75000 CBM DISEL STORAGE RELATED PMC

FACILITIES PROJECT AT TANJUNGBARA

INSPECTION AND TEST PLAN FOR OIL Document No: IOT-PTOT-QA/QC-0.
Rev.: 0.
STORAGE TANKS .
JOB NO:-14C1A10

W : Witness Point :- An activity which requires witnessing by owner /pmc when activity is performed after proper notification has been provided the epcc contractor is not obliged to hold
further processing if owner /pmc is not available to witness the activity. designated by owner requires witnessing by owner as the activity is performed.

S: Survialence :--Inspection by owner /pmc ( monitoring or making observation to verify whether or not materila items or service s conforms specific requirments survilance activity may
include audit , inspection and witness of testing review of quality document records.
RM : Random Point :- Points where owner plan to audit, monitor or witness in process of activity.
H : Hold Point R / V : Reviewed / Verified P: Performer
W : Witness Point :- Notification required (presence not mandatory). H : Hold Point :- Notification required (presence mandatory).
Scope of Inspection
SN Item Description Ref. Formats Remarks
Cont'r OT\PSE PJIT MINERBA

1 APPROVAL OF DRAWING & DESIGN CALCULATION Register P W R

2 PRIOR TO FABRICATION
2.1 Tank Pad Acceptance IOT-PTOT-QA/QC-FMT-01 P W W
a Check for Level IOT-PTOT-QA/QC-FMT-01 P W H
b Check for Centre Points IOT-PTOT-QA/QC-FMT-01 P W H
2.2 INCOMING MATERIAL
Physically verified as
a Raw Material (Plates, Pipes, Structure etc) GRN P W R/V
per T.C & IRN.
b Consumable Item (Electrodes, Paints, DP material etc) MRIR P W RM
Calibration
c Welding Equipment & Accessories Register P W RM certificate shall be
submitted
d Baking Oven / Holding Oven Register P W RM
Witness shall be
e Tools & Tackles Register P W RM
checked
f Plate bending Machine Register P W RM
2.3 Welding Procedure Specification WPS P W R
2.4 Procedure Qualification Record PQR P W W
2.5 Welder Qualification Test WQT P W W
2.6 Joint Numbering In Drawing No P W R
3 FABRICATION, ERECTION & WELDING
3.1 Bottom
Dimensional Check for plate size, marking, cutting & edge
a Register P W RM
preparation of annular plate
b Plate laying, alignment, & fit up IOT-PTOT-QA/QC-FMT-31 P W RM
c Site & position of annular plate of backing strip NA P W RM
d Sequence of welding to follow NA P W RM
e Backing of electrodes and interpass cleaning NA P W RM
f Visual check of welding IOT-PTOT-QA/QC-FMT-31 P W H
g Root DPT of annular joint 300 mm on shell resting area IOT-PTOT-QA/QC-FMT-31,03 P W W
h RT (as per API650) in shell resting portion IOT-PTOT-QA/QC-FMT-24 P W W
Dimensional Check for plate size, marking, cutting & edge
i Register P W RM
preparation of sketch plate
j Fabrication, Erection and Welding of Bottom Sump Register P W RM
k Sequence of welding to follow IOT-PTOT-QA/QC-FMT-07, 08 P W RM
l Visual check of welding IOT-PTOT-QA/QC-FMT-07, 08 P W W
Vacuum box testing of bottom plate welds befor and after
m IOT-PTOT-QA/QC-FMT-31, 05, 30 P W H
hydrotest
3.2 Shell Course
Dimensional Check for plate size, marking, cutting & edge
a Register P W RM
preparation
b Plate rolling Register P W RM
Joint fit up check for root gap, alignment etc for vertical and
c IOT-PTOT-QA/QC-FMT-07, 08 P W W
horizontal joint
d First side weld visual IOT-PTOT-QA/QC-FMT-07, 08 P W RM
e Back Chip Check NA P W RM
f 2nd side weld visual IOT-PTOT-QA/QC-FMT-07, 08 P W RM
g Peaking, banding, plumbing & circumferential of shell course IOT-PTOT-QA/QC-FMT-09 P W H
h Radiography marking in case of spot radiography IOT-PTOT-QA/QC-FMT-10 P W R

i Radiography testing IOT-PTOT-QA/QC-FMT-24 P W R

j Shell to curb angle fit up and weld visual IOT-PTOT-QA/QC-FMT-12 P W RM

k Shell to bottom fit up IOT-PTOT-QA/QC-FMT-13 P W RM

l Shell to bottom in side weld visual IOT-PTOT-QA/QC-FMT-13 P W W

m Oil chalk test IOT-PTOT-QA/QC-FMT-14 P W W

Page 1 of 8
 75000 CBM DISEL STORAGE RELATED PMC
FACILITIES PROJECT AT TANJUNGBARA
INSPECTION AND TEST PLAN FOR OIL Document No: IOT-PTOT-QA/QC-0.
Rev.: 0.
STORAGE TANKS .
JOB NO:-14C1A10

W : Witness Point :- An activity which requires witnessing by owner /pmc when activity is performed after proper notification has been provided the epcc contractor is not obliged to hold
further processing if owner /pmc is not available to witness the activity. designated by owner requires witnessing by owner as the activity is performed.

