieving & Depressurzing system

Flanged Steel Safety Relief Valves for use in Petroleum

API STD 526 2009
Refineries
Commercial Seat Tightness of Safety Valves with Metal to

API STD 527 2002
Metal Seats
ASME Section
2007 Boiler and Pressure Vessel Code
VIII Div I
2.2.2 National Codes
IBR 2008 Indian Boiler Regulations
2.2.3 IBR Certification

For valves described as IBR certification Required, valves shall be in accordance with the
latest IBR regulation. Valves coming under IBR shall each be individually accompanied by
IBR certificate original in Form III-C duly approved by IBR authority / local authority
empowered by Central Boiler Board of India. Photocopy of originals certificate duly attested by
the local boiler inspector where the bidder/manufacturer is located is the minimum requirement
for acceptance.
2.3 Deviations to Specification

2.3.1 The Bidder shall provide an item wise list of any deviations to this specification. These shall be
listed on the compliance sheet with seal & duly signed by authorised signatory & shall be
submitted along with offer.
2.3.2 Where a conflict in standards occurs then the Bidder shall seek a clarification ruling from the
Owner. Where a deviation from the standard is required, then the Bidder shall make a formal
request with full supporting information.
2.3.3 Only those deviations that are agreed between the Owner and the Bidder will be incorporated
into the requisition at the time of order.
2.4 Conflicting Requirements

In case of conflict between documents relating to the enquiry or purchase order, the following
priority of documents shall apply:
First priority : Data Sheets.
Second priority : This specification.
Third priority : International Standards.
Note: Should any conflict arise either before or after order placement the Bidder shall
immediately inform the Owner / Consultant for technical resolution of the conflict.
2.5 Associated Project Documentation.

Specifically applicable codes are found at the beginning of each section of the Project
specifications relevant to Instrumentation and Automation
254625-300-DB-GEN-006 Project Design Basis
254625-300-VL-INT-002 Approved Vendor List

254625-300-SP-PIP-002 Piping Specification Index

254625-300-SP-PIP-003 Specifications for Painting
254625-300-SP-PIP-018 Piping Valve specifications
(Globe)
254625-300-DS-INT-027 Data sheet for Pressure Safety Control Valves
2.6 Abbreviations & Terminology

CV Control Valve
LO Lock Open
ISA Instruments Society of America
PCV Pressure Control Valve
PSV Pressure Safety Valve
CCOE Chief Controller Of Explosives
CMRI Central Mining Research Institute
3 Plant Location
For plant location and environment condition refer to Project Design Basis document no.
254625-300-DB-GEN-006.
4 Scope of Supply
This specification covers the minimum requirements for design, manufacture, testing and
supply of pressure safety valves as per this specifications and data sheets. The bidder scope
includes
4.1 Pressure Safety Valve sizing & submission of sizing calculations for approval.
4.2 Valve drawings and calculations, including outline dimensions, weights, section drawings, part
lists and materials for approval.
4.3 Any special tools required for assembly, disassembly and maintenance.
4.4 Manuals for installation, operation, and maintenance, including instructions for any sub-
suppliers.
4.5 List of recommended spare parts.
5 Construction
5.1. Material of Construction shall be as indicated in data sheet.
5.2. Trim shall include the nozzle, the disc holder, stem, guide, blow down ring, ring pin, bushing
and all internal parts, except the body, in contact with the process fluid. The nozzle and disc shall
be forged / bar stock SS 316 with machined stainless steel guide and spindle. The valve spring
design shall permit an adjustment of +/- 5 % of the set pressure as a minimum.
5.3 Spring materials supplied shall be suitable for the relieving temperatures given on the data
sheet. Alloy steel shall be used for temperature below 230C.
5.4 Plain lifting levers shall be provided on all valves for steam service unless specified otherwise
on the data sheet.
5.5 Caps shall be provided over the spring adjusting screws on all valves. The cap and bonnet shall
be provided with a wire seal to prevent unauthorized adjustment.

5.6 Only safety relief valves incorporating adjustable blow down rings shall be offered for
protecting process equipment.
5.7 Safety / Relief valves shall be painted in accordance with manufacturer standard unless
otherwise specified.
6. Functional requirements
6.1 The safety or relief valve shall be of adequate size to relieve the capacity at the specified
pressure and temperature conditions and fluid physical properties regardless of any preliminary
sizing calculations or orifice designation shown on data sheet.
6.2 Accumulation used in calculating size of relieving devices shall be 10%.
6.3 The valves shall be suitable for continuous operation under the operating conditions indicated
in data sheets.
6.4 For very low capacity applications, if API orifice is offered, vendor shall provide mechanical
stop to prevent lifting. Vendor shall also arrange for witnessing capacity test of such valves.
7. Tagging
A permanently attached (with drive pins or equal) stainless steel tag (s) stamped with the following
information shall be provided on each valve
Tag Number
Manufacturer's Name or Trademark
Model Number
Serial Number and Year of manufacture
Size of Valve with flange rating for inlet and outlet Body Material
Body and Trim Material
Set pressure
Set Pressure Range
Orifice description
Code stamp
8 Accessories
8.1 Lifting lever, Test Gag etc as specified in data sheet shall be supplied.
8.2 Lifting I Bolt shall be provided.
9 Performance
9.1 Each valve shall be factory set and tested in accordance with the appropriate code Procedures.
9.2 When the valve is subjected to the specified set pressure, destructive chattering shall not occur
when raising the pressure to the popping point and then lowering to below the closing pressure.
9.3 Set pressure tolerances shall be as required by the appropriate code.

