KEY/AS-4032/CEMCT/2013 AS-4031 (Dr. WSK DadisITGCv) BTECH III" SEMESTER CIVIL ENGINEERING BRANCH SUBJECT: CIVIL ENGINEERING MATERIALS AND CONCRETE TECHNOLOGY TIME: 3 HOURS SUBJECT CODE: 21CE04T MAX. MARKS: 60 NOTE: 1) All questions of Section-A is compulsory 2) Answer any one part from each unit of section-B SECTION-A (10x2=20 Marks) Al What is a metamorphic rock? Give the agents of metamorphism. 02 A-IL Give the Geological Classification of rocks with examples. 02 AGI Whatis porcelain and terracotta? How they are used in civil engineering. 02 A-IV__ What isa plastic? Give the types of plastics according to the thermal property 02 A-V_—_ Whatis Hydrophobic Cement? Where it is used? 02 A-VI__ Give the different sources and types of sand? 02 A-VIL_ What is meant by slump of fresh concrete? Why it is required? 02 A-VIIL_ What is meant by segregation of concrete? How it affect quality of concrete? 02 AIX What isa ready mix concrete? Specify its uses. 02 A-X What isa recycled aggregate? Why it is used for making concrete? 02 SECTION-B UNIT B-l_ (a) Explain with a neat sketch, the working of Hoffman’s Kiln used for burning of bricks. 08 or (b) Give in detail the common building stones of India with their uses and places of availability, UNIT-IL B-II (a )Give the characteristics properties and types of paints along with their specific uses. 08 (b) Mention the characteristics properties of varnishes along with their specific uses. UNIT-IL B-III__ a) Explain with a neat sketch, manufacturing of cement by wet process 08 (b)What is meant by steel? Give the different types of steel. Mention the properties of mild steel or ow carbon steel or soft steel UNIT-V, B-IV_ a) What is meant by design of a concrete mix? Describe in detail design of a M25 mix design. 08 ‘Assume suitable material data or (b)Explain with neat sketch, the functioning of a rebound hammer with its components. Write about the sensitivity of the test results, UNIT-V B-V a) Describe the properties and uses of Ready mix concrete 08 (b) Describe the properties and uses of shortcrete concrete seeeee 1ey/as-4032/CEMCT/2013 KEY_AS-4031 (Dr. WSK DadisiTGGv) BTECH Il SEMESTER CIVIL ENGINEERING BRANCH SUBJECT: CIVIL ENGINEERING MATERIALS AND CONCRETE TECHNOLOGY TIME: Al Ans. Adil Ans. AIV Ans. AV AVI AVI 3 HOURS SUBJECT CODE: 21CEDIT MAX. MARKS: 60 SECTION-A (10x2=20 Marks) What is a metamorphic rock? Give the agents of metamorphism. m ‘A metamorphic rock is a changed rock in character of the pre-existing rocks. ‘The agents of metamorphism are heat, pressure and chemically acting fluids Give the Geological Classification of rocks with examples. 2 According to geological classification rocks are classified as i) Igneous rocks (granite, dolerite, basalt etc.), it) Sedimentary rocks (gravel, sand stone, lime stone, gypsum etc), iii) Metamorphic rocks (gneiss, slate ete.) What is porcelain and terracotta? How they are used in civil engineeri & Porcelain is fine earthenware which is white, thin and semi transparent (used in sanitary, electrical insulator, storage vessels, and reactor chambers etc.). Terracotta is a baked earth or earthenware or porous pottery made from local clays and glazed. tt is soft to scratch by knife (used to make ormamental carvings, statues etc.) What is a plastic? Give the types of plastics according to the thermal property. m Plastic is a polymer of carbon compounds. These polymers are capable of plastic deformation when heat and pressure are applied, and hence ave called as plastics According to thermal property the plastics are classified as i) Thermo plastics ii) Thermo setting plastics ‘What is Hydrophobic Cement? Where it is used? a Hydrophobic cement is water resistant and impermeable cement. It is used when the huraidity in the region is more. Used in the construction of water resistant and impermeable basements etc. Give the different sources and types of sand? a ‘The various sources and types of sand are i) Pit sand (coarse in size), ii) River Sand (fine in size), iii) Stream sand (coarse in size), iv) Crushed stone sand (fine aggregate) v) Sea sand (fine in size) ‘What is meant by slump of fresh concrete? Why it is required? 