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Alpha 20 Training Material Small File
Alpha 20 Training Material Small File
TRAINING MATERIAL
3
4 5
Brake
cylinder
MAXIMUM SLOPE
For use at full charge: 30 %.(SAE standard).
ROBOTIC PROJECTOR
Rotation 360
Page 127 Tilting 120
STEERING Automatic orbiting 10-50 rpm.
Hydraulic steering on
rear and front axles.
1
2
3
Pressure filter
1 3
Return filter
Pressure filter
1 2 3
4
Page 182 3
1
Returs filter
Pressure
filter
2 1
Page 170
Hydraulic
motor
Additive pump
REMOTE CONTROL
Wireless Hetronic remote control.
Hetronic Joysticks for proportional movements.
Hetronic shotcrete pumping control.
2
ITEM Q DESCRIPTION PART
NUMBER
1 1 Brakes accumulator (50 BAR) 100010159
2 2 150 Amp. 12 V Battery. 100011351
8970
2
2
! WARNING 3. Use recommended safety devices, 11. Keep a serviceable first aid kit in good order on the vehicle.
i.e. gloves, safety boots, hard hats, 12. Always comply with the instructions in this manual and your
goggles and ear protection, and companys regulations for the operation of the vehicle.
wear protective clothing when and
where required.
4. Check the area around the vehicle before entering the oper-
! DANGER
1. When the engine is running, ators compartment.
no one should be allowed in 5. Do not allow anyone to ride with you, except in helpers seat.
the operating area. 6. Before starting the vehicle make sure that the transmission is
in neutral and the safety/parking brake is applied.
7. Before starting to drive always make sure that all equipment
controls and functions are in operating condition.
! DANGER 2. When fueling, servicing or
repairing, shut down the engine 8. Maintain a safe operating distance between the vehicle and
unless required for adjustment other personnel.
purposes. 9. Repair or report any irregular operation or damage immediately.
10. Do not use the safety/parking brake for stopping the vehicle in
any other than emergency cases.
! CAUTION 11. Never use high speed when going downhill.
3. Read this manual thoroughly 12. Follow all instructions of auxiliary equipment before operating.
before operating vehicle. 13. Strictly apply all the regulations of the work site as to oper-
ation of this vehicle.
14. Park on level ground, if possible. Turn wheels into bank or rib,
or block the wheels when parking on a downground.
15. Shift the transmission to neutral during idle periods.
16. Do not stop a hot engine directly off from high revolutions.
Axles
Additive Additive Hydraulic Support
pump tank fluid tank legs
Hand throttle
1 switch
Main
Main
switch Hand throttle
5
4
3
1
11
1. Light selector
2. Horn
3. Selector 1-2-3. Allows to choose
the steering mode of the equipment.
4. Hazard light selector
2
3 1
4
es
Control valv
Additive
pump
Transmitter Receiver
2
3
5 3 1 4
Engine
E i oilil llevell
Ensure that the controls are in the correct position before starting up the equipment.
If there is a warning signal above the start-up switch or any other lever,
the equipment in question should not be touched until the signal has turned off.
Only use the machinery if all the necessary safety protection equipment is in place.
Keep the equipment clean, especially the controls, glass and lights.
1- Turn the current breaker as shown in the above gure to power up the equip-
ment.
2- Once the above procedure is nished, the equipment will be powered up,
which is indicated by the light in the electrical panel.
It is better to start the equipment with the option "Shotcrete projection" in order
! to avoid an unnecessary overload in the engine at the time of ignition.
4- Check that the Emergency stop actuator is not on. Otherwise, turn the push
button as shown in the gure to release the equipment.
5- Check that the indicated handle is in neutral position. Otherwise, move it into
neutral position.
The unit will not start if there is a travelling direction selected at the time
! of operation.
CONTACT
6- Enter the key in the starting sheet of the equipment and turn it until it is in con-
tact position.
7- Check that only the highlighted lights on the dashboard turn on. Otherwise,
check that the signs provided by the equipment according to the denitions of
See manuals.
section 5.4.1.
The light corresponding to the glow plug heating system will switch on when
the ignition of the equipment is turned on in case the temperature of the equip-
ment is not adequate for starting the equipment. Otherwise, if the temperature
is adequate, the indicator will not turn on.
If the engine warning lights do not turn off, switch off the engine and investigate
! the cause of the problem immediately.
CT
NTA
#O
TER
LUG HEA
'LOW P
Starting
3TA
8- At this point of the procedure, you can start the equipment. RT
1
Check the water box
Grease fittings
CAPACITY
SYSTEM, EQUIPMENTS EMPTY
AND COMPONENTS SPECIFICATIONS
1000 H
2000 H
CODE
100 H
250 H
500 H
10 H
50 H
CLEAN
i i d ith h lk 17 t th l
Transmission pump Brake piston anchor bolt
Pump System
When the hydraulic system is powered by the rod valve it reaches a
capacity of 19M3/H.
