Lampiran PTLP Print

L-1
L-1
TABEL ROUTING SHEET MESIN DIESEL 4J A1

PT INMAJ AYA 17239
KAPASITAS PRODUKSI = 1900 UNIT/HARI
Efsiensi = 94% Reliabitlitas mesin = 89% J am kerja/hari = 8 jam
No. Nama Operasi Nama Mesin Waktu Baku (s) Waktu Set Up (s) Kapasitas Mesin Teoritis % Scrap J umlah yang Diharapkan J umlah yang Disiapkan Produksi dengan Efsiensi Reliabilitas Mesin J umlah Mesin Teoritis
Cylinder Body
1 Peleburan plat baja dan alumunium alloy Mesin Metal Melting 30 360 948.00 0.05 2332.7016 2455.4753 2612.2078 0.8900 3.0961
2 Proses casting komponen Mesin Casting 25 360 1137.60 0.05 2216.0665 2332.7016 2481.5974 0.8900 2.4510
3 Mendinginkan hasil casting Mesin Cooling 40 360 711.00 0.05 2105.2632 2216.0665 2357.5175 0.8900 3.7256
4 Proses pengecatan komponen Meja Pengecatan 15 360 1896.00 0.05 2000.0000 2105.2632 2239.6417 0.8900 1.3272
5 Memproses komponen cylinder body Mesin Cylinder body 20 360 1422.00 0.05 1900.0000 2000.0000 2127.6596 0.8900 1.6812
Injection Pump
5 Menghaluskan komponen Mesin CNC 20 360 1422.00 0.05 1900.0000 2000.0000 2127.6596 0.8900 1.6812
Oil pan
Oil pump
Camshaft
5 Memproses komponen camshaft Mesin Camshaft 28 360 1015.71 0.05 1900.0000 2000.0000 2127.6596 0.8900 2.3536
Piston
Water pump
TABEL ROUTING SHEET MESIN DIESEL 4J A1

PT INMAJ AYA 17239
Efsiensi = 94% Reliabitlitas mesin = 89% J am kerja/hari = 8 jam
No. Nama Operasi Nama Mesin Waktu Baku (s) Waktu Set Up (s) Kapasitas Mesin Teoritis % Scrap J umlah yang Diharapkan J umlah yang Disiapkan Produksi dengan Efsiensi Reliabilitas Mesin J umlah Mesin Teoritis
Crankshaft
4 Memproses komponen crankshaft Mesin Crankshaft 25 360 1137.60 0.05 2000.0000 2105.2632 2239.6417 0.8900 2.2121
5 Pengerasan crankshaft Mesin Parkerizing 15 360 1896.00 0.05 1900.0000 2000.0000 2127.6596 0.8900 1.2609
Sub Assembly 1
1 Merakit sub assembly 1 Meja Rakit 1 105 150 272.86 0 1900.0000 1900.0000 2021.2766 0.8900 8.3234
2 Proses inline inspection Meja Inspeksi 1 25 360 1137.60 0 1900.0000 1900.0000 2021.2766 0.8900 1.9964
Cylinder Head
5 Memproses komponen cylinder head Mesin Cylinder head 25 360 1137.60 0.05 1900.0000 2000.0000 2127.6596 0.8900 2.1015
Turbo Charger
L-2
TABEL PERHITUNGAN JUMLAH MESIN

PT INMAJAYA 17239
Kapasitas Produksi = 1900 unit/hari
Efisiensi = 94%
Reliabilitas Mesin = 89%
Kode Nama Mesin/Meja Jumlah Total Mesin Teoritis Jumlah Mesin Sebenarnya
1 Mesin Metal Melting 47.6896 47
2 Mesin Casting 38.8785 38
3 Mesin Cooling 45.2985 45
4 Mesin Cylinder head 2.1015 2
5 Mesin Cylinder body 1.6812 2
6 Mesin Parkerizing 1.2609 2
7 Mesin Crankshaft 2.2121 3
8 Mesin Camshaft 2.3536 3
9 Mesin CNC 24.3770 24
10 Meja Rakit 1 8.3234 8
11 Meja Rakit 2 2.3781 3
12 Meja Rakit 3 3.9635 4
13 Meja Inspeksi 1 3.7532 4
14 Meja Inspeksi 2 3.5935 4
15 Meja Pengecatan 11.7682 11
L-4
PERHITUNGAN LUAS LANTAI MESIN TEORITIS

PT INMAJ AYA 17239
KAPASITAS PRODUKSI =1900 unit/hari
Efsiensi =94%
Ukuran Total Luas
Mesin PanjangSub Lebar Sub Kelompok Total Panjang Total Lebar Luas
J umlah J umlah
No. Nama Peralatan Kelompok Kelompok Mesin Mesin Kelompok Mesin Kelompok Kelompok
Alat/Sub Total l
p (m) Mesin (m) (m) Tanpa +Gang Mesin +Gang Mesin
(m)
Gang
Mesin Metal Melting 1 47
5.7 4.5
Operator 2 94
1 7.7 6.5 2352.35 110.19 43.79 4825.2201
Bahan Baku Utama (BBU) 0 1 1 1
Bahan Jadi Utama (BJU) 0 1 1 1
Mesin Casting 1 38
5.2 4.6
Operator 2 76
2 7.2 6.6 1805.76 62.26 69.25 4311.505
Mesin Cooling 1 45
6 7.5
Operator 2 90
3 8 9.5 3420 67.86 102.08 6927.1488
Mesin Cylinder head 1 2
6.8 5.5
Operator 2 4
4 8.8 7.5 132 28 9.1 254.8000
Mesin Cylinder body 1 2
7 4.5
Operator 2 4
5 9 6.5 117 28.6 8.1 231.6600
Mesin Parkerizing 1 2
4.5 3.8
Operator 2 4
6 6.5 5.8 75.4 21.1 7.4 156.1400
Mesin Crankshaft 1 3
6.5 5
Operator 2 6
7 8.5 7 178.5 41.53 8.6 357.1580
Mesin Camshaft 1 3
6.2 5.4
Operator 2 6
8 8.2 7.4 182.04 40.33 9 362.9700
L-4
L-7
Wij Hub TABEL PERHITUNGAN
Wij RENCANA LUAS LANTAI1.19
GUDANG BAHAN BAKU PT INMAJ AYA 17239
8094.6070 2.19 28331.12448
KAPASITAS PRODUKSI =1900 UNIT/HARI
EFISIENSI =94%
Dimensi Unit yang Pcsper Unit Diterima J umlah Luas
Nama No. Qty per Diterima Produksi Per Kebutuhan Kebutuhan Kg Unit Per J umlah Kelongaran
No. Nama Komponen RawMaterial Unit Satuan Satuan per Periode Tumpukan Tumpukan Luas Total
Produk part produk Hari Per Produksi untuk Produksi Hari Rak Gang(m2)
Diterima Penyimpanan Rak Rak (m2)
p (m) l (m) t (m)
K-1 Cylinder body 1 2 4 0.8 10 kg 2,455.4753 2 kg 4910.9506 491.0951
K-2 Cylinder head 1 2 4 0.8 10 kg 2,455.4753 1.8 kg 4419.8555 441.9856
K-6 Timming gear 1 2 4 0.8 10 kg 2,455.4753 1 kg 2455.4753 245.5475
K-8 Rocker arm 1 2 4 0.8 10 kg 2,332.7016 0.6 kg 1399.6210 139.9621
K-10 Camshaft 1 2 4 0.8 10 kg 2,455.4753 1.5 kg 3683.2130 368.3213
K-11 Crankshaft 1 2 4 0.8 Plat Baja 10 kg 2,455.4753 1.3 kg 3192.1179 319.2118 6689 111 28 2800
K-12 Connecting rod 1 2 4 0.8 10 kg 2,332.7016 1 kg 2332.7016 233.2702
Mesin K-13 Piston 1 2 4 0.8 10 kg 2,455.4753 1.5 kg 3683.2130 368.3213
10000 Diesel K-15 Flywheel 1 2 4 0.8 10 kg 2,455.4753 1 kg 2455.4753 245.5475
4JA1 K-16 Flywheel housing 1 2 4 0.8 10 kg 2,455.4753 0.6 kg 1473.2852 147.3285
K-17 Disk clutch 1 2 4 0.8 10 kg 2,455.4753 1.4 kg 3437.6654 343.7665
K-3 Injection pump 1 2 4 0.6 10 kg 2,455.4753 1.2 kg 2946.5704 294.6570
K-4 Turbo charger 1 2 4 0.6 10 kg 2,455.4753 1 kg 2455.4753 245.5475
K-5 Oil pan 1 2 4 0.6 Alumunium 10 kg 2,455.4753 0.8 kg 1964.3802 196.4380
2505 31 8 800.0
K-7 Oil pump 1 2 4 0.6 Alloy 10 kg 2,455.4753 0.8 kg 1964.3802 196.4380
K-9 Timming gear case 1 2 4 0.6 10 kg 2,455.4753 0.5 kg 1227.7377 122.7738
K-14 Water pump 1 2 4 0.6 10 kg 2,455.4753 0.8 kg 1964.3802 196.4380
143 36 3600.0 2505.8787 6105.8787
L-7
TABEL PERHITUNGAN RENCANA LUAS LANTAI GUDANG BAHAN PEMBANTU PT INMAJ AYA 17239
EFISIENSI =94%
Dimensi Unit yang
Diterima Pcs Per Kebutuhan Unit yang J umlah Luas
Nama No. Nama Ukuran Unit Per J umlah Kelonggaran Luas
No. Unit Satuan Pcs Per Diterima Tumpukan Tumpukan
Produk part Komponen per Ass Hari Rak Gang Total
p (m) l (m) t (m) Diterima Produksi per Periode Rak Rak
P-1 Cooling fan 1 1 0.8 0.5 20 Unit 1900 95.00 190 6 1 9

P-2 Water hose 1 0.6 0.4 0.5 50 Unit 1900 38.00 76 1 1 9
P-3 Oil hose 1 0.6 0.4 0.5 50 Unit 1900 38.00 76 1 1 9
Oil Guide
P-4 1 0.4 0.5 0.8 35 Unit 1900 54.29 109 2 1 9
Tube
P-5 Fuel pipe 1 0.8 0.6 1.5 25 Unit 1900 76.00 152 11 2 18
P-6 Thermostat 1 0.4 0.4 0.6 30 Unit 1900 63.33 127 1 1 9
P-7 Oil filter 1 1 0.8 0.6 10 Unit 1900 190.00 380 15 3 27
P-8 Fuel filter 1 1 0.8 0.8 10 Unit 1900 190.00 380 22 4 36
Mesin
Nozzle
10000 Diesel P-9 1 0.3 0.5 0.5 15 Unit 1900 126.67 254 2 1 9
Injection
4JA1
P-10 Oil Level gage 1 0.3 0.6 0.5 20 Unit 1900 95.00 190 1 1 9
Pump Power
P-11 1 0.8 0.8 1 15 Unit 1900 126.67 254 15 3 27
Steering
P-12 Bearing cam 1 0.5 0.6 0.3 30 Unit 1900 63.33 127 1 1 9
P-13 Liner 1 0.5 0.8 0.6 25 Unit 1900 76.00 152 3 1 9
P-14 Loctite 1 0.5 0.3 0.4 10 Unit 1900 190.00 380 2 1 9
P-15 Threebond 1 0.3 0.2 0.5 4 Unit 1900 475.00 950 2 1 9
P-16 Screw 8 0.4 0.4 1 100 Unit 15200 152.00 304 4 1 9
P-17 Plastik Pipak 0.5 0.5 0.3 1.5 1 Gulung 950 950.00 1900 32 6 54
Total 121 30 270 875.3291 1145.329
TABEL PERHITUNGAN RENCANA LUAS LANTAI GUDANG BARANG J ADI PT INMAJ AYA 17239
EFISIENSI =94%
Dimensi Material
Produk Produk Per Unit Per Kemasan Kemasan J umlah J umlah Luas Kelonggaran Luas
No. Part Nama Produk
Dimensi Produk Dimensi Kemasan Per Hari Periode Kemasan Per Periode Per Pallet Pallet Tumpukan Pallet Pallet Gang Total
p p
l (m) t (m) l (m) t (m)
(m) (m)
Mesin Diesel
10000 0.745 0.595 0.570 0.745 0.595 0.570 1900 3800 1 3800 12 317 32 384 544.0238 928.0238
4JA1
Hub
1.1 3679.2751 2.1 12877.46281 1.20 6914.0909 2.20 24199.31823
1.2 2498.7590 2.2 8745.656563 1.21 5733.5749 2.21 20067.51198
1.3 1318.2429 2.3 4613.850313 1.22 5733.5749 2.22 20067.51198
1.4 1318.2429 2.4 4613.850313 1.23 6914.0909 2.23 24199.31823
L-7
1.5 2498.7590 2.5 8745.656563 1.24 8094.6070 2.24 28331.12448
1.6 3679.2751 2.6 12877.46281 1.25 9275.1231 2.25 32462.93073
1.7 5296.6830 2.7 18538.39052 1.26 8094.6070 2.26 28331.12448
1.8 4116.1669 2.8 14406.58427 1.27 6914.0909 2.27 24199.31823
1.9 2935.6509 2.9 10274.77802 1.28 6914.0909 2.28 24199.31823
1.1 2935.6509 2.1 10274.77802 1.29 8094.6070 2.29 28331.12448
1.11 4116.1669 2.11 14406.58427 1.30 9275.1231 2.30 32462.93073
1.12 5296.6830 2.12 18538.39052 1.31 10892.5310 2.31 38123.85844
1.13 6477.1991 2.13 22670.19677 1.32 9712.0149 2.32 33992.05219
1.14 5296.6830 2.14 18538.39052 1.33 8531.4988 2.33 29860.24594
1.15 4116.1669 2.15 14406.58427 1.34 8531.4988 2.34 29860.24594
1.16 4116.1669 2.16 14406.58427 1.35 9712.0149 2.35 33992.05219
1.17 5296.6830 2.17 18538.39052 1.36 10892.5310 2.36 38123.85844
1.18 6477.1991 2.18 22670.19677 Min 1318.242946 4613.850313
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 15 16 17 18
7 8 9 10 11 12
1 2 K-1 4 5 6
Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.318