S: Survialence :--Inspection by owner /pmc ( monitoring or making observation to verify whether or not materila items or service s conforms specific requirments survilance activity may
include audit , inspection and witness of testing review of quality document records.
RM : Random Point :- Points where owner plan to audit, monitor or witness in process of activity.
H : Hold Point R / V : Reviewed / Verified P: Performer
W : Witness Point :- Notification required (presence not mandatory). H : Hold Point :- Notification required (presence mandatory).
Scope of Inspection
SN Item Description Ref. Formats Remarks
Cont'r OT\PSE PJIT MINERBA

n Shell to bottom out side weld visual IOT-PTOT-QA/QC-FMT-13 P W W

o Shell to bottom out side DP test IOT-PTOT-QA/QC-FMT-13,03 P W W

p Sketch to annular plate fit up and welding IOT-PTOT-QA/QC-FMT-16 P W RM

3.3 Fixed Roof

a Roof supports location marking and welding Register P W RM

Fabrication, erection , alignment and welding of roof supporting
b IOT-PTOT-QA/QC-FMT-15 P W RM
structure
c Roof plate lay out , alignment and fit up IOT-PTOT-QA/QC-FMT-15 P W RM

d Sequence of welding to follow NA P W RM

e Visual check of welding roof structure and roof plate NA P W H

f Roof plate to Curb angle fit up and weld visual IOT-PTOT-QA/QC-FMT-12 P W RM

Pressure test at 50mm water column for roof plate and roof to curb
g IOT-PTOT-QA/QC-FMT-17 P W W
angle joint
3.4 Floating Roof

a Plate size, straightening, cutting and edge preparation Register P W RM

Plate layout, alignment, fit up and welding ( for lower and upper
b IOT-PTOT-QA/QC-FMT-05 P W RM
deck separately for double deck)
c Vacuum box test for lower deck IOT-PTOT-QA/QC-FMT-30 P W H
General Inspection
d Fabrication, erection and welding of Buoys if applicable IOT-PTOT-QA/QC-FMT-18 P W RM
Report Formats
e Location of sleeve support IOT-PTOT-QA/QC-FMT-18 P W RM
f Pad plate welding with roof and sleeve supports IOT-PTOT-QA/QC-FMT-18 P W RM
g Pontoon
Oil chalk assembly fit up
test of outer rimand weldingdeck, inner rim to bottom
to bottom IOT-PTOT-QA/QC-FMT-18 P W RM
h deck, rim vertical & compartment to vertical as per API 650 Cl. IOT-PTOT-QA/QC-FMT-14 P W W
i C3.6
Initial Lift by air or water and Leak test of roof. NA P W W
j Support fixing through sleeve IOT-PTOT-QA/QC-FMT-18 P W R
Location, fixing and welding of manhole, drain and appurtenances
k IOT-PTOT-QA/QC-FMT-19 P W RM
etc
l Shell to pontoon Clearence IOT-PTOT-QA/QC-FMT-18 P W H

m Rolling ladder fabrication and erection and welding IOT-PTOT-QA/QC-FMT-18 P W RM

n Roof drain fabrication, erection, welding and testing IOT-PTOT-QA/QC-FMT-18 P W W

