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Sucker Rod Pumping System
Sucker Rod Pumping System
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LS Conventional pumping unit (WPU01)
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LS MK Well pumping unit
LS Rear-mounted phased crank pumping units
In comparison with the conventional unit, the unit produces a slower upstroke with reduced acceleration, and thus effects a
reduction in peak polished rod load by about 10 percent. With minimum dynamic load impact, vibration lightened and This unit is of energy saving type. The movement of up-stroke slows down and down-stroke speeds up due to changed
smooth running, the service life of polished rod and gear reducer can be prolonged. Meanwhile, the reducer torque can be geometry and specified crank design, so that torque of up and down stroke balanced and the goal of reducing power and
cut down by 30 percent, thus saving electric power. economizing energy is reached. Meanwhile, this is beneficial to prolonging the service of sucker rod pumping system.
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The new type of LS Crank pin bearing assemblies (WPU04) LS Double reduction gear reducer
is used by LS well pumping unit that is designed with double
row, self-aligning bearings , due to their larger size, insure the
Features:
- Split gear case Gear Reducer Exploded View
longest bearing life in the industry. Special features such as - All steel gears and pinions
high alloy sleeves lining crank-arm holes eliminate crank-arm - Dual hi-speed gear
damage and downtime. - Double circle arc (DCA) gears
NEW TYPE
OLD TYPE
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Bearing assemblies
LS Center bearing assembly (WPU06) LS Brake assembly (WPU07)
Uses heavy duty, self-aligning, anti-friction bearings. LS anti-skid brake system provides stopping power
The metal-to-metal seal is designed to eliminate when engaged. The cast steel, external brake design
damage resulting from over lubrication. with safety lockout ensures operator of immediate
and reliable response when needed.
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BS Well Pumping Unit BS Conventional Pumping Units (WPU10)
BS Conventional Pumping Units conform to the stipulation specified by Chinese National Standard is in
Order Model API Max. polished Max. torque of gear reducer Max. strokes Stroke length
correspondence with API Specification.
code Model rod capacity kN (kg/lbs) kN.m (kg-m/lbs-in) per minute spm mm/in
Features:
- All the specifications of the well pumping units conform to API Spec.11E. WPU1001 CYJ6-1.8-18B 160- 63.7 18.1 1880/74
- High polished rod capacity, smooth running, long stroke and more strokes per minute. 143- (6500/1430) (1850/160000) 18 1575/62
- Saving energy up to 14-25% is obtained by means of phasing. 74 1295/51
WPU1002 CYJ10-2.1-26B 228- 94.9 25.8 16 2185/86
