Professional Documents
Culture Documents
Renewable and Sustainable Energy Journal
Renewable and Sustainable Energy Journal
a r t i c l e i n f o a b s t r a c t
Article history: The energy supply to demand narrowing down day by day around the world, the growing demand of
Received 2 October 2010 power has made the power plants of scientic interest, but most of the power plants are designed by
Accepted 1 December 2010 the energetic performance criteria based on rst law of thermodynamics only. The real useful energy
loss cannot be justied by the st law of thermodynamics, because it does not differentiate between
Keywords: the quality and quantity of energy. The present study deals with the comparison of energy and exergy
Exergy
analyses of thermal power plants stimulated by coal and gas. This article provides a detailed review of
Energy
different studies on thermal power plants over the years. This review would also throw light on the scope
Rankine cycle
Brayton cycle
for further research and recommendations for improvement in the existing thermal power plants.
Co-generation 2010 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1857
2. Energy and exergy analyses of coal red power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.1. Description of coal red power plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.2. Energy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1858
2.3. Exergy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1861
2.4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3. Energy and exergy analysis of gas-red combine cycle thermal power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.1. Description of gas-red combine cycle thermal power plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.2. Energy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1865
3.3. Exergy analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1867
3.4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1869
4. Improvement potentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1871
5. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1871
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1872
1. Introduction
fuels (coal, petroleum, fuel-oil, natural gas) red thermal power
Energy consumption is one of the most important indicator plants, whereas 20% of the electricity is compensated from differ-
showing the development stages of countries and living standards ent sources such as hydraulic, nuclear, wind, solar, geothermal and
of communities. Population increment, urbanization, industrial- biogas [1]. Generally, the performance of thermal power plants is
izing, and technologic development result directly in increasing evaluated through energetic performance criteria based on rst
energy consumption. This rapid growing trend brings about the law of thermodynamics, including electrical power and thermal
crucial environmental problems efciency. In recent decades, the exergetic performance based on
such as contamination and greenhouse effect. Currently, 80% the second law of thermodynamics has found as useful method
of electricity in the world is approximately produced from fossil in the design, evaluation, optimization and improvement of ther-
mal power plants. The exergetic performance analysis can not
only determine magnitudes, location and causes of irreversibili-
ties in the plants, but also provides more meaningful assessment of
Corresponding author. Tel.: +91 9873592145. plant individual components efciency. These points of the exer-
E-mail address: vundelaap@gmail.com (V.S. Reddy). getic performance analysis are the basic differences from energetic
1364-0321/$ see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.rser.2010.12.007
1858 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872
Desired output energy Energy loss = m10 (h10 h11 ) + (m10 m11 )(h11 h14 ) WHPT
I =
Input energy supplied
The rst law efciency is:
To analyze the possible realistic performance, a detailed energy
Energy loss
analysis of the coal red thermal power plant system has been I,HPT = 1
m10 (h10 h11 ) + (m10 m11 )(h11 h14 )
carried out by ignoring the kinetic and potential energy change
WHPT
=
m10 (h10 h11 ) + (m10 m11 )(h11 h14 )
(a) The energy balance for boiler:
The energy balance for the combustion/boiler is give by: (c) The energy balance for the intermediate pressure turbine is
give by:
0 = Qk mw (h10 h9 ) ms (h15 h14 )] Energy loss WIPT = m15 (h15 h20 ) + (m15 m20 )(h20 h23 )
Energy loss
I,IPT = 1
m15 (h15 h20 ) + (m15 m20 )(h20 h23 ) + (m15 m20 m23 )(h23 h19 )
WIPT
=
m15 (h15 h20 ) + (m15 m20 )(h20 h23 ) + (m15 m20 m23 )(h23 h19 )
(d) The energy balance for the low pressure turbine is give by:
Feed water heater sub system
WLPT = m19 (h19 h27 ) (h) The energy ow equation for the high presure feed water
heater (HPH1) system becomes:
+ (m19 m27 )(h27 h30 ) Energy loss