o Gauge well pipe fabrication, erection and welding IOT-PTOT-QA/QC-FMT-18 P W RM

3.5 Shell & Roof Nozzle or Appurtences
Check for nozzle and other openings orientation, location, size and
a IOT-PTOT-QA/QC-FMT-19 P W RM
alignment
b Reinforcement pad fit up and welding IOT-PTOT-QA/QC-FMT-19 P W RM
DP test in root and MPI on final welding for shell to nozzle welding
c IOT-PTOT-QA/QC-FMT-19, 18, 03 P W W
(only shell nozzle)
d Pneumatic test for RF pad of shell nozzle IOT-PTOT-QA/QC-FMT-19, 30 P W W
e Hardness test for SA 537 Cl. 1 after PWHT only on shell nozzles IOT-PTOT-QA/QC-FMT-18 P W W
3.6 Other Attachments With Shell & Roof
a Curb angle and wind girder fit up and welding IOT-PTOT-QA/QC-FMT-12 P W RM
b Fabrication, erection and welding of stair ways and hand railing IOT-PTOT-QA/QC-FMT-15 P W RM
c Fabrication, erection and welding of foam chambers IOT-PTOT-QA/QC-FMT-18 P W RM
d Fabrication, erection and welding of foam and cooling brackets IOT-PTOT-QA/QC-FMT-18 P W RM
3.7 Foam & Cooling Line
a Edge preparation, fit up and welding of pipe joint IOT-PTOT-QA/QC-FMT-20 P W RM
b Fit up of spray nozzle IOT-PTOT-QA/QC-FMT-18 P W RM
c Weld visual inspection NA P W W
d RT if applicable IOT-PTOT-QA/QC-FMT-24 P W W
e Hydrotest of foam and cooling line IOT-PTOT-QA/QC-FMT-18 P W W
4 Mechanical Clearance

Page 2 of 8
 75000 CBM DISEL STORAGE RELATED PMC
FACILITIES PROJECT AT TANJUNGBARA
INSPECTION AND TEST PLAN FOR OIL Document No: IOT-PTOT-QA/QC-0.
Rev.: 0.
STORAGE TANKS .
JOB NO:-14C1A10

W : Witness Point :- An activity which requires witnessing by owner /pmc when activity is performed after proper notification has been provided the epcc contractor is not obliged to hold
further processing if owner /pmc is not available to witness the activity. designated by owner requires witnessing by owner as the activity is performed.

S: Survialence :--Inspection by owner /pmc ( monitoring or making observation to verify whether or not materila items or service s conforms specific requirments survilance activity may
include audit , inspection and witness of testing review of quality document records.
RM : Random Point :- Points where owner plan to audit, monitor or witness in process of activity.
H : Hold Point R / V : Reviewed / Verified P: Performer
W : Witness Point :- Notification required (presence not mandatory). H : Hold Point :- Notification required (presence mandatory).
Scope of Inspection
SN Item Description Ref. Formats Remarks
Cont'r OT\PSE PJIT MINERBA

a NDT Clarence IOT-PTOT-QA/QC-FMT-21 P W W

b Box up for hydrotest IOT-PTOT-QA/QC-FMT-21 P W H
5 TESTING
5.1 Weld Visual
a Bottom plate welding IOT-PTOT-QA/QC-FMT-31,05 P W W
b Shell course joints welding IOT-PTOT-QA/QC-FMT-07,08 P W RM
c Curb angle and wind girder welding IOT-PTOT-QA/QC-FMT-12 P W RM
d Roof structure welding IOT-PTOT-QA/QC-FMT-15 P W RM
e Roof plate / deck plate welding IOT-PTOT-QA/QC-FMT-05 P W RM
f Shell and roof appurtenances welding IOT-PTOT-QA/QC-FMT-19 P W RM
g Spiral stair ways and hand railing welding IOT-PTOT-QA/QC-FMT-15 P W RM
5.2 Oil Chalk Test
a Shell to bottom IOT-PTOT-QA/QC-FMT-14 P W W
b Deck outer rim, inner rim, rim vertical & compression ring IOT-PTOT-QA/QC-FMT-14 P W W