02 The measure of height of fall of a standard cone (slump cone) is called slump of fresh concrete. Workability of Fresh concrete is measured in terms of slump of concrete. So slump tests are carried in laboratory and field to measure workability of Fresh concrete. 2AVI AX BI (a) Explain with a neat sketch, the working of Hoffman’s Kiln used for burning of bricks. KEY As-4032/CEMCT/20} What is meant by segregation of concrete? How it affect quality of concrete? (Dr. WSSK DadisiTac Tendency of separation of C.A. grains from the concrete mass is called segregation of conerete. It will have harmful affect on the properties of concrete 02 What is a ready mix concrete? Specify its uses Ready Mix Concrete (RMC) is a concrete mixed in a centrally located batching plant in a factory for the requirements such as slump, grade, pumpability, etc. The mixed concrete is dispatched in special trucks with rotating drums to the site. Used in work such as for piles or multistoreyed buildings ete. What is a recycled aggregate? Why itis used for making concrete? a2, Recycled aggregate is an aggregate obtained froma the rubble of the old or demolished conerete constructions. Recycled aggregate is used for making concrete because of the depletion of natural aggregate resources and also to promote the use of construction wastes. SECTION-B Marks) UNITI 08 Hoffman's kiln: This kiln is constructed overground and hence it is sometimes Known as the flame kiln. Its shape is circular in plan and it is divided into 2 number of compartments or chambers. As a permanent roof is provided, the kiln can even function during rainy season. shows plan and section of the Hoffman's kiln with 12 chambe Bich chamber ts provided with the following: (@) a main door for loading and unloading of bricks, (b) communicating doors which wonld act 2p flues in open condition, (6) a radial ue connected with a central chimnéj.vand (@) fuel holes with covers to drop fuel, which may be ih-the form powdered coal, into burning chambers. : ‘The main doors are closed by dry bricks and covered with mud, wt {equired. For communicating doors and radial ues, the dampers are provided {olahut of open them. In the normal condition, only one radial flue it connected to the chimney to establish 2 draught. Commuricating doors ues ss PP 5 © : ZA ly 2 2 OX 4 x - Ne B PENG Yes v > 4 WW v2 5 Main doors ff © Plan Hoffman's kilnkEY/As-4032/CEMCT/2013 (Dr. WSSK Dadi/ITGG¥) Jb chamber performs varions factions in succession, namely, loading, drying, burning, cooling end unlosding Ae an iutraion, 12 chambers shown muy be functioning follows: Chamber t Loading Chambers 2 09 § = Drying and preheating Chambers 6 and 7 - Buming Chambers 8 to LL ~ Cooling Chamber 12 ~ Unloading With the above arrangement, the ceculation of the flue gas will be as thown by arrows in fig. 47, The cool alr enters through chambers 1 aid as their main dooce are ope ‘Afier crossing the cooling chambers 8 te Il, it enters the boring section im & heated condition. [f then moves to chambers 2 to 5 to dry and precheal the raw bricks. The damper of Chamber 2 is in open condition and hence it escapes into atmosphere through chirane The capacity of the kiln will depead upon she dimensions of chambers Hi cach chamber is of about LI m length, 4.50 m2 average width and 2.50 m height, it will enatain shout 25000 bricks, Hence, if it is 50 acranged that one chamber is unloaded daily, such a kiln will manufactare fibout 25000 bricks daily or about 8 to 9 saillion bricks annvally. The fquaniity of coel dast required for burning ene lakh of bricks is about 120 to. 150 KN. 11 may be noted that in case of Bull's trench ksln and Hoffmen’s kil, the chambers sre romell i accu = with the brick-processing