Energy loss = m19 (h19 h27 ) + (m19 m27 )(h27 h30 ) WLPT This gives:
The rst law efciency is: Energy loss = [m11 (h11 h12 ) m8 (h9 h8 )]
This gives: (i) The energy ow equation for the high presure feed water
heater (HPH2) system becomes:
Energy loss = m30 (h30 h1 ) Qk
0 = m16 (h16 h17 ) m7 (h8 h7 ) Energy loss
The rst law efciency is:
This gives:
Energy loss
I,Cond =1
m30 (h30 h1 ) Energy loss = [m16 (h16 h17 ) m7 (h8 h7 )]
(j) The energy ow equation for the high presure feed water
This gives:
heater (HPH3) system becomes:
This gives: (k) The energy ow equation for the low presure feed water heater
(LPH1) system becomes:
Energy loss = m5 (h5 h6 ) + WHPP
0 = m24 (h24 h25 ) m3 (h4 h3 ) Energy loss
The rst law efciency is:
This gives:
Energy loss m1 (h6 h5 )
I,HPP =1 =
WHPP WHPP Energy loss = [m24 (h24 h25 ) m6 (h4 h3 )]
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872 1861
where m5 = m22 + m23 + m24 . This gives: To analyze the possible realistic performance, a detailed exergy
analysis of the coal red thermal power plant has been carried out
Energy loss = m22 h22 + m23 h23 + m4 h4 m5 h5 by ignoring the kinetic and potential energy change. For steady
state ow the exergy balance for a thermal system is given as below
The rst law efciency is: [20]:
Energy loss n
r
II,Der = 1 T0
m22 h22 + m23 h23 + m4 h4 W = 1 Qk + [(m )i (m )o ]k T0 Sgen
Tk
m5 h5 k=1 k=1
=
m22 h22 + m23 h23 + m4 h4
where W represents the useful work done and/or by the system,
the rst term on the right hand side [(1 T0 /Tk )Qk ] represents the
2.3. Exergy analysis exergy summation supplied through heat transfer, while changes
in the exergy summation
of the working uid is represented by
Exergy is a generic term for a group of concepts that dene the second term [(m )i (m )o ] where i and o refers the inlet
the maximum possible work potential of a system, a stream and outlet states. On the other hand, the exergy distraction and/or
of matter and/or heat interaction; the state of the (conceptual) the irreversibility in the system is given by the last term on the
environment being used as the datum state. In an open ow right hand side, [T0 Sgen ]. The other notations such as, Q is the heat
system there are three types of energy transfer across the con- transfer rate, m is the mass ow rate of the working uid, is
trol surface namely working transfer, heat transfer, and energy the exergy ow rate per unit mass, Sgen is the entropy generation
associated with mass transfer and/or ow. The work transfer is rate, T0 is the ambient air temperature, TK is the temperature of
equivalent to the maximum work, which can be obtained from the heat source/sink at which the heat is transferred/rejected. The
that form of energy. The exergy ( Q ) of heat transfer Q from component wise exergy balance of the coal re thermal power plant
the control surface at temperature T is determined from max- system is given as below.
imum rate of conversion of thermal energy to work Wmax . is (a) The exergy balance for boiler combustion:
given by: The exergy balance for the combustion/boiler is give by:
Wmax = Q = Q 1
T0
r
Fig. 2. Comparison of heat losses and exergy destruction (kW) in major components of the power plant.
The second law efciency is dened as (c) The exergy balance for the high pressure turbine is give by:
Exergy output Exergy loss WHPT = m10 (10 11 ) + (m10 m11 )(11 14 ) T0 Sgen
III = =1
Exergy input Exergy input
This gives:
T0 Sgen (m )p
= 1 = T0 Sgen = m10 (10 11 ) + (m10 m11 )(11 14 ) WHPT
(m )f +a (m )f +a
and the entropy generation rate is:
(b) The exergy balance for high temperature heat exchanger
The exergy ow equation for the High temperature heat Sgen = m10 (s11 s10 ) + (m10 m11 )(s14 s11 )
exchanger becomes:
The irreversibility = exergy loss is:
0 = mp (i O ) mw (10 9 ) ms (15 14 ) T0 Sgen
Idestroyed = T0 Sgen = T0 [m10 (s11 s10 ) + (m10 m11 )(s14 s11 )]
This gives:
The second law efciency is:
T0 Sgen = [{mp (hi h0 ) mw (h10 h9 ) ms (h15 h14 )}
Idestroyed
II,HPT = 1
T0 {mp (si s0 ) mw (s10 s9 ) ms (s15 s14 )}] m10 (10 11 ) + (m10 m11 )(11 14 )
WHpT
=
The irreversibility = exergy loss is m10 (10 11 ) + (m10 m11 )(11 14 )
Idestroyed = T0 Sgen
(d) The exergy balance for the Intermediate pressure turbine is
The second law efciency is: give by:
Idestroyed mw (10 9 ) + ms (15 14 ) WIPT = m15 (15 20 ) + (m15 m20 )(20 23 )
II,heat = 1 =
mp (i o ) mp (i o ) + (m15 m20 m23 )(23 19 ) T0 Sgen
Total boiler subsystem second law efciencies is
mw (10 9 ) + ms (15 14 ) This gives:
II,Boiler =
(m )f T0 Sgen = m15 (15 20 ) + (m15 m20 )(20 23 )
Fig. 3. Values of thermodynamic loss rate to capital cost ratio, R, for several devices in a 500 MW unit of a coal red electrical generating station. Costs have been modied
to 2002 US dollars (as explained in the text). Note that * shows R = 85:8 W/$ based on energy loss for the condenser.
