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02 12 15
02 12 15
- RPO Manager
- Realibility Manager
P SSV 0.250 Kg/cm2G Torch oil / Ref air torch oil 0.00 / 3.30 T/D / Kg/Cm2 0
Steam anti coking 8.10 Kg/cm2G Opening RSV/SSV 47 / 50.2 %
Spill Valve II (FLCV1033) 1.1 % Open 0 Suction 1st Stage (MMI) 39.5 o
C 38
I. DEBUTANIZER ( T - 102 )
OH Product 463 T/D 487.5 OH Temp. 55.80 o
C 65
Reflux 1113 T/D Outlet Reboiler Temp. 176.0 o
C 173
MPA to Reboiler 2400 T/D 1823 OH Press. 11.31 Kg/cm2G 11
C5 on OVH Prod. 0.3 % Liquid Outlet E - 108 49.04 o
C 49
J. STABILIZER III
Top Refluk 627 T/D 428.6
Reb. Flow LSFC-2007 1438 T/D Max 1560 Bottom Temp. 103.69 o
C 108-111
Steam Reb. LSFC-2008 132.0 T/D Outlet Temp. E - 4 47.32 o
C 49-53
OH Temp. 53.21 o
C Max 56 Liquid OH Temp. 45.61 o
C
Feed Inlet Temp 85.88 o
C 78 Top Tower Press. 19.39 Kg/cm2G 19-20
Reb. Outlet 106.39 o
C 112 Feed Drum Press. 9.34 Kg/cm2G
Lembar Pemantauan Purity Raw PP Tindakan: Lembar Pemantauan EP Cat Naptha Tindakan:
Target 68.5 -Pertahankan Kondisi Operasi Target QP 215 -Naikkan Temp.FCTC-003
Actual 72.94 Actual 215
L. FLUE GAS COOLER I/II/III FGC - I FGC - II FGC - III ESTIMASI KETAHANAN ULLAGE TANKI LPG
BFW to FGC 507.4 49.2 0 T/D MAX. LEVEL TANKI (Bbl) Actual (Bbl) Actual (TON)
Level Steam Drum 37.1 65.1 -0.57 % Tk. 171 3815 242 22.70
BFW Circulation 0.0 - 0 T/D Tk. 172 5299 1047 97.89
Produk HHP Steam 0.0 27.2 0 T/D Tk. 173 5299 2982 279.74
Press HHP Steam - 38.05 -2.50 Kg/cm2G Tk. 174 11809 9426 860.27
P FGC - - - MMH2O Tk. 175 11800 11198 1022.00
Tk. 176 4629 66 5.58
TEMPERATURE FGC - I FGC - II FGC - III Total 42651 27249.18
F. Gas Inlet -22.77 590 617.99 o
C
F. Gas Outlet 0.00 209.90 0 o
C Produksi LPG : 182.70 T/D
Steam Temp. 193.57 369.67 120.46 o
C Spent Butane : 103.50 T/D
Spent Propane : 66.69 T/D
IV. FGC - I / II / III SAMPLE Total : 352.89 T/D
SAMPLE DARI pH OH Si O2 PO4 Conduct
BFW 8.9 - 0.50 0.5 26.8 Max.level - Actual Tk 174 & 175= 272.43 Ton
FGC - I - - - - - Sisa Ullage Tanki 174 & 175 = 0.77 Hari
FGC - II 7.6 - 5 52.7 176.0 Total stock LPG Tk 174/175 = 1882.27 Tons
FGC - III - - - - - Stock dry running Tk 174/175 = 156.61 Tons
Stock LPG untuk PDN = 1725.66 Tons
V. A. L P G
INVENTORY
ISI ( MM )
SPHERE TANK BBL DARI KE KETERANGAN
AWAL AKHIR GRAV TEMP
Diam
Tank 171 500 1500 0.5900 30 242
ex. Sp C4
Merichem Diisi
Tank 172 1020 3100 0.5880 30 1047
Alky Transfer
Tank 173 6210 5700 0.5900 30 2982
Diam
Tank 174 12080 10600 0.5740 30 9426
ex. PDN
Diam
Tank 175 10410 12570 0.5740 30 11198
V-500 Diisi
Tank 176 12% 7% 0.5320 30 66
`
B. LAIN - LAIN 2288.2 Stock LPG seluruh tanki (dalam TON)
A. FEED : Spec C. STABILIZER BOTTOM DEBUTH OVH Dry Gas, % Vol H2/C1