The pump's hydraulic system is comprised of 5 main valves. One of
these is known as the single body PVG 32. This valve will determine the
pump function or will recoil an electrical signal to the head of the valve.
This valve commands two directional valves controlled hydraulically and
which work with the s-tube's differential and gear pistons. The hydraulic
system is aided by two cartridge valves known as logical valves.
Together these valves will provide the logical sequence for the pump or
recoil system.
STRUCTURE AND OPERATION
This hydraulic system self-maintains itself once it reaches the end of its
stroke. To this end the pump system does not require sensors on the
lubrication box and the differential pistons, in this way obtaining a simple
system independent of the electrical system offering the client minimum
errors and simpler maintenance. The pvg 32 valve will mechanically
determine the operating speed with limits for the valve's stroke while at
the same time this valve will control the hydraulic systems maximum
pressure at 190 bars.
STRUCTURE AND OPERATION
VALVE BLOCK PVG 32
5
2
1 3
Waste Components:
shear ring
clamp panel (this panel is reversible)
IMPORTANT: to ensure a longer useful life for these components you must have the
s-tube's nut monitored. The clamp panel is visually monitored on the shear ring.
The useful life of these components is subject to the quality of the mixture to the
sprayed.
The position of the s-tube will depend on the monitoring of the gear piston nuts, while
at the same time this position will provide a recoil signal to the hydraulic system.
STRUCTURE AND OPERATION
GEAR PISTON ADJUSTING NUT
STRUCTURE AND OPERATION
Mobile Components.
. support in gear pistons
. s-tube split
. support in output s-tube
IMPORTANT: there are a total of 7 greasing points. These should be lubricated at each shift change.
Loading Zone
has an electrical vibrator where you can regulate the power supply.
STRUCTURE AND OPERATION
Projection Arm
- The projection arm is comprised of the following:
- Turntable with a rotation radius of 250 degrees with counterbalance valves.
- Hydraulic Piston for the main boom with counterbalance valves.
provides a hoisting radius of 80 degrees
- Extension pistons provide a 2550mm stroke
- Hydraulic motors for the automated head with a stroke limit of 360 and 120 degrees.
- Hydraulic motor without an orbiter.
7 6 5 4 3 2 1
PVG BODY
STRUCTURE AND OPERATION
The maximum pressure of the hydraulic arm system is 190 bars and 20
bars is regulated by the hydraulic pump.
Nonetheless the PVG 32 valve allows us to use
Body 1: output a: 90 bar pressure
output b: 190 bar pressure
Body 4: 90 bar output pressure
STRUCTURE AND OPERATION
WIRED CONTROL
SIGNAL INPUT
STRUCTURE AND OPERATION
PVG
MECHANICAL LIMITERS
MANUAL ACTIVATION
STRUCTURE AND OPERATION
Additive System.
Verderflex
VF25 Model
Capacity for 280 cc per rotation
Sauer Danfoss 400cc hydraulic motor (hydraulic motor coupled directly
to the additive pump's rotor)
Maximum 62 rotation speed for the additive pump factory regulation limit
25 rotations
Positive suction.
Stainless output coupling
Stainless hose terminals
STRUCTURE AND OPERATION
Transmission
Power transmission is hydrostatic.
The diesel motor activates the hydraulic pump via an elastic flange coupling and
a splined sleeve, from which the power is transmitted from the hydraulic pump to
the hydraulic motor which is coupled to a reducer on the rear axis, the
transmission moves from the rear to the front axis via a universal joint.
Hydrostatic system.
Hydraulic Pump
Rexroth 56cc Hydraulic Pump
420 bar cutting pressure
450 bar vlp pressure
25-32 bar load pressure
Hydraulic Motor
Sauer Danfoss 80cc fixed movement axial piston motor.
Hydraulic Service System
Service braking system.
Poclain Hydraulics VB-110-550.
0.90 litre 50 bar accumulator.
60 bar output pressure to axis.
The system is powered by the first body PVG 32 valve, which sends the flow to
the braking system's load valve via the b line which prioritises the accumulator's
load at a disconnection pressure of 160 bars.
The connection pressure is 130 bars. These pressures are regulated by internal
valves.
Parking brake system
The braking valve is a cartridge and will be powered via the load pressure from
the transfer pump.
Hydraulic Direction System
The machinery has a common hydraulic system for its control and the
operation of its accessories, the oil is supplied from the pvg 32 valve and
the braking system's priority valve. The direction valve is an orbitrol valve
and its pressure is limited by a release valve.
In addition the system incorporates the valve units which improve the
directive characteristics and improve security
Excess pressure valves
This valve protects the hydraulic hoses and the valve's internal
components based on pressure
Anti-activation valve
Ensures the oil's suction to the direction cylinder where a gap could
occur.