9.4 Operational tightness test - the valves shall be bubble tight when tested at 90% of set pressure
in accordance with the appropriate standard.
9.5 Blowdown shall not be less than that specified on the data sheets.
10 Test & Test Certificate

The supplier shall issue with each valve test certificates confirming that it complies with the
relevant codes for:
10.6.1 Hydrostatic pressure test

10.6.2 Seat leakage test
10.6.3 Relieving set pressure
10.6.4 Functional test
10.6.5 Material test certificate for pressure-containing parts.
10.6.6 Unless otherwise specified, owner reserves the right to test and inspect all the item at the
Bidders works.
10.6.7 Bidder shall submit following test certificates and test reports
10.6.7.1 Material test certificates with detailed chemical analysis from the foundry for each
casting Certificate of radiography / X-ray for valve casting.
10.6.7.2 Certificate in form III C for all valves covered under IBR certification
10.6.8 Factory Inspection

The complete valve and actuator assembly shall be inspected by the owner and third party
prior to dispatch unless otherwise advised. Owner/MMCI shall be informed at least 6 weeks in
advance for the inspection and FAT.
11 Guarantee
Any acceptance or release of the completed valve assembly following an inspection or test
activity shall in no way relieve the Bidder of his responsibility to provide guarantees as to the
suitability of the materials, workmanship and performance of the valves in accordance with this
Specification. Bidder shall supply a certificate of compliance with the applicable descriptions,
the data sheet and the test results, for all valves and accessories as per the order.
12 Documentation
12.1 Documentation with offer

The Bidder shall provide the Owner/consultant with the following information as a minimum
along with the tender. These documents shall include, but not be limited to the following:
12.1.1 The Vendor shall complete and submit with the tender the entire information essential to enable
a technical assessment of the bid to be made. All documents shall be submitted in 3 hard copy
sets and a soft copy. Failure to supply the data may cause rejection of the bid. The information
required, as a minimum shall include:
Compliance Sheet

Filled up Data Sheet complete with MOC details of valve, manufacturer & model no for
each valve duly signed and stamped.
Sizing calculations
Valve general arrangement Drawing showing main components, main dimensions and
weights.
Any other information considered necessary by the Bidder to show conformity to this
Specification shall be provided.
12.2 Documentation after LOI/PO

Vendor shall provide six (6) sets of the following documents after 2 weeks of LOI / PO
weights.
Sizing of valve
Weight of completely assembled valve.
Catalouges.
Bidders hydrostatic test report for each valve.
Certified Material Test Reports for each valve.
12.3 Final Documentation

Vendor shall provide as a minimum the following documents (8 hard copies + 4 soft copies)
weights.
Technical data / catalogues
Installation requirements
Calibration certificate, hydrostatic pressure test, Seat leakage, Relieving set pressure
Material test certificate for pressure containing parts
All documents mentioned in certification
Inspection clearance certificate (Owner /consultant / Third Party Inspector)
Manuals and drawings
13 Spares
The supply of spares for start-up and commissioning shall be supplied. A list of recommended
spares for two years operation and maintenance shall be attached with offer
14 Special Tools
The Bidder shall supply a set of any special tools, which are required for the installation,
commissioning, operation and maintenance of the PSV being supplied. A list of special tools
shall be supplied along with the offer.

15 Transportation and Storage

15.1 Equipment shall be protected to safeguard against all adverse environment conditions that may
be encountered during shipment, storage and installation.
15.2 All exposed unpainted surfaces shall be coated with preservatives or wrapped.
15.3 Valves that shall be blinded off using bolted metal covers with gaskets and sealed with tape.
Valve internals shall be protected with approved preservatives.
15.4 One complete set of the installation, operation, and maintenance instructions shall be packed in
the boxes or crates with equipment. Packing list with all details shall be pasted on each crate or
box.


10 - 254625-300-SP-INT-027 Specifications For Pressure Safety Valve Rev A PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

10 - 254625-300-SP-INT-027 Specifications For Pressure Safety Valve Rev A PDF

Uploaded by

Copyright:

Available Formats

VISAKH MARKETING INSTALLATION RESITEMENT

PROJECT - BLACK OIL TERMINAL

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

Client HINDUSTAN PETROLEUM CORPORATION LTD.

Issue and Revision Record:

Rev Date Originator Checked Approved Description

A 18.06.09 HVS AYM RM Issued for Approval

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

List of Contents Page

2 Applicable, Codes, Standards & Specification 4

10 Test & Test Certificate 8

15 Transportation and Storage 10

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

The following definitions shall apply for this specification:

2 Applicable, Codes, Standards & Specification

2.2 Codes and Standards

2.2.1 International Codes

Design and Installation of Pressure Relieving Systems in

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

Flanged Steel Safety Relief Valves for use in Petroleum

Commercial Seat Tightness of Safety Valves with Metal to

2.2.2 National Codes

IBR 2008 Indian Boiler Regulations

2.2.3 IBR Certification

2.3 Deviations to Specification

2.4 Conflicting Requirements

2.5 Associated Project Documentation.

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

254625-300-SP-PIP-002 Piping Specification Index

2.6 Abbreviations & Terminology

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

10 Test & Test Certificate

10.6.1 Hydrostatic pressure test

10.6.8 Factory Inspection

12.1 Documentation with offer

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

12.2 Documentation after LOI/PO

12.3 Final Documentation

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

15 Transportation and Storage

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\05 Control & Automation\Documents\Document\Specifications\Package - II\With

You might also like