Recovery 371 oC % Vol 29.0 C 3= 0.1 % Vol C 3= 37.1 Rel den 0.846 nC5 0.0
CC Residu % wt - C3 0.2 % Vol C3 11.2 C1 39.6 C 5= 0.0
Water Content % Vol 0.05 iC4 40.3 % Vol iC4 23.1 C 2= 16.3 C 6+ 0.0
B. OVERHEAD STABILIZER III nC4 10.5 % Vol nC4 5.7 C2 12.0 CO2 3.1
C2 Lighter % Vol 0.26 C 4= 24.1 % Vol C4 Unsat 11.1 C 3= 2.6 CO 3.2
C3 = % Vol 73.49 min 68.5 C4-Tr 15.0 % Vol C4-Tr 6.8 C3 0.9 O2 1.1
C3 % Vol 14.62 C4-Cis 9.6 % Vol C4-Cis 4.9 iC4 1.4 N2 11.0
iC4 % Vol 9.87 iC5 0.3 % Vol iC5 0.2 nC4 0.9 H2 5.7 0.1
nC4 % Vol 0.06 nC5 0.0 % Vol nC5 0.0 C 4= 1.0 GHV 1136.0
C 4= % Vol 1.14 C 5= 0.1 % Vol C5= 0.1 C4-Tr 0.8 NHV 1041.5
C4-Tr % Vol 0.06 C6 0.0 C4-cis 0.4
C4-Cis % Vol 0.53 100.00 Total 100.0 Total 100.0 iC5 0.3 Total 100.0
G. ANALISA GAS D - 7
Rell Den 1.463 C3 6.2 % Vol C4 Cis 1.4 % Vol CO2 2.0 % Vol GHV 2193
C1 11.6 % Vol iC4 12.8 % Vol iC5 6.2 % Vol CO 2.4 % Vol NHV 2032
C2= 3.4 % Vol nC4 3.6 % Vol nC5 0.6 % Vol O2 1.0 % Vol
C2 2.6 % Vol C 4= 5.3 % Vol C5= 1.4 % Vol N2 6.2 % Vol
C3= 23.7 % Vol C4-Tr 3.2 % Vol C6 1.2 % Vol H2 5.2 % Vol Total 100.0
XI. KONDISI OPERASI SWS Aktual Desain Satuan HASIL ANALISA LAB
1 Flow Inlet SWS 20.04 40.0 T/H Inlet SWS Outlet SWS
Parameter Satuan
2 Flow Outlet SWS (to PETSET) 19.94 39.7 T/H Aktual Design Aktual Design
3 Temp. SW to PETSET 52.92 55.0 o
C H2S 352 1700 max 3 0,5 max ppm
4 Level T-63-001 (Storage Tank) 63.06 - % Ammonia 192 2700 max 9.2 8 max ppm
5 Level V-63-001 (Drain Drum) 74.80 - % Oil Content trace 900 max trace 20 max ppm
6 Flow Refluks Stripper 21.36 - T/H pH 0 9.5 179.5 6-9 -
7 Temp. Top / Bottom Stripper 122.23 106.89 103/128 o
C Status valve recycle bot. SWS = To PETSET 20 %
8 Press. Top / Bottom Stripper 0.33 0.98 1,1/1,6 Kg/Cm2
Efisie n si F-2
Cat Ad d Cat Lo ss
Ton
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
( H. HERMANTO )
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
REV-3 ( TGL.03.11.15 ) SAK, WWH, NLD 4 dari 4
BULAN: FEBRUARI
2-Dec-2015
ITEM T/D SG 1 2 3
TFF 2535.96 0.8910 2514.74 0.89 2535.96 0.89
Hot M/HVGO 1791.22 0.8814 1687.83 0.8814 1791.22 0.8814
Cold Feed 294.76 0.8898 372.64 0.8898 294.76 0.8898
L. Residu 335.30 0.9193 339.65 0.9193 335.30 0.9193
T/D
TFF 2514.7 2536.0 0.0
M/HVGO 2175.1 2200.7 0.0
Long Residue 339.7 335.3 0.0
TFF B/D
M/HVGO 15389.6 15570.5 0.0
Long Residue 2403.1 2372.4 0.0
3 4 5 6 7 8
0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
- - - - -
- - - - -
13 14 15 16 17 18
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
- - - - -
`
19 20 21 22 23 24
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
- - - - - -
- - - - -
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00