d MPI on sump weld joints IOT-PTOT-QA/QC-FMT-18 P W W

5.3 R F Pad Pneumatic Test
a Shell Nozzle IOT-PTOT-QA/QC-FMT-19,30 P W W
5.4 D.P Test
a Annular joint 300 mm of shell resting area. IOT-PTOT-QA/QC-FMT-02,03 P W RM
b Shell to bottom outer side IOT-PTOT-QA/QC-FMT-13,03 P W W
c Shell Nozzle IOT-PTOT-QA/QC-FMT-19,03 P W RM
d Butt welding of compression ring. IOT-PTOT-QA/QC-FMT-18 P W RM
e Compression ring to pontoon inner. IOT-PTOT-QA/QC-FMT-18 P W RM
f Inner and outer ring resting on pontoon bottom. IOT-PTOT-QA/QC-FMT-18 P W RM
g Pipe sleeve welding with pontoon bottom, centre deck. IOT-PTOT-QA/QC-FMT-18 P W W
5.5 R.T Test
a Annular joint shell resting area IOT-PTOT-QA/QC-FMT-24 P W W
b Shell vertical, horizontal and T-joint IOT-PTOT-QA/QC-FMT-24 P W W
c Fabricated shell nozzle neck IOT-PTOT-QA/QC-FMT-27 P W W
5.6 Vacuum Box Test
a Bottom plate joint IOT-PTOT-QA/QC-FMT-30 P W H
b Lower deck / Pontoon lower deck. IOT-PTOT-QA/QC-FMT-30 P W H
5.7 Hydro Test
a Hydro test of tank IOT-PTOT-QA/QC-FMT-22 P W H w
b Hydro test of foam and cooling line IOT-PTOT-QA/QC-FMT-18 P W H w
c Settlement reading of tank IOT-PTOT-QA/QC-FMT-22 P W H
5.8 Air Pressure
a Air Pressure Test At 50mm Water Column for Fixed Roof IOT-PTOT-QA/QC-FMT-17 P W H
b Air pressure test for sump at 1 bar IOT-PTOT-QA/QC-FMT-18 P W R
5.9 Final plumbing & circumferential check of tank IOT-PTOT-QA/QC-FMT-18, 09 P W H
6 CHECK POINTS
6.1 Earthing Boss IOT-PTOT-QA/QC-FMT-18 P W W
6.2 Datum plate & Reference point IOT-PTOT-QA/QC-FMT-18 P W H
Pull through test for vertical pipe of tank internal pipes connected
6.3 IOT-PTOT-QA/QC-FMT-18 P W H
to temperature gauges.
7 CALIBRATION OF TANKS Calibration certificates P W W
8 CLEANING
a Water draining and drying IOT-PTOT-QA/QC-FMT-18 P W W
b Broom cleaning of bottom plate IOT-PTOT-QA/QC-FMT-18 P W W
9 PAINTING
Blasting and primer application of tank external before
9.1
erection
a Blasting surface profile checking by profile gauge and comparator IOT-PTOT-QA/QC-FMT-23 P W H

Page 3 of 8
 75000 CBM DISEL STORAGE RELATED PMC
FACILITIES PROJECT AT TANJUNGBARA
INSPECTION AND TEST PLAN FOR OIL Document No: IOT-PTOT-QA/QC-0.
Rev.: 0.
STORAGE TANKS .
JOB NO:-14C1A10

W : Witness Point :- An activity which requires witnessing by owner /pmc when activity is performed after proper notification has been provided the epcc contractor is not obliged to hold
further processing if owner /pmc is not available to witness the activity. designated by owner requires witnessing by owner as the activity is performed.

S: Survialence :--Inspection by owner /pmc ( monitoring or making observation to verify whether or not materila items or service s conforms specific requirments survilance activity may
include audit , inspection and witness of testing review of quality document records.
RM : Random Point :- Points where owner plan to audit, monitor or witness in process of activity.
H : Hold Point R / V : Reviewed / Verified P: Performer
W : Witness Point :- Notification required (presence not mandatory). H : Hold Point :- Notification required (presence mandatory).
Scope of Inspection
SN Item Description Ref. Formats Remarks
Cont'r OT\PSE PJIT MINERBA

b Surface cleaning by compressed air IOT-PTOT-QA/QC-FMT-23 P W RW

c Primer application as per approved painting procedure IOT-PTOT-QA/QC-FMT-23 P W RM
d DFT check by Elco meter IOT-PTOT-QA/QC-FMT-23 P W W

Blasting and Primer Application of Tank Internal (Bottom

9.2
Plate and 1 mt From Bottom Shell) After Hydrotest.

a Blasting surface profile checking by profile gauge and comparator IOT-PTOT-QA/QC-FMT-23 P W W

9.3 Finish Paint (internal & external)
a Surface cleaning as per approved procedure NA P W RM
b Repair area surface cleaning by wire brash or power tool cleaning IOT-PTOT-QA/QC-FMT-26 P W RM
c Touchup paint application IOT-PTOT-QA/QC-FMT-26 P W RM
d DFT check by Elco meter IOT-PTOT-QA/QC-FMT-26 P W RM
e Intermediate paint application IOT-PTOT-QA/QC-FMT-26 P W RM
f DFT check by Elco meter IOT-PTOT-QA/QC-FMT-26 P W RM
g Finish paint application IOT-PTOT-QA/QC-FMT-26 P W W
h DFT check by Elco meter IOT-PTOT-QA/QC-FMT-26 P W W
10 FINAL BOX UP
a Fixing of level transmeter, level gauge etc IOT-PTOT-QA/QC-FMT-18 P W W
b Bolt tightness of flanges IOT-PTOT-QA/QC-FMT-18 P W RM
11 SYSTEM CLEARANCE IOT-PTOT-QA/QC-FMT-25 P W R

