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Spin Plan (100% Mech -1)

Unit No.1
Feb-17
Ring Frame L/R L/R L/R G.TOTAL
Count 40 CW 50 CW 32CW
Blend 100% 100% 100%
Actual Count 50 50 32
No. of R/F 0 22 5 27
No.of Spds /M/c 1824 1824 1824
Total Spindles 0 40128 9120 49248
FRS 1'' 240 215 260
TPM 1169 1183 846
TPI 29.70 30.05 21.50
TM 4.20 4.25 3.80
Avg .Spindle Speed 22381 20288 17549
FULL SPEED 24171 21911 18953
100% Prod./M/C/Day 596 534 1008
Efficiency 93 93 93
Gms/Spindle/Shift 101 91 171
Prod./M/C /Day 554 496 938
Total Prod./Day 0 10916 4688 15604
AT 98%
LESS 1%Utilisation
H.W. 0 10698
10591 4594
4548 15292
4548

Speed Frame
Waste Added(%) 3 3 3
REQD. Prod./Day 0 11244 4829 16073
Hank 1 1.25 1
FRS 1'' 262 234 262
TPI 1.40 1.57 1.40
TM 1.4 1.4 1.4
Spindle Speed 1150 1150 1150
100% Prod./M/C/Day 3417 2445 3417
Efficiency 80 80 80
Kg/Spindle/Shift 4.75 3.40 4.75
No. of Spindle Required. 0 1104 339
No.of Spindles /M/C 192 192 192
NO. OF M/Cs REQD. 0.00 5.75 1.77 7.52
11.12 9.94 11.12
Draw Frame(FR.)
Waste Added(%) 1.0 1.0 1.0
REQD. Prod./Day 0 11356 4877 16233
Hank 0.11 0.12 0.11
Del. Speed(MPM) 400 400 400
100% Prod./Del./Day 3090 2833 3090
Efficiency 85 85 85
Prod./Del./Day (KG) 2627 2408 2627
REQD. DEL. 0.00 4.72 1.86 6.57

COMBER
Waste Added(%) 2.0 2.0 2.0
REQD. Prod./Day 0 11584 4974 16558
Nips/Minutes. 500 500 500
Lap (Gms/Mtr) 76 76 76
Noil% 19% 19% 19%
Feed/Nip 4.9 4.9 4.9
Sliver Hank 0.11 0.11 0.11
100% Prod./M/C/Day (Kg) 1580 1580 1580
Efficiency 92% 92% 92%
Prod./M/C/Day (Kg) 1453 1453 1453
NO. OF M/Cs REQD. 0.00 7.97 3.42 11.39

Lap Former
REQD. Prod./Day 0 13669 5870 19538
Del. Speed(M/Min) 180 180 180
LAP (Kgs/Mtr) 0.075 0.075 0.075
Prod./M/C/Day (Kg) 3888 3888 3888
Efficiency 60% 60% 60%
Prod./M/C/Day (Kg) 11664 11664 11664
NO. OF M/Cs REQD. 0.00 1.17 0.50 1.68

Draw Frame(BR.)
Waste Added(%) 2 2 2
REQD. Prod./Day 0 13942 5987 19929
HANK 0.12 0.12 0.12
Del. Speed(M/Min) 650 650 650
100% Prod./M/C/Day (Kg) 4616 4616 4616
Efficiency 75% 75% 75%
Prod./Del/Day (Kg) 3462 3462 3462
REQD. DEL. 0.00 4.03 1.73 5.76

Carding
Waste Added(%) 1.0 1.0 1.0
REQD. Prod./Day 0 14081 6047 20128
Hank 0.125 0.125 0.125
Del. Speed(M/Min) 170 160 170
100% Prod./M/C/Hr. (Kgs) 48.30 45.45 48.30
100% Prod./M/C/Day. (Kgs) 1159 1091 1159
Efficiency 91 91 91
Prod./M/C/Day (Kg) 1055 993 1055
NO. OF M/Cs REQD. 0.00 14.18 5.73 19.92

BLOW ROOM
Waste Added(%) 11.0 11.0 11.0
REQD. Prod./Day 0 15630 6712 22343
100% Prod./M/C/Day. (Kgs) 12960 12960 12960
Efficiency 91 91 91
Prod./M/C/Day (Kg) 11794 11794 11794
REQD. NO. OF MACHINES 0.00 1.33 0.57 1.89

AUTOCONER
Speed ( MPM ) 1500 1500 1750
100% Prod./Drum/Day. (Kgs) 23.94 23.94 43.64
Efficiency 60 60 60
Prod./Drum/Day (Kg) 14.4 14.4 26.2
REQD. Prod./Day (Kg) 0 10916 4688 15604
Drum Reqd. 0 760 179 179
No. of Drum /M/C 40 40 36
No. of M/Cs Reqd. 0.00 19.00 4.97 23.97

AVG. COUNT 44.59

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