sages, namely, Toading, érying, preheating, burning, cooling and unloading. The source of fire aad olhee zones are moving eontinvansly along the channel of bili while the bricks ia process remain stationary. or (b) Give in detail the common building stones of India with their uses and places of availability, COMMON BUILDING STONES OF INDIA Uae Road wet for vbrBAL = 1¢1/2013 ‘Sites locales | i/ITGGV) Gant, AP. Mysore, Mra UR eating work sl, reat cous wt (a )Give the characteristics properties and types of paints along with their specific uses. UNIT 08 CHARACTERISTICS OF AN IDEAL PAINT ‘ing are the characerncs of an ideal paint 1t should postss a good spreading power i.e, maximum area tte should be Goveed bY mint anh of the pal The paint should be faily cheap and economical The paint should be such dat ican be ely and frcely applied en the The print should be such tat i ries in reasonable time and not too The paint should be such that its colour is maintained for ‘The paint should form a hard and durable surface. The paint should not affect health of workers daring it sppiction “The pain should not he affected by weathering actions of the atmosphere ‘The pain should poses sltracive and pleasing appearance “The surface contd with punt should not show cracks when the paint dries When applied on the surface, the pant should frm a thin flim of uniform HA Tyres oF Paints Te biel dcipons of dferae Qpa of pains we gen Below 2), Amina pint The ery lyn ain sped i P quickening, sist varnh or alow-drng cll van per requirement Split or all'Sopoaen anda thn cute fm of eine s Tomed on ce The aconage of an als pai sre a fellows te vile a duckooe 4) Keres beat 0 6 coin deme. i) The mace of ton tad sel ae beer proactadfom core bythe punt tan toy oer pla, to) He pet ga tov ity Ai fet cece tee or nten 300 mf 2) gas good appearne tothe mutce. ‘ inperoat Wo te tole Ci) I pout hgh lc tance the luau pan widely wed for ping nt tanks, ot wit ples ple ol sge kn itr, 2) Autcrroive paint: Thi pit ely coos of ofl and & song ‘nent such scrotum one Olea or re lend or ne rome 2 tad Ser mixing with nme quant of wey ie san, i odd tthe {The aden of an enleowctve put are follow Di oe Bit ha fs ong deo 4p The appearance of the pat black. 2) Abeton pln This i «poclar pe of pst andi applied onthe wa shih at erp to fe Nee pit and euor /AS-4032/CEMCT/2013 (4) Bituminous paint: This print is prepared by dissolving asphalt or pitcher or vegetable tiumen in ay type of oor peroeum. Avaya bt pains iv vai The paint presen a blac appowance and (io brining tronwork under wate (5) Cellulose paint This paint ts prepare fom nio:ctton, celled photographic Sima, ete. An ordinary paint hasdeus by oxidation A ceillose ardent by evaporation of thinning Sgent. thus hardens quietly. It tr more costly, but i presents «flexible, had aad stuooth surface. Ala, the patted with cellulose punt can be wathed and enly cleaned ‘The cellulose not lected by soutast iy inn water und the suvtce can. sande degree of cold ted beat (6) Cement palnt: This pact const of while cement pgment, 2c sod other sdditvor It is available in dry. powder form The cement Zallable io variety of shades and i exhibits Excellent decorative appearance Sater prof and dasae, Te proves to be aif for surfaces which ee daap time af pulang or are Ukaly to become damp sfier panting. For exert fn cement plstezed wall i + mised with water imneiaely efor ta appl 1's desirable to provide coment pait on rough surface rather tan ot rurfce beeaise adhesion power is povt on siouthly Gaished tle (7) Collotdat paint: No inert mierial & mined in this pe of paint It dives more time to sete and in the proces of setlement, penetrates through forfice, Tt may be nsed for interior as well as exterior wal (8) Emulsion paints A variety of emulsion pains i avalable. It comins ding materials nich a polyingt acetate, symthete resins, te. This pint i es) apply and it dvis quickly in about 134 to 2 hoor. The colour of the p ‘Rtined for long period and