1.1 3679.2751 2.1 12877.463 1.21 5733.5749 2.21 20067.512
1.2 2498.7590 2.2 8745.657 1.22 5733.5749 2.22 20067.512
1.4 1318.2429 2.4 4613.850 1.23 6914.0909 2.23 24199.318
1.5 2498.7590 2.5 8745.657 1.24 8094.6070 2.24 28331.124
1.6 3679.2751 2.6 12877.463 1.25 9275.1231 2.25 32462.931
1.7 5296.6830 2.7 18538.391 1.26 8094.6070 2.26 28331.124
1.8 4116.1669 2.8 14406.584 1.27 6914.0909 2.27 24199.318
1.9 2935.6509 2.9 10274.778 1.28 6914.0909 2.28 24199.318
1.1 2935.6509 2.1 10274.778 1.29 8094.6070 2.29 28331.124
1.11 4116.1669 2.11 14406.584 1.30 9275.1231 2.30 32462.931
L-7
1.12 5296.6830 2.12 18538.391 1.31 10892.5310 2.31 38123.858
1.13 6477.1991 2.13 22670.197 1.32 9712.0149 2.32 33992.052
1.14 5296.6830 2.14 18538.391 1.33 8531.4988 2.33 29860.246
1.15 4116.1669 2.15 14406.584 1.34 8531.4988 2.34 29860.246
1.16 4116.1669 2.16 14406.584 1.35 9712.0149 2.35 33992.052
1.17 5296.6830 2.17 18538.391 1.36 10892.5310 2.36 38123.858
1.18 6477.1991 2.18 22670.197 Min 1318.2429 4613.850
1.19 8094.6070 2.19 28331.124
L-11B
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 15 16 17 18
7 8 9 10 11 12
1 2 K-1 K-1 5 6
Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.3182

1.1 3679.2751 2.1 12877.4628 1.21 5733.5749 2.21 20067.5120
1.2 2498.7590 2.2 8745.6566 1.22 5733.5749 2.22 20067.5120
1.5 2498.7590 2.5 8745.6566 1.23 6914.0909 2.23 24199.3182
1.6 3679.2751 2.6 12877.4628 1.24 8094.6070 2.24 28331.1245
1.7 5296.6830 2.7 18538.3905 1.25 9275.1231 2.25 32462.9307
1.8 4116.1669 2.8 14406.5843 1.26 8094.6070 2.26 28331.1245
1.9 2935.6509 2.9 10274.7780 1.27 6914.0909 2.27 24199.3182
1.1 2935.6509 2.1 10274.7780 1.28 6914.0909 2.28 24199.3182
1.11 4116.1669 2.11 14406.5843 1.29 8094.6070 2.29 28331.1245
1.12 5296.6830 2.12 18538.3905 1.30 9275.1231 2.30 32462.9307
1.13 6477.1991 2.13 22670.1968 1.31 10892.5310 2.31 38123.8584
1.14 5296.6830 2.14 18538.3905 1.32 9712.0149 2.32 33992.0522
1.15 4116.1669 2.15 14406.5843 1.33 8531.4988 2.33 29860.2459
1.16 4116.1669 2.16 14406.5843 1.34 8531.4988 2.34 29860.2459
1.17 5296.6830 2.17 18538.3905 1.35 9712.0149 2.35 33992.0522
1.18 6477.1991 2.18 22670.1968 1.36 10892.5310 2.36 38123.8584
1.19 8094.6070 2.19 28331.1245 Min 2498.7590 8745.6566
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 15 16 17 18
7 8 9 10 11 12
1 2 K-1 K-1 K-1 6
Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.31823

1.1 3679.2751 2.1 12877.46281 1.21 5733.5749 2.21 20067.51198
1.2 2498.7590 2.2 8745.656563 1.22 5733.5749 2.22 20067.51198
1.6 3679.2751 2.6 12877.46281 1.23 6914.0909 2.23 24199.31823
1.7 5296.6830 2.7 18538.39052 1.24 8094.6070 2.24 28331.12448
1.8 4116.1669 2.8 14406.58427 1.25 9275.1231 2.25 32462.93073
1.9 2935.6509 2.9 10274.77802 1.26 8094.6070 2.26 28331.12448
1.1 2935.6509 2.1 10274.77802 1.27 6914.0909 2.27 24199.31823
1.11 4116.1669 2.11 14406.58427 1.28 6914.0909 2.28 24199.31823
1.12 5296.6830 2.12 18538.39052 1.29 8094.6070 2.29 28331.12448
1.13 6477.1991 2.13 22670.19677 1.30 9275.1231 2.30 32462.93073
L-11E
Hub Wij Hub Wij 1.22 5733.5749 2.22 20067.5120

1.1 3679.2751 2.1 12877.4628 1.23 6914.0909 2.23 24199.3182
1.6 3679.2751 2.6 12877.4628 1.24 8094.6070 2.24 28331.1245
1.7 5296.6830 2.7 18538.3905 1.25 9275.1231 2.25 32462.9307
1.8 4116.1669 2.8 14406.5843 1.26 8094.6070 2.26 28331.1245
1.11 4116.1669 2.11 14406.5843 1.27 6914.0909 2.27 24199.3182
1.12 5296.6830 2.12 18538.3905 1.28 6914.0909 2.28 24199.3182
1.13 6477.1991 2.13 22670.1968 1.29 8094.6070 2.29 28331.1245
1.14 5296.6830 2.14 18538.3905 1.30 9275.1231 2.30 32462.9307
1.15 4116.1669 2.15 14406.5843 1.31 10892.5310 2.31 38123.8584
1.16 4116.1669 2.16 14406.5843 1.32 9712.0149 2.32 33992.0522
1.17 5296.6830 2.17 18538.3905 1.33 8531.4988 2.33 29860.2459
1.18 6477.1991 2.18 22670.1968 1.34 8531.4988 2.34 29860.2459
1.19 8094.6070 2.19 28331.1245 1.35 9712.0149 2.35 33992.0522
1.20 6914.0909 2.20 24199.3182 1.36 10892.5310 2.36 38123.8584
1.21 5733.5749 2.21 20067.5120 Min 3679.2751 12877.4628
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 15 16 17 18
7 8 K-1 K-1 11 12
1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.23 6914.0909 2.23 24199.3182

1.1 3679.2751 2.1 12877.4628 1.24 8094.6070 2.24 28331.1245
1.7 5296.6830 2.7 18538.3905 1.25 9275.1231 2.25 32462.9307
1.8 4116.1669 2.8 14406.5843 1.26 8094.6070 2.26 28331.1245
1.11 4116.1669 2.11 14406.5843 1.27 6914.0909 2.27 24199.3182
1.12 5296.6830 2.12 18538.3905 1.28 6914.0909 2.28 24199.3182
1.13 6477.1991 2.13 22670.1968 1.29 8094.6070 2.29 28331.1245
1.14 5296.6830 2.14 18538.3905 1.30 9275.1231 2.30 32462.9307
1.15 4116.1669 2.15 14406.5843 1.31 10892.5310 2.31 38123.8584
1.16 4116.1669 2.16 14406.5843 1.32 9712.0149 2.32 33992.0522
1.17 5296.6830 2.17 18538.3905 1.33 8531.4988 2.33 29860.2459
1.18 6477.1991 2.18 22670.1968 1.34 8531.4988 2.34 29860.2459
1.19 8094.6070 2.19 28331.1245 1.35 9712.0149 2.35 33992.0522
1.20 6914.0909 2.20 24199.3182 1.36 10892.5310 2.36 38123.8584
1.21 5733.5749 2.21 20067.5120 Min 3679.2751 12877.4628
1.22 5733.5749 2.22 20067.5120
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 15 16 17 18
7 8 K-1 K-1 11 12
L-11G
1.12 5296.6830 2.12 18538.3905 1.27 6914.0909 2.27 24199.3182

1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
1.14 5296.6830 2.14 18538.3905 1.29 8094.6070 2.29 28331.1245
1.16 4116.1669 2.16 14406.5843 1.30 9275.1231 2.30 32462.9307
1.17 5296.6830 2.17 18538.3905 1.31 10892.5310 2.31 38123.8584
1.18 6477.1991 2.18 22670.1968 1.32 9712.0149 2.32 33992.0522
1.19 8094.6070 2.19 28331.1245 1.33 8531.4988 2.33 29860.2459
1.20 6914.0909 2.20 24199.3182 1.34 8531.4988 2.34 29860.2459
1.21 5733.5749 2.21 20067.5120 1.35 9712.0149 2.35 33992.0522
1.22 5733.5749 2.22 20067.5120 1.36 10892.5310 2.36 38123.8584
1.23 6914.0909 2.23 24199.3182 Min 4116.1669 14406.5843
1.24 8094.6070 2.24 28331.1245
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 K-1 K-1 17 18
7 K-1 K-1 K-1 K-1 12
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.25 9275.1231 2.25 32462.9307

1.7 5296.6830 2.7 18538.3905 1.26 8094.6070 2.26 28331.1245
1.12 5296.6830 2.12 18538.3905 1.27 6914.0909 2.27 24199.3182
1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
1.14 5296.6830 2.14 18538.3905 1.29 8094.6070 2.29 28331.1245
1.17 5296.6830 2.17 18538.3905 1.30 9275.1231 2.30 32462.9307
1.18 6477.1991 2.18 22670.1968 1.31 10892.5310 2.31 38123.8584
1.19 8094.6070 2.19 28331.1245 1.32 9712.0149 2.32 33992.0522
1.20 6914.0909 2.20 24199.3182 1.33 8531.4988 2.33 29860.2459
1.21 5733.5749 2.21 20067.5120 1.34 8531.4988 2.34 29860.2459
1.22 5733.5749 2.22 20067.5120 1.35 9712.0149 2.35 33992.0522
1.23 6914.0909 2.23 24199.3182 1.36 10892.5310 2.36 38123.8584
1.24 8094.6070 2.24 28331.1245 Min 5296.6830 18538.3905
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 14 K-1 K-1 17 18
K-1 K-1 K-1 K-1 K-1 12
K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.26 8094.6070 2.26 28331.1245
1.12 5296.6830 2.12 18538.3905 1.27 6914.0909 2.27 24199.3182
1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
L-11G
1.14 5296.6830 2.14 18538.3905 1.29 8094.6070 2.29 28331.1245

1.17 5296.6830 2.17 18538.3905 1.30 9275.1231 2.30 32462.9307
1.18 6477.1991 2.18 22670.1968 1.31 10892.5310 2.31 38123.8584
1.19 8094.6070 2.19 28331.1245 1.32 9712.0149 2.32 33992.0522
1.20 6914.0909 2.20 24199.3182 1.33 8531.4988 2.33 29860.2459
1.21 5733.5749 2.21 20067.5120 1.34 8531.4988 2.34 29860.2459
1.22 5733.5749 2.22 20067.5120 1.35 9712.0149 2.35 33992.0522
1.23 6914.0909 2.23 24199.3182 1.36 10892.5310 2.36 38123.8584
1.24 8094.6070 2.24 28331.1245 Min 5296.6830 18538.3905
1.25 9275.1231 2.25 32462.9307
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 K-1 K-1 K-1 17 18

K-1 K-1 K-1 K-1 K-1 12
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.26 8094.6070 2.26 28331.1245

1.12 5296.6830 2.12 18538.3905 1.27 6914.0909 2.27 24199.3182
1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
1.17 5296.6830 2.17 18538.3905 1.29 8094.6070 2.29 28331.1245
1.18 6477.1991 2.18 22670.1968 1.30 9275.1231 2.30 32462.9307
1.19 8094.6070 2.19 28331.1245 1.31 10892.5310 2.31 38123.8584
1.20 6914.0909 2.20 24199.3182 1.32 9712.0149 2.32 33992.0522
1.21 5733.5749 2.21 20067.5120 1.33 8531.4988 2.33 29860.2459
1.22 5733.5749 2.22 20067.5120 1.34 8531.4988 2.34 29860.2459
1.23 6914.0909 2.23 24199.3182 1.35 9712.0149 2.35 33992.0522
1.24 8094.6070 2.24 28331.1245 1.36 10892.5310 2.36 38123.8584
1.25 9275.1231 2.25 32462.9307 Min 5296.6830 18538.3905
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 K-1 K-1 K-1 17 18

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.27 6914.0909 2.27 24199.3182
1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
1.17 5296.6830 2.17 18538.3905 1.29 8094.6070 2.29 28331.1245
1.18 6477.1991 2.18 22670.1968 1.30 9275.1231 2.30 32462.9307
1.19 8094.6070 2.19 28331.1245 1.31 10892.5310 2.31 38123.8584
1.20 6914.0909 2.20 24199.3182 1.32 9712.0149 2.32 33992.0522
1.21 5733.5749 2.21 20067.5120 1.33 8531.4988 2.33 29860.2459
1.22 5733.5749 2.22 20067.5120 1.34 8531.4988 2.34 29860.2459
L-11G
1.23 6914.0909 2.23 24199.3182 1.35 9712.0149 2.35 33992.0522

1.24 8094.6070 2.24 28331.1245 1.36 10892.5310 2.36 38123.8584
1.25 9275.1231 2.25 32462.9307 Min 5296.6830 18538.3905
1.26 8094.6070 2.26 28331.1245
31 32 33 34 35 36
25 26 27 28 29 30
19 20 21 22 23 24
13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.27 6914.0909 2.27 24199.3182

