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Journal of Fiber Bioengineering and Informatics Regular Article

Comparison and Analysis of Thermal Degradation Process of Aramid


Fibers (Kevlar 49 and Nomex)
Hong-Ting Zhang1, 2*
1
Jinan Engineering VocationalTechnology College, Jinan, Shandong, P.R.China 250200
2
Key Laboratory of Textile Science & Technology, Ministry of Education, Donghua University, Shanghai,
P.R. China, 201620

Abstract: High performance fibers such as polymer material, have extensive applications in aerospace and
high temperature environment. When these fibers were used in such high temperature, could be subjected to
degradation. To understand and evaluate the thermal degradation process of materials under thermal
environment, effective characterization and research methods must be adopted. In this paper, the thermal
degradation processes of aramid fibers were analysed by TGA-DTA/FT-IR. The experimental results show
that aramid fibers (Kevlar 49, Nomex) have similar thermal stability, but their thermal degradation process
and temperatures are different. Kevlar 49 fiber shows higher degradation temperature as a copolymer of
para-aramid, and its initial degradation temperature is 548.1 in air. It can also be found that the Nomex
fiber has a lower thermal degradation temperature and its initial degradation temperature is 423.7 in air.
Ascending the temperature to 800, the two kinds of fibers loose all mass in air. We can get the wave
number, absorbance time and three-dimensional images during the heating process by TGA-DTA/FT-IR
tests. According to TG curves, the infrared spectra of decomposition products can be obtained and analyzed.
The thermal decomposition process can be comprehensively discussed by the infrared spectra of
decomposition products.

Keywords: Thermal degradation, TGA-DTA/FT-IR, aramid fibers, process.

1. Introduction Although considerable efforts have been devoted to


study the structure, thermal properties, and their
Polymers have found applications in each part of our relationship for high performance fibers, as well as
daily life. Some of these applications require a deep thermal stability and thermal degradation of aramid
knowledge about the durability and a predictability of fibers [3-6], there are only a few publications on the
the properties under different environmental conditions comparison between their thermal stability and
and over long periods to cover the whole lifetime of analysis of thermal degradation process .
the object. In the last few decades, the demand from In this paper, the thermal degradation processes of
advanced industries, particularly the aerospace, has aramid (Kevlar 49, Nomex) fibers were studied by
been the driving force for the development and TGA-DTA/FT-IR. The thermal decomposition
applications of high performance fibers in many fields, temperatures of aramid fibers were obtained and the
such as structural, composite, and reinforced materials. thermal decomposition compounds were analyzed.
Aramid fibers have excellent thermal and oxidative
stability and the retention of physical properties at high 2. Experimental
temperature [1-2], which make the materials very
suitable for many purposes. The popular commercial 2.1 Materials
high performance fibers are Kevlar and Nomex fibers.
Kevlar fiber has high tenacity, modulus, and The aramid fibers include Kevlar 49 fiber and Nomex
remarkable thermal stability, these fibers are widely fiber, which are obtained from Dupont. Figure 1
used as tire reinforced materials, ropes, cables, and reveals the longitudinal shapes of Nomex and Kevlar
ballistic resistance fabrics. Similarly, Nomex fiber has 49 fibers observed by scanning electron microscope.
excellent thermal and light protective properties which The specification of the fiber is listed in Table 1.
are widely used in aerospace, military and protective
clothing.

*
Corresponding authors email: zhanght1001@126.com
JFBI Vol. 3 No.3 2010 doi:10.3993/jfbi12201008

163
Comparison and Analysis of Thermal Degradation Process of Aramid Fibers (Kevlar 49 and Nomex)
Hong-Ting Zhang.

(a) (b)

Figure 1 Longitudinal micrographs of Nomex and Kevlar 49 fiber. a Nomex fiber. b Kevlar 49 fiber.

Table 1 The basic properties of aramid fibers.