0.00 0.0000
0.00
0.00 0.0000
0.00
0.00 0.0000
0.00 0.0000
0.00 0.0000
0.00
0.00
0.00
0.00
0.00
0.00 0.0000
0.00 0.0000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00 0.0000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
AVERAGE SUM
30 31
0.89 2525.350 5050.70
0.8814 1739.525 3479.05
0.8898 333.700 667.40
0.9193 337.475 674.95
0.9170 77.435 154.87
0.5570 461.285 922.57
0.7374 1398.680 2797.36
28.720 57.44
0.9351 319.644 639.29
4.815 9.63
1.0431 211.255 422.51
97.892 195.78
0.0000 216.425 432.85
0.5845 244.860 489.72
0.9351 0.000 0.00
62.925 125.85
61.470 122.94
100.150 200.30
333.500 667.00
0.000 0.00
0.0000 76.735 153.47
0.0000 46.780 93.56
0.970 1.94
21.105 42.21
24.655 49.31
0.000 0.00
36.870 73.74
20.170 40.34
0.000 0.00
0.000 0.00
#REF! #REF!
5.510 11.02
160.320 320.64
320.605 641.21
26.400 52.80
2676.075 5352.15
0.105 0.21
2738.955 5477.91
0.9428 0.000 0.00
0.000 0.00
114.650 229.30
3.400 6.80
10.098 20.20
509.705 1019.41
665.885 1331.77
329.840 659.68
59.285 118.57
7.640 15.28
1024.560 2049.12
11.275 22.55
55.650 111.30
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
US$ US$
- -
- -
- -
US$ US$
- -
- -
- -
- -
- -
- -
- -
- -
#DIV/0! #DIV/0!
30 31
DATA TREND
Tanggal Cat. Add Cat. Loss MTI - 56 MTI - 09 Flow MAB Flow CAB Temp.RX
2.27 2.44 693.05 194.58 59.24 7.64 509.40
18.00
17.00
16.00
15.00
14.00
13.00
12.00
Ton
11.00
10.00
9.00
8.00
7.00
6.00
5.00
4.00
3.00
2.00
1.00
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
650.00
600.00
550.00
500.00
450.00
400.00
350.00
300.00
250.00
200.00
150.00
1 2 3 4 5 6 7 8 Tanggal
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
An g in MAB An g in CAB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 Tanggal
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
RFCCU S. GERONG Periode: Dec-15
I Tanggal 1 2
Feedrate ( T/D ) 2515 2536
Temperatur Feed 330 330
S.g. Feed 0.891 0.891
Konsumsi F. Gas for Gas Turbin ( T/D ) 21.01 21.20
Konsumsi F. Oil for torch Oil ( T/D ) 0.00 0.00
Konsumsi F. Oil for Furnace F 2 0.00 0.00
Konsumsi F. Gas for Furnace F2 0.97 0.97
Konsumsi Coke ( T/D ) 97.73 98.05
Konsumsi Steam LPS ( T/D ) 0 2
Konsumsi Steam HPS ( T/D ) 161 159
Konsumsi Listrik ( MWH ) 0.00 2.00
Konsumsi CW Circulated ( T/D ) 2,677 2,675
Konsumsi CW Once Through ( T/D ) 0 0
V FURNACE
F.I. Stack Temp. ( oC )
%O2
VI Temperatur Stack
FGC I
FGC II
FGC III
3 4 5 6 7 8
0 0 0 0 0 0
0 0 0 0 0 0
0.000 0.000 0.000 0.000 0.000 0.000
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.93 0.93 0.93 0.93 0.93 0.93
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
4 6 8 10 12 14
0 0 0 0 0 0
4.00 6.00 8.00 10.00 12.00 14.00
0 0 0 0 0 0
- - - - - -
0.917 #REF!