1.13 6477.1991 2.13 22670.1968 1.28 6914.0909 2.28 24199.3182
1.18 6477.1991 2.18 22670.1968 1.29 8094.6070 2.29 28331.1245
1.19 8094.6070 2.19 28331.1245 1.30 9275.1231 2.30 32462.9307
1.20 6914.0909 2.20 24199.3182 1.31 10892.5310 2.31 38123.8584
1.21 5733.5749 2.21 20067.5120 1.32 9712.0149 2.32 33992.0522
1.22 5733.5749 2.22 20067.5120 1.33 8531.4988 2.33 29860.2459
1.23 6914.0909 2.23 24199.3182 1.34 8531.4988 2.34 29860.2459
1.24 8094.6070 2.24 28331.1245 1.35 9712.0149 2.35 33992.0522
1.25 9275.1231 2.25 32462.9307 1.36 10892.5310 2.36 38123.8584
1.26 8094.6070 2.26 28331.1245 Min 5733.5749 20067.5120
31 32 33 34 35 36
25 26 27 28 29 30
19 20 K-1 22 23 24
13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

L-11K
Hub Wij Hub Wij 1.28 6914.0909 2.28 24199.3182

1.13 6477.1991 2.13 22670.1968 1.29 8094.6070 2.29 28331.1245
1.18 6477.1991 2.18 22670.1968 1.30 9275.1231 2.30 32462.9307
1.19 8094.6070 2.19 28331.1245 1.31 10892.5310 2.31 38123.8584
1.20 6914.0909 2.20 24199.3182 1.32 9712.0149 2.32 33992.0522
1.22 5733.5749 2.22 20067.5120 1.33 8531.4988 2.33 29860.2459
1.23 6914.0909 2.23 24199.3182 1.34 8531.4988 2.34 29860.2459
1.24 8094.6070 2.24 28331.1245 1.35 9712.0149 2.35 33992.0522
1.25 9275.1231 2.25 32462.9307 1.36 10892.5310 2.36 38123.8584
1.26 8094.6070 2.26 28331.1245 Min 5733.5749 20067.5120
1.27 6914.0909 2.27 24199.3182
31 32 33 34 35 36
25 26 27 28 29 30
19 20 K-1 K-1 23 24
13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.28 6914.0909 2.28 24199.31823

1.13 6477.1991 2.13 22670.19677 1.29 8094.6070 2.29 28331.12448
1.18 6477.1991 2.18 22670.19677 1.30 9275.1231 2.30 32462.93073
1.19 8094.6070 2.19 28331.12448 1.31 10892.5310 2.31 38123.85844
1.20 6914.0909 2.20 24199.31823 1.32 9712.0149 2.32 33992.05219
1.23 6914.0909 2.23 24199.31823 1.33 8531.4988 2.33 29860.24594
1.24 8094.6070 2.24 28331.12448 1.34 8531.4988 2.34 29860.24594
1.25 9275.1231 2.25 32462.93073 1.35 9712.0149 2.35 33992.05219
1.26 8094.6070 2.26 28331.12448 1.36 10892.5310 2.36 38123.85844
1.27 6914.0909 2.27 24199.31823 Min 6477.1991 22670.19677
31 32 33 34 35 36
25 26 27 28 29 30
19 20 K-1 K-1 23 24
K-1 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

L-11L
Hub Wij Hub Wij 1.29 8094.6070 2.29 28331.12448

1.18 6477.1991 2.18 22670.19677 1.30 9275.1231 2.30 32462.93073
1.19 8094.6070 2.19 28331.12448 1.31 10892.5310 2.31 38123.85844
1.20 6914.0909 2.20 24199.31823 1.32 9712.0149 2.32 33992.05219
1.23 6914.0909 2.23 24199.31823 1.33 8531.4988 2.33 29860.24594
1.24 8094.6070 2.24 28331.12448 1.34 8531.4988 2.34 29860.24594
1.25 9275.1231 2.25 32462.93073 1.35 9712.0149 2.35 33992.05219
1.26 8094.6070 2.26 28331.12448 1.36 10892.5310 2.36 38123.85844
1.27 6914.0909 2.27 24199.31823 Min 6477.1991 22670.19677
1.28 6914.0909 2.28 24199.31823
31 32 33 34 35 36
25 26 27 28 29 30
19 20 K-1 K-1 23 24
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij 1.29 8094.6070 2.29 28331.12448

1.19 8094.6070 2.19 28331.12448 1.30 9275.1231 2.30 32462.93073
1.20 6914.0909 2.20 24199.31823 1.31 10892.5310 2.31 38123.85844
1.23 6914.0909 2.23 24199.31823 1.32 9712.0149 2.32 33992.05219
1.24 8094.6070 2.24 28331.12448 1.33 8531.4988 2.33 29860.24594
1.25 9275.1231 2.25 32462.93073 1.34 8531.4988 2.34 29860.24594
1.26 8094.6070 2.26 28331.12448 1.35 9712.0149 2.35 33992.05219
1.27 6914.0909 2.27 24199.31823 1.36 10892.5310 2.36 38123.85844
1.28 6914.0909 2.28 24199.31823 Min 6914.0909 24199.31823
31 32 33 34 35 36
25 26 27 28 29 30
19 K-1 K-1 K-1 23 24
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

L-11M
Hub Wij Hub Wij

1.19 8094.6070 2.19 28331.12448
1.23 6914.0909 2.23 24199.31823
1.24 8094.6070 2.24 28331.12448
1.25 9275.1231 2.25 32462.93073
1.26 8094.6070 2.26 28331.12448
1.27 6914.0909 2.27 24199.31823
1.28 6914.0909 2.28 24199.31823
1.29 8094.6070 2.29 28331.12448
1.30 9275.1231 2.30 32462.93073
1.31 10892.5310 2.31 38123.85844
1.32 9712.0149 2.32 33992.05219
1.33 8531.4988 2.33 29860.24594
1.34 8531.4988 2.34 29860.24594
1.35 9712.0149 2.35 33992.05219
1.36 10892.5310 2.36 38123.85844
Min 6914.0909 24199.31823
31 32 33 34 35 36
25 26 27 28 29 30
19 K-1 K-1 K-1 K-1 24
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij

1.19 8094.6070 2.19 28331.12448
1.24 8094.6070 2.24 28331.12448
1.25 9275.1231 2.25 32462.93073
1.26 8094.6070 2.26 28331.12448
1.27 6914.0909 2.27 24199.31823
1.28 6914.0909 2.28 24199.31823
1.29 8094.6070 2.29 28331.12448
1.30 9275.1231 2.30 32462.93073
1.31 10892.5310 2.31 38123.85844
1.32 9712.0149 2.32 33992.05219
1.33 8531.4988 2.33 29860.24594
1.34 8531.4988 2.34 29860.24594
1.35 9712.0149 2.35 33992.05219
1.36 10892.5310 2.36 38123.85844
Min 6914.0909 24199.31823
L-11N
31 32 33 34 35 36
25 26 K-1 28 29 30
19 K-1 K-1 K-1 K-1 24
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij

1.19 8094.6070 2.19 28331.12448
1.24 8094.6070 2.24 28331.12448
1.25 9275.1231 2.25 32462.93073
1.26 8094.6070 2.26 28331.12448
1.28 6914.0909 2.28 24199.31823
1.29 8094.6070 2.29 28331.12448
1.30 9275.1231 2.30 32462.93073
1.31 10892.5310 2.31 38123.85844
1.32 9712.0149 2.32 33992.05219
1.33 8531.4988 2.33 29860.24594
1.34 8531.4988 2.34 29860.24594
1.35 9712.0149 2.35 33992.05219
1.36 10892.5310 2.36 38123.85844
Min 6914.0909 24199.31823
31 32 33 34 35 36
25 26 K-1 K-1 29 30
19 K-1 K-1 K-1 K-1 24
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij Hub Wij

1.19 8094.6070 2.19 28331.12448
1.24 8094.6070 2.24 28331.12448
1.25 9275.1231 2.25 32462.93073
1.26 8094.6070 2.26 28331.12448
1.29 8094.6070 2.29 28331.12448
1.30 9275.1231 2.30 32462.93073
1.31 10892.5310 2.31 38123.85844
1.32 9712.0149 2.32 33992.05219
1.33 8531.4988 2.33 29860.24594
1.34 8531.4988 2.34 29860.24594
1.35 9712.0149 2.35 33992.05219
1.36 10892.5310 2.36 38123.85844
L-11Q
Hub Wij
2.25 32462.93073
2.30 32462.93073
2.31 38123.85844
2.32 33992.05219
2.33 29860.24594
2.34 29860.24594
2.35 33992.05219
2.36 38123.85844
Min. 29860.24594
31 32 K-2 34 35 36
25 K-1 K-1 K-1 K-1 30

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij
2.25 32462.93073
2.30 32462.93073
2.31 38123.85844
2.32 33992.05219
2.34 29860.24594
2.35 33992.05219
2.36 38123.85844
Min. 29860.24594
31 32 K-2 K-2 35 36
25 K-1 K-1 K-1 K-1 30

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

L-11R
Hub Wij
2.25 32462.93073
2.30 32462.93073
2.31 38123.85844
2.32 33992.05219
2.35 33992.05219
2.36 38123.85844
Min. 32462.93073
31 32 K-2 K-2 35 36
K-2 K-1 K-1 K-1 K-1 30

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij
2.30 32462.93073
2.31 38123.85844
2.32 33992.05219
2.35 33992.05219
2.36 38123.85844
Min. 32462.93073
31 32 K-2 K-2 35 36
K-2 K-1 K-1 K-1 K-1 K-2

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij
2.31 38123.85844
2.32 33992.05219
2.35 33992.05219
2.36 38123.85844
Min. 33992.05219
L-11S
31 K-2 K-2 K-2 35 36
K-2 K-1 K-1 K-1 K-1 K-2

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij
2.31 38123.85844
2.35 33992.05219
2.36 38123.85844
Min. 33992.05219
31 K-2 K-2 K-2 K-2 36
K-2 K-1 K-1 K-1 K-1 K-2

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1
Hub Wij
2.31 38123.85844
2.36 38123.85844
Min. 38123.85844
K-2 K-2 K-2 K-2 K-2 K-2
K-2 K-1 K-1 K-1 K-1 K-2

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1
K-1 K-1 K-1 K-1 K-1 K-1

L-12A
Tabel Perhitungan COI untuk Tata Letak GBP metode COI

KODE Bahan Baku Cost Frequency Si COI
P-1 Cooling fan 4.22 38 1 160.2333
P-2 Water hose 4.22 38 1 160.2333
P-3 Oil hose 4.22 38 1 160.2333
P-4 Oil Guide Tube 4.22 38 1 160.2333
P-5 Fuel pipe 4.22 38 2 80.1167
P-6 Thermostat 4.22 38 1 160.2333
P-7 Oil filter 4.22 38 3 53.4111
P-8 Fuel filter 4.22 38 4 40.0583
P-9 Nozzle Injection 4.22 38 1 160.2333
P-10 Oil Level gage 4.22 38 1 160.2333
P-11 Pump Power Steering 4.22 38 3 53.4111
P-12 Bearing cam 4.22 38 1 160.2333
P-13 Liner 4.22 38 1 160.2333
P-14 Loctite 4.22 38 1 160.2333
P-15 Threebond 4.22 38 1 160.2333
P-16 Screw 4.22 304 1 1281.8667
P-17 Plastik Pipak 4.22 38 6 26.7056
Tabel Perhitungan Wij untuk Tata Letak GBP metode COI

Rak Wij Rak Wij
1 472.3625 16 219.5375
2 425.3625 17 266.5375
3 378.3625 18 313.5375
4 378.3625 19 244.8875
5 425.3625 20 197.8875
6 472.3625 21 150.8875
7 382.1875 22 150.8875
8 335.1875 23 197.8875
9 288.1875 24 244.8875
10 288.1875 25 154.7125
11 335.1875 26 107.7125
12 382.1875 27 60.7125
13 313.5375 28 60.7125
14 266.5375 29 107.7125
15 219.5375 30 154.7125
L-27I
bearing cam,
liner
Pembentukan Matriks Awasl Part-Mesin
Mesin
[aij]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 0 1 0 0 0 0 0 0 0 0 0 1
Part 2 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1
3 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
4 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
5 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
6 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
7 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
8 1 1 1 0 0 0 0 0 1 0 0 0 0 0 0
9 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
10 1 1 1 0 0 0 0 1 0 0 0 0 0 0 1
11 1 1 1 0 0 1 1 0 0 0 0 0 0 0 0
12 1 1 1 0 0 0 0 0 1 0 0 0 0 0 0
13 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
14 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
15 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
16 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
17 1 1 1 0 0 0 0 0 1 0 0 0 0 0 1
18 0 0 0 0 0 0 0 0 0 1 0 0 1 0 0
19 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0
20 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0
Mesin
[aij]
M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15
20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
19 12 14 1 2 3 4 5 6 7 8 9 10 11 13 15
18 12 14 1 2 3 4 5 6 7 8 9 10 15
11 13
17 13 10 11 12 14 1 2 3 4 5 6 7 8 9 15
16 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
15 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
14 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
13 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
12 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
11 1 2 3 9 15 13 10 11 12 14 4 5 6 7 8
Part
10 1 2 3 6 7 9 15 13 10 11 12 14 4 5 8
9 1 2 3 15 8 6 7 9 13 10 11 12 14 4 5
8 1 2 3 15 9 8 6 7 13 10 11 12 14 4 5
7 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
6 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
5 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
4 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
3 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
2 1 2 3 9 15 8 6 7 13 10 11 12 14 4 5
1 1 2 3 15 4 9 8 6 7 13 10 11 12 14 5
L-27I
Penyusunan Urutan Mesin
[aij] Mesin
1 2 3 15 4 9 8 6 7 13 10 11 12 14 5
1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1
2 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
3 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
4 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
5 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
6 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
7 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
8 1 1 1 0 0 1 0 0 0 0 0 0 0 0 0
9 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
10 1 1 1 1 0 0 1 0 0 0 0 0 0 0 0
Part
11 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0
12 1 1 1 0 0 1 0 0 0 0 0 0 0 0 0
13 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
14 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
15 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
16 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
17 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0
19 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0
20 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
Penyusunan Urutan Komponen
Komponen
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
12 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
11 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
10 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
13 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
7 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Mesin 6 11 18 19 20 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17
8 11 18 19 20 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17
9 10 11 18 19 20 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17
4 3 4 5 6 7 8 9 12 13 14 15 16 17 10 11 18 19 20 1 2
15 2 3 4 5 6 7 8 9 12 13 14 15 16 17 10 11 18 19 20 1
3 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
2 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
1 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
L-27C
Hasil Pengelompokkan Iterasi Pertama