Properties Kevlar 49 Nomex
Diameter/ m 14 13
Tensile strength cN/dtex 18.2 4.8

2.2 Measurements

Thermal degradation of aramid fibers were performed


in a TG 209 F1 Iris device. The thermal scanning mode
ranges from 50 to 800 at a programming heating
rate of 20/min in atmosphere with a gas flow of 20
mL/min. Each of the samples was controlled within
5-6 mg in primary weight and held in an alumina
crucible, and then the loss of the sample weight was
measured under a temperature program. The TG and
differential DTG curves were recorded and displayed
simultaneously during the measurement. The
temperature parameters are as follows, the initial Figure 2 The TG and DTG curves of Nomex fiber.
temperature of decomposition (T0), the temperature of
half decomposition (T1/2), the temperature at the The thermal decomposition properties of Nomex and
maximum rate of weight loss (Tp), and the temperature Kevlar 49 fiber in atmosphere were studied by TG.
of terminal decomposition (Tt), . Fourier transform Figure 2 shows TG and DTG curves at a heating rate
infrared spectroscopy (Nicolet Corporation U.S., of 20 K min-1 obtained during pyrolysis of Nomex fiber
NETXUS750 type) was used to analyze the component in air. The TG curve first exhibits a weight loss
of release gas. The thermal degradation products ascribable to release of adsorbed moisture that extends
during experimental process were blown into the from room temperature to 105, which coincides with
infrared testing pool by carrier gas and were analyzed. the DTG curve. No further changes in mass occur
The spectral range is 400 ~ 4 000 cm-2 and the between 105 and 270. Above 270, a slight
resolving power is 1 cm-2. weight loss of approximately 2% takes place. The
thermally measured results in atmosphere, indicate that
the initial degradation temperature of the Nomex fiber
3. Results and discussion is 423.7. A temperature of 423.7 is the onset of
decomposition temperature. The terminal temperature
3.1 The thermal degradation of Nomex fiber by of the decomposition is approximately 800. In this
TGA-DTAFT-IR

164
stage, the mass loss is very fast and significant and the 425
Nomex fiber happens to degrade. 500
600
The three-dimensional images of wave number,
700
absorbance and time can be obtained during the
750
heating process by TGA-DTA/FT-IR tests. According 800
to TG curve, the infrared spectra of decomposition CO2
H2O
NO2
products at 425, 500, 600, 700, 750 and HCN CO
790 were analyzed. Table 2 is the compound
assignments of different wave numbers. Figure 3
CO2
shows corresponding fragments at different bands. In
the thermal degradation process, Nomex fiber releases 0 400 800 1200 1600 2000 2400 2800 3200 3600
HCN, NO2, CO, CO2, H2O. When the temperature is Wave number/cm-
425 , thermal degradation of Nomex fiber is still not
obvious, and only corresponds to CO2 absorption peak Figure 3 FT-IR spectra of degrading Nomex fiber in
appearance, corresponding to CO, H2O, HCN, NO2, air.
absorption peak is not obvious. A small amount of
weak aromatic heterocyclic bonds break into fibers at 3.2 The thermal degradation of Kevlar 49 fiber
this time. When temperature rises to 600, H2O, HCN, by TGA-DTAFT-IR
CO2, CO absorption peaks appear. The molecular
strands break get strengthened, and hydrolysis occurs. In order to evaluate the thermal stability of Kevlar 49
When temperature rises to 700, all kinds of small fiber, from the TG and DTG curves, as shown in
molecule fragments corresponding to the absorption Figure 4, it is found that the curves change at about
peak appear significantly, in which the absorption peak 100, which is due to water evaporation in sample
of CO2 is the strongest. When the temperature which is not significantly observed. The initial
continues to rise to 750 , an increase in absorption decomposition temperature of Kevlar fiber is 548.1
peak of CO2 and decrease in absorption peak of CO and the terminal temperature of the decomposition is
occurs. The main reason is that the CO oxidizes to CO2 643.7 in air. In this stage, the mass loss is significant
in the presence of oxygen. When the temperature and obvious.
ascends to 790 , the absorption peak of CO
disappears.

Table 2 Compound assignments of wave numbers


Wave number Compound
range/cm-1 assignments
700~750 HCN
850~900 NH3
1200~1550 NO2
1750~1900 NO
2000~2250 CO
2250~2400, CO2
635~720
3025~3325 Aromatic compounds
3500~4000, H2O
1350~1850 Figure 4 The TG and DTG curves of Kevlar 49 fiber.