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872 1863
Sgen = m15 (s20 s15 ) + (m15 m20 )(s23 s20 ) Idestroyed = T0 Sgen = m1 (1 2 ) + WLPP = m1 T0 (s2 s1 )
+ (m15 m20 m23 )(s19 s23 ) The second law efciency is:
Idestroyed m1 (2 1 )
II,LPP = 1 =
The irreversibility = exergy loss is: WLPP WLPP
Idestroyed = T0 Sgen = T0 [m15 (s20 s15 ) + (m15 m20 )(s23 s20 ) (h) The exergy balance for the High pressure pump is give by:
This gives:
The second law efciency is: The irreversibility = exergy loss is:
Idestroyed
II,IPT = 1
m15 (15 20 ) + (m15 m20 )(20 23 ) + (m15 m20 m23 )(23 19 )
WIpT
=
m15 (15 20 ) + (m15 m20 )(20 23 ) + (m15 m20 m23 )(23 19 )
(e) The exergy balance for the Low pressure turbine is give by:
Idestroyed = T0 Sgen = m5 (5 6 ) + WHPP = m5 T0 (s6 s5 )
WLPT = m19 (19 27 ) + (m19 m27 )(27 30 ) T0 Sgen
The second law efciency is:
This gives:
Idestroyed m1 (6 5 )
T0 Sgen = m19 (19 27 ) + (m19 m27 )(27 30 ) WLPT II,HPP = 1 =
WHPP WHPP
and the entropy generation rate is: Feed water heater sub system
Sgen = m19 (s27 s19 ) + (m19 m27 )(s30 s27 ) (i) The exergy ow equation for the high presure feed water
heater (HPH1) system becomes [29]:
The irreversibility = exergy loss is:
0 = m11 (11 12 ) m8 (9 8 ) T0 Sgen
Idestroyed = T0 Sgen = T0 [m19 (s27 s19 ) + (m19 m27 )(s30 s27 )]
This gives:
The second law efciency is:
T0 Sgen = [{m11 (h11 h12 ) m8 (h9 h8 )}
Idestroyed
II,LPT = 1 T0 {m11 (s11 s12 ) m8 (s9 s8 )}]
m19 (19 27 ) + (m19 m27 )(27 30 )
WLpT
= The irreversibility = exergy loss is
m19 (19 27 ) + (m19 m27 )(27 30 )
Idestroyed = T0 Sgen
Condenser sub system
(f) The exergy balance for the condenser is give by: The second law efciency is:
n
Idestroyed m8 (9 8 )
T0 II,HPH1 = 1 =
0 = m30 (30 1 ) 1 Qk T0 Sgen m11 (11 12 ) m11 (11 12 )
Tk
k=1
(j) The exergy ow equation for the high presure feed water
This gives: heater (HPH2) system becomes:
n
T0 0 = m16 (16 17 ) m7 (8 7 ) T0 Sgen
T0 Sgen = m30 (30 1 ) 1 Qk
Tk This gives:
k=1
The irreversibility = exergy loss is: T0 Sgen = [{m16 (h16 h17 ) m7 (h8 h7 )}
n
T0 The irreversibility = exergy loss is
= [{m30 (h30 h1 )} T0 {m30 (s30 s1 )}] 1 Qk
Tk
k=1 Idestroyed = T0 Sgen
The second law efciency is: The second law efciency is:
T0 {m20 (s20 s21 ) m6 (s7 s6 )}] The second law efciency is:
T0 Sgen
The irreversibility = exergy loss is II,Der = 1
m22 22 + m23 23 + m4 4
Idestroyed = T0 Sgen m5 5
=
m22 22 + m23 23 + m4 4
The second law efciency is:
where m5 = m22 + m23 + m4 (r) The exergy ow equation for the expansion valve (EXP4)
This gives: becomes:
Sgen = m5 s5 m22 s22 m23 s23 m4 s4 T0 Sgen = m25 [(h25 h26 ) T0 (s25 s26 )]
The second law efciency is: is lost in the combustor of a boiler. So, it should be taken into con-
siderations for minimizing the losses in the combustion chamber.