Komponen
Mesin 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
15
1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0
4
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
9
0 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 0 0 0 0
8
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
mesin 6
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
7
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
13
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
10
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
11
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
12
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
14
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
5
0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
PEMBENTUKAN MATRIKS AWAL PART MESIN

Mesin
[aij] 1 2 3 15 4 9 8 6 7 13 10 11 12 14 5
2 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
3 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
4 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
5 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
6 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
7 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
9 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
13 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
14 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
15 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
Part
16 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
17 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
10 1 1 1 1 0 0 1 0 0 0 0 0 0 0 0
1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1
8 1 1 1 0 0 1 0 0 0 0 0 0 0 0 0
12 1 1 1 0 0 1 0 0 0 0 0 0 0 0 0
11 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0
19 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0
20 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
L-27D
Penyusunan Urutan Mesin

Mesin
[aij] 1 2 3 15 4 9 8 6 7 13 10 11 12 14 5
20 1 2 3 15 4 9 8 6 7 13 10 11 12 14 5
19 12 14 1 2 3 15 4 9 8 6 7 13 10 11 5
18 13 11 12 14 1 2 3 15 4 9 8 6 7 10 5
11 10 13 11 12 14 1 2 3 15 4 9 8 6 7 5
12 1 2 3 6 7 10 13 11 12 14 15 4 9 8 5
8 1 2 3 9 6 7 10 13 11 12 14 15 4 8 5
1 1 2 3 9 6 7 10 13 11 12 14 15 4 8 5
10 1 2 3 15 5 9 6 7 10 13 11 12 14 4 8
17 1 2 3 15 8 5 9 6 7 10 13 11 12 14 4
16 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
Part
15 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
14 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
13 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
9 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
7 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
6 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
5 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
4 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
3 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
2 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
Hasil Penyusunan Urutan Mesin

Mesin
1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
2 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1
3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
4 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
5 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
6 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
7 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
9 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
13 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
14 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
15 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
Part
16 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
17 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
10 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
1 1 1 1 1 0 0 1 0 0 0 0 0 0 0 0
8 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
12 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
11 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0
20 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
Penyusunan Urutan Komponen
Komponen
2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
4 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
Mesin 14 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19 20
12 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19
L-27D
11 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18 19
13 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11 18
10 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11
7 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12 11
6 11 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12
5 11 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12
8 1 11 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 10 8 12
9 10 1 11 18 19 20 2 3 4 5 6 7 9 13 14 15 16 17 8 12
15 3 4 5 6 7 9 13 14 15 16 17 8 12 10 1 11 18 19 20 2
3 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
2 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
1 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20

Mesin
[aij] 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
4 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
5 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
6 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
7 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
9 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
13 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
14 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
15 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
16 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
Part
17 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
10 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
1 1 1 1 1 0 0 1 0 0 0 0 0 0 0 0
2 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1
8 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
12 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
11 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0
20 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0

Mesin
[aij] 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
20 1 2 3 15 9 8 5 6 7 10 13 11 12 14 4
19 12 14 1 2 3 15 9 8 5 6 7 10 13 11 4
18 13 11 12 14 1 2 3 15 9 8 5 6 7 10 4
11 13 10 11 12 14 1 2 3 15 9 8 5 6 7 4
12 1 2 3 6 7 13 10 11 12 14 15 9 8 5 4
8 1 2 3 9 6 7 13 10 11 12 14 15 8 5 4
Part 2 1 2 3 9 6 7 13 10 11 12 14 15 8 5 4
1 1 2 3 15 4 9 6 7 13 10 11 12 14 8 5
10 1 2 3 15 5 4 9 6 7 13 10 11 12 14 8
17 1 2 3 15 8 5 4 9 6 7 13 10 11 12 14
16 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
15 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
14 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
L-27D
13 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
9 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
7 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
6 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
5 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
4 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
3 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14

Mesin
[aij] 1 2 3 15 9 8 5 4 6 7 13 10 11 12 14
3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
4 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
5 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
6 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
7 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
9 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
13 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
14 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
15 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
16 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
Part
17 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0
10 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0
1 1 1 1 1 0 0 1 0 0 0 0 0 0 0 0
2 1 1 1 1 0 0 0 1 0 0 0 0 0 0 0
8 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
12 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0
11 1 1 1 0 0 0 0 0 1 1 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0
19 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0
20 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
Komponen
3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
14 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
12 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19
11 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19
10 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18
13 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11
7 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11
6 11 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12
Mesin 4 11 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12
5 2 11 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 1 8 12
8 1 2 11 18 19 20 3 4 5 6 7 9 13 14 15 16 17 10 8 12
9 10 1 2 11 18 19 20 3 4 5 6 7 9 13 14 15 16 17 8 12
15 3 4 5 6 7 9 13 14 15 16 17 8 12 10 1 2 11 18 19 20
3 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
2 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
1 3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
Hasil Pengelompokan Iterasi Ketiga

Komponen
3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
Mesin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
L-27D
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0
9 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 0 0 0 0
8 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0
5 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
4 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
12 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Tabel Pembagian Sel

Komponen
3 4 5 6 7 9 13 14 15 16 17 10 1 2 8 12 11 18 19 20
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0
9 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 0 0 0 0
8 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0
5 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
Mesin 4 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0
10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
12 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Sel 1 5 Mesin M1 M2 M3 M15 M9

Part 3 4 5 6 7 9 13 14 15 16 17
Sel 2 8 Mesin M1 M2 M3 M15 M9 M8 M5 M4

Part 10 1 2
Sel 3 10 Mesin M1 M2 M3 M15 M9 M8 M5 M4 M6 M7

Part 8 12 11
Sel 4 5 Mesin M13 M10 M11 M12 M14

Part 18 19 20
L-27I
TABEL HASIL PEMBAGIAN JUMLAH MESIN MASING-MASING SEL
Jumlah Mesin
Sel Mesin Jumlah Mesin Teoritis
Sebenarnya
M1 29.8254 29
M2 24.6085 24
1 M3 27.1037 27
M15 9.1137 9
M9 20.8466 20
M1 9.0818 9
M2 7.2551 7
M3 10.2454 10
M15 3.5393 3
2
M9 6.1363 6
M8 2.3536 3
M5 1.6812 2
M4 2.1015 2
M1 8.7825 8
M2 7.0149 7
M3 7.9495 8
3
M9 3.5305 4
M6 1.2609 1
M7 2.2121 2
M13 3.7532 4
M10 8.3234 8
4 M11 2.3781 3
M12 3.9635 4
M14 3.5935 4
L-28A
FTC BIAYA, FTC, dan SKALA PRIORITAS SEL 1
Mesin Metal Melting Mesin Casting Mesin Cooling Meja Pengecatan Mesin CNC
M1 M2 M3 M15 M9
M1 Mesin Metal Melting 535.52 535.52
M2 Mesin Casting 514.43 514.43
M3 Mesin Cooling 501.78 501.78
M15 Meja Pengecatan 446.97 446.97
M9 Mesin CNC
0.00
0 535.52 514.43 501.78 446.97 1998.70
Mesin Metal Melting Mesin Casting Mesin Cooling Meja Pengecatan Mesin CNC
M1 M2 M3 M15 M9
M1 Mesin Metal Melting 1 1
M2 Mesin Casting 1 1
M3 Mesin Cooling 1 1
M15 Meja Pengecatan 1 1
M9 Mesin CNC
0
0 1 1 1 1 4
HUBUNGAN
No. Nama Departemen
A E I O U
M1 Mesin Metal Melting M2 1.00
M2 Mesin Casting M3 1.00
M3 Mesin Cooling M15 1.00
M15 Meja Pengecatan M9 1.00

M9 Mesin CNC
L-28B
Mesin Casting
Mesin Metal Melting Mesin Cooling Meja Pengecatan Mesin Camshaft Mesin Cylinder body Mesin Cylinder head
M1 M2 M3 M15 M8 M5 M4 Total
M1
Mesin Metal Melting 122.28 122.28
M2
Mesin Casting 122.28 122.28
M3
Mesin Cooling 113.85 113.85
M15
Meja Pengecatan 42.17 42.17 16.87 101.2
M8
Mesin Camshaft 0
M5
Mesin Cylinder body 0
M4
Mesin Cylinder head 0
0 122.28 122.28 113.85 42.17 42.17 16.87 459.62
Mesin Casting
Mesin Metal Melting Mesin Cooling Meja Pengecatan Mesin Camshaft Mesin Cylinder body Mesin Cylinder head
M1 M2 M3 M15 M8 M5 M4 Total
M1
Mesin Metal Melting 1 1
M2
Mesin Casting 1 1
M3
Mesin Cooling 1 1
M15
Meja Pengecatan 0.42 0.42 0.17 1
M8
Mesin Camshaft 0
M5
Mesin Cylinder body 0
M4
Mesin Cylinder head 0
0 1 1 1 0.42 0.42 0.17 4
HUBUNGAN
No. Nama Departemen
A E I O U
M1 Mesin Metal Melting M2 1.00
M15 Meja Pengecatan M9 1.00

M9 Mesin CNC
L-28C
Mesin Metal Melting Mesin Casting Mesin Cooling Mesin CNC Mesin Parkerizing Mesin Crankshaft
M1 M2 M3 M9 M6 M7
M1 Mesin Metal Melting 122.28 122.28
M2 Mesin Casting 122.28 122.28
M3 Mesin Cooling 113.85 113.85
M9 Mesin CNC 0
M6 Mesin Parkerizing 0
M7 Mesin Crankshaft 59.03 59.03
0 122.28 122.28 113.85 59.03 0 417.45
Mesin Metal Melting Mesin Casting Mesin Cooling Mesin CNC Mesin Parkerizing Mesin Crankshaft
M1 M2 M3 M9 M6 M7
Mesin Metal Melting