the surface of pin: js tough and can be hed by washing with water, Those is absence of doar and the paint StSves excellent kal reitance ‘The application of emulsion paint can be carried out ether by brash oF sp «for og sence life tin seeommented to apply fe coats of emulsion paint, rough cement plastered sriacey'u thin coat of cement paint may fmt be nied smoothen the surface. it is necemnry 10 ave a sound mrlace 40 ive the emolsion paint (9) Fnamel paint: This paint is avaliable in diferent colours. It contains white arietane hha, ol, pevoleum spit and resinous matter dries slowly and Shea bard and durable sare, The surface provided with his pai not afected wei, alaie, fumes of gen ot and col water, stam, ete. Tt ean be used for inna and external wale Tn order to improve the appearance tis desble tpply a coat of tkanium white i pale linseed ol before the oat of enamel paint. 10) Graphite paint: The print presents « back colour and i is appli on avautscer which come in cental with anion chlorine, miphar gues. et {ato sed in mines and inderground railways (11) Inodorous paint: No turpentine is uted in this pain but white lead zine white Is mixed with methylated spirit The white lead or zine while {ground in oll. The shellac with some quantity of limeed oil and castor Sssolved in methylated pial The paint ts not durable, but $e doen quickly tothylated spint evaporates and a film of shellac remains on the surface (12) Luminous paint: This paint contsine celelum sulphide with varnish suaface om whic lamimone paint ie applied shines like rave disk of wal ster the soures of Hight hae been eit off, The paint should be epplied on 3 ‘hin ate free from comresion ar any other lend paint (13) OU paints This is the ordinary paint and it ix generally applied in coats of varying composition. They are respectively termed as primes, unde snd Gnishing coats. This paint is cheap and easy to apply and it possesses ‘pacity and’ low gloss 1 should be remembered thet the oil paint should not be applied humid and damp weather. The presence of Gampmest on wall surfs also consi affects the life of el paint coating. It se advieable to redecorate the oud finished with cil paint with a coating of fresh oll paint only. The layer of old paint serves as a fonndation for the fresh paint (14) Plastic paint: ‘This paint contains the aecesrary variety of plastics |s avalzhle In he marker under different trade names. The application of pint can be dane either by brash painting or spray palating. This paint po pleasing sppearance and a is airactive im colour, ‘This palnt is widely weed thow rooms, auditocum, ete The plastic emalsion paints were satroduced in our country in 1955 or se they are becoming more and more popalar day by day. An emulsion ia a having fine suspended particles of # tubslance. For plate emulsion paint emulsion is compored cf plastic compounds auch as vinyl acetate and ac held it water, The typical couposidon of one ire of platic em (b) Mention the characteristics properties of varnishes along with their specific uses, (Dr. WSSK Dadi/ITGG¥)"EY/AS-4032/CEMCT/2013, 3. VARNISHING. “The term sarnsh is used (o indicate the solution of resins oF resinous substances ‘eared either in aleobol, oil or turpentine. Following are the sain objects of applying varnish on a wooden surface: 1) I brightens the appearance of the grain in wood i) renders briliancy to the painted surface Ik protects the painted surface from atmospheric actions iv) It protects the unpainted wooden surfaces of doors, windows, roo trusses, floors, ete, from the actions of slmoxpherie agencies. 15-3-1, CHARACTERISTICS OF AN IDEAL VARNISH Following are the characterises of an eal varnish (i) He should render the surfice glosy. {i} Ie should dry rapaly and present a fished surface which is nature and pleasing in appearance (ii) The colour of varnish should not to the atmoipheric actions Aiv) The protecting film developed by varnish should be tough, hard and (0) should not sheik or show cracks after drying. 