213- (9680/21300) (2630/228000) 1880/74
86 1575/62
WPU1003 CYJ5-2.5-26B 228- 49.0 25.8 16 2540/100
173- (5000/11000) (2630/228000) 2159/85
100 1778/70
WPU1004 CYJ10-3-26B 228- 94.9 25.3 14 3048/120
213- (9680/21300) (2630/228000) 2591/102
120 2159/85
WPU1005 CYJ10-3-37B 320- 94.9 36.3 14 3048/120
213- (9680/21300) (3700/32000) 2591/102
120 2159/85
WPU1006 CYJ12-3.6-37B 320- 114.0 36.3 12 3658/144
256- (11640/25600) (3700/32000) 3150/124
144 2692/106
BS Conventional pumping unit WPU1007 CYJ12-3.6-53B 456- 114.0 51.5 12 3658/144
256- (11640/25600) (5260/45600) 3150/124
144 2692/106
WPU1008 CYJ12-3.6-73B 640- 135.8 72.5 12 3658/144
305- (13860/30500) (7400/640000) 3150/124
144 2692/106
WPU1009 CYJ14-4.2-73B 640- 135.8 72.5 10 4267/168
305- (13860/30500) (7400/640000) 3683/145
168 3150/124
WPU1010 CYJ16-5.5-105B 912- 162.5 103.1 8 5486/216
365- (16590/36500) (10530/912000) 4877/192
216 4242/167
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ZC Well Pumping Unit
Order Type Type Max.polished rod Max.torque Stroke Strokes per Motor power
code (API) capacity kN of reducer kN.m length m minute spm kW
WPU1201 CYJ5-1.8-13HB 114-109-74 50 13 1.8/1.5/1.2 6/9/12 15
WPU1202 CYJ6-1.4-13HB 114-133-54 60 13 1.4/1.2/1.0 6/9/12 15
WPU1203 CYJ6-1.6-13HB 114-143-54 60 13 1.6/1.4/1.1 6/9/12 15
WPU1204 CYJ8-1.6-13HB 114-173-64 80 13 1.6/1.4/1.1 6/9/12 18.5
BS Front mounted pumping units WPU1205 CYJ6-1.8-13HB 114-143-74 60 13 1.8/1.6/1.4 6/9/12 15
WPU1206 CYJ5-2.1-13HB 114-119-86 50 13 2.1/1.8/1.4 6/9/12 15
BS Front mounted pumping units is novel in structure, reliable in performance, smooth in running, convenient in
maintenance. It has fewer strokes per minute and longer stroke length. It saves energy up to 20%. WPU1207 CYJ8-1.6-18HB 160-173-64 80 18 1.6/1.4/1.1 6/9/12 18.5
WPU1208 CYJ6-1.8-18HB 160-143-74 60 18 1.8/1.6/1.4 6/9/12 15
BS Front mounted pumping units (WPU11)
WPU1209 CYJ8-1.8-18HB 160-173-74 80 18 1.8/1.6/1.4 6/9/12 18.5
Order Model API Max.polished rod capacity Max. torque of reducer Max. strokes Stroke WPU1210 CYJ9-1.8-18HB 160-200-74 90 18 1.8/1.6/1.4 6/9/12 18.5
code Model kN (kg/lbs) kN.m (kg-m/lbs-in) per minute spm length mm/in WPU1211 CYJ8-2.1-18HB 160-173-86 80 18 2.1/1.8/1.6 6/9/12 22
WPU1101 CYJQ12-3.6-53B 456- 114.0 51.5 12 3658/144 WPU1212 CYJ8-1.8-26HB 228-173-74 80 26 1.8/1.6/1.4 6/9/12 18.5
256- (11640/25600) (5260/45600) 3150/124 WPU1213 CYJ9-1.8-26HB 228-220-74 90 26 1.8/1.6/1.4 6/9/12 18.5
144 2692/106 WPU1214 CYJ10-2.1-26HB 228-213-86 100 26 2.1/1.8/1.6 6/9/12 22
WPU1102 CYJQ14-4.2-53B 456- 135.8 51.5 10 3658/144 WPU1215 CYJ11-2.1-26HB 228-246-86 110 26 2.1/1.8/1.6 6/9/12 22
305- (13860/30500) (5260/45600) 3150/124 WPU1216 CYJ6-2.5-26HB 228-133-100 60 26 2.5/2.1/1.8 6/9/12 18.5
168 2692/106 WPU1217 CYJ8-2.5-26HB 228-173-100 80 26 2.5/2.1/1.8 6/9/12 30
WPU1103 CYJQ14-3.6-73B 640- 135.8 72.5 12 3658/144 WPU1218 CYJ10-2.5-26HB 228-213-100 100 26 2.5/2.1/1.8 6/9/12 30