T0 Sgen It may be due to incomplete combustion, improper insulation and
II,EXP4 = 1
m25 (25 26 ) entropy generation in this sub system. Table 1 shows the compari-
(s) The exergy ow equation for the expansion valve (EXP5) son of energy and exergy efciencies and losses in coal red thermal
becomes: power plant with other works available in the literature.
0 = m28 (28 29 ) T0 Sgen 3. Energy and exergy analysis of gas-red combine cycle
This gives: thermal power plants
T0 Sgen = m28 [h28 h29 ) T0 (s28 s29 )] Gas-red combine cycle thermal power plant toping cycle based
on the Brayton cycle and bottoming cycle based on the Rankine
The irreversibility = exergy loss:
cycle.
Idestroyed = T0 Sgen
3.1. Description of gas-red combine cycle thermal power plants
The second law efciency is:
T0 Sgen The Brayton cycle was rst proposed by George Brayton in 1870
II = 1
m28 (28 29 ) for the use in the reciprocating oil-burning engine. Today, it is used
for gas turbines only where both the compression and expansion
processes take place in rotating machinery [28]. The total reversible
2.4. Results and discussion
processes cycle shown schematically on a Ts diagram in Fig. 4. The
early gas turbines built in the 1940s and even 1950s had simple-
The ow availabilities of different species at inlet and outlet of
cycle efciencies of about 17% because of the low compressor and
the Boiler have been evaluated with respect to an exergy reference
turbine efciencies and low turbine inlet temperatures due to met-
thermodynamic state of Pr = 101.35 kN/m2 , Tr = 298.15 K with mole
allurgical limitations of those times [31]. Increasing the turbine
fractions of the constituents as xrO2 = 0.2035, xrCO2 = 0.0003, and
inlet (or ring) temperatures this has been the primary approach
xrH2 O = 0.0303 as recommended by Moran and Shapiro [21]. Som
taken to improve gas-turbine efciency. The turbine inlet tem-
et al. [22] prepared a theoretical model of exergy balance, based
peratures have increased steadily from about 540 C (1000 F) in
on availability transfer and ow availability, in the process of pul-
the 1940s to 1425 C (2600 F) and even higher today [19]. We
verized coal combustion in a tubular air-coal combustor has been
are considering for analysis cumulative gas red combined cycle
developed to evaluate the total thermodynamic irreversibility and
thermal power plant with all methods of the efciency enhance-
second law efciency of the process at various operating conditions.
ment like increasing turbine inlet temperature and pressure, multy
The fuel considered in the present analysis is coal, whose ultimate
pressure heat recovery steam generator, increasing the boiler pres-
analysis is as follows: 70.2% C, 5.7% H, 13.4% O, 1.9% N, and 8.8% ash
sure, reheat and regenerative Rankine cycle, as shown in Fig. 5. The
[23]. He noticed that as the inlet air pressure increases the second
continuous mass ow diagram for one of the units of any power
law efciency decreases but the combustion efciency is increases.
plant modeled in this study includes the main components such as,
Naterer et al. [4] presented energy and exergy analysis of subcrit-
gas turbine (T), high, intermediate and low pressure turbine (HPT,
ical boilerturbine generator for a 32 MW coal-red power plant.
IPT and LPT), heat recovery steam generator (HRSG), several feed
From Fig. 2, it can be observed that although the energy loss in the
water pumps (P), a dearetor, a generator (G), a condenser (COND),
condenser seems higher but, the largest exergy losses occur in the
feed water heater, compressor (C), combustion chamber (CC). Using
boiler with the highest exergy destruction in the existing plant. This
the balance energy and mass equations for each component in the
illustrates the importance of exergy analysis, as it provides the dif-
power plant, energy, exergy ows and at each node of the plant can
ferent insight and trends than that of the energy analysis. Someone
be calculated the numerically as well as analytically, for given set
performing an energy analysis would led to believe that the largest
of operating conditions.
losses occur in the condenser, whereas the exergy analysis proves
that they occur in the boiler.