415-3-2, INGREDIENTS OF A VARNISH Following are che ingredient: of a vanish (1) Resins or resinous substances (2) Driers (8) Solvents, (1) Resins or resinous substances: The commonly ‘or shellac and rosin, The copal iv « hard substance and i A places where pine trees existed in past Tels avallable in variety of fx Inc or shellac is obiained by exudation of some typer of insecis in India, fosin is obtained from pine trees. Other resins ae amber, mastic, gum dam (2) Driers: The function of w drier ia varnish is to accelerate the ‘eying. The common dirs used in varaishes are lithage, white copper and lead (9) Solvents: Depending upon the nature of resin, the type of soh ided, Table 15.5 shows the solvents for dilfeveat resis. way when the surf SOLVENTS FOR RESINS Wo Solvent ‘Resins 1 | Boted Haveed of “Aner, Gopal 2 | Methylated spies of wine | Lac or shellac a | Turpentine Mastic, Gum damm, Rosin 4 | Wood naphine Cheap varieties of resins 15:3:3, TYPES OF VARNISHES Depending upon the solvent, che varnishes are clasified Into the fol four categories (2) Olt varnishes (2) Spict varnishes (9) Turpentine varnishes (4) Water varnishes. (1) OM varnishes: The linseed oll is used as solvent in this type of ‘The hard resint such ax amber and copal are disolved in linseed oil and if SF denty thy fn bad alk durable sutares fa fc eve are the hardest 2) Spi varalahe: The mya opis of wine aroused a slvet sn Scrat voauke Tee air af of ef vie ach w lac or solo Ta tio a mitable colouring pigment. The French polish is one of the finest m These varnishes dry quickly and poses light colours. They are not durable (4) Water varnishes: The shellac is divsolved in hot water aud enough quantity Qecnn or bast or pony oa te nided th tha sles rch, hoe wen ere ed er vring map ete hy used for delicate internal werk and (Dr. WSSK Dadi/ITGG¥)BAL ey/as-4032/CEMCT/2013 UNIT-IL (De Wssk Daai/itecv) a) Explain with a neat sketch, manufacturing of cement by wet process om pa a oe a me Dear cara. cameo ma ms acer se ey cae aoe oe erent plats st up after 1980 ose the dry process fr the manufacture conc aie faces he cero mats ugh nine ued in slo or storage tanks. The a smaarial such 99 a) i ne cea satrtin a comainer knowa as the ok wil This washed Say ie sored in basi Wont New, the ered meson from alos and wet clay from basing awe allowed sit nel eec oprins, Theil ads ema Ingrmilsere they ate brought ito intimate contac 0 for STE ne nding ts eared ost either in ball ill ox fae ml or bo FNS. Tel Srsarccng basin wheres contamly aed, At hi wage Fe IUULE Shoat i mijned ov necessary. The eoreced sary store fn storage tanks and kept ready to serve as fed for roary kin, show ‘he flow ahagram of mining of rw materials by the wet proces 1. thus seen that in cae of ecg of sa mine by dry procesm, the ra sion eof ming ai by et fe he sr is formed. The remaining tw operaions namely, buracg wd padng. are te same for both the processes, ri ” ana 7 [Caleareous Material Lime stone] | Argillaceous Material Clay t t Grater Was mill) ‘Storage basin Glos) Storage basin los) Wet grinding La Sate) fat toomake alury t Blending of slurry 1a correct composition i Storage of corrected damp [Corrected slurry Ted 0 rotary Kiln (wom upper end) ‘Slurry converted Toto clinker: Glinkers are ground in Ball wil Cement lor | Packing plant Flow diagram of wet process iG, ‘The boring Is eavied out a rotary Hin ws shown We igs A Fs is formed of sel ten es lamer vane frm 230" fn Is neh frm 90 m co 120 m tts ld ata ratient of about in 25 to Li 30 Xin sported aval by tala of matey br coe The rc ining t provided on the ide surtace of rotary il. Wt so ranged tt ‘dn Toates at abut oe fo srr vations er minute abut longi! The corecied slur is ijt a the upper end of Mn. Fig. shows roar kiln forthe’ wet proces The hot guts or fen are foed thro lower end of kiln, a neperien 08The prin he ln ur ope no he dy nd ‘ois net the water of sary is evaported, Av