0.557 #REF!
0.737 #REF!
0.935 #REF!
1.043 #REF!
0.890 #REF!
0.881 #REF!
0.919 #REF!
0.919 #REF!
36.00 36.00
63.00 63.00
38.00 38.00
30.00 30.00
45.00 45.00
60.00 60.00
282.00 282.00
0.00 0.00
140.00 140.00
0.00 #REF!
0.00 #REF!
0.00 #REF!
0.00 #REF!
0.00 #REF!
0.00 #REF!
0.00 #REF!
283.70 283.70
89.50 89.50
86.40 86.40
0.00 0.00
0.00 #REF!
0.00 0.00
0.00 0.00
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
STAB III Periode:
I Tanggal 1 2 3 4
Feedrate ( T/D )
S.g. Feed
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Tanggal Keterangan / Kondisi
No Tag Name Pompa Status
Jalan Stop Pompa 1 2 3 4
FCP-1 A Running 4-Jul-13
1
FCP-1 B Standby
FLP-3 A Running 4-Jul-13
2
FLP-3 B Standby
FCP-4 A Standby
3 FCP-4 B Running
FCP-4 C Standby
FCP-5 A Running
4
FCP-5 B Standby
FCP-6 A Running
5
FCP-6 B Standby
FCP-7 A Standby
6
FCP-7 B Running 4-Jul-13
FCP-9 A Standby
7
FCP-9 B Running 7/4/2013
FCP-20 A Running 7/4/2013
8
FCP-20 B Standby
FCP-21 A Running 4-Jul-13
9
FCP-21 B Standby
FCP-22 A Running
10
FCP-22 B Standby
FCP-23 A Standby
11
FCP-23 B Running
FCP-24 A Running
12
FCP-24 B Standby
FCP-25 A Running
13
FCP-25 B Standby
FCP-301 A Standby
14
FCP-301 B Standby
FLP-402 A Running
15
FLP-402 B Running
FLP-403 A Standby 8/13/2014
16
FLP-403 B Running 8/13/2014
FLP-404 A Standby 8/13/2014
17 FLP-404 B Standby
FLP-404 C Running 8/13/2014
FLP-405 A Standby
18
FLP-405 B Running
19 FLP-406 Running
FLP-407 A Repair 8/14/2014 Motor High Vib
20
FLP-407 B Running
21 FLP-408
Tanggal
No Tag Name Pompa Status Keterangan
Jalan Stop
FLP-409 A
22
FLP-409 B
FLP-451 A Running Lube oil sering kemasukan ai
23
FLP-451 B Standby
LSP-1 A Standby
24
LSP-1 B Running
LSP-2 A Standby
25
LSP-2 B Running
LSP-3 A Running
26
LSP-3 B Standby
FCKM-711 A Standby
27
FCKM-711 B Standby
FCP-713 A Standby
28
FCP-713 B Standby
FCP-754 A Standby
29
FCP-754 B Running
FCP-705 A Running
30
FCP-705 B Standby
31 FCP-21.001 Stop
LS.P-320 A Standby
32
LS.P-320 B Running
LS.P-501 A Running
33
LS.P-501 B Standby
34 LS.P-324 Standby
EM-21 A Running
35
EM-21 B Standby
EM-401 A Running
36
EM-401 B Standby
tanggal
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 31