305- (13860/30500) (7400/640000) 3150/124 WPU1219 CYJ10-3-26HB 228-213-120 100 26 3.0/2.5/2.1 6/9/12 30
144 2692/106 WPU1220 CYJ10-2.1-37HB 320-213-86 100 37 2.1/1.8/1.6 6/9/12 30
WPU1104 CYJQ14-4.2-73B 640- 135.8 72.5 10 4267/168 WPU1221 CYJ12-2.5-37HB 320-256-100 120 37 2.5/2.1/1.6 6/9/12 37
305- (13860/30500) (7400/640000) 3785/149 WPU1222 CYJ10-3-37HB 320-213-120 100 37 3.0/2.5/2.1 6/9/12 30
168 3302/130 WPU1223 CYJ12-3-37HB 320-256-120 120 37 3.0/2.5/2.1 6/9/12 37
WPU1105 CYJQ14-4.8-105B 912- 135.8 103.1 8 4877/192 WPU1224 CYJ10-3-53HB 456-213-120 100 53 3.0/2.5/2.1 6/9/12 45
305- (13860/30500) (10500/912000) 4267/168 WPU1225 CYJ14-3-53HB 456-305-120 140 53 3.0/2.5/2.1 6/9/12 55
192 3658/144 WPU1226 CYJ12-3-53HB 456-256-120 120 53 3.0/2.5/2.1 6/9/12 45
WPU1106 CYJQ16-6-106B 912- 162.5 103.1 8 6000/240 WPU1227 CYJ12-3.6-53HB 456-256-144 120 53 3.6/3.1/2.7 6/9/12 55
365- (16590/36500) (10500/912000) 5000/196 WPU1228 CYJ14-4.2-53HB 456-305-168 140 53 4.2/3.6/3.1 6/9/12 55
240 4000/157 WPU1229 CYJ14-3.6-73HB 640-305-144 140 73 3.6/3.1/2.7 6/9/12 55
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ZC Pumping unit with phased cranks (WPU14)
ZC Dual horsehead pumping units
The pumping unit with dual horsehead is a new type unit developed on the basis of conventional unit, which has Max. Reducer Stroke Strokes Motor Total
features of low strokes per minute, low power consumption and high efficiency as well as conventional units. polished torque length per power weight
Order
ZC Dual horsehead pumping units (WPU13) Type Type rod minute
code
Max. Stroke Strokes Reducer Motor Total (API) capacity
WPU13 01 YCYJ6-3-18HB 60 3/2.6/2.1 5/7/9 18 15 14 W PU1403 CYJY10-3-37HB 320-213-120 100 37 3.0/2.5/2.1 6/9/12 30 18.0
WPU13 02 YCYJ8-3-26HB 80 3/2.6/2.1 5/7/9 26 18.5 18 W PU1404 CYJY10-3-53HB 456-256-114 100 53 3.0/2.5/2.1 6/9/12 37 20.0
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TG Integral barrel tubing pump (SRP01)
Sucker Rod Pump
TG Sucker rod pump is manufactured according to API SPEC 11AX that not only includes API standard tubing pump and
Plunger Length of Length of Stroke Tubing Sucker
rod pump, but also special pump such as wear-resisting anti-corrosion pump (H2S, CO2, Brine), heavy crude oil pump, sand-
diameter plunge pump size rod size
proof pump, gas-proof pump etc.
barrel
mm m m m in in
28 2 , 2 1/2 5/8
32 2 , 2 1/2 5/8
38 2 , 2 1/2 5/8
0.6
0.9
44 2 , 2 1/2 5/8
1.2 2.1~7.5 0.6~6.0
1.5
56 2 , 2 1/2 3/4
70 3 7/8
83 3 1/2 7/8
95 4 1
110 4 1
RHAC RHAM RHBC RHBM RHTM RHTC RWAC RWAM RWBC RWBM RWTC RWTM THC THM
THM
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TG Integral barrel rod pump TG Gas-proof rod pump is a kind of rod pump with the functions of preventing gas locking and sand jamming. The
pump is applicable for wells with high gas-bearing also can be used in the sandy wells.