the sary gradually devcend, there Aiite I temperature and inthe ext secon of ky the carbon. dioxide fom Sir in evaporated. The smal Tampm, known as the. hdae, are formed at this Saye, Theve’nodules then gradually roll down passing thoagh 20ner of ring Semperatre and ultiately"rench to the burning sone, where temperatre sou MOOG to 1500. In buming zone, the calsined producti formed and nodules are converted co small hard dusk greenish ve balls which are known at he inkere Rotary kiln for wet process In the modern technology of dry process, the coal brought from the coal fields plverised in vertical coal mill and it is stored in silo, It i pumped with equired. quantity of air through the burners. The preheated raw materials roll Gown the kiln and get heated to such an extent that the carbon dioxide is driven, “oH with combustion gases. The material it then heated to temperature of nearly {400°C to 1500"C when it gets fused together. The fused product {5 known as he clinkers or rave cement. ‘The size of clinkers varies from 3 mm to 20 mm and they are very hot nn they come out of burning zone of kiln. The clinker temperature at the Sotlet of kiln ie nearly 1O00°C. A rotary Kiln of small size is provided to ool down the hot clinkers. It it laid in. opposite ditection as shown in ‘and the cooled clinkers having temperature of about 95°C. are collected N= containers of uitable sizes. 0-3, GRINDING ‘The clinkers as obtained from the rotary kiln are finely ground in ball rls tube mills, During grinding, a small quantity, about 3 to 4 per cent, of "a added, The gypsum controls the initial setting time of cement. If gyprum is not ld, the cement would set ax soon as water is added. The gypsum acts as a for and it delays the seiting action of cement. It thus permits cement 19 be ced with the aggregates and to be placed in position. The grinding of clinker A which contains chromium ste i bares ieee ea mileage chromium eel ls of tear se, These balean ang saa ied the sar hich wall & hopes aden The ment Tum Sos te fed to the packer ema plas have electsie packing plant having provision ty terme ene ‘mpty bags of diflerest iypes and to ensure Sein ce within = 200 g limit. Each bag of com ove Tt 20 & lin Each bag of coment coming 0 bye hee rat comet tment The bah are antomatealy Hache he at pe ae sim itecent loading sic. They ae cata navel aura of burning and grinding opeanns (eaaa] (ommer) [stmt wit Sie | a ‘and grindiag operations of cemeut poe a ae" 74S 024/CENCT 2012 (Dr. WSSK Dadi/ITGG¥) °e4, ie ‘ee nient 9 haadle. If propery. hand five trips from the factory tothe cement users Hosecoe sha amy, of such type of packing areas follows ak ce botyang the cement bag, smal and itis thus eo quantity of cement remains inthe bag Posmble to whe advantage of i} Such ype of packing mee contents of the bag ads to the sir polation i of te bage proves haul to the 4s he bale a eansiderble amount of coven rch ag = (The gay ath of labourer ate Particles daring the tacspur (b)What is meant by steel? Give the different types of steel. Mention the properties of mild steel or low carbon steel or soft steel Steel, Steel is iron containing less than 1.5 percent carbon. Steel is an alloy of iron and carbon. On the basis of carbon content, steel is classified as Type of Steel Carbon Content (%) Dead mild steel < 0.15% Mild Steel 015-03 Medium carbon steel 03-08 High carbon steel or hard steel 08-15 (>1 is also called cast steel or tool steel) Mild steel or Low carbon steel or Soft steel: Properties of Mild Steel It is also known as low carbon or soft steel. It can be magnetised permanently. It can be readily forged and welded. It cannot be easily hardened and tempered. Ithas fibrous structure It is malleable and ductile. It is not easily attacked by salt water. It is tougher and more elastic than wrought-iron, It is used for all types of structural works. It rusts easily and rapidly. Its melting point is about 1400°C. Its specific gravity