3.2. Energy analysis
Dincer and Rosen [24] demonstrated that, although energy and
exergy values are dependent on the intensive properties of the
To analyze the possible realistic performance, a detailed energy
dead state, the main results of energy and exergy analyses are
analysis of the gas red combined cycle thermal power plant has
usually not signicantly sensitive to reasonable variations in these
been carried out by ignoring the kinetic and potential energy
properties [25]. In some extreme cases, such as a rocket taking off
change. For steady state ow the energy balance for a thermal
from the ground level and ying to space, the evaluation of accu-
system is given as below:
rate energy and exergy values requires to be taken of care because
the variations in dead-state properties are large. Saidur et al. [26]
Ci2 Co2
determined energy and exergy efciencies have been determined Qk + m hi + + gZi = m ho + + gZo + W
2 2
as well. In a boiler, the energy and exergy efciencies are found to be
72.46% and 24.89%, respectively. Dincer and Rosen [27] presented where Qk heat transfer to system from source at temperature Tk ,
a systematic correlation appears to exist between exergy loss rate and W is the net work developed by the system. The other notations
and capital cost for that purpose they have taken a thermodynamic C is the bulk velocity of the working uid, Z, is the altitude of the
data for the coal red Nanticoke Generating Station consists of eight stream above the sea level, g is the specic gravitational force.
individual units, each having approximatly net outputs of 500 MW. The energy or rst law efciency I of a system and/or system
Fig. 3 shows the exergy and energy loss rate to capital cost ratio of component is dened as the ratio of energy output to the energy
individual components in the power plant. input to system/ component i.e.
It may be mentioned that so far only few studies have been done
on exergy and energy analysis in coal red thermal power plant. It Desired output energy
I =
is observed that in most of the cases, the major portion of exergy Input energy supplied
1866 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872
Table 1
Comparison of energy and exergy efciencies.
S. no Power plants Capacity (MW) Exergy (second law) efciency I (%) Energy (rst law) efciency II (%)Reference
(a) The energy balance for air compressor sub system (b) The energy balance for combustion chamber sub system
The energy balance for the air compressor is give by: The energy balance for the combustion chamber is give by:
The rst law efciency is The energy balance for the condenser is give by:
Energy output Energy loss Energy loss 0 = m12 (h12 h1 ) Qk Energy loss
I,CC = =1 =1
Energy input Energy input (mh)f +a
This gives:
(mh)p
= Energy loss = m12 (h12 h1 ) Qk
(mh)f +a
The rst law efciency is:
(c) The energy balance for gas turbine sub system
The energy balance for the gas turbine is give by: Energy loss
I,Con = 1
m12 (h12 h1 )
WGT = mp (hd hc ) Energy loss
Pump sub system
This gives:
(h) The energy balance for the low pressure pump is give by:
Energy loss = mp (hd hc ) WGT
WLPP = m1 (h1 h2 ) Energy loss
The rst law efciency is:
This gives:
Energy loss WGT
I,GT = 1 =
mp (hd hc ) mp (hd hc ) Energy loss = m1 (h1 h2 ) + WLPP
(d) The energy balance for heat recovery steam generator The rst law efciency is:
(HRSG) sub system
The energy ow equation for the boiler heat exchanger Energy loss m1 (h2 h1 )
I,LPP = 1 =
becomes: WLPP WLPP
0 = mp (hi ho ) m4 (h4 h3 ) m8 (h10 h8 ) (i) The energy balance for the High pressure pump is give by:
This gives:
This gives:
Energy loss = m5 (h5 h6 ) + WLPP
Energy loss = [mp (hi ho ) m4 (h4 h3 )
The rst law efciency is:
m8 (h10 h8 ) m6 (h7 h6 )]
Energy loss m5 (h6 h5 )
I,HPP = 1 =
The rst law efciency is: WHPP WHPP
This gives:
Steam turbine sub system
(e) The energy balance for the high pressure turbine is give by: Energy loss = [m11 (h11 h13 ) m2 (h3 h2 )]
WHPT = m7 (h8 h7 ) Energy loss
The rst law efciency is:
This gives:
Energy loss m2 (h3 h2 )
I,LPH = 1 =
Energy loss = m7 (h8 h7 ) WHPT m11 (h11 h13 ) m11 (h11 h13 )
change. For steady state ow the exergy balance for a thermal The irreversibility = exergy loss is:
system is given as below:
Idestroyed = T0 Sgen = T0 [mp (Sc Sd )]
n
r
T0
W = 1 Qk + [(m )i (m )o ]k T0 Sgen The second law efciency is:
Tk
k=1 k=1
Idestroyed WGT
where W represents the useful work done and/or by the system, II,GT = 1 =
mp (d c ) mp (d c )
the rst term on the right hand side [(1 (T0 /Tk ))Qk ] represents the
exergy summation supplied through heat transfer, while changes (d) The energy balance for heat recovery steam generator
in the exergy summation of the working uid is represented by (HRSG) sub system
the second term [(m )i (m )o ] where i and o refer the inlet The performance of the HRSG strongly affects the overall per-
and outlet states. On the other hand, the exergy distraction and/or formance of the combined cycle power plant. HRSG is nothing but
the irreversibility in the system is given by the last term on the shell and tube heat exchanger, in that hot gas ow through the shell
right hand side, [T0 Sgen ] The other notations suchas, Q is the heat and water ow thorough tubes.