Approved by:
Contractor OT PJIT MINERBA

Page 4 of 8
OWNER PMC/TPI

EPC CONTRACTOR
Document No: Arston-QA/QC-ITP- 01, Rev. 0
INSPECTION AND TEST PLAN FOR CRUDE Date of submission
OIL STORAGE TANKS .
JOB NO:-

Scope of
S Acceptance Verifying Inspection
No Activity Remarks
Criteria Documents
Arston TPI IOCL

A DOCUMENT REVIEW
1.1 QC system Owner Specification Approved Document Wc Rw Rw
a) QA/QC Procedure
b) Organisation chart
c) Planning & Scheduling
d) Project administration
Design Drawing & Calculations
1.2
Review/Approval
Approved Design &
a) Design Calculation API-650 Wc W Rw
Drawing Document
b) Shell plate layout & Detailed Drawing API 650 3.6
Nozzle detail & shell opening Drawing,Shell API 650 Fig. 3.4A &
c)
Manhole & Shell Nozzle 3.5
d) Bottom plate Layout & Detail Drawing API 650 3.4,3.5
e) Roof plate Layout & Detail Drawing API 650 3.10
Accessories detail drawing,Shell attachment
f) API 650 3.8,3.9
& Appurentances wind girder.
g) Foundation Calculation & Drawing API 650
Material Specification Complying with
1.3 API 650 Section 2 Approved Document Wc W Rw
standered Design & Operation of Tank

5 of 8
 Scope of
S Acceptance Verifying Inspection
Activity Remarks
No Criteria Documents
Arston TPI IOCL

1.4 WELDING PROCEDURE As Per ASME Sec IX WPS approved by IOCL W W Rw

a) Approved WPS

b) PQR Data Supported

c) All Welding configuration covered by WPS

d) Welded joint identification

Welder/Operator
ASME Sec IX,API 650
1.5 WPQT ( Welder Qualification) certificate approved by Wc W Rw
7.2
Artson
Fabrication Procedure including Finishing of
1.6 plates,edge ,shaping,Marking & shipping of API 650 Sec 4 Approved Document Wc W S
plates
Erection procedure including welding & Fit up of
1.7 Bottom ,Shell,Roof & other tank parts and API 650 Sec 5 Approved Document Wc W Rw
Dimension
1.8 NDE & Testing procedure
a) RT procedure API 650 6.1 Approved Document W W Rw
b) UT procedure API 650 6.3 Approved Document W W Rw
c) MT/PT procedure API 650 6.2 & 6.4 Approved Document Wc W Rw
e) Vacuum box API 650 5.3.3 Approved Document Wc W S

1.1 PWHT Procedure ( If Requred ) API 650 3.7.4 Approved Document Wc Rw S

1.11 Hydrostatic Procedure API 650 7.3.5 Approved Document Wc W S

B FIELD INSPECTION

6 of 8
 Scope of
S Acceptance Verifying Inspection
Activity Remarks
No Criteria Documents
Arston TPI IOCL

Original MTC
MTC or Material test
2.1 Material verification through IMIR accepted with API 650 Wc Rw S
result
Apendix N
Comply with Approved Tank Fabrication &
2.2 Tank Fabrication & Erection Wc Rw Rw
Procedure & Drawing Erection Record
Welding MAP &
2.3 Joint Fit-Up API 650 5.2 W W S
Alignment Record

Visual Inspection
2.4 Weld Visual inspection ASME Sec IX,API 650 W W S
Report
Inspection
Report( RT/UT/MT/PT/Va
cuum/Pressure test)
2.5 NDT Result Verification As Per NDT Procedure record W W S
certification,Calibration
of equipment and
personal certificate.

2.6 PWHT Verification (if required) PWHT Procedure PWHT Record W Rw S

Tank Dimension measurement ( Tank

Tank Dimension Record
Diameter,Height,Plumbness,Roundness and local
2.7 API 650 5.5 ( Plumbness,Roundness, Wc Rw Rw
deviation)
Peaking and bending )

API 650 Apendix B

2.8 Settlement Survey Settlement Record Wc Rw S
Hydrostatic Procedure

2.90 Hydrostatic Test Hydrostaic Procedure Hydrostatic Record W W S

Copleteness of all
Approved MDR &
C Documentation & Report process Documents Wc W Rw
Inspection Report
and records
a) Verification of Documents
b) Inspection Report Completion

7 of 8
 Scope of
S Acceptance Verifying Inspection
Activity Remarks
No Criteria Documents
Arston TPI IOCL
WC: 100%
S: Surveillance
HP: Hold point Examination by W : Witness Point
Inspection by Client
Contractor
Rw: Review of Contractor's
documentation

Approved by:
Artson TPI IOCL

8 of 8