is 7.8 Its ultimate compressive strength is about 800-1200 N/mm’, Its ultimate tensile and shear strengths are about 600-800 N/mm’, Mild stee! is used in the form of rolled sections, reinforcing bars, roof coverings and sheet piles and in railway tracks. — 4032 /CEMCT/2013 1 WWSSK Dadl/IFGGV)B-IV__ a) What is meant by design of a concrete mix? Describe in detail design of a M25 mix digs Dasi/Irac KEY/AS-4032/CEMCT/209% 4 Assume suitable material data. paca 25 CONCRETE Mx DESH spr 6385) Fe pase iog wise a7 Be Gey Cat 3 Gey eresee Cas home 56 Gn com Ae & oomy at ore 3s Gonna infer 20m Age ‘hte torte! om Ape ‘ines verona Fe at 975 Fe Suter le tom Ape FeetSuten est Sra Streacahen norton Gone Seve naa of arena ue Sapte fe Cintyt Cononed cane ogpeyne ‘Seve Anhs tt pepe ‘Regt sergio ape Sang ORTON TO) Semen car ee jee senate (ie Stecposaee a ater ‘cane Conet Cnet ‘ene Cxmant a 2a Conon or 380.8) Shp wi pa GT ‘Pree Vue Ca Appi Fire Age Con, ye NowtCA spre ots ta ‘0% dosantet dese Apso Son ante teehee 08 Seon Yeunecteenane nn! 00 Youre leaner = (ns Cones p vty of Cores too Sp ny tone one ctaarinre@ 235° Satay Say And Sateen ee woes YolnestPesAapeoue a2! Sim bu0%8 arora to ne cmt Coner(80 Conan) Minsaeenen me on fies niga oe ttn Gasndypepe ipa? tsa asemange? ” esto mmange? e st Aman gh? i ‘wen Geet ah as (b)Explain with neat sketch, the functioning of a rebound hammer with its components. Write about the sensitivity of the test results,5.4032/CEMCT/2013 Rebound hammer sue doe tng vt gt rable resis, fr wien ge WYSSKDR/TEEGY) ont the compreive rength of conerete oy "Maret of the rebound hammer sing rebound hammar as per 1533323 ‘sts the range of readings on the an Out 2) = 1993. The dang precip ot aM Sor Mire tape of rater the rein harmar tet i The reba of MII. 2. Apel ght pre on the sn eat mas depends onthe hares of tne PNT ~ it wil ete 1 rm the lcd safe aunt whichis mas rs en PON and loti 0 extend the rey {te lng a he rebound hammers presen Fr the es. 3. Pret the plnger satis the face of the concrete, the “OA th race a the coer, lain ‘SPring-coneroled mass rebounds and the el ne on cient of sch «eben pends upon te ‘Ht Ary gral increase in pre safe ark ofthe concrete. The surge “nt bane impats (00a tach te ‘ardness and therfore the rebound. is taken ttO™ whl depressing the plunger. Press the fe be eed 0 te compre stent of ttn ter impact, in ert not tne covet. The rebound vais rad fom Seer £9 note the eon rang in adented sale and is dasa ag the FON) 4 Take he average fave 2 ebeund mamier oF ribo index The ‘aig The rebound reading nth indetor Cenpraie tregth can be ried in, tl tb elated by the mente from the srph provi wth tly fh eb hana hare fap, Aennur Patan te detrnine esp 8/48 A Val fe, haa a arden cnet eoind hance, ‘OMPPESE Srmgth. When sen ny ste Outre commencement «tt the rbeuna PHN: APPopite coreton as vn by anmer ld be etd puis te tog, marr i tobe hn is eaane This test method isnot intended asthe ass for acceptance or rejection of conrete becuse ofthe inherent encrtanty nthe estimated strenathUte type N rebound hammers that are commercially avafae to accommodate testing of varios snk and types of concrete construction. ‘Abrasive Stone ~ Condtng of mdm grain ttre sizn carbide or equilent material ‘Test Anil ~ Approsinmately 350 mum (i) diameter by 350 mim (6 in) high einer made of toot steel with om impact aren hardened to 66 £ 2 HRC as weanued by ttt method ASTM E 28. An Instroment guide is provided to center the rebound hanmer ovr the inipact area and hep the Insrament perpendisae tothe sec. embers 10 be testa shall beat lest 200 mm (in) tik end Fed within a structure. Salr ‘cient rast be rigy supported. Ave areas editing hnegconbing, sealing, or Nigh pare, ornot compare test results if the fore material aginst which the concrete wt placed i nt similar Trowel surfaces generally edhibt higher rebound vumbert then trteded formed Fthes posse, st srutorl abs From the undersea Fie ara Preperation of Test