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Vacuum - Assisted Diecasting
Vacuum - Assisted Diecasting
Vacu
[vk.ju tu:]
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 11
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 12
High Pressure Die Casting Machine
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 13
High Pressure Die Casting Machine Schematics
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 14
HPDC Sleeve and Parts
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 15
Vacuum for HPDC
z Vacuum
- when 100 mbar would be reached in the die f.e. 10%
- if something goes wrong, no air can escape
- Which pressure is realy achieved in the die ?
- How reliable and stable is the process?
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 16
Applications in HPDC
Weldable castings
Later:
Normal parts with better quality and higher outputs?
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 17
Examples for valves and pistons
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 18
Old: Standard Vacuum System
Limited area
Blocking-effect
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 19
Old: Standard Vacuum System
Limited time
No equilibrium
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 20
Old: Standard Vacuum System
Large influence
from leakage on
equilibrium
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 21
Old: Standard Vacuum System
Measurement
Pressure in the
die ???
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 22
Old: Standard Vacuum System
Process-
stability
???
Process-
control
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 23
Old: Vacuum System with metal-dosing
More time
Nearer at
reachable
equilibrium
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 24
Old: Vacuum System with metal-dosing
Limited area
Blocking-effect
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 25
Old: Vacuum System with metal-dosing
Measurement
Pressure in the
die ???
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 26
Old: Vacuum System with metal-dosing
Large
influence from
leakage on
equilibrium
Elaborate
sealing
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 27
Old: Vacuum System with metal-dosing
vulnerable
dosing system
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 28
New: Multi-step Vacuum System
invented by Pfeiffer Vacuum (Principle)
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 29
New: Multi-step Vacuum System
invented by Pfeiffer Vacuum (Principle)
Smaller volumes
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 30
New: Multi-step Vacuum System
invented by Pfeiffer Vacuum (Principle)
Bigger Area
Equilibrium is reached in very
short time and has lower value
Less influence from leakage
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 32
New: Multi-step Vacuum System
invented by Pfeiffer Vacuum (Principle)
Process-stability:
Two steps / lower equil. Reached, 2nd
order stability
Less influence leakage
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 33
New: Multi-step Vacuum System
invented by Pfeiffer Vacuum (Principle)
Process-control
-Before production starts
-During production
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 34
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 35
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 37
Results
Multi-Step-Vacuum >
Vacu
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 39
Results Comp. X-Ray
Multi-Step Normal Without
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 40
First trials with Pilot Plant in the HPDC technology centre of
Test conditions:
HPDC-Machine 2000 t
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 42
Glhtest - Glowtest
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 43
Glhtest - Glowtest
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 45
Versuchsbedingungen Test conditions
Druckgussanlage 700 t
Ohne Abdichtungen in der Form
Zweite Stufe ber Waschbrett-Ventil 90 x 0.9mm
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 46
Vergleich Mikrostruktur / Comparisson microstructure
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 47
Mechanische Eigenschaften Mechanical Properties
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 48
Measurements die side
good sealing
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 49
Measurements die side
bad sealing
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 50
Measurements sleeve side
bad sealing
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 51
Measurements 2 Step
bad sealing / poor throughput valve
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 52
Messkurven
Produktion
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 53
Messkurven
Produktion
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 54
Korrelation
Prozessparameter / erreichter Enddruck (zurckgerechnet)
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 55
Vacu - System (patents pending)
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 57
Control Panel
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 58
Brochures / Literature
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 60
Brochures / Literature
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 61
Vacu - Market Introduction
Press Release
Pfeiffer Vacuum 2007 Business Unit Systems, Volkmar Gibietz, 2007-04-24 Page 63