transfer rate, m is the mass ow rate of the working uid, is the The exergy ow equation for the boiler heat exchanger
exergy ow rate per unit mass, Sgen is the entropy generation rate, becomes:
T0 is the ambient air temperature, TK is the temperature of the heat
0 = mp (i o ) m4 (4 3 ) m8 (10 8 )
source/sink at which the heat is transferred/rejected. The compo-
nent wise exergy balance of the gas re combined cycle thermal m6 (7 6 ) T0 Sgen
power plant system is given as below.
(a) The exergy balance for air compressor sub system
This gives:
The exergy balance for the air compressor is give by:
T0 Sgen = [{mp (hi ho ) m4 (h4 h3 ) m8 (h10 h8 )
WC = ma (a b ) T0 Sgen
m6 (h7 h6 )} T0 {mp (si so ) m4 (s4 s3 )
This gives:
m8 (s10 s8 ) m6 (s7 s6 )}]
T0 Sgen = ma (a b ) + WC
where mf+a is sum of the mass of gas and air, mp is products after This gives:
combustion which gives:
T0 Sgen m7 (8 7 ) WHPT
T0 Sgen = [(m )f +a (m )i ]
and the entropy generation rate is:
Entropy of the ue gas and hot products are obtained using Table
A-18 to Table A-20 and Table A-27 from Cengel and Michael [19]. Sgen = m7 (s7 s8 )
The second law efciency is dened as
The irreversibility = exergy loss is:
Exergy output Exergy loss
II,CC = =1 Idestroyed = T0 Sgen = T0 [m7 (s7 S8 )]
Exergy input Exergy input
(m )p The second law efciency is:
T0 Sgen
= 1 =
(m )f +a (m )f +a Idestroyed WHPT
II,HPT = 1 =
m7 (8 7 ) m7 (8 7 )
(c) The exergy balance for gas turbine sub system
The exergy balance for the gas turbine is give by: (f) The exergy balance for the Low pressure turbine is give by:
WGT = mp (d c ) T0 Sgen WLPT = m10 (11 10 ) + (m10 m11 )(12 11 ) T0 Sgen
T0 Sgen = mp (d c ) WGT T0 Sgen = m10 (11 10 ) + (m10 m11 )(12 11 ) WIPT
and the entropy generation rate is: and the entropy generation rate is:
Sgen = mp (Sc Sd ) Sgen = m10 (s10 S11 ) + (m10 m11 )(s11 s12 )
S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872 1869
Idestroyed = T0 Sgen = [{m12 (h12 h1 )} T0 {m12 (s12 s1 )}] The irreversibility = exergy loss is:
n
Idestroyed = T0 Sgen = T0 [m5 s5 m9 s9 m4 s4 ]
T0
1 Qk
Tk The irreversibility = exergy loss is
k=1
Idestroyed = T0 Sgen
The second law efciency is:
The second law efciency is:
Idestroyed
II,Con = 1 T0 Sgen m5 5
m12 (12 1 ) II,Der = 1 =
m9 9 + m4 4 m9 9 + m4 4
Pump sub system
(h) The exergy balance for the low pressure pump is give by: Expansion valve
(l) The exergy ow equation for the expansion valve (EXP)
WLPP = m1 (1 2 ) T0 Sgen becomes:
This gives: 0 = m13 (13 14 ) T0 Sgen
The irreversibility = exergy loss is:
This gives:
Idestroyed = T0 Sgen = m1 (1 2 ) + WLpp = m1 T0 (s2 s1 )
T0 Sgen = m13 [(h13 h14 ) T0 (S13 S14 )]
The second law efciency is:
The irreversibility = exergy loss:
Idestroyed m1 (2 1 )
II,LPP = 1 = Idestroyed = T0 Sgen
WLpp WLPP
The second law efciency is:
(i) The exergy balance for the High pressure pump is give by:
Fig. 6. Exergy destructions per mole of methane consumed for the devices in the integrated system.