Surface ~ A test area shal be at [east 350 mam (6) in dameter Heavy texture, set, or suraces with lot mortar tal be ground Rat with the abrasive sone Smooth Fore or treed surfaces do nat have ta be ground price to tting. Do not compare ret rom ground and ground Bact De net est frasen concrete Moist concrete at O*C (32°F) or ls may ect igh rebound values. Conerete sould be tested ony eer thas thawed. The teaperaturs ofthe hound hammar ise may fect the rebound ramber Rebound hammers ot 38°C (0°F) may exhibit rebound numbers reduced by as much as two o three ts (2 ont = 2 whole nme For readings to be compared the direction of impact, horizontal, dwmmrd, wpward, oF at ancther ong. must be the same ov establined conection ators tall be apled to the readings. Do net contact tests directly evr reinforcing bers with ove es than 0:75 in (20 ma) The faction of reinforcement may be established us riforcemntIoeters or metal detectors. Follow the manufctuers instructions for proper operation of tach device. UNIT-V 2BY ey/as-4032/CEMCT/2013 (Dr. WSSK Dadi/ITGG¥) a) Describe the properties and uses of Ready mix concrete READY-MIX CONCRETE “ha nie ow eat mit «single Arima eet mand the cnet to the dle ete uakyrit cert cnet that i maralctred in factory or batching plant, storing tow trp, nk then iver 4 wok te, by truck unt intradiscal pacity concrete ‘tart to be dep and implanted om coitration Stk Th trendy tiny wt lt nthe 39304, tthe ‘ndatry i at agin to empand gary ntl he 340%, nd ha contin to grow since han uady mi concrete Somatns paler nt concrete ming a fhe rein fh ce and eae vk ite cnn. Homer, sng pra-dtirined contre mistrerdatsRity, ath n th eply chat ar nthe cua capone the cnet aaky Mind Conrte ae rtred tthe etme corte prac fr commer pupae the Ready Cmeete Company ter dierent concrete crn tr mi dain or instil standard “The rey ined cnet company i urd 0 aul hamish with pt-dat pnt th rd st, concrete pomp. and Concrete Batching Plant, wih ees vale produton management iver an aio PLC entrar ent Min Cover, 7 ROC As papery ead rs to cnet tht Specey manlatrt fr divery tthe tomer entrain te in Fly ied nd pti or arhardend tate. Concrete al a mitre of Porta cen, eter and ageragtsempring tnd nd rotor eh tone train work es ech ofthe materi i precared sepeety ond mised in peed propertions ttt mabe concrete: Rady Mit Corre is bought and sl by ue — sly eres nee meter aay Mad Conrte manatee snd central operations and treaprted an ped at te wing sophia “iment and eth RC doe ot ares atone rama beet ences, Standard redy- mie cree vt concrete, Danbvantae eam covert ‘Standark ready-mit overte va ter cnet ‘A entrain coerta bathing plan en ure a wie re. St-mtrlsen ae age area nang rr atin ‘hat andark tks cannet. “Te plnt re etd nar nned for tril, and gt he der Orch an sie identi tit intr ie Smit rch har the ee eps ‘Serer quay conrte i rode St mit on predate higher comprein srength wih les water then standard bteing adrantags of rendy-mic ovr The atria re batched a centr lant and theming gist that plant 50 the troving time fram th plat fot ite eile ge tan. Smt sat ut tlre, rag i tly «comer eat than eh enertion ofan rud tre arthermor, sets ods end ie scat hae to be alt cry the greater weigh of he renty-mit tk ps lak (Green comer appro 25 tne por mt) Ti probe canbe trim by wing t= led mini compan wich se alr mt exp mies at reach morse tes onerttes ited tap beteen ming an ging ll mata tat rey mis sald be paced within 0 iat of Inching at th plant Maden admires tan mol tattinepan prey, however 6 the aman and typeof admire ded tthe mic is very portant Or (b) Describe the properties and uses of shortcrete concrete 2Ey/as-4032/cEMcT/2013 ‘rosy oct tos a vss ne rons ep ein, nto tem ttn mp ara dpe nee ne ‘intercharauable (s00 “Shoterete ve gunita" discussion below), in ett nr Pant nd pr ot sin a sot ro at ‘cam be impacted onto any type or shape ct suate including vertial or evarhend areas. ae hen nn et sn te ty by an mt hl a ptr eee ‘Dai/ITGGV) 1