Weight loss at the peak occurs, heat absorption, According to TG curve, the infrared spectra of
complex depolymerization, random rupture, decomposition products at 550, 600, 650, and
hydrolysis, restructuring and other chemical reactions 700 were analyzed. Figure 5 shows corresponding
occur in Nomex fiber after 500. fragments at different bands.

165
550 significantly, in which the absorption peak of CO2 is
the strongest. When the temperature continues to rise
600
to 700 , a decrease in absorption peak of CO2 and
650 H2O occurs and the absorption peak of CO disappears.
The main reason is that the CO oxidizes to CO2 in the
700
presence of oxygen and the Kevlar 49 fiber almost
HCN CO
completely decomposes.
NO2 Weight loss at the peak occurs, heat absorption,
CO2 H2O complex depolymerization, random rupture,
hydrolysis, restructuring and other chemical reactions
occur in Kevlar 49 fiber after 500.
CO2

0 400 800 1200 1600 2000 2400 2800 3200 3600 3.3 The characteristic temperatures of thermal
Wave number /cm-1 decomposition of Nomex and Kevlar 49 fibers

Figure 5 FT-IR spectra of degrading Nomex fiber in Table 3 shows the characteristic temperatures of
air. thermal decomposition of Nomex and Kevlar 49 fiber
In the thermal degradation process, Kevlar 49 fiber from the analysis of TG and DTG curves. From the
release HCN, NO2, CO, CO2, H2O. When the Table 3, the differences between Nomex and Kevlar 49
temperature is 500 , thermal degradation of Kevlar fiber can be found clearly. The onset and the maximum
rate of weight loss temperature during the
49 fiber is still not obvious, and only corresponding to
decomposition of Kevlar 49 fiber is higher than Nomex,
CO2 and H2O absorption peak appear, corresponding to
but the temperature of half decomposition and terminal
CO, HCN, NO2, absorption peak is not obvious. A
decomposition temperature of Nomex is higher. It can
small amount of weak aromatic heterocyclic bonds
also be found that the thermal decomposition process is
break into fibers at this time. When temperature rises
completely different for the two fibers from the
to 600 , H2O, HCN, CO2, CO absorption peaks
infrared spectra of decomposition products.
appear. The molecular strands break gets strengthened,
and hydrolysis occurs. When temperature rises to
650, all kinds of small molecule fragments
corresponding to the absorption peak appear

Table 3 The characteristic temperatures during thermal decomposition of fibers


Sample T0/ Tp/ T1/2/ Tt/
Nomex 423.7 449.8 632.3 724.3
Kevlar 49 548.1 575.6 592.2 643.7
To is the onset temperature of the decomposition; Tp is the temperature of the maximum rate of weight loss; T 1/2 is
the temperature of half decomposition; Tt is the temperature of terminal decomposition.

4. Conclusions spectra of decomposition products. The thermal


decomposition process and temperatures of the two
The thermal degradation processes of aramid fibers kinds of fibres are completely different however their
were studied by TGA-DTA/FT-IR. The experimental thermal stability is similar.
results by TG show that the Kevlar 49 fiber has higher From the experimental results it can be concluded
onset temperature of decomposition than the Nomex that both Nomex fiber and Kevlar 49 fiber have good
fiber, but the temperature of terminal decomposition of thermal stability. Hence these two aramid fibers can be
Nomex is higher. The main decomposition products of used as thermal protective materials.
Nomex and Kevlar 49fiber are HCN, NO2, CO, CO2,
H2O which were found by the analysis of infrared

166
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and Kevlar fibers. Textile Research Journal.l977; 58: 105-115.
47: 62-66. [5] Villar-Rodil S, Martinez-Alonso A, Tascon, JMD.
[2] Brown JR, Hodgeman DKC. Study of the thermal Nanoporous carbon fibres by pyrolysis of nomex
degradation of Kevlar 49 aramid. Polymer.1982; polyaramid fibres - TG and DTA studies. Journal
23: 365-368. of Thermal Analysis and Calorimetry. 2005; 79:
[3] Xiaoyan L, Weidong Y. Evaluation the thermal 529-532.
stability of high performance fibers by [6] Chrissafis K. Kinetics of thermal degradation of
TGA.Journal of Applied Polymer Science.2006; polymers. Journal of Thermal Analysis and
99: 937-944. Calorimetry.2009; 95: 273-283.

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