M1 1 1
Mesin Casting
M2 1 1
Mesin Cooling
M3 1 1
Mesin CNC
M9 0
Mesin Parkerizing
M6 0
Mesin Crankshaft
M7 1 1
0 1 1 1 1 0 4
HUBUNGAN
No. Nama Departemen A E I O U
Mesin Metal Melting
M1 M2 1.00
M9 Mesin CNC
M6 Mesin Parkerizing
M7 Mesin Crankshaft M6 1.00
L-28D
Meja Inspeksi 1 Meja Rakit 1 Meja Rakit 2 Meja Rakit 3 Meja Inspeksi 2
M13 M10 M11 M12 M14 Total
M13
Meja Inspeksi 1 202.40 202.40
M10
Meja Rakit 1 202.40 202.40
M11
Meja Rakit 2 202.40 202.40
M12
Meja Rakit 3 400.58 400.58
M14
Meja Inspeksi 2 0.00
404.80 0.00 0.00 202.40 400.58 1007.78
Meja Inspeksi 1 Meja Rakit 1 Meja Rakit 2 Meja Rakit 3 Meja Inspeksi 2
M13 M10 M11 M12 M14 Total
M13
Meja Inspeksi 1 1 1.00
M10
Meja Rakit 1 1.00 1.00
M11
Meja Rakit 2 1.00 1.00
M12
Meja Rakit 3 1 1.00
M14
Meja Inspeksi 2 0.00
2.00 0.00 0.00 1.00 1.00 4.00
HUBUNGAN
No. Nama Departemen
A E I O U
M13 Meja Inspeksi 1 M12 1.00
M10 Meja Rakit 1 M13 1.00
M14 Meja Inspeksi 2
L-29
BLOCPLAN SEL 1
L-29
L-29
BLOCPLAN SEL 2
L-29
L-29
L-29
BLOCPLAN SEL 3
L-29
L-29
BLOCPLAN SEL 4
L-29
L-31
FTC BIAYA, FTC, dan SKALA PRIORITAS INTERSEL
Gudang Bahan Baku Gudang Bahan Pembantu Sel 1 Sel 2 Sel 3 Sel 4 Gudang Barang Jadi
Total
A B Sel 1 Sel 2 Sel 3 Sel 4 C
A Gudang Bahan Baku 62.00 27.00 15.00 104
B Gudang Bahan Pembantu 1825.00 1825
Sel 1 Sel 1 0
Sel 2 Sel 2 0
Sel 3 Sel 3 0
Sel 4 Sel 4 95.00 95
C Gudang Barang Jadi 0
0 0 62 27 15 1825 95 2024
Gudang Bahan Baku Gudang Bahan Pembantu Sel 1 Sel 2 Sel 3 Sel 4 Gudang Barang Jadi
Total
A B Sel 1 Sel 2 Sel 3 Sel 4 C
A Gudang Bahan Baku 0.60 0.26 0.14 1
B Gudang Bahan Pembantu 1 1
Sel 1 Sel 1 0
Sel 2 Sel 2 0
Sel 3 Sel 3 0
Sel 4 Sel 4 1 1
C Gudang Barang Jadi 0
0 0 0.60 0.26 0.14 1 1 3
HUBUNGAN
No. Nama Departemen
A E I O U
Sel 1 0.60 Sel 2 0.26 Sel 3 0.14
A Gudang Bahan Baku
Sel 4 1.00
B Gudang Bahan Pembantu
Sel 1 Sel 1
Sel 2 Sel 2
Sel 3 Sel 3
Sel 4 Sel 4 C 1.00
C Gudang Barang Jadi
L-32
BLOCPLAN INTERSEL
L-32
L-32
MATERIAL HANDLING PLANNING SHEET PT INMAJAYA 17239
METODE GT
EFISIENSI = 94%
MOVE MATERIAL HANDLING COST
No N
Jumlah yang Unit
Luas Luas Dist o. Per Frekue Waktu Biaya Biaya Biay
F Komp Harus Load
S S From Asal To Tujua ance P Bahan alat nsi per Perpind Pemind Pemindaha a
r T onen Dipindahkan (kg,
e e (m2) n (m2) (m) ar an Hari ahan ahan n/hari Total
o o (kg, unit) unit)
l l t
m
Gudan Mesin
Cylind
- M g Metal 1550 K- Plat For 12993.9
A 2 er 4910.95 500 10 61.63
1 Bahan Meltin .82 1 Baja klift 0
body
Baku g
Gudan Mesin
Cylind
- M g Metal 1550 K- Plat 12921.2
A 2 er 4419.86 500 9 61.29 348873.59
1 Bahan Meltin .82 2 Baja 4
head
Baku g
Gudan Mesin
- M g Metal 1550 K- Plat Camsh 12830.4
A 2 3683.21 500 8 60.86
1 Bahan Meltin .82 10 Baja aft 2
Baku g
Gudan Mesin
- M g Metal 1508 K- Plat Rocker 11167.6
A 3 1399.62 500 3 52.97
1 Bahan Meltin .07 8 Baja arm 3
Baku g
Gudan Mesin
- M g Metal 1508 K- Plat Cranks 12378.8
A 3 3192.12 500 7 58.71 180232.52
1 Bahan Meltin .07 11 Baja haft 7
Baku g
Gudan Mesin
Conne
- M g Metal 1508 K- Plat 12015.5
A 3 cting 2332.70 500 5 56.99
1 Bahan Meltin .07 12 Baja 0
rod
Baku g
Gudan Mesin
- M g 6105. Metal 4825.2 786. K- Plat Timmin 9389
A 1 2455.48 500 5 31.00 6535.14
1 Bahan 88 Meltin 2 02 6 Baja g gear 25.04
Baku g
Gudan Mesin
- M g Metal 786. K- Plat
A 1 Piston 3683.21 500 8 32.18 6783.72
1 Bahan Meltin 02 13 Baja
Baku g
Gudan Mesin
- M g Metal 786. K- Plat Flywhe
A 1 2455.48 500 5 31.00 6535.14
1 Bahan Meltin 02 15 Baja el
Baku g
Gudan Mesin Flywhe
- M g Metal 786. K- Plat el
A 1 1473.29 500 3 28.90 6093.22 409818.93
1 Bahan Meltin 02 16 Baja housin
Baku g g
Gudan Mesin
- M g Metal 786. K- Plat Disk
A 1 3437.67 500 7 31.90 6724.54
1 Bahan Meltin 02 17 Baja clutch
Baku g
Gudan Mesin
Alumu Injecti
- M g Metal 786. K-
A 1 nium on 2946.57 400 8 32.18 6783.72
1 Bahan Meltin 02 3
Alloy pump
Baku g
Gudan Mesin
Alumu Turbo
- M g Metal 786. K-
A 1 nium charge 2455.48 400 7 31.90 6724.54
1 Bahan Meltin 02 4
Alloy r
Baku g
METODE GT
EFISIENSI = 94%
No N
Luas Jumlah yang Unit
Luas Dist o. Per Frekue Waktu Biaya Biaya
F Tujua Kompo Harus Load Biaya
S S From Asal To ance P Bahan alat nsi per Perpind Pemind Pemindaha
r T n nen Dipindahkan (kg, Total
e e (m2) (m) ar an Hari ahan ahan n/hari
o o (m2) (kg, unit) unit)
l l t
m
Mesin
Gudang Alumuni
M Metal 786. K Turbo
A 1 Bahan um 2455.48 400 7 31.90 6724.54
1 Meltin 02 -4 charger
Baku Alloy
g
Mesin
Gudang Alumuni
M Metal 786. K
A 1 Bahan um Oil pan 1964.38 400 5 31.00 6535.14
1 Meltin 02 -5
Baku Alloy
g
Mesin
Gudang 6105 4825. Alumuni 93892
M Metal 786. K Oil 409818.93
A 1 Bahan .88 22 um 1964.38 400 5 31.00 6535.14 5.04
1 Meltin 02 -7 pump
Baku Alloy
g
Mesin
Gudang Alumuni Timmin
M Metal 786. K
A 1 Bahan um g gear 1227.74 400 4 30.21 6369.42
1 Meltin 02 -9
Baku Alloy case
g
Mesin K
Gudang Alumuni
M Metal 786. - Water
A 1 Bahan um 1964.38 400 5 31.00 6535.14
1 Meltin 02 1 pump
Baku Alloy
g 4
METODE GT
EFISIENSI = 94% L-32