Plunger Length of Pump Stroke Tubing Sucker Max
TG Gas-proof rod pump (SRP03)
diameter plunge barrel size rod size OD
mm m m m in in mm Plunger Length of Length of Tubing Sucker Pump Max
38 0.6 2 1/2 3/4 88.9 diameter pump barrel plunge size rod size constant OD
44 0.9 2.7~7.5 1.8~6.0 2 1/2 3/4 107
56 1.2 2 1/2, 3 7/8 in ft ft in in K in
1 1/16 1.9 0.132
1 1/8 2 1.9, 2 3/8 5/8 or 0.148 1.875
TG Integral barrel rod pump (SRP02)
1 1/4 3 2 7/8 3/4 0.182
8~30
Order Model Length of Length of Tubing Sucker 1 1/2 4 2 7/8 0.262
code pump barrel plunge size rod size 2.344
1 3/4 5 2 7/8 0.357
ft ft in in 3/4
2 1/4 3 1/2 0.590 2.844
SRP0201 20-125RHA 2 3/8 3/4
SRP0202 25-150RHA 2 7/8 3/4
SRP0203 25-175RHA 2 7/8 3/4
SRP0204 30-225RHA 3 1/2 3/4
SRP0205 15-106RHB 1.9 5/8
SRP0206 20-106RHB 2 3/8 3/4
SRP0207 20-125RHB 2 3/8 3/4
SRP0208 25-150RHB 2 2 7/8 3/4
SRP0209 25-175RHB 3 2 7/8 3/4
SRP0210 30-225RHB 4 3 1/2 3/4
SRP0211 20-125RWA 8~30 5 2 3/8 3/4
SRP0212 20-150RWA 6 2 3/8 3/4
SRP0213 25-200RWA 2 7/8 3/4
SRP0214 30-250RWA 3 1/2 3/4
SRP0215 15-125RWB 1.9 5/8
SRP0216 20-125RWB 2 3/8 3/4
SRP0217 20-150RWB 2 3/8 3/4
SRP0218 25-200RWB 2 7/8 3/4
SRP0219 30-250RWB 3 1/2 3/4
SRP0220 15-125RWT 1.9 5/8
SRP0221 20-125RWT 2 3/8 3/4
SRP0222 20-150RWT 2 3/8 3/4
SRP0223 25-200RWT 2 7/8 3/4
SRP0224 30-250RWT 3 1/2 3/4
SRP0225 20-125RXB 2 3/8 3/4
RWAM
SRP0226 20-150RXB 2 3/8 3/4 UP STORKE DOWN STORKE
SRP0227 25-200RXB 2 7/8 3/4
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TG Gas-proof tubing pump is a kind of tubing pump with the functions of preventing gas locking and sand jamming. The TG Long plunger sand-proof tubing pump can efficiently prevent the plunger from being jammed or filled by sand in
pump is applicable for wells with high gas-bearing also can be used in the sandy wells, and has a good performance in the operation. It is applicable for pumping oil from the high sand content wells.
high viscosity well.
TG Gas-proof tubing pump (SRP04) TG Long plunger sand-proof tubing pump (SRP05)
Plunger Length of Length of Tubing Sucker Pump Max Plunger Length of Length of Tubing Sucker Pump Max
diameter Pump barrel plunge size rod size constant OD diameter Pump barrel plunge size rod size Constant OD
in ft ft in in K in in ft ft in in K in
1 1/16 1.9, 2 3/8 5/8 0.132 3.063 1 1/16 0.132
1 1/4 2 0.182 1 1/4 3 0.182 4.1
2 3/8,2 7/8
1 1/2 8~30 3 3/4 0.262 3.543 1 1/2 4 10~26 2 7/8 3/4 0.262
1 3/4 4 0.357 1 3/4 0.357
2 7/8
2 1/4 5 0.590 4.21 2 1/4 0.590 4.5
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TG Long plunger sand-proof rod pump can efficiently prevent the plunger from being jammed or filled TG Hydraulic feed-back heavy oil pump utilize the weight of liquid inside the tubing to form a hydraulic feed-back
by sand in operation. It is applicable for pumping oil from the high sand content wells. force to help the sucker rod string to overcome the resistance from heavy oil and move downward. Using the pump,
we can take the operations of thermal recovery, washover, sand removal, shut-in survey without well pulling job.