and second-law efciencies of the combined cycle increases up generation systems. Variations in the energy and exergy efciencies
to the pressure ratio of 32, and then they start decreasing with of the integrated system with operating conditions are provided,
increases in the pressure ratio. But it is interesting to note that the showing, for example, that the SOFC efciency is enhanced if the
second-law efciency of the combined cycle is greater than that fuel cell active area is augmented. The SOFC stack efciency can be
of the rst-law efciency for same pressure-ratio. If the pressure enhanced by reducing the steam generation while increasing the
ratio is too low, then the gas-turbine cycle and combined-cycle ef- stack size. Fig. 6 shows exergy destructions per mole of methane
ciencies and their specic work-outputs drop, whereas the steam consumed for the devices in the integrated system. Ertesvag et al.
cycle work-output increases due to the high gas-turbine exhaust [35] presented a concept for natural-gas (NG) red power plants
temperature. If the pressure ratio is too high, the compressor and with CO2 capture was investigated based on the exergy analysis.
turbine works increase but their difference, the net gas-turbine Natural gas was reformed in an auto-thermal reformer (ATR), and
work output drops. Franco and Russo [33] analyzed the heat recov- the CO2 was separated before the hydrogen-rich fuel was used in
ery steam generator (HRSG), as a rst step in the analysis of the a conventional combined-cycle (CC) process. The main purpose
whole plant. They handle this problem adopting both a thermo- of the study was to investigate the integration of the reforming
dynamic and a thermoeconomic objective function instead of the process and the combined cycle. An increase of the turbine in let
usual pinch point method. Thermodynamic optimization has the temperature (TIT) from 1250 to 1350 C and1450 C increased the
purpose to diminish energy losses, expressed on exergy basis, while net electric-power production to 50.6% and 52.2%, respectively, of
the aim of the thermoeconomic optimization is the minimiza- the NG for the plant with reforming and CO2 capture. The corre-
tion of the cost function associated with the system/plant, sum sponding results for the conventional combustion chamber (CC)
of the cost of exergy inefciencies and the cost of the HRSG. Pro- plant were 60.2% and 61.0% respectively [36]. For the plant with
posed methods have been applied to some HRSG congurations, reforming and CO2 capture, a combination of 1450 C TIT and
including some present commercial plants. The results of the appli- ATR product-feed heat exchange gave a net electric-power pro-
cation of the thermoeconomic optimization lead to a meaningful duction of 53.3% of the NG. Kanoglu and Dincer [39] studied the
increase of the thermal efciency of the plant that approaches the performance assessment of various cogeneration systems through
60%. Dincer et al. [34] reported energy and exergy assessments of energy and exergy efciencies. The cogeneration plants considered
integrated power generation using solid oxide fuel cells (SOFCs) include steam-turbine system, gas-turbine system, diesel-engine
with internal reforming and a gas turbine cycle. The other main system, and geothermal system, and the results of the analysis
exergy destruction is attributable to electrochemical fuel oxidation are given in Table 2. Reddy and Mohamed [11] determined gas
in the SOFC. The energy and exergy efciencies of the integrated turbine main combustion chamber as the major source of exergy
system reach 7080%, which compares well to the efciencies of destruction rate. The exergy destruction rate in the main combus-
approximately 55% typical of conventional combined-cycle power tion chamber is found be very high as compared to other parts
Table 2
Energy and exergy analyses results for four different cogeneration systems.