Un
N
Lua Jumlah it
Lua o
s Dist yang Lo Freku
s . Per Waktu Biaya
Asa anc Harus ad
19000.00ensi Biaya Biaya
NoB - M
From 4 Gudang To 1145.Tuj Meja 281.7
P 915.
Bahan P- Komponen
Oil alatOil 100
Perpin 190 39.21 8266.03
Pemindaha 1570546.12
lBahan Rakite Dipindahk (kg per Pemindahan Total
1 2 33 uan a4 07 7 filter anfilter dahan n/hari 15705
0 (m
Pembant 1(m) an (kg, , Hari
(m2) r 46.12
) u unit) uni
t
t)
F B - M 4 Gudang Meja 915. P- Fuel Fuel 19000.00 100 190 39.21 8266.03 1570546.12
S S 1 Bahan Rakit 07 8 filter filter 15705
r - T
e e 0 Pembant 1 46.12
o o
l l u
m
B - M
Guda 4 Gudang Meja 915. P- Oil Oil level 19000.00 200 95 39.11 8245.72 783343.79
M 1ng Bahan Mej Rakit P 07 1 Level gage 1570 78334
- 0 Pembant a 1915. - 0 gage
B 1 4 Bahan Loctite Loctite 19000.00 100 190 39.21 8266.03 1570546.12 546.1 3.79
u Rak 07 1
0 Pemb 2
it 1 4
B - antu
M 4 Gudang Meja 915. P- Water Water 19000.00 500 38 38.82 8184.80 311022.39
114 281.
1 Bahan
5.33 74 Rakit 07 2 hose hose 31102
Guda
0 PembantMej 1 P 2.39
M ng
- u a 915. - 3938
B 1 4 Bahan Threebond Threebond 19000.00 400 48 38.92 8205.95 393885.79
Rak 07 1 85.79
B 0 - Pemb
M 4 Gudang it 1 Meja 915. P- Oil hose Oil hose 19000.00 500 38 38.82 8184.80 311022.39
5
antu
1 Bahan Rakit 07 3 31102
0 Pembant 1 2.39
Guda u Mej
M ng P
-B Gudang a 685. 4797
B 1 4 - M
Bahan 4 Meja - 915.
Fuel pipe P- Fuel pipe
Oil Oil 19000.00 19000.00 76
250 350
29.94 55 38.97
6312.02 8216.18
479713.17 451890.17
1 1
Pemb Bahan Rak 47
Rakit 5 07 4 Guide guide 13.17
45189
0antu Pembant it 2
114 124. 1 Tube tube 0.17
Guda 5.33 u 44
Mej
M ng P
-B - M 4 Gudang a Meja
685. 915. P- Screw Screw 152000.00 500 304 39.24 8273.65 2515188.92
4035
B 1 4 Bahan
1 Bahan Rak Rakit - Thermostat
07 1 Thermostat (8) 19000.00 300 64 29.90 6304.88 403512.61
47 12.61 25151
1 Pemb
0 Pembant it 2 1 6 6 88.92
antu u
Guda
Mej
M ng P
- a 582. MATERIAL HANDLING Cooling
PLANNING SHEET PT 19000.00
INMAJAYA 17239 5185
B 1 4 Bahan - Cooling fan 200 95 25.89 5458.50 518557.15
Rak 82 fan 57.15
2 Pemb 1
it 3
antu METODE GT
Guda
Mej
M ng P MATERIAL HANDLING
KAPASITAS PRODUKSI =PLANNING SHEET PT INMAJAYA 17239
1900 UNIT/HARI
- a 582. Nozzle Nozzle 6940
B 1 4 Bahan - 19000.00 150 127 25.92 5465.01 694056.84
Rak 82 Injection injection 56.84
2 Pemb 9
it 3 EFISIENSI = 94%
METODE GT
antu
Guda
MOVE Mej P KAPASITAS MATERIAL
PRODUKSI HANDLING
= 1900 UNIT/HARI COST
M ng Pump Pump
- a 582. - 6940
B 1 4 Bahan Power power 19000.00 150 127 25.92 5465.01 694056.84
Rak 82 1 56.84
No 2 Pemb
Fro Luas To Luas Dist N Steering
Bahan steering
Kompo EFISIENSI
Per =Jumlah
94% yang Unit Frekue Waktu Biaya Biaya Biay
it 3 1
antu
m Asal
114 159.Tujua ance o. nen alat Harus Load nsi per Perpind Pemind Pemindaha a
2
Guda (m
5.33
) MOVE 77 n (m2) (m) P an Dipindahkan
MATERIAL HANDLING (kg, Hari ahan ahan n/hari
COST Total
Mej P
M ng a (kg, unit) unit)
- a 582. - Bearing Bearing 3485
B 1 4 Bahan rt 19000.00 300 64 25.83 5445.97 348541.82
No From Rak Luas To 82 1
Luas cam
Dist N cam
Bahan Kompo Per Jumlah yang Unit Frekue Waktu Biaya 41.82
Biaya
F S - 2
T S Pemb
it 3 Asal 2
Tujua ance o. nen alat Harus Load nsi per Perpind Pemind Pemindaha
r e o e antu
F S l - T S
2
(m ) n (m2) (m) P an Dipindahkan (kg, Hari ahan ahan n/hari Biay
o l Guda a
r M e ong e Mej P a (kg, unit) unit)
m Total
-o a 582. - rt 4143
B 1 l 4 Bahan l Liner Liner 19000.00 250 76 25.86 5452.03 414354.21
M 1 -m M 1 Mesi 4311. Rak
Mesin 6927.1 82 687.1 K Plat Disk 2216.07 200 12 29.04 6121.55 73458.55 54.21
8340
2 Pemb
2 3 n 51 it 3
Coolin 5 00 3 - Baja clutch 87.03
M 1 - Mantu 1 Mesin
Casti g6927. Meja 570.9 1 476. K Plat Piston 2105.26 250 9 20.68 4360.90 39248.10
3 Guda
1ng Coolin Mej 15 Pengec P7 7 05 - Baja
M 5ng g atan582. 1
- a - Plastik Plastik 2607
B
M 1 - M1 14 Bahan
Mesi Mesin 687.1 K Pipak Alumu3 Injectio 9500.00
2216.07 200 500 48 5 25.77 27.43 5433.17
5783.58 260791.98
28917.90
Rak 82 Pipak 91.98
2 2 Pemb
M 3 1 n Coolin 00 7 -3 476. nium K n pump
- Mantu 1 Mesin it 3 Meja Flywhe 2105.26 400 6 20.16 4249.38 25496.29
Casti g Alloy
3 1 Coolin Pengec 05 - el
5ng
Mesin g Me atan K 1
M -- M Metal sin 311. 687. 5 Cylinder
M 12 M 21 Mesi Mesin - K Turbo 2216.07
2332.70 200 350 12 7 14.64 28.22 3087.58
5949.11 41643.80
37051.01
12 2 Meltin Cas 60 00 body
M 3 1 - M n 1 Mesin Coolin Meja 1 -4 476. K charger Flywhe 2105.26 500 5 19.84 4182.47 20912.35
g
Casti tingg
3 1 Coolin Pengec 05 - el
5ng g atan 1 housin
Mesin Me
K 6 Cylinder g
M 12 - M 12 Metal
Mesi 482 Mesin 431
sin 311. 687. K Plat Baja Oil pan 2216.07 8678
500 250 5 9 13.92 28.65 2934.29
6041.08 54369.70
- 2332.70 14671.47
21 M 32 1 - M
Meltin
n 1 5.22 Coolin 1.51 Meja60 00 2
Mesin Cas -5 476. K head Disk 2105.26 200 11 20.88 4401.45 19.52
48415.98
3 1g
Casti Coolin tingg Pengec 05 - clutch
5ng g atan 1
Mesin Me 7
K
M 1 - M 1 Mesi
Metal Mesin
sin 568. 687. K Oil
Timming 2216.07 100 23 29.58 6237.00 143451.00
1 M 3 1 1 - M 1 Mesin Coolin Meja - 2332.70 300
2105.26 8 24.01 5062.77 40502.14
-7 476. K Alumu Injectio 500 5 19.84 4182.47 20912.35
21 2 n
Meltin Cas 35 00 pump
gear
3 1 Coolin Pengec 6 05 -3 nium n pump
Casti
g tingg
5ng g atan Alloy
MATERIAL HANDLING PLANNING SHEET PT INMAJAYA 17239 6053
M 1 -M M 1 1 - Mesi
M 1 Mesin Mesin Meja 687. K 476. K Timmin Turbo 2216.07 150
2105.26 15
350 29.26
7 6169.83
20.38 92547.40
4297.17 30080.22 80.76
2 3 3 1n Coolin Coolin Pengec 00 -9 05 -4 g gear charger
Casti g METODE
case GT
5 g atan
ng
M 1 -M M 1 1 - Mesi
M 1 Mesin Mesin Meja 687. K 476. K Water Oil pan 2216.07 2105.26
100 250
23 9
29.58 20.68
6237.00 4360.90
143451.00 39248.10
2 3 3 1n Coolin Coolin Pengec 00 - 05 -5 pump
5 g atan EFISIENSI = 94%
Casti g 1
ng 4
M 1 - M 1 Mesin Meja 476. K Oil 2105.26 100 22 21.31 4492.70 98839.30
M 3 - M 3 Mesi 6927. Mesin 357.16 679. K Plat Cranks 2105.26 150 15 28.97 6107.87 91618.05 9161
3 1 Coolin Pengec 05 -7 pump Un
3 7 n 15 Cranks 40 N - Baja haft 8.05
5 Luag atan Jumlah it
Cool haft Lua o 11
ing s Dist yang Lo Freku
s . Per Waktu Biaya Biaya
NoM 1 - From
M 1 Asa
Mesin To Tuj Meja
anc
P 476.
Bahan K Komponen Timmin
alat
Harus ad
2105.26 ensi 150
Perpin 15Pemind 21.11
Pemindah 4450.12 Biaya66751.73
Total
M 3 -3 M 3 Mesi l
6927. Mesin 3511.8 e 280. K 05 Rocker gangear Dipindahk
2000.00 (kg 100 per 20dahan 13.66 2879.36
an/hari 57587.23
1 Coolin Pengec -9 7697
uan a ahan
3 9 5n (m2g
15 CNC (m) 95 an (kg, , Hari
(m2) 2atan r -8 arm case 2.72
Cool ) unit) uni
t
ing 1 t)
M 1 - M Mesin Meja 476. K Water 2105.26 100 22 21.31 4492.70 98839.30
M
F 3 -3 M 3 Mesi
1 Coolin Mesin Pengec 280. K 05 - Connec pump 2000.00 300 7 13.14 2769.36 19385.49
3r S S
- 9T 5n g CNC atan 95 - 1 ting rod
e e Cool 1
o o 4
l l ing 2
m
M 2 -M M 2 2 - Mesi
M 2 6927.
Mesin 254.8
Meja Meja
570.97 124.4 K 613.
309. K Plat
Cylinde Cylinde 2105.26 1900.00
200 500
11 4
14.53 24.17
3062.42 5096.44
33686.57 20385.77
6053
3 4 1 1n
Mesin Cylind
15 Me 0
Pengec Rakit 2 71 K4 -1 51 -2 Baja
r body r head 80.76 2038
M - 5M 1
Metal
Cool er sin
atan 254. 5.77
3 3 head - Rocker arm 2216.07 100 23 12.66 2668.46 61374.64
1 2 Meltin
ing Cas 45
8
M 2 Mg
-M M 2 2 - Mesi 4 Mesin ting 231.6
Meja Meja 281.7 K 1265
309. K Cylinde Cylinde 2105.26 1900.00
500 200
5 10
13.85 50.80
2919.95 10710.9
14599.74 107108.98
3 5 1 1n Cylind Pengec 6 Rakit 1 71 K4 -2 .86 -1 r head r body 0 1071
Mesin Me
5 0
Cool er atan 08.98
M - M Metal sin 311. -
2 2 ing body Camshaft 2332.70 200 12 14.64 3087.58 37051.01
1 2 Meltin Cas 60 1
M 2 - M 2 g
Mesi ting
Meja 309.0 K Camsh 2105.26 200 11 14.53 3062.42 33686.57
3 1 n Pengec 71 - aft
5 Mesin
Cool Me
atan K 1
M - M Metal sin 254. - MATERIAL HANDLING PLANNING SHEET PT INMAJAYA 17239
3 3 ing 0 Crankshaft 2332.70 150 16 12.56 2648.05 42368.86
1 2 Meltin Cas 45 1
M 1 - M 1 Mesi
g Meja
ting 476.1 K Timmin 2105.26 300 8 20.55 4333.02 34664.16
3 1 n Pengec 05 -6 g gear METODE GT
5 Cool
Mesin atan
Me K
M - M ing
Metal sin 254. - KAPASITAS
Connecting PRODUKSI = 1900 UNIT/HARI
3 3 2216.07 300 8 12.24 2581.00 20647.96
1 2 Meltin Cas 45 1 rod
g ting 2 EFISIENSI = 94%
Plat Baja
Mesin Me K
1 1 Piston 2332.70 250 10 24.30 5122.68 51226.81
1 2 Meltin Cas 35 1
g ting 3
Mesin Me K
1 1 Flywheel 2332.70 400 6 23.54 4962.91 29777.47
1 2 Meltin Cas 35 1
g ting 5
482 431
Mesin Me K 867819.52
5.22 1.51
M - M Metal sin 568. - Flywheel
L-32
No N
Jumlah yang Unit
Luas Luas Dist o. Per Frekue Waktu Biaya Biaya Biay
F Kompo Harus Load
S S From Asal To Tujua ance P Bahan alat nsi per Perpind Pemind Pemindaha a
r T nen Dipindahkan (kg,
e e (m2) n (m2) (m) a an Hari ahan ahan n/hari Total
o o (kg, unit) unit)
l l rt
m
K
M Mesin
M - 156.1 Meja 281.7 825. - Cranks 9442
3 1 4 Parkeri 1900.00 150 13 34.45 7263.61 94426.98
6 4 Rakit 1 4 55 1 haft 6.98
0 zing
1
K
Mesin Mesin
M - M 357.1 156.1 219. - Plat Cranks 3299
3 3 Cranks Parkeri 2000.00 150 14 11.18 2356.70 32993.73
7 6 6 4 80 1 Baja haft 3.73
haft zing
1
K
M Mesin
M - 362.9 Meja 281.7 976. - Camsh 8395
2 1 4 Camsh 1900.00 200 10 39.82 8395.93 83959.27
8 7 Rakit 1 4 91 1 aft 9.27
0 aft
0
M
M - Mesin Meja 1942 K Injectio 14906.1
1 1 4 1900.00 500 4 70.70 59624.64
9 CNC Rakit 1 .89 -3 n pump 6
0
M Alumu
M - Mesin Meja 1942 K 15930.2
1 1 4 nium Oil pan 1900.00 250 8 75.56 127441.79
9 CNC Rakit 1 .89 -5 2
0 Alloy
M
M - Mesin 3511. Meja 281.7 1942 K Oil 16523.1 9423
1 1 4 1900.00 100 19 78.37 313938.97
9 CNC 82 Rakit 1 4 .89 -7 pump 0 86.16
0
K
M
M - Mesin Meja 1942 - Plat 15930.2
1 1 4 Piston 1900.00 250 8 75.56 127441.79
9 CNC Rakit 1 .89 1 Baja 2
0
3
K
M Alumu
M - Mesin Meja 1942 - Water 16523.1
1 1 4 nium 1900.00 100 19 78.37 313938.97
9 CNC Rakit 1 .89 1 pump 0
0 Alloy
4
M Alumu
M - Mesin Meja 1713 K Turbo 13813.9
1 1 4 nium 1900.00 350 6 65.52 82883.60
9 CNC Rakit 2 .29 -4 charger 3
1 Alloy
M
M - Mesin Meja 1713 K Plat Timmin 13985.9
1 1 4 1900.00 300 7 66.34 97901.60
9 CNC Rakit 2 .29 -6 Baja g gear 4
1
M Alumu Timmin
M - Mesin Meja 1713 K 14462.2
1 1 4 nium g gear 1900.00 150 13 68.60 188009.57
9 CNC Rakit 2 .29 -9 7
1 Alloy case
K
M
M - Mesin Meja 1713 - Plat Flywhe 13573.1
1 1 4 1900.00 400 5 64.38 67865.61
9 CNC Rakit 2 .29 1 Baja el 2
1
5
3511. 124.4 K Flywhe 6733
M
M - Mesin 82 Meja 4 1713 - Plat el 13211.9 23.07
1 1 4 1900.00 500 4 62.67 52847.61
9 CNC Rakit 2 .29 1 Baja housin 0
1
6 g
K
M
M - Mesin Meja 1713 - Plat Disk 14295.5
1 1 4 1900.00 200 10 67.81 142955.58
9 CNC Rakit 2 .29 1 Baja clutch 6
1
7
M
M - Mesin Meja 123. K Plat Rocker
3 1 4 1900.00 100 19 7.51 1584.18 30099.41
9 CNC Rakit 2 60 -8 Baja arm
1
K
M Connec
M - Mesin Meja 123. - Plat
3 1 4 ting 1900.00 300 7 7.29 1537.16 10760.09
9 CNC Rakit 2 60 1 Baja
1 rod
2
METODE GT
EFISIENSI = 94%
Un
Lu Jumlah it
Lua N
as Dist yang Lo Frek
s o. Per Waktu Biaya Biaya
As anc Komp Harus ad uensi Biaya
No From To Tuj P Bahan alat Perpin Pemin Pemindah
al e onen Dipindah (kg per Total
uan a an dahan dahan an/hari
(m2 (m) kan (kg, , Hari
(m2) rt
) unit) uni
t)
F
S S
r T
e e
o o
l l
m
Mesi
M Meja 57 n K Cylin
M 254. 310. 50 2863.8 11455.
1 2 2 Penge 0.9 Cylin - Plat Baja der 2000.00 4 13.58 11455.21
4 80 95 0 0 21
5 catan 7 der 2 head
head
Mesi
M Meja 57 n K Cylin
M 231. 111. 20 1464.9 14649.
1 2 2 Penge 0.9 Cylin - Plat Baja der 2000.00 10 6.95 14649.54
5 66 80 0 5 54
5 catan 7 der 1 body
body
Mesi K
M Meja 57
M n 362. 444. - Cams 20 4132.4 41324.
1 2 2 Penge 0.9 Plat Baja 2000.00 10 19.60 41324.39
8 Cam 97 75 1 haft 0 4 39
5 catan 7
shaft 0
M Meja 57 Mesi K Timmi
M 351 463. 30 4196.8 452959
1 1 1 Penge 0.9 n - Plat Baja ng 2000.00 7 19.91 29378.02
9 1.82 24 0 6 .56
5 catan 7 CNC 6 gear
L-32
K
M Meja Mesi
M 463. - 25 4231.7
1 1 1 Penge n Plat Baja Piston 2000.00 8 20.07 33853.93
9 24 1 0 4
5 catan CNC
3
K
M Meja Mesi
M 463. - Flywh 40 4085.2
1 1 1 Penge n Plat Baja 2000.00 5 19.38 20426.21
9 24 1 eel 0 4
5 catan CNC
5
K Flywh
M Meja Mesi
M 463. - eel 50 3987.5
1 1 1 Penge n Plat Baja 2000.00 4 18.91 15950.30
9 24 1 housi 0 8
5 catan CNC
6 ng
K
M Meja Mesi
M 463. - Disk 20 4280.5
1 1 1 Penge n Plat Baja 2000.00 10 20.30 42805.74
9 24 1 clutch 0 7
5 catan CNC
7
M Meja Mesi K Injecti
M 463. 50 3987.5
1 1 1 Penge n - Alumunium Alloy on 2000.00 4 18.91 15950.30
9 24 0 8
5 catan CNC 3 pump
M Meja Mesi K Turbo
M 463. 35 4150.3
1 1 1 Penge n - Alumunium Alloy charg 2000.00 6 19.69 24902.12
9 24 0 5
5 catan CNC 4 er
M Meja Mesi K
M 463. Oil 25 4231.7
1 1 1 Penge n - Alumunium Alloy 2000.00 8 20.07 33853.93
9 24 pan 0 4
5 catan CNC 5
M Meja Mesi K
M 463. Oil 10 4378.2
9 24 pump 0 4
5 catan CNC 7
Timmi
M Meja Mesi K
M 463. ng 15 4336.3
9 24 gear 0 8
5 catan CNC 9
case
K
M Meja Mesi
M 463. - Water 10 4378.2
1 1 1 Penge n Alumunium Alloy 2000.00 20 20.77 87564.82
9 24 1 pump 0 4
5 catan CNC
4
cylinder body, injection
pump, oil pan, oil pump,
S camshaft, piston, water
M M Meja 28 Meja
162. 133. A pump, crankshaft oil filter, 1681.7 80721.
1 4 1 4 Rakit 1.7 Inspe SA-1 1900.00 40 48 7.98 80721.76
16 30 - fuel filter, oil level gage, 0 76
0 3 1 4 ksi 1
1 water hose, oil hose, oil
guide tube, screw, loctite,
threebond
cylinder head, turbocharger,
S timing gear, timing gear case,
M M Meja 12 Meja
162. 96.3 A flywheel, flywheel housing, 1372.9 65900.
1 4 1 4 Rakit 4.4 Inspe SA-2 1900.00 40 48 6.51 65900.18
16 0 - disk clutch, rocker arm, 2 18
1 3 2 4 ksi 1
2 connecting rod, fuel
pipe,thermostat
S
A
-
M M Meja 16 Meja
159. 198. 1, SA-1, 2229.5 107020
1 4 1 4 Inspe 2.1 Rakit SA-1, SA-2 1900.00 40 48 10.58 107020.05
77 95 S SA-2 8 .05
3 2 ksi 1 6 3
A
-
2
M M Meja 15 Meja SA-1, SA-2, cooling fan,

150. 96.8 F Mesin 1381.3 131223
1 4 1 4 Rakit 9.7 Inspe nozzle injection, pump power 1900.00 20 95 6.55 131223.51
60 0 A Diesel 0 .51
2 4 3 7 ksi 2 steering, bearing cam, liner
Guda
M Meja 15 ng
928. 367 F Mesin 31413. 2984304.5 298430
1 4 C Inspe 0.6 Bara Mesin Diesel 1900.00 20 95 149.00
02 6.80 A Diesel 73 1 4.51
4 ksi 2 0 ng
Jadi
22,550
TOTAL BIAYA MATERIAL HANDLING
,522.20
L-35
Perhitungan Unit of Area Mesin
Hasil Number of unit