TG Long plunger sand-proof rod pump (SRP06)
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TG Immersion heavy oil pump is a kind of tubing pump that is applicable for pumping heavy oil, that utilizes the
TG Mechanical lock hold-down for rod pump
weight of liquid in the tubing to form a hydraulic feedback force to help the sucker rod for overcoming the
resistance from heavy oil and moving downward. Using the pump, we can take the operations of thermal Symbol Description
recovery, washover, sand removal, shut-in survey without well pulling job.
G11 1 Guide, Valve rod
TG Immersion heavy oil pump (SRP08) Seating assembly, mechanical top lock
8 Hold-down anchor
TG Mechanical top TG Mechanical bottom
lock hold-down lock hold-down
(SRP09) (SRP10)
Symbol Description
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TG Standing valve and hold-down for tubing pump
Symbol Description
C16 1 Cage, standing valve
V11 2 Valve, ball and seat
3 Hold-down nut
S22
4 Hold-down seating ring
5 Hold-down anchor
6 Seating mandrel, 2 cups,
S17 Type HR
Symbol Description
P31 1 Puller, standing valve
P31 2 Puller bushing, standing valve
(Type B)
3 Puller pin, standing valve
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XSJ Fixed barrel type top-fixed rod pump is applicable for sand-bearing well, but is not applicable for deeper well.
Order Type Nominal plunge Plunge Max. Sucker rod Tubing Pump Stroke
code diameter length O.D. Size Size constant
mm(in) m(ft) mm in in m3/d m
SRP2101 20-112RHAC 28(1.12) 47.5 3/4 2 3/8 0.91
XSJ Fixed barrel type bottom-fixed rod pump is applicable for deeper well, but is not applicable for sand-bearing well.
Order Type Nominal plunge Plunge length Max. Sucker rod Tubing Pump Stroke
code diameter O.D. Size Size constant
mm(in) m(ft) mm in in m3/d m
SRP2201 20-112RHBC 47.5 3/4 2 3/8 0.91
28(1.12)
SRP2202 20-112RHBM 44.5
SRP2203 20-125RHBC 47.5 3/4 2 3/8 1.14
32(1.25)
SRP2204 20-125RHBM 44.5
SRP2205 25-150RHBC 1.2~1.8 59.4 3/4 2 7/8 1.64 7.5
38(1.5)
SRP2206 25-150RHBM (4~6) 57.4
SRP2207 25-175RHBC 59.4 3/4 2 7/8 2.24
44(1.75)
SRP2208 25-175RHBM 57.4
TG Coupling, connectors and valve (SRP20) SRP2209 30-225RHBC 72.1 3/4 3 1/2 3.69
57(2.25)
SRP2210 30-225RHBM 70.1
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XSJ Moving barrel type bottom-fixed rod pump is applicable for sand-bearing well, but is not applicable for long stroke and Sucker Rod
heavy crude well.
Order Nominal plunge Plunge length Max. Sucker rod Tubing Pump Stroke
code Type diameter O.D. size size constant
mm(in) m(ft) mm in in m3/d m
SRP2301 20-125RHTC 32(1.25) 47.5 3/4 2 3/8 1.14
SRP2302 20-125RHTM 44.5
SRP2303 25-150RHTC 38(1.5) 59.4 3/4 2 7/8 1.64
SRP2304 25-150RHTM 1.2~1.8 57.4 7.5
SRP2305 25-175RHTC 44(1.75) (4~6) 59.4 3/4 2 7/8 2.24
SRP2306 25-175RHTM 57.4
SRP2307 30-225RHTC 57(2.25) 72.1 3/4 3 1/2 3.69 sucker rod
SRP2308 30-225RHTM 70.1 ZT Sucker rod is manufactured according to API Spec 11B.