Fig. 7. Variation of (a) energy efciency and (b) exergy efciency with boiler tem- Fig. 8. Variation of (a) energy efciency and (b) exergy efciency with boiler pres-
perature for various boiler pressures (() 10 MPa, () 11 MPa, () 12 MPa, () 13 MPa, sure for various boiler temperatures (() 400 C, () 500 C, () 590 C)) for the
(*) 14 MPa, () 15 MPa) for the Ghazlan Power Plant. Ghazlan Power Plant.
of the system. Whereas the higher pressure ratio, results in an other as temperature increases and tend to match near 600 C.
increase in exergy destruction rate in the gas turbine cycle com- Kelly et al. [47] analyzed the irreversibilities (exergy destruction)
ponents [40,41]. For the same pressure ratio, the combined cycle within a component of an energy conversion system emphasizing
net work output increases with higher turbine inlet temperatures. that the irreversibility associated with a component can be rep-
The exergy destruction rate in the combustion chambers and the resented in two parts. The rst part depends on the inefciencies
gas turbine cycle components reduces with higher gas turbine inlet of the considered component while the second part depends on
temperature. the system structure and the inefciencies of the other compo-
nents of the overall system. Thus, the exergy destruction occurring
4. Improvement potentials within a component can be split into two parts: (a) endogenous
exergy destruction exclusively due to the performance of the com-
Dincer and Rosen [46] presented exergy improvement methods ponent being considered and (b) exogenous exergy destruction
for coal red thermal power plants. They have taken thermody- caused also by the inefciencies within the remaining components
namic parameters from the Ghazlan Power Plant in Saudi Arabia of the overall system. The paper discussed four different approaches
[42]. With the boiler pressure of 12.5 MPa and the temperature is developed by the author [48] for calculating the endogenous part
510 C. while the condenser pressure of 50.8 mmHg, temperature of exergy destruction as well as the approach based on the struc-
of 38.4 C. Whereas the regenerator pressure of 132 kPa. Habib et al. tural theory. The advantages, disadvantages and restrictions for
[43] have indicated that for maximum efciency of a single-reheat applications associated with each approach have been presented.
cycle, the reheat pressure should be approximately 19% of the boiler Kotas [32] explained about the mismatching of heat capacities of
pressure. In the simulation they varied the inlet temperature of heat transfer media, considering the heat transfer taking place
the high-pressure turbine (or the outlet temperature of the boiler) in a parallel-ow mode and/or when the heat capacities of the
between 400 C and 600 C with an interval of 10 C. For each tem- streams are mismatched in a counter-ow heat exchanger. Even
perature, the pressure has been changed from 10 to 15 MPa with when the temperature difference is very small at one end of the
an interval of 1 MPa. The pressure at the inlet of the low-pressure heat exchanger, there will still be appreciable irreversibility rate
turbine was taken to be 20% that of the high-pressure turbine. In due to heat transfer over a nite temperature difference at other
Fig. 7a and b show the energy and exergy efciency has been plot- points in the heat exchanger. This type of intrinsic irreversibility is
ted against the boiler temperature for values between 400 C and associated with the particular physical conguration of the plant
600 C, for different boiler pressures of 10, 11, 12, 13, 14 and 15 MPa [37,38].
respectively. All energy efciency proles increase almost linearly
with the boiler temperature and the energy efciencies vary from 5. Conclusions
38% to 45%. However, the exergy efciency varies between 52.5%
and 60%. Energy and exergy efciency are plotted against boiler Exergy analysis is shown in this article to be able to help
pressure in Fig. 8a and b for three different temperatures (400 C, understand the performance of coal red, gas red combined
500 C and 590 C). Although both energy and exergy efciencies cycle thermal power plants and identify design possible efciency
increase slightly with increasing boiler pressure. The increase must improvements. It gives logical solution improving the power pro-
be weighed against the added cost of equipment to increase the duction opportunities in thermal power plants [44,45]. By the
pressure. exergy analysis we can conclude that main energy loss in boiler
The maximum energy efciency for the three curves occurs at in coal based thermal power plant and combustion chamber in
a boiler pressure of 14 MPa. Therefore, this pressure can be con- gas red combined cycle thermal power plant. Of course, in every
sidered as a thermodynamic optimum for such a cycle under the plant component such as a boiler, combustion chamber there is
design conditions. Although the difference between the proles some intrinsic irreversibility which cannot, owing to the present
is larger at lower temperatures like 400 C, they approach each state of technological development, be eliminated. In addition,
1872 S.