@NAG KLAMFLEX The Largest Manufacturer of Pipe Couplings, Flange Adaptors, Stepped Couplings, Dismantling Joints and related products in the Southern Hemisphere ISSUE 16/01CERTIFICATION AND ACCREDITATION TYPICAL CERTIFICATION AND ACCREDITATION SABS “@ARPAL WRAS 333COMPANY PROFILE Established in 1962 the company is now the largest manufacturer of Pipe Couplings, Flange Adaptors, Stepped Couplings, Dismanting Joints and related products in the Souther Hemisphere. During the period to 1992 the company manufactured Viking Johnson products under alicense agreement wth the Viclaulic Company ofthe UK. the termination of which saw the emergence of KLAMFLEXas a lading international brand name. KLAMFLEX employs and utlzes exoers inthe fie of pipe jointing and sealing, making sue that our customers receive exer prod- Uuctdevelopment, design, qualty assistance and advice all times. KLAMFLEXis an ISO 9001:2008 lstecl company, stringent raw material qualty control, qualty inspection at all phases of production and hydrostatic test facltes bare testimony to our emphasis on Qualiy Products. KLAMELEX products are manufactured in accordance with AWNWA C219in out factory ste which includes the following: '* Modern shot basting faites '* Modem fusion bonded epoxy pants for spray and fuidised bed application ‘= State ofthe art CNC controlled sleeveraling Ine '* Customised follower roling machines, CNC convall for high precision production and quality * Latest plasma cutting equipment or fabricated specials, KLAMFLEXistings andintemational approvals include: ‘* ARPAL approved since August 2002 ‘» SANS South Arian Bureau o Standards Certficaton of Registration ‘= WRAS (Water Regulations Advisory Scher or Coatings ‘* WRAS (Water Regulations Advisory Scher) or Rubber VAG KLAMFLEX Company Profile 02The Largest Manufacturer of Pipe Couplings, Flange Adaptors, Stepped Couplings, Dismantling Joints and related products in the Southern Hemisphere Product Features Hot rolled asymmetic steel T section free from welds providing integral strength. Tho ofseT profile factates a erect eal onthe ‘gasket and straight Inebot travel Profle old stel sleeve allows angular detection ofthe pipe ends ‘tye toa thinner midsection, te alld sleeve ends match ne gasket, profile exactly Nontoxic EPDM WRAS approved gaskets with sof conterng lip on DedicatedProducts “D" and Square cup low carbon steel bos which ar als avaiable ingagana3168s "Non oxic WRAS approved fusion bonded epoxy coatings Added Product Features ‘+ Rangor Couplings can join pipos with the samo or foro pipo ‘outside lamers ‘= Pangor Flange Adaptors are mut died ard can accommodate most fange dings ‘= angorgaskts allow for thermal expansion and conracton of up {toBmmpor gasket ‘Double and Full Sieve canbe supplied on Couplings and Flange ‘Adaptors or GAP and HOPE p pos ‘Harness Couplings to prevent pip soparaton can be manutac: ‘od ‘= Fed Centro Rogistors can be suplid wth Couplings 300mm and below and Fixod or Romovable Contre Registors can be supplied with Couplings 360mm ana above ‘Products can be manufacturodto accommodate pressures Nghor tan 16bar ‘= Products can bo manufactured to accommodato metic and impor dimonsions * Products can be coatod in Rad Oxi, Fusion Bond Epoxy and Galvanized when required, alternative coatings to customor sociation are avaible on roquest This product manual covers KLAMFLEX'S standard rango of products astabulatedbolo ‘DNSO te DNTOOO-PN2S ‘NSO to ON2400- P10 Details of non-standard products re availabe on request 03 | Index ag RANGER COUPLING RANGER STEP COUPLING GRIPPER COUPLING DEDICATED COUPLING ‘CENTRE REGISTER DEDICATED STEP COUPLING SHOULDERED COUPLING RANGER FLANGE ADAPTOR GRIPPER FLANGE ADAPTOR, DEDICATED FLANGE ADAPTOR DISMANTUNG JOINT. JUNIOR COUPLING RANGER END CAP TECHNICAL MANUAL SABS rso 9001 @ARPAL WRAS. Pro? PAGE 04-06 07-08 09-10 1-16 7 18-19 » 2-23 24-25 26-31 32-35 6 37-38 40-54Poll sel vet ken Ranger Couplings | 04Specifications Pie 00 Pop. Pipe Material Sutbity Mass (om) co) san son 3 STEEL (mperialsmetrig,UPV, DC, AC (pera, ABS/OMV 5725 745 3 STEEL (mperasmeri), UPVC, DC, AC (peri, ABS/OWY 208 8-103 ‘ STEEL (mperalsmeti), UPVC AC (pera, ABS/OWY 10018 108-128 5 STEEL (mperil+metri), UPVC, DC, AC (od, Ampere GRP 155 138-153 5 STEEL (mperalimetri),UPV, Dc, AC (oe, AC pera 1506 150-170 7 STEEL (mperl+mevi), UPVC, DAP, AG ood), AC) 1506 159-182 7 STEEL (mperl+ meri), UPV, DC, AC (4, AC (AC (mpera RP wit 82-210 ® STEEL (mperlmeri), UPVC, CAC imperia) zoos ne-25 10 STEEL (imperial), UPVC, DC, AC (8, AE (cd, AC fmperah, RP zl 0-207 7 STEEL (mperl+metic AC 0d A (6), AC pera) 259 282-262 8 ve, Ce 2sori0 250-267 18 STEEL (imperial mtrig), UPVE, AC) 2s0n0 m2 16 STEEL (perils), UPVC, DC AC (4, AC (9), AC Gmpra, RP soorre 35332 a STEEL (mperalsmeti), UPVC, GRP soorre 322-340 0 STEEL (mperiltmeri), L AG Cass 12 oon 340-360 7 PVG, 0, AC od, AC (69, AC et, 304 351-378 1” STEEL (petals), UPVC AC), AC (et) C1 sorte 74-391 %8 i, GP, AC Class 6 a00rs 30-10 18 STEEL (mpeal+ metic UPVE AC (AC etc soon arras7 6 AC Css 6 and 12 asons 454-460 8 STEEL AG Gass 18 son 76-488 0 AC (eh, AC metic) AC Class 6 and 12, peril CUCL. aso 480-500 2 DIAC class 6 and'12, UPVE 500/20 500-508 51 PVG, Ste, AC cod, AC 6 50070 526-546 3% AG class 6 and 12 soon 08-636 e STEEL (mperl+ met), GR, Cl oor 24-650 “6 1, AC Class 6 mpeil uL. MAX WORKING PRESSURE: 16 BAR SETTING GHP: 14 38mm size dependan TOLERANCE ON ANGULAR DEFLECTION: 6 DEGREES "EXPANSION & CONTRACTION RANGE: 010mm RECOMMENDED BOLT TORQUE: 60 - 80 Nm FOR COUPLINGS OF 25 & 40 BAR WORKING PRESSURE PLEASE REFER TO DEDICATED COUPLINGS. ‘Materials of Construction - See Table 5 of Technical Manual 05 | Ranger CouplingsNOMINAL " PpeDia,Range 0 End Ring Din Couping Lenath Seve With Seting Gap Min. Pipe Pop. Lenath Boting : aver mt ony ™ Pipe Dia. Range ol End ing Dia Coupling Length Seve With Seting Gap Min. Pipe Prep. Length Boting Dimensions 6 59-72 165 185 9% 4 100 2an2n75 25 25 78-235 242-262, uo 255 0 z0 10 130 19 19 100 100 samen e-maa20 400 400 410-436 417-497 550 550 20 20 150 150 19 8 150 150 ewt2as) eMt2260 72-88 180 185 9% 18 100 zannaet7s 280-267 m6 m0 130 19 100 e-mr2e220 450 454-462 580 20 150 19 150 er2260 10 8-103, 200, 185, 95 19 100 aennant7s m-29 a2 z0 130 9 100 e-ra220 450 476-500 600 20 150 8 150 eenr2260 125 09-128 2s 185 100 18 100 aana7s 318-332 450 20 130 19 100 emr2xz20 450 490-500 ea 20 150 8 150 ro-mr2e260 150 198-158 250 as 100 18 100 erent 322-340 455 20 130 19 100 emr2x200 500 00 508 eo 20 150 8 150 so-mr2260 150 180-170 280 105 100 8 100 senza 300 0 e-rax220 150 19 150 ro-mr2e260 5 158-182 290 20 100 18 100 enr2xz00 374-391 510 150 18 150 ewraxce9 600 608-636 750 20 150 9 150 ro-mr2e260 200 182-210 315 20 120 18 100 anna 350 390-410 S70 260 150 19 150 ewr21250 600 620-650 m0 20 150 8 150 ro-mr2e260 Ranger Couplings | 06Specifications 50765 59-721 7285 26 ‘ort00 8-105 / 109-128 45 ons yo9-r24 138-153, 52 125/150 198-150, 158-102 64 150/175, 159-t42/ 192-210, 2 175/200 192-210/ 218-235, 124 oorz00 218-705 200-247 168 2500280 290-267 272-289, na ‘Materials of Construction - See Table 5 of Technical ManualPie coun Pn Nero WAS approved ‘uber = Non dF Gahan lw caranste bats ar ruts Stas Selon resus) Peed Bass gripe rg os rele, UWRAS approves FBE Coatng to 00 mien, Dueteion 09 | Gripper CouplingSpecifications on (mm) 50 6 a 0 % 5 100 110 1 150 160 0 200 200 8 230 250 2 300 315 a EE PEE Es Pipe ia. 0D m 250 EndRingDia A 330 Coupingtensth 8 to mo mo m m 330 oo SleeveWiath = 18 v8 12 170 20 20 00 Settngcap Ea » » 2 Ea 2 2 Min.Pipe Prep. Length 100 100 100 100 100 100 100 Boing suo) todo todos. tOxdo Tox TONeo ‘Materials of Construction - See Table 5 of Technical ManualCre cou a Nen-o WAS appr “uber - Noo nd rmeroncoatg 00 buctlekon ature spe, 50> Rolle 11 | Dedicated Couplingon pot 50 85 0 100 12s 150 150 200 25 250 250 300 350 400 450 500 550 600 550 700 750 200 350 00 950 Pipe oD (nm 603 71 a3 143 1387 1851 1683 2191 2s 2670 m0 s29 3556 4064 4570 508.0 5500 6096 550.0 m2 7820 ars 580 sua 965.0 Pea Oa Tolerance on Pipe oD {or Prepared End (mm) (om 108 08 oa 08 woe -08 08-08 He 08 1608 6-08 He 08 608 He 08 ne 08 ne 08 He 18 He 16 6-18 618 He 18 He 46 8418 618 He 18 6-18 616 He 18 ne 16 Minimum Pie End Prepared Length (om 100 100 +00 100 100 100 100 100 100 100 100 100 150 180 150 150 180 180 180 150 180 180 150 180 180 pot Endings 1m 150 158 ™ 0 246 246 a8 aa 458 559 610 eat nn 782 aa ons 017 1087 ‘Materials of Construction - See Table 5 of Technical Manual Counting Length (oom) 17% 17% 7 7% 1% mm 17 7% 7% vm 17% 7% 262 Be 282 282 282 282 282 282 STEEL PIPES: ISO 2531:1991 BS 4772:1988 Sleeve wt (om) 8 102 02 102 102 102 102 102 102 02 102 102 mm 17 1% 7% mm 17 7% 17% 7 17% 7 7 7 Setng Gap (nm) 14 9 e 1” 2 8 2 19 1” 8 ® a 8 38 2 2 38 2 38 2 ‘Standard Test Pressure at: tobe 16bar working working pressure pressure 15 2 15 0 15 m 1% 15 0 6s om 18 2m ne) 15 2 6M 15 By 15 Py 15 "4 som 15 8 15 2 18 Py 1% 15 8 6s om 15 Py ne) 15 a 6 om 18 Py ‘Aoprox. Mass 22 21 Fy 40 61 54 54 79 108 ma 108 18 780 ma 385 398 229 463 494 537 580 613 554 26 m9 Peet oR eae clk) ERE re eid cr} Dedicated Coupling | 12Dimensions STEEL PIPES: ISO 2531:1991 BS 4772:1988 Pei) ire 0D — Toleranceon ‘Minimum Pipe ODot_-— Coupling Sleeve Setng StandardTest Approx. co Pipe OD. EndPrepared Endings Length wists co Pressure at: Mase forPrepared End Length soba 16 bar L a 8 D E working working (my) fmm) vm (om) (oom) (om) (rm) pressure pressure too 1016018 180 m8 2 17% 38 15 2 1050 1oe70 1818 150 1169 282 7% 2 16s om no ate 18 150 v0 262 mm 2 15 m 109018 180 1335 282 7% 38 1% yo 150818 150 1381 282 7% 38 15 0 ‘ao 0016-20 150 1538 22 1% 8 6s om Moo uote 20 180 153 282 7 38 15 a 1900 15200 8-80 180 1636 262 1% 38 ne) 1600 162003020 150 1138 282 7 3 15 2 re 12602020 150 we 22 7 2 6 OM yo 1000300 180 s90 252/50 174/56 37 15 1000 128003030 180 1945252450 174/356. 37 15 mo 0808.0 tst00 ms 762K50 T7456 7 15 m0 mao +8020 ts0ra00 ze s2s0 T7456 s7 15 24002400 -.0t50300 wis 252/850 174/356 37 15 Peet oR eae clk) ERE eet nd ‘Materials of Construction - See Table 5 of Technical Manual 13 | Dedicated Couplingon 105 150 150 25 250 230 1350 450 550 50 700 750 150 350 1000 Pipe oD (nm 603 764 89 143 1307 1651 1683 791 mas 2670 m0 m8 3556 4064 ‘ST sos 559 609.6 5500 m2 7820 an e640 oud 965.0 10160 Dimensions Tolerance on Pipe oD {or Prepared End (mm) (om os 08 soe 08 woe 08 08-08 ne 08 He 08 6-08 Me 08 eae He 08 ne 08 He 08 He 18 ne 48 ne 48 6-18 He 16 Me 18 Me 16 He 46 ne 18 Ne 48 He 18 He 16 6-18 Me 18 Minimum Pie End Prepared Length (om 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 150 150 150 150 pot Endings 138 150 188 78 20 26 286 me 360 364 46 458 559 ors 726 7% a4 929 920 tat 1081 32 ‘Materials of Construction - See Table 5 of Technical Manual Counting Length (oom) 17% BSRRRRRSRRR RRR STEEL PIPES: ISO 2531:1991 BS 4772:1988 Sleeve wt (om) 8 102 102 02 02 102 02 102 102 02 02 102 1 1% 1% 7 ms 17% 1% 7 1m 17% v1 7 7% 17% mee meen Setng Gap (nm) geeeeeeegeeees ‘Standard Test Pressure at: bar 40bar working working pressure pressure 31s 60 315 eo 375 6 315 60 378 6 a5 ry 35 60 15 80 375 6 375 6 315 60 318 ry a5 @ 375 6 75 80 375 6 35 6 a5 60 375 a5 1S 75 a5 375 Ws a8 ‘Aoprox. Mass a) 22 27 a3 40 61 54 54 73 10s 14 108 ns m0 ns 355 m5 423 463 494 527 580 613 54 66 ns 760 Dedicated Coupling | 14Dimensions Ductile Iron Pipe ISO 2531 BS 4772 Pei) ¢0D —Toleranceon ‘Minimum Pipe OD ot Coupling —Sloave seting StandardTest Approx. Bore Pipe OD End Prepared Endings Length wt Gap Pressure at: Mase forPrepared End Length tobar —16bar L a 8 D E working working (my) fmm) vm (om) (oom) (om) (rm) pressure pressure a) e020 100 188 178 102 1° 15 um 36 sto 40 100 200 17% 102 18 8 mk 1 wi 0-30 100 20 17 102 19 5 mt 150 m 9-30 100 260 m7 102 19 6 60 200 mi oop 48 100 308 7 102 18 6 ma 78 250 m 0-38 100 364 7% 102 18 5 2% 108 300 me +1035 100 a 7 02 a 6 mon 350 m9 45 150 40 282 17 m 5 m4 400 toa 150 331 282 178 8 5 a BT 450 0 0 to 150 582 282 1% 38 5 a0 500 stp 40 150 eu 282 vm u 6 moma 600) 45 180 a7 282 1% 6 arg 700 TOA 150840 8547 262 v8 u 6 564 300 wo as 15094958)" 282 ve s 5 moo 900 5 stp 80 150 1047 1081)" 282 v7 3s 15 706 100 10s 50 1501150 11647 262 78 a 5 7 1100 11821080 1501268 1282)" 262 1% 8 15 2% 1180 v0 55H 150 aan 22 17 u 6 mg. 400 4881-60 190 1578 282 vm 2 18 maz 1600168841080 190 1748 282 1% 38 5 1643 1400187541. —t50/ 300 1992625017456 5 5 TEA mo mH. t507 300 zis 2aas0 174086 5 6 Tea mo e615 300 2ay 2521880 ——1781356 sr 5 Tea 2400 2495.0 601507300 25097521880 —1781856, s7 5 TA Teton eae clk) ERE eet nd ‘Materials of Construction - See Table 5 of Technical Manual 15 | Dedicated CouplingPires (eas Ductile Iron Pipe ISO 2531 BS 4772 Tie) 20D Toleranceon ‘Minimum Pipe ODot_-——Couping—Sloave Setng StandardTest Approx. ci Pipe OD. EndPrepared Endings Length wists co Pressure at: Mase forPrepared End Length bar a0bar L a 8 D E working working (my) fmm) vm (om) (oom) (om) (orm) pressure pressure a) 0 % 0-30 100 188 mm 2 as o 36 100 sto a0 100 200 17 102 8 a5 44 15 wi p30 100 20 17% 102 8 a5 st 150 7 10-30 100 280 17% 102 8 375 #60 m0 mi op 45 100 308 m7 2 . a5 0 79 250 m 935 100 364 1% 102 8 a5 6 106 300 me to 35 100 48 1% 102 8 as so on 350 wm 05 150 40 252 17% ey as oo 4 400 a 040 180 sa 22 17 2 a5 oo 47 450 40 040 180 382 282 17% 38 375 0 370 500 se 1D -40 150 ea 282 i ™ us 43 600 a 45 180 751 292 7 = as 0 479 709 me 45 150 854 22 7 Ps 375 564 300 we 05 150 958 252 1% 38 375 640 900 ms 050 150 1061 262 mm = as 706 100150 180 ee 22 1% 2 a5 73 ee mee en ‘Materials of Construction - See Table 5 of Technical Manual Dedicated Coupling | 16Centre Register Anchored and Harnessed Couplings Oe cane SiGe Coupling with removable centre register & Coupling with fixed centre register ‘The centre sleeve can be supplied with or without intemal centre ragister studs. The registers provide a locating stop to centre the coupling hich facttates the laying of ang pipe runs. Centre rogisters also prevent the possibly ofthe couping creeping at posivans where there are ‘ontindal axial movements, KLAWEFLEX Cantre registers are of wo types: A (rom 250mm) removable, used where the coupling can be moved along the pipe to alow the Pipetobeinspected, and (al sizes) xed, used where there fs noneedte remove couplings. PNeiecere elt) olin ‘With brackets welded to the centre sleeve, couplings can be bolted directly to the Supporting structure, Brackets designed to withstand the thrust produced by maximum angulanity and wil support a 10m long pipe ful ‘ofwater (upto ON 1500) We recommend the use of locating centre rogistors wih anchored couplings to help rosist pipe movament. On steep slopes ‘Special consideration should be given to anchorage, ‘Anchored Pedestal Harnessed Coupling Lill Harness Assembly ‘One method of preventing pipe separation is the use of a harness assembly, consisting of lugs for Welding o steel pipes and restraining te ods. Castiron pipes can sometimes ba namessed through the Use ofadctional anges castontoppe ends. 17 | Centre RegisterPerey yr Nero WRAS apored EPDM uber Na Sabanse low eae tal bale an aut Stanlss Selon request ‘Sto 304 Stans Stee (Br6Staees Sten ado spect 0 50-1258 Duct eon SON Roled Ste Duet eon Dedicated Step Coupling | 18Preuss PIPE PIPE ‘Stepped Coupling PIPE R PIPE ‘Stepped Coupling with Profile Plate ‘Materials of Construction - See Table 5 of Technical Manual 19 | Dedicated Step Coupling100 150 250 00 Pipe oD (nm) wos 9 1a 165 ne m0 m3 Working Pressure Balt Size cy » L (pa) (nm (om) (om) (om) 40 0x85 7 610 132 40 i285 ww 08 170 a5 i285 156 158 206 35 isx00 n2 1670 mm 30 Maoxt10 2x0 m0 6 25 Maax120 we 7750 a6 25 weexi20 396 60 m4 py ‘Materials of Construction - See Table 5 of Technical Manual (xm 5 5 ‘aprox. Mass 0.90 130 10 2350 5:10 530 520 Shouldered Couplings 20Teens a Sabana low eaten stabs an ruts Stans Scealonrauest Nero WAS appraved ‘utr - Noo nF Neem Penn > U Deseo Mut tng a accord a age 8, BS 21 | Ranger Flange AdaptorsSpecifications Pipe 0D oprox Flange Driling Compatbity Mass mm) a) so 2 1s 10, Table, E& ANS! 150, BS4504 10/3, 169, BS EN1082 10/9, 1608 ens ‘ BS 10, Table F, BS4S04 10/3, 163, BS ENIO82 10, 168, 203 5 BS 10, Table 0, & FANS! 150, BS4508 10/3, 16/3, BS ENIO92 10/3, 16/3 00/4 5 BS 10, Table O, 4 FANS! 150, BS4508 10/3, 16/3, 8S EN1OS2 10/3, 163 12585 38-153 7 2S 10, Table, E& FANS! 150, BS4504 10/3, 163, 6S ENTOSZ 10/3, 16/3 15018 50-182 a BS 10, Table, E, ANS! 150, BS4504 10/3, 16/3, BS EN1082 10/3, 168 157 92-210 8 ‘BS4504 10/3, 16/3, BS ENTOB? 10/2, 1673 20008 0 BS 10, Table, E ANSI 150,BS4504 10/3, 16,88 EN1082 10/3, 168 250/10 4 .BS4508 16/5, BS EN1092 163, SABS1125: 6005, 100, 1600/3 2so/10 % ‘BS 10, Table E, BS4504 10/3, 16/3, BS EN1092 10/3, 16/3 soon 2 BS 10, Table, E, BS4504 10/3, 168, BS E1082 10/3, 168, SABS1123: 6003, 1000/8, 1600/3, 00/12 8 BS 10, Table, E ANSI 150, BS4504 10/3, 16/3, BS ENO082 10/3, 168, SABS1123: 60/8, 100, 1600/3, aoa asra7e 2 ‘BS4504 10/3, 16/3, BS ENTON2 10/2, 163, SABS112: 6003, 1000, 1600/8, ‘504 374.391 2 'BS4508 10/3, 16/9, BS ENtOs2 10/3, 16, SABS1123:600/, 1000, 1600/3, ‘oorte aras7 2 'BS4508 10/5, 16/9, BS EN1O82 10/3, 16, SRBS1123: 600, 1000, 1600/8. 4oorte ans.442 2 'BS4508 10/3, 16/9, BS ENTO82 10/3, 16, SABS1123:600/3, 10005, 1600/3. ‘sorta a0-500 3 'BS4508 10/3, 16/3, BS ENTOS2 10/3, 16, SABS1123:600/, 10003, 1600/3. 00/20 526-546 a ‘ANS 150, 654804 103, 16/3, BS NT082 10/3, 16/3, SABST123:600/3, 1000/3, 16008 00028 630-850 31 ‘ANS 150, 654504 103, 16/3, BS NT0B2 1073, 16/3, SABST123 600/, 1000/5, 16008, MAX WORKING PRESSURE: 16 BAR ‘SETTING GAP: 14-32 mm “TOLERANCE ON ANGULAR DEFLECTION: 3 DEGREES. EXPANSION & CONTRACTION RANGE: 0 mm ‘RECONMENDED BOLT TORQUE: 60-80 Nm FOR COUPLINGS OF 25 & 4D BAR WORKING PRESSURE PLEASE REFER TO DEDICATED FLANGE ADAPTORS ‘Materials of Construction - See Table 5 of Technical Manual Ranger Flange Adaptors | 22Preuss : el s a | em SS a a s 2 ems Sg a a : Solo le ano i =m — ‘Materials of Construction - See Table 5 of Technical Manual 23 | Ranger Flange AdaptorsPOSTE a cu Gahan lw eaten stabs ane Nontoc WRAS approved POM nuts Stans Selene ‘aber Nartx and BE to 300 ton coat Pee Brass ypering to nsue out Gripper Flange Adaptor | 24Specifications | a) ars a ® mwa 3 100 1 urate é is iw maar a 30 two mans t m m ome te mi Bs mus u Ba Fa mus 3 FS Fa me 2 mo tts me & Dimensior m es Pie Di. Range ™ mk ewerieny 8 to te fs io we a ‘ged, ts tis 0 mm Ed as Setngtap ‘° ‘3 8 8 8 8 range tines: T a iH 2 i i i warns 10 0 10 0 wo wo zwods — 2Mnogs ods eats eons amos m Re Pie Ringe tego A ms scagortengs ia us ts iw io i ‘eda us By Mo Pe Py s Seta & ° 3 ° " ‘3 . Fange Thins T u us t 2 2 % Wa PoePres eng 10 100 0 ‘on 1 10 satog sanogs sano too. cantow> snow) sao ‘Materials of Construction - See Table 5 of Technical ManualSay RAS approves EPDM s ‘t {TS StanlessStsloneauest Eee hissy i Duce on Ste Fane etog anal stardord Dedicated Flange Adaptor | 26Dimensions g 5 < 2 2 3 STEEL PIPES BPR resco tuonsonrgeoduniman Fon ind oD Finger Tale inge Seng ip Ao = ‘Sireendens” —"Merategh cane tage” “ines t : f © (mm) fmm) (mm) (mm) (mm) ron) (mm) ko) as meas 9 ™ re 8 : mi eee es ie m4 ; ue ae 0 ie non ‘ tea fants r ie moon : my Ne te mw uo ; ters Ps ute uo : ter he ts ‘ ut hook : mt teas we i hoon ® meets ‘° =e ao x oo he as ‘= =e es « mente ts ‘= ie ao * moo Mss ® mie zoo n mn he ts ‘= oe ao a motets ® mete ao o wo eas = tte a oR ot mo Hs as ‘2 bs momme wow tno Hs 38 ‘= toe ome ae imo as 38 we a a imo Ho a0 ‘= ‘om oon a mo go 30, tearm mom = oR fm mnogo 30 aa nen mR neo ao 30a ae a Rot ree oko ak cla ERE eet nd ‘Materials of Construction - See Table 5 of Technical Manual 27 | Dedicated Flange AdaptorDimensions g 5 < 2 2 3 STEEL PIPES BPR resco tuonsonrgeoduniman Fon ind oD Finger Tale inge Seng ip Ao = ‘Sireendens” —"Merategh cane tage” “ines t : f © (mm) fmm) (mm) (mm) (mm) ron) (mm) ko) ests v0 ee es : mo aa * te «8 ; Bess Po i ut ‘ tas Tanta se m in uo : ter te ta ‘0 mts » o3 ; tere a to te ho : isa teas Ps ui hoo : mer he ta we in aon * mote ta ‘0 om sR * motes * in aon * mete as to momo mer ” mete 4a ‘= ee sR x wees ts ws = is aod a ote as ‘= =k aod « motes 2 swam mat = 6100 18 As 150, nz 168 (178)" 78 38" 3 n mao teas ws mt sou “ mn tea = st = mR = wo KBs ° tem sR oom ee meen ‘Materials of Construction - See Table 5 of Technical Manual Dedicated Flange Adaptor | 28Dimensions g 5 < 2 2 3 DUCTILE IRON PIPES BPR resco tuonsonrgeoduniman Fon ind oD Finger Tale inge Seng ip Ao = ‘Sireendens” —"Merategh cane tage” “ines t : f © OD) (mm) fmm) (mm) (mm) (mm) ron) (mm) ko) es ome ae 1 9 ee : mom no vo » ie “ood : om ho ae 0 =m woo : mom one as i mi sof * mom hea wt mt uo * mom hn as ‘° ia ao » om fe ts Se ao x a hn oo ‘= ee) no & mm ome as ® ™ ia Boo a mm hn as ‘= mia es ” mo Sena te wee ao 2 treo a ‘2 rte er) toe asa ‘= su monet tore oa ‘i a a a tos haa mtn ok momo 30a met mR me moe 88 tan moot og om Teton ak cla ERE eet nd ‘Materials of Construction - See Table 5 of Technical Manual 29 | Dedicated Flange AdaptorDimensions g 5 < 2 2 3 DUCTILE IRON PIPES esa Trarsce9e00Maimun Peed _O0st_— Fane Atte TiFiege Seng Gin ene = ‘Sireendens” —"Merategh cane tage” “ines t : f © OD) (mm) (mm) (mm) (mm) ron) (mm) ko) a0 a0 ra se uo ‘ hoe we mie uo : tou tee te mw uO ; om tee Ps mi hoon : mom teas * = tn aon * mens to mono mer ” = oman as we Gh sR 2 © hee = sie es & mtn ta 2 wom mer s oa ns ‘= mater mer ® m om np ls ‘= ee sR ® mm 2 = te es n ee we te a» 2 me oa we aim a ee mee en ‘Materials of Construction - See Table 5 of Technical Manual Dedicated Flange Adaptor | 30Restrained Flange Adaptor —_—- — = KLAMFLEX Restraint Flange adaptors can be manufactured where end pull out is of concern Stepped Flange Adaptor with Profile Plate KLAMFLEX Stepped Flange Adaptors can be manufactured where pipe DN i larger (as indicated above) or smaller than flange nominal bore. 31 | Dedicated Flange Adaptores Prune iN fn} Non-toge WRAS approved EPOM abe “Norton Dacteonor Role test ng to ie 38 6M SuRand ters Dismantling Joint | 32Dimensions L END RING SCALLOPED TOACCOMODATE TIE RODS ~ Ne 8 Ce 2 5 2 FLANGE OR FLANGE OR FLANGE END FLANGE END, H DISMANTLING JOINT fFange desis | Te fisroePH ——Srgot Spigot 5 H-MN Ge H=MAX Te Tod Approx