Kode Department Panjang Lebar Luas
Bagi template area
D M1 110.19 43.79 4825.22 38.78 39
E M2 62.26 69.25 4311.51 34.65 35
F M3 67.86 102.08 6927.15 55.67 56
G M4 28.00 9.10 254.80 2.05 3
H M5 28.60 8.10 231.66 1.86 2
I M6 21.10 7.40 156.14 1.25 2
J M7 41.53 8.60 357.16 2.87 3
K M8 40.33 9.00 362.97 2.92 3
L M9 54.43 64.52 3511.82 28.22 29
M M10 12.60 22.36 281.74 2.26 3
N M11 23.93 5.20 124.44 1.00 1
O M12 28.53 5.60 159.77 1.28 2
P M13 30.30 5.40 163.62 1.31 2
Q M14 29.53 5.10 150.60 1.21 2
R M15 23.93 23.86 570.97 4.59 5
A A 73.93 82.59 6105.88 49.07 50
B B 31.93 35.87 1145.33 9.20 10
C C 37.33 24.86 928.02 7.46 8
Jumlah 255
15.9687
Keterangan:
M1 = Mesin Metal Melting M10 = Meja Rakit 1

M2 = Mesin Casting M11 = Meja Rakit 2
M3 = Mesin Cooling M12 = Meja Rakit 3
M4 = Mesin Cylinder head M13 = Meja Inspeksi 1
M5 = Mesin Cylinder body M14 = Meja Inspeksi 2
M6 = Mesin Parkerizing M15 = Meja Pengecatan
M7 = Mesin Crankshaft A = GBB
M8 = Mesin Camshaft B = GBP
M9 = Mesin CNC C = GBJ
L-35
Tabel Koordinat untuk Input winQSB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 A A A A A A A A D D D D D D D
2 A A A A A A A A D D D D D D D D
6 A A A A A A A A E E E E E E E E
7 A A K I J J J E E E E E E E E E
8 B B K I L L L E E E E E E E E E
9 B B K H L L L E E E E E E E E E
10 B B M H L L L R F F F F F F F F
11 B B M G L L L R F F F F F F F F
12 B B M G L L L R F F F F F F F F
13 C C P G L L L R F F F F F F F F
14 C C P N L L L R F F F F F F F F
15 C C Q O L L L L F F F F F F F F
16 C C Q O L L L L F F F F F F F F
L-38A
L-38A
L-38A
L-38A
METODE ATBD Outflow
EFISIENSI = 94%
No
Luas
Luas Asal Distance No. Peralata Jumlah yang Harus Jumlah yang Harus Unit Load Frekuensi Waktu Biaya Biaya Biaya
From To Tujuan Bahan Komponen
Fro (m2) (m) Part n Dipindahkan Dipindahkan (kg, unit) (kg, unit) per Hari Perpindahan Pemindahan Pemindahan/hari Total
- To (m2)
m
Mesin
M Gudang Cylinder
A - 6105.88 Metal 4825.22 1070.84 K-1 Plat Baja Forklift
1 Bahan Baku body
Melting
Mesin
M Gudang Cylinder
A - Metal 1070.84 K-2
1 Bahan Baku head
Melting
Mesin
M Gudang Timming
A - Metal 1070.84 K-6
1 Bahan Baku gear
Melting
Mesin
M Gudang
A - Metal 1070.84 K-8 Rocker arm
1 Bahan Baku
Melting
Mesin
M Gudang 3344.36 33443.57 500 67 45.21 9532.61 638684.67
A - Metal 1070.84 K-10 Camshaft
1 Bahan Baku
Melting
941369.32
Mesin
M Gudang
A - Metal 1070.84 K-11 Crankshaft
1 Bahan Baku
Melting
Mesin
M Gudang Connecting
A - Metal 1070.84 K-12
1 Bahan Baku rod
Melting
Mesin
M Gudang
A - Metal 1070.84 K-13 Piston
1 Bahan Baku
Melting
Mesin
M Gudang
A - Metal 1070.84 K-15 Flywheel
1 Bahan Baku
Melting
Mesin
M Gudang Flywheel
A - Metal 1070.84 K-16
1 Bahan Baku housing
Melting
Mesin
M Gudang
A - Metal 1070.84 K-17 Disk clutch
1 Bahan Baku
Melting
Mesin
M Gudang Alumunium Injection
A - Metal 1070.84 K-3 1252.29 12522.92 400 32 44.86 9458.90 302684.65
1 Bahan Baku Alloy pump
Melting
L-38A
METODE ATBD Outflow
EFISIENSI = 94%
No
Luas Unit
Luas Asal Distance No. Peralata Jumlah yang Harus Jumlah yang Harus Frekuensi Waktu Biaya Biaya
From To Tujuan Bahan Komponen Load (kg, Biaya Total
Fro (m2) (m) Part n Dipindahkan Dipindahkan (kg, unit) per Hari Perpindahan Pemindahan Pemindahan/hari
- To (m2) unit)
m
Mesin
Gudang Bahan
A - M1 Metal 1070.84 K-4 Turbo charger
Baku
Melting
Mesin
Gudang Bahan
A - M1 Metal 1070.84 K-5 Oil pan
Baku
Melting
Mesin
Gudang Bahan
A - M1 Metal 1070.84 K-7 Oil pump
Baku
Melting
Mesin
Gudang Bahan Timming gear
A - M1 Metal 1070.84 K-9
Baku case
Melting
Mesin
Gudang Bahan
A - M1 Metal 1070.84 K-14 Water pump
Baku
Melting
M1 Gudang Bahan Meja Rakit

B - 1145.33 281.74 510.94 P-7 Oil filter Oil filter 1900.00 19000.00 100 190 23.08 4866.84 924699.23 924699.23
0 Pembantu 1

B - 510.94 P-8 Fuel filter Fuel filter 1900.00 19000.00 100 190 23.08 4866.84 924699.23 924699.23
0 Pembantu 1

B - 510.94 P-10 Oil Level gage Oil level gage 1900.00 19000.00 200 95 23.03 4855.50 461272.38 461272.38
0 Pembantu 1

B - 510.94 P-2 Water hose Water hose 1900.00 19000.00 500 38 22.87 4821.48 183216.28 183216.28
0 Pembantu 1

B - 510.94 P-3 Oil hose Oil hose 1900.00 19000.00 500 38 22.87 4821.48 183216.28 183216.28
0 Pembantu 1
M1 Gudang Bahan Meja Rakit Oil Guide

B - 510.94 P-4 Oil guide tube 1900.00 19000.00 350 55 22.95 4839.01 266145.29 266145.29
0 Pembantu 1 Tube

B - 510.94 P-16 Screw Screw (8) 15200.00 152000.00 500 304 23.10 4871.09 1480811.45 1480811.45
0 Pembantu 1

B - 510.94 P-14 Loctite Loctite 1900.00 19000.00 100 190 23.08 4866.84 924699.23 924699.23
0 Pembantu 1
L-38A
METODE ATBD Outflow
EFISIENSI = 94%
No
Unit
Luas Jumlah yang Jumlah yang Harus
Luas Distance No. Peralata Load Frekuensi Waktu Biaya Biaya
From To Tujuan Bahan Komponen Harus Dipindahkan (kg, Biaya Total
Fro Asal (m2) (m) Part n (kg, per Hari Perpindahan Pemindahan Pemindahan/hari
- To (m2) Dipindahkan unit)
m unit)
Gudang
M1 Meja
B - Bahan 510.94 P-15 Threebond Threebond 1900.00 19000.00 400 48 22.92 4833.29 231998.05 231998.05
0 Rakit 1
Pembantu
Gudang
M1 Meja
B - Bahan 1145.33 124.44 949.18 P-5 Fuel pipe Fuel pipe 1900.00 19000.00 250 76 40.42 8521.34 647621.73 647621.73
1 Rakit 2
Pembantu
Gudang
M1 Meja
B - Bahan 949.18 P-6 Thermostat Thermostat 1900.00 19000.00 300 64 40.37 8511.46 544733.71 544733.71
1 Rakit 2
Pembantu
Gudang
M1 Meja
B - Bahan 1145.33 643.58 P-1 Cooling fan Cooling fan 1900.00 19000.00 200 95 28.31 5968.21 566979.83 566979.83
2 Rakit 3
Pembantu
Gudang
M1 Meja
B - Bahan 643.58 P-9 Nozzle Injection Nozzle injection 1900.00 19000.00 150 127 28.34 5975.41 758876.62 758876.62
2 Rakit 3
Pembantu
Gudang
M1 Meja Pump Power Pump power
B - Bahan 643.58 P-11 1900.00 19000.00 150 127 28.34 5975.41 758876.62 758876.62
2 Rakit 3 Steering steering
Pembantu
159.77
Gudang
M1 Meja
B - Bahan 643.58 P-12 Bearing cam Bearing cam 1900.00 19000.00 300 64 28.24 5954.37 381079.82 381079.82
2 Rakit 3
Pembantu
Gudang
M1 Meja
B - Bahan 643.58 P-13 Liner Liner 1900.00 19000.00 250 76 28.27 5961.07 453041.11 453041.11
2 Rakit 3
Pembantu
Gudang
M1 Meja
B - Bahan 643.58 P-17 Plastik Pipak Plastik Pipak 950.00 9500.00 200 48 28.18 5940.24 285131.42 285131.42
2 Rakit 3
Pembantu
Mesin Metal Mesin

M1 - M2 573.55 K-1 Cylinder body 2332.70 200 12 24.69 5204.65 62455.79
Melting Casting
Mesin Metal Mesin

M1 - M2 4825.22 4311.51 573.55 K-2 Plat Baja Cylinder head 2332.70 500 5 23.35 4922.49 24612.47 1056342.26
Melting Casting
Mesin Metal Mesin

M1 - M2 573.55 K-6 Timming gear 2332.70 300 8 24.21 5103.88 40831.04
Melting Casting
L-38A
METODE ATBD Outflow
EFISIENSI = 94%
No
Luas
Luas Asal Distance No. Peralata Jumlah yang Harus Jumlah yang Harus Unit Load Frekuensi Waktu Biaya Biaya
From To Tujuan Bahan Komponen Biaya Total
Fro (m2) (m) Part n Dipindahkan Dipindahkan (kg, unit) (kg, unit) per Hari Perpindahan Pemindahan Pemindahan/hari
- To (m2)
m
M Mesin Metal Mesin

M1 - 573.55 K-8 Rocker arm 2216.07 100 23 25.14 5301.04 121923.86
2 Melting Casting
M Mesin Metal Mesin

M1 - 573.55 K-10 Camshaft 2332.70 200 12 24.69 5204.65 62455.79
2 Melting Casting
M Mesin Metal Mesin

M1 - 573.55 K-11 Crankshaft 2332.70 150 16 24.93 5255.03 84080.54
2 Melting Casting
M Mesin Metal Mesin Connecting

M1 - 573.55 K-12 2216.07 300 8 24.21 5103.88 40831.04
2 Melting Casting rod
Plat Baja
M Mesin Metal Mesin

M1 - 573.55 K-13 Piston 2332.70 250 10 24.49 5164.34 51643.41
2 Melting Casting
M Mesin Metal Mesin

M1 - 4825.22 4311.51 573.55 K-15 Flywheel 2332.70 400 6 23.73 5003.11 30018.66 1056342.26
2 Melting Casting
M Mesin Metal Mesin Flywheel

M1 - 573.55 K-16 2332.70 500 5 23.35 4922.49 24612.47
2 Melting Casting housing
M Mesin Metal Mesin

M1 - 573.55 K-17 Disk clutch 2332.70 200 12 24.69 5204.65 62455.79
2 Melting Casting
M Mesin Metal Mesin Injection

M1 - 573.55 K-3 2332.70 500 5 23.35 4922.49 24612.47
2 Melting Casting pump
M Mesin Metal Mesin Alumunium Turbo

M1 - 573.55 K-4 2332.70 350 7 24.00 5060.69 35424.85
2 Melting Casting Alloy charger
M Mesin Metal Mesin

M1 - 573.55 K-5 Oil pan 2332.70 250 10 24.49 5164.34 51643.41
2 Melting Casting

L-38A
METODE ATBD Outflow
EFISIENSI = 94%
No
Luas
- To (m2)
m
M Mesin Metal Mesin

M1 - 573.55 K-7 Oil pump 2332.70 100 24 25.16 5305.42 127330.05
2 Melting Casting
M Mesin Metal Mesin Alumunium Timming gear

M1 - 4825.22 4311.51 573.55 K-9 2332.70 150 16 24.93 5255.03 84080.54 1056342.26
2 Melting Casting Alloy case
M Mesin Metal Mesin

M1 - 573.55 K-14 Water pump 2332.70 100 24 25.16 5305.42 127330.05
2 Melting Casting
M Mesin Mesin
M2 - 939.94 K-1 Cylinder body 2216.07 200 12 38.73 8165.79 97989.51
3 Casting Cooling
M Mesin Mesin
M2 - 939.94 K-2 Cylinder head 2216.07 500 5 36.54 7703.39 38516.97
3 Casting Cooling
M Mesin Mesin
M2 - 939.94 K-6 Timming gear 2216.07 300 8 37.95 8000.65 64005.21
3 Casting Cooling
M Mesin Mesin
M2 - 939.94 K-8 Rocker arm 2105.26 100 22 39.44 8315.92 182950.29
3 Casting Cooling
M Mesin Mesin
M2 - 939.94 K-10 Camshaft 2216.07 200 12 38.73 8165.79 97989.51
3 Casting Cooling
M Mesin Mesin
M2 - 939.94 K-11 Plat Baja Crankshaft 2216.07 150 15 39.04 8231.85 123477.75
3 Casting Cooling
M Mesin Mesin Connecting
M2 - 939.94 K-12 2105.26 300 8 37.95 8000.65 64005.21
3 Casting Cooling rod
M Mesin Mesin
M2 - 939.94 K-13 Piston 2216.07 250 9 38.21 8055.70 72501.28
3 Casting Cooling
M Mesin Mesin
M2 - 4311.51 6927.15 939.94 K-15 Flywheel 2216.07 400 6 37.16 7835.51 47013.05 1597853.13
3 Casting Cooling
M Mesin Mesin Flywheel
M2 - 939.94 K-16 2216.07 500 5 36.54 7703.39 38516.97
3 Casting Cooling housing
M Mesin Mesin
M2 - 939.94 K-17 Disk clutch 2216.07 200 12 38.73 8165.79 97989.51
3 Casting Cooling
M Mesin Mesin Injection
M2 - 939.94 K-3 2216.07 500 5 36.54 7703.39 38516.97
3 Casting Cooling pump
M Mesin Mesin Turbo
M2 - 939.94 K-4 2216.07 350 7 37.61 7929.88 55509.13
3 Casting Cooling charger
M Mesin Mesin
M2 - 939.94 K-5 Oil pan 2216.07 250 9 38.21 8055.70 72501.28
3 Casting Cooling Alumunium
M Mesin Mesin Alloy
M2 - 939.94 K-7 Oil pump 2216.07 100 23 39.48 8323.76 191446.37
3 Casting Cooling
M Mesin Mesin Timming gear
M2 - 939.94 K-9 2216.07 150 15 39.04 8231.85 123477.75
3 Casting Cooling case
M Mesin Mesin
M2 - 939.94 K-14 Water pump 2216.07 100 23 39.48 8323.76 191446.37
3 Casting Cooling
METODE ATBD Outflow