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ZT Sucker rod collar is manufactured according to API Spec 11B that includes sucker rod coupling, sub-coupling and ZT Grade H Super strength sucker rod
polished rod coupling. Its tensile strength is between 966MPa and 1136MPa, that is used for
deep well and high-production well.
ZT Sucker rod collar (SR02)
ZT Grade H Super strength sucker rod (SR04)
Coupling Thread Coupling Coupling
size diameter OD length Rod size Rod OD Thread Rod
3/4 1 1/16 1.625 (+0.005, -0.010) 4.000 (+0.062, -0.000) 5/8 5/8 (+0.007, -0.014) 1 5/16
7/8 1 3/16 1.812 (+0.005, -0.010) 4.000 (+0.062, -0.000) 3/4 3/4 (+0.008, -0.016) 1 1/16 26.5
1 1 3/8 2.187 (+0.005, -0.010) 4.000 (+0.062, -0.000) 7/8 7/8 (+0.008, -0.016) 1 3/16 25
1 1/8 1 9/16 2.375 (+0.005, -0.010) 4.500 (+0.062, -0.000) 1 1 (+0.009, -0.018) 1 3/8 Pony rod
Sucker rod coupling
1 1/8 1 1/8 (+0.010, -0.020) 1 9/16
Grade H Super strength
sucker rod
ZT Polished rod is manufactured according to API Spec 11B that includes general polished rod and upset type Sucker rod mechanical properties
polished rod.
Rod Yield Tensile Percentage Contraction Impact
ZT Polished rod (SR03)
grade strength strength elongation percentage toughness
Type Size Polished Thread Polished Sucker s (MPa) b (MPa) (%) of area (%) k (J/cm2)
in in in ft in
General 15/16 5/8 ZT Integral forging hollow sucker rod
1 1/8 1 1/8 (+0.005, -0.010) 8, 11, 16, When hot water or steam is injected into downhole by the hollow sucker rod or when electric cable is run downhole by the
1 1/16 3/4 hollow sucker rod, so that can lower the viscosity of the heavy oil, increase heavy oil production.
22, 24, 26
1 1/4 1 1/4 (+0.005, -0.010) 1 3/16 7/8
ZT Integral forging hollow sucker rod (SR05)
1 1/2 1 1/2 (+0.005, -0.010) 1 3/8 1
Upset 1 1/8 1 1/8(+0.005, -0.010) 15/16 5/8 Order Model Rod OD Rod ID Thread Rod
8, 11, 16,
1 1/16 3/4 code mm mm diameter length
22, 24, 26
1 1/4 1 1/4 (+0.005, -0.010) 1 3/16 7/8 in ft
SR0501 KCYG28 28 18 1 3/8 26, 25
SR0502 KCYG36 36 24 1 3/4 Pony rod
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ZT Weighted sucker rod is manufactured according to API Spec 11B. XSJ Sucker rod (SR07)
Weighted sucker rod mechanical properties Strength Yield Tensile Elongation Section Impact Hardness
grade strength s strength b percentage % contraction % ductility k (J) HB
Rod Tensile Percentage Contraction
C 412 620~794 13 50 81.3
grade strength elongation percentage
D 620 793~965 10 50 60.8 237~291
b (MPa) (%) of area (%)
K 372 588~794 13 60 115.8
1 448~620 15 55
HL 793~862 966~1136 12 45~55 291~332
2 621~794 12 50
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polished rod
Drive head
Progressing Cavity Pump (PCP)
PL Progressing cavity pump (PCP) has
stronger adaptability to high sand content,
high gas content, and high viscosity oil wells bop
tubing condrol
head panel
than other lift methods because of its high
sand-carrying ability and no gas lock. sucker rod
tubing
pump centralizer
rotor
Stator
Casing
PL Drive head
Tubing anchor
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