Bore ot NL) Pie Pe Spigot —Ataptr& Length Recom. Length Rod Sea Mass it OD Wall Length Spigt =f ‘int or Lert tk Thick —Incading Flange oint_———Lenth it Flange Thikmess in on (rom) mm) mm) vm) mm) tm) mm) at) te) ) 50 PNTONIgasMo 6] A516} TaN TA NA 65 105 m5 4 wiexs00 9 es Protensmo 784516500118 185 135 m5 4 isxa00@20" 10 1 a 115 m5 4 Msbxa00@2" 12 100 PuIONe 1A 185 10165 105 m5 4 miexs20 13 100 mu25i00 1144S 65 148s 135 m5 4 wnzoxss0 14 15 Puts Mo A165 ui 115 ms 4 wiexa20 16 1% muzs40 AS om 195 ms 4 wzexas0 18 150 PuIONe 1655165 41 10s m5 4 wnaoxsi0 23 150 puso 165 4517S 18 195 ns 4 w2exas0 28 200 Pune 7185185 16 115 m5 4 waoxa0 32 20 pu m9 ASS nom 195 ns 4 wn2ex350 37 200 pio 7945S no 195 m5 4 warxa7 41 200 soon 84S 5 n 18 195 m4 w2exas0 40 250 pun 7 ASS cr 195 154 wzoxa30 34 250 pis mS T8 wo 195 ns 4 nex 35038 50 pi ASS a 1s 205 m4 warx330 45 50 worst nis 205 m4 w2exa7 45 250 Pua 78 ASS ns 205 m4 Maoxai0 49 300 Puio ha 15 195 ns 4 wnroxs30 43 300 puis HASTE 1 195 m4 wneexas0 44 309 Pu kA nis 105 m4 wuz7x4o0 50 300 woos 3k nis 205 m4 wn2ex370 50 300 rudd 3h ASS 188 25 ms 4 ta0x480 60 350 Pun 358 AS 250 nm x0 75 04 wzox4s0 49 350 Pus 3564250, mn x0 75 ao 4 2645071 350 Pu 3564550, % 0 75 a0 4 nsox490 79 0 rors 3584550 m0 75 ao 4 waoxsis 79 50 Pua 356 AS 250 m0 75 mo 4 waax540 86 epee eens nee a RoC ee ect nTS Materials of Construction - See Table 5 of Technical Manual eee 33 | Dismantling JointDimensions L END RING SCALLOPED TOAGCOMODATE TIE RODS ze v Yh _ SS _ 8 . Ce # 5 2 FLANGE OR FLANGE OR FLANGE END FLANGE END. 4 DISMANTLING JOINT ST PT Py Flange PN Spigot Spigot c B H-MIN +0 HMA, Tie ‘Tie Rod ‘Approx PUP “iutng Poe. Pw. Spunt_ Adaptor & —Langh ecm, «Lang «fa Suwa Mae in 06 Wal Lamp Spigot) OF ont Lent ‘i Thek—aung—_Fnge Joint ——Langth it inge) cnc a TU (oar) (men) (mm) (mm) (mm) (mm) (mm) (mm) ay) (mm) a) 400 mio 408s 50 nm ms weaxsso 77 00 mis 08550 no mem wareaio ss 00 worse AB 80 Booms Weccaso 8 00 hos 08s 285 Bs mS axsts 86 0 awn ue 48s a ws ms wa0xsis $6 ‘0 mo SS a msm wo6x61S 107 450 mio sr as 250 B momo waacaso 35 450 mie 4574s 250 nm mem wareaio 68 0 toons 57488 B mom waexasa 8 0 mass SS a om mom 4 wenxsts att 450 wove 457 ABTS Bm wm ms 4 wooxsis ath 450 mo 575 a om moms wasx6i5 20 500 mio seas 250 B mom weoeasa ith 50 mie sme sO a moms woox480 $31 500 er re) a wm moms wos 43 500 wore ska a mms wonesis 448 500 mao sh D mom ome Mao K645 154 500 won she om mms No6x615 154 600 mio 6148250 nome wer eaio 335 ‘00 tons 6450 nom mS wk Noenass 3p 600 mie 14s 50 Bom m woxsts 178 m0 ens 6045280 nm msm wooeais 475 so mas 18 au wm Mm wo 4 Woexsts 205 0 mo os 6 Bm Ms sos 28 ‘Materials of Construction - See Table 5 of Technical Manual ro AEM ma roan PO eRe Pore ered ECC ee a Dismantling Joint | 34Dimensions L END RING SCALLOPED TOACCOMODATE TIE RODS ~ Ne 8 Ce # 5 2 FLANGE OR FLANGE OR FLANGE END FLANGE END. 4 DISMANTLING JOINT PT ercern soit spot 8 HM 4D HMA Te Te Radon UPI “hairs Poe, Spat Adaptor Lang ecm, © Langhfd=‘Suv Mut ry Ob Wat Leng pget” of at tenth “Tek edna ange Jot ——Lngth J ange’ dacs at Com) tm) mm) tm) tom) tm) tm) tm) 70 mio om 80 Pe er er waresis 168 0 tors 7m sD Bom mom naeass jut me mis om 8 nom om am 31505134 m0 wns nom mam waoasis 710 70 mas oT 8 a om Moms fosx6ts 210 70 mam 8 Bom wm 6 Msx785 280 #00 mak nom om ome 1201500 aan 0 mies nom mm Nosiss0 222 #00 mas m8 a om wows Mse700 248 0 mio 80 nom om wm o0xst0 225 200 mis 88 Bom mom wases7 24s 0 rissa a wo wT Maser 238 1000 mi oe 8 am mom woes80 238 1000 tome oe 8 wo nom mom 100580 aan ‘000 mis ime = 8 Bom mT woox6i0 331 1000 tons et nom mm oso 331 to1 mas 18 ew m7 Mstx780 376 210 rio me km oom om wk osx610 a6 120 mis eka Bom om owe Msxsi0 589 120 Phos iaie ato som me s2x080 635 ato min ow 8a x om ow m8 o9x670 610 0 rus a0 em Mm Msx720 G5 1600 mio t= oom om m8 Msi 7801280 1600 rus te 1080 om mw om 8 ns2080 270 1800 mio tm 80 o = om 4 on sere 300 20 mio mat? noe ma fMsi000 420 200 mii m8 pom wt ws2xoH0 toa to mio ae ato on a eee ee Fiennes Piper ree eee ‘Materials of Construction - See Table 5 of Technical Manual Lelhneidhadihesielthedhd 35 | Dismantling JointSLU el Smet) eran DN15 to DN5O (PN16) a Size Range nor Straight Couplings 150mm Junior tag Couplings with integra piper sngs 150mm ale/Female Junior Counings 150mm alefFemale Junior Coupings wihintegrl ripper ings 15-50mm unior Tee Pieces 15:25mm Junior Toes withintegral ripper rngs 155mm Junior Rpairclamps 15-50mm Junior Repair Clamp withTe Ott 15:25mm ‘Materials of Construction - See Table 5 of Technical Manual Junior Couplings | 36IN Ralesta Can be fited with a threaders oftake for pressure monitoring or pressure testing 37 | Ranger End CapsSpecifications on Pipe 00 aprox: Pipe Material Suitabilty Mass (nm) (om) 9) son sor a STEEL (mperil+mev), UP, DC, AC (mpi), ABS/OW 55, 7285 a STEEL (mperialemet), UPV, DC, AC (mpi), ABS/OWN ao se-108 4 STEEL (mperil4metre), UPVC, AC (mpi), ABS/DWN soe 109-128 5 STEEL (peril met}, UPVG,D,Cl,AC co), AC (imperial), GRP 12515 s183 5 STEEL (mperialsmet), UP, DC, AC (co, AC imperial) 1506 150-170 7 STEEL (mperia+met}, UPV, DI, GR, AC (co), AC) 15016 50-182 7 STEEL (mpril+ mer}, UP, DCL AC co AC (id) AC (pera, RP Ws e270 8 STEEL (mprialemetc), UPVC, CAC impria) oars zens 10 STEEL (mperiasmeti), UPVC, AC co, AC (ld), AC (pera, GRP 7518 230-287 7 STEEL (mperialsmete)D1,AC eo, AC (cd, AC (imperial) 25/9 232-282 3 ‘UP, AC (i) 250/10 250-267 1 STEEL (mparilsmet}, UPVC, AC (i) 250/10 me2s 16 STEEL (prise), UPVG, DC, AC 0, AC (ld), AC fmpera), GR 002 sis-a82 Py STEEL (meri mete), UP, GRP wori2 emo 0 STEEL (mpi) DLA Cass 12 ‘002 0-260 w LU, DAC co), AC (id, AC (Met), C1 80/1 51-378 7 STEEL (perils), UPVC, AC), AC (metre, CL 50rte 74.381 % DL GRP,AC cass 6 ‘oars 0-410 1 STEEL (mparial+met), UPVG, AC (8), AC (matric Aoorte ares % DLAC Gass 6 and 12 450rt8 458-460 35 STEEL, AC Cass 18 sorte 76-483 « LAC (ca), AC (mtr), AC Class 6 and 12, Imperial CUCL, soa ‘a0-s00 3 DLAC Gass 6 and 12, UPVE 0020 00-508 51 PvE, Steel, AC co AC (id) 5100720 526-506 3 LAG Class 6 and 12 o0ree 8-636 e STEEL (mparial+mot) GRP, Cl 00026 28-650 6 LAC Cass 6 tmperal CUCL. MAX WORKING PRESSURE: 16 BAR ‘TOLERANCE ON ANGULAR DEFLECTION: 3 DEGREES. EXPANSION & CONTRACTION RANGE: 2-5 mm RECOMMENDED BOLT TORQUE: 60-20 Nm FOR ENO CAPS OF 25 & 40 BAR WORKING PRESSURE PLEASE CONTACT KLAMELEX ‘Materials of Construction - See Table 5 of Technical Manual Ranger End Caps | 38SQN G3MV3Y NOs BUY S3ZIS adid QV(IA) SINIOr [TIQVTIVAY 41 SUrUVUIAHAL SVO AINE (A) (013 110 "ay ‘sv9 'sTOINaH '3OVM3S 'UAIVM) N3LSAS NI LONGORd (A) ONITINVNSIO GNY SuOLAVaV 3ONV14 NOs ONITIRIG 3ONVTS ONTHOLVW (i) [RUNSSd ONDIOM () SSV10 QNV TYRISLVW ald YO UALAWVIG 3OISLNO Bed (i) {TIGIgSOd SV NOUWWYONI ONIMOTIO’ 3HL JO HONN SV ZOIAOUd 3SVId NOA Yd NOLLIITAS LONGONd L93AUOD HL ONIMVH NISN ISISSY OL ETE S8S8aRs 82888 less er ohm 9 0 29 COTE EAE SUSE AC RL RSMMC MUON Ca mT ONSI-ANNTa neon One10)F] yey do adid op chart | 54o [rm fro 1 teemdoerh (imma ee Gripper Flange Adaptor [Eno 0 EER Perens EXE Ermer SABS -@ARPAL KLAMFLEX PIPE COUPLINGS (Ty) LTO 52 Fransen Street | P.O. Box 4073 Krugersdorp | Luipaardsvlei 1743, sauteng | South Africa 19 Resnick Street | Fax's7 86611 O66 eogeans | Bae a KLAMFLEX autora | yowwklamtlex.com KLAMFLEX PIPE COUPLINGS (PTY) LTD RESERVES THE RIGHT TO MODIFY THE SPECIFICATIONS AND INFORMATION CONTAINED WITHIN THIS MANUAL DUE TO PRODUCT RESEARCH, DEVELOPMENT AND IMPROVEMENTS