L-38A
EFISIENSI = 94%
No
Jumlah yang Unit
Luas Luas Jumlah yang
Distance No. Harus Load Frekuensi Waktu Biaya Biaya
From Asal To Tujuan Bahan Komponen Peralatan Harus Biaya Total
Fro (m) Part Dipindahkan (kg, per Hari Perpindahan Pemindahan Pemindahan/hari
- To (m2) (m2) Dipindahkan
m (kg, unit) unit)
Mesin
M3 - M7 Mesin Cooling 6927.15 357.16 1611.74 K-11 Crankshaft 2105.26 150 15 65.02 13708.51 205627.69 205627.69
Crankshaft
M3 - M9 Mesin Cooling Mesin CNC 1211.79 K-8 Rocker arm 2000.00 100 20 49.96 10533.19 210663.87
6927.15 3511.82 281074.90
Connecting
M3 - M9 Mesin Cooling Mesin CNC 1211.79 K-12 2000.00 300 7 47.71 10058.72 70411.04
rod
Meja Cylinder
M3 - M15 Mesin Cooling 889.65 K-1 2105.26 200 11 36.67 7730.93 85040.26
Pengecatan body
Meja Plat Baja Cylinder

Pengecatan head
Meja
M3 - M15 Mesin Cooling 889.65 K-6 Timming gear 2105.26 300 8 36.06 7603.05 60824.36
Pengecatan
Meja
M3 - M15 Mesin Cooling 889.65 K-10 Camshaft 2105.26 200 11 36.67 7730.93 85040.26
Pengecatan
Meja
M3 - M15 Mesin Cooling 889.65 K-13 Piston 2105.26 250 9 36.31 7655.15 68896.33
Pengecatan
Meja
M3 - M15 Mesin Cooling 889.65 K-15 Flywheel 2105.26 400 6 35.32 7446.74 44680.43
Pengecatan
Meja Flywheel
Pengecatan housing
6927.15 570.97 1125987.89
Meja
M3 - M15 Mesin Cooling 889.65 K-17 Disk clutch 2105.26 200 11 36.67 7730.93 85040.26
Pengecatan
Meja Injection
Pengecatan pump
Meja Turbo
Pengecatan charger
Meja
M3 - M15 Mesin Cooling 889.65 K-5 Oil pan 2105.26 250 9 36.31 7655.15 68896.33
Pengecatan
Meja
M3 - M15 Mesin Cooling 889.65 K-7 Alumunium Alloy Oil pump 2105.26 100 22 37.48 7901.45 173831.87
Pengecatan
Meja Timming gear
Pengecatan case
Meja
M3 - M15 Mesin Cooling 889.65 K-14 Water pump 2105.26 100 22 37.48 7901.45 173831.87
Pengecatan
Mesin Cylinder
M4 - M11 254.80 Meja Rakit 2 124.44 516.05 K-2 1900.00 500 4 20.76 4377.27 17509.08 17509.08
Cylinder head head
Plat Baja
Mesin Cylinder
M5 - M10 231.66 Meja Rakit 1 281.74 159.15 K-1 1900.00 200 10 8.75 1844.31 18443.07 18443.07
Cylinder body body
METODE ATBD Outflow

L-38A
EFISIENSI = 94%
No
Luas
- To (m2)
m
M1 Mesin
M6 - 156.14 Meja Rakit 1 281.74 260.60 K-11 Crankshaft 1900.00 150 13 12.72 2682.45 34871.83 34871.83
0 Parkerizing
Mesin Mesin
M7 - M6 357.16 156.14 319.45 K-11 Plat Baja Crankshaft 2000.00 150 14 15.02 3167.06 44338.88 44338.88
Crankshaft Parkerizing
M1 Mesin
M8 - 362.97 Meja Rakit 1 281.74 291.95 K-10 Camshaft 1900.00 200 10 13.79 2908.26 29082.56 29082.56
0 Camshaft
M1 Injection
M9 - Mesin CNC Meja Rakit 1 1345.00 K-3 1900.00 500 4 49.78 10494.23 41976.92
0 pump
M1 Alumunium
M9 - Mesin CNC Meja Rakit 1 1345.00 K-5 Oil pan 1900.00 250 8 53.14 11203.16 89625.25
0 Alloy
M1
M9 - Mesin CNC 3511.82 Meja Rakit 1 281.74 1345.00 K-7 Oil pump 1900.00 100 19 55.08 11613.59 220658.17 662543.75
0
M1
M9 - Mesin CNC Meja Rakit 1 1345.00 K-13 Plat Baja Piston 1900.00 250 8 53.14 11203.16 89625.25
0
M1 Alumunium
M9 - Mesin CNC Meja Rakit 1 1345.00 K-14 Water pump 1900.00 100 19 55.08 11613.59 220658.17
0 Alloy
M1 Alumunium Turbo
1 Alloy charger
M1
M9 - Mesin CNC Meja Rakit 2 906.76 K-6 Plat Baja Timming gear 1900.00 300 7 36.38 7670.04 53690.31
1
M1 Alumunium Timming gear
1 Alloy case
M1
M9 - Mesin CNC 3511.82 Meja Rakit 2 124.44 906.76 K-15 Plat Baja Flywheel 1900.00 400 5 35.34 7451.56 37257.79 552766.38
1
M1 Flywheel
M9 - Mesin CNC Meja Rakit 2 906.76 K-16 Plat Baja 1900.00 500 4 34.44 7260.38 29041.53
1 housing
M1
M9 - Mesin CNC Meja Rakit 2 906.76 K-17 Plat Baja Disk clutch 1900.00 200 10 37.16 7833.91 78339.09
1
M1
M9 - Mesin CNC Meja Rakit 2 906.76 K-8 Plat Baja Rocker arm 1900.00 100 19 38.02 8015.02 152285.42
1
METODE ATBD Outflow
EFISIENSI = 94%
L-38A
No
Luas
- To (m2)
m
M1 Connecting
M9 - Mesin CNC 3511.82 Meja Rakit 2 124.44 906.76 K-12 Plat Baja 1900.00 300 7 36.38 7670.04 53690.31 552766.38
1 rod
Mesin
Meja Cylinder
M15 - M4 570.97 Cylinder 254.80 1727.55 K-2 Plat Baja 2000.00 500 4 63.16 13317.13 53268.52 53268.52
Pengecatan head
head
Mesin
Meja Cylinder
M15 - M5 570.97 Cylinder 231.66 2231.09 K-1 Plat Baja 2000.00 200 10 87.48 18444.00 184439.99 184439.99
Pengecatan body
body
Meja Mesin
M15 - M8 570.97 362.97 2355.89 K-10 Plat Baja Camshaft 2000.00 200 10 92.22 19443.86 194438.55 194438.55
Pengecatan Camshaft
Meja Timming
M15 - M9 570.97 Mesin CNC 3511.82 726.94 K-6 Plat Baja 2000.00 300 7 29.70 6261.88 43833.18
Pengecatan gear
Meja
M15 - M9 Mesin CNC 726.94 K-13 Plat Baja Piston 2000.00 250 8 29.96 6316.62 50532.96
Pengecatan
Meja
M15 - M9 Mesin CNC 726.94 K-15 Plat Baja Flywheel 2000.00 400 5 28.87 6086.72 30433.62
Pengecatan
676458.50
Meja Flywheel
M15 - M9 Mesin CNC 726.94 K-16 Plat Baja 2000.00 500 4 28.14 5933.46 23733.85
Pengecatan housing
Meja
M15 - M9 Mesin CNC 726.94 K-17 Plat Baja Disk clutch 2000.00 200 10 30.32 6393.25 63932.51
Pengecatan
Meja Alumunium Injection

M15 - M9 Mesin CNC 726.94 K-3 2000.00 500 4 28.14 5933.46 23733.85
Pengecatan Alloy pump
METODE ATBD Outflow
EFISIENSI = 94%

L-38A
No
Jumlah yang Unit
Luas Luas Jumlah yang
Distance No. Peralata Harus Load Frekuensi Waktu Biaya Biaya
From Asal To Tujuan Bahan Komponen Harus Biaya Total
Fro (m) Part n Dipindahkan (kg, (kg, per Hari Perpindahan Pemindahan Pemindahan/hari
- To (m2) (m2) Dipindahkan
m unit) unit)
Meja Mesin Turbo

M15 - M9 726.94 K-4 Alumunium Alloy 2000.00 350 6 29.35 6188.90 37133.40
Pengecatan CNC charger
Meja Mesin
M15 - M9 726.94 K-5 Alumunium Alloy Oil pan 2000.00 250 8 29.96 6316.62 50532.96
Pengecatan CNC
Meja Mesin
M15 - M9 726.94 K-7 Alumunium Alloy Oil pump 2000.00 100 20 31.05 6546.51 130930.28 676458.50
Pengecatan CNC
Meja Mesin Timming

M15 - M9 726.94 K-9 Alumunium Alloy 2000.00 150 14 30.74 6480.83 90731.62
Pengecatan CNC gear case
Meja Mesin
M15 - M9 726.94 K-14 Alumunium Alloy Water pump 2000.00 100 20 31.05 6546.51 130930.28
Pengecatan CNC
cylinder body, injection pump, oil pan, oil

Meja pump, camshaft, piston, water pump,
M1 Meja Rakit
M10 - 281.74 Inspeksi 162.16 571.54 SA-1 crankshaft oil filter, fuel filter, oil level SA-1 1900.00 40 48 25.32 5339.03 256273.40 256273.40
3 1
1 gage, water hose, oil hose, oil guide tube,
screw, loctite, threebond
cylinder head, turbocharger, timing gear,

Meja
M1 Meja Rakit timing gear case, flywheel, flywheel
M11 - 124.44 Inspeksi 162.16 133.30 SA-2 SA-2 1900.00 40 48 7.98 1681.70 80721.76 80721.76
3 2 housing, disk clutch, rocker arm, connecting
1
rod, fuel pipe,thermostat
SA-
M1 Meja Meja
M13 - 162.16 159.77 438.90 1, SA-1, SA-2 SA-1, SA-2 1900.00 40 48 20.07 4232.08 203140.03 203140.03
2 Inspeksi 1 Rakit 3
SA-2
Meja
M1 Meja Rakit SA-1, SA-2, cooling fan, nozzle injection, Mesin
M12 - 159.77 Inspeksi 150.60 97.80 FA 1900.00 20 95 6.59 1389.69 132020.46 132020.46
4 3 pump power steering, bearing cam, liner Diesel
2
Gudang
Meja Mesin
M14 - C 150.60 Barang 928.02 377.97 FA Mesin Diesel 1900.00 20 95 17.74 3740.02 355301.94 355301.94
Inspeksi 2 Diesel
Jadi
18,680,972.1
TOTAL BIAYA MATERIAL HANDLING
3

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L-1

TABEL ROUTING SHEET MESIN DIESEL 4J A1

TABEL ROUTING SHEET MESIN DIESEL 4J A1

TABEL PERHITUNGAN JUMLAH MESIN

PERHITUNGAN LUAS LANTAI MESIN TEORITIS

P-1 Cooling fan 1 1 0.8 0.5 20 Unit 1900 95.00 190 6 1 9

Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.318

Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.3182

1 2 K-1 K-1 K-1 6

Hub Wij Hub Wij 1.20 6914.0909 2.20 24199.31823

Hub Wij Hub Wij 1.22 5733.5749 2.22 20067.5120

1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.23 6914.0909 2.23 24199.3182

1.12 5296.6830 2.12 18538.3905 1.27 6914.0909 2.27 24199.3182

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.25 9275.1231 2.25 32462.9307

K-1 K-1 K-1 K-1 K-1 K-1

1.14 5296.6830 2.14 18538.3905 1.29 8094.6070 2.29 28331.1245

13 K-1 K-1 K-1 17 18

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.26 8094.6070 2.26 28331.1245

13 K-1 K-1 K-1 17 18

K-1 K-1 K-1 K-1 K-1 K-1

1.23 6914.0909 2.23 24199.3182 1.35 9712.0149 2.35 33992.0522

13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.27 6914.0909 2.27 24199.3182

13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.28 6914.0909 2.28 24199.3182

13 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.28 6914.0909 2.28 24199.31823

K-1 K-1 K-1 K-1 K-1 18

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.29 8094.6070 2.29 28331.12448

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij 1.29 8094.6070 2.29 28331.12448

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

Hub Wij Hub Wij

25 K-1 K-1 K-1 K-1 30

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

25 K-1 K-1 K-1 K-1 30

K-1 K-1 K-1 K-1 K-1 K-1

K-1 K-1 K-1 K-1 K-1 K-1

K-2 K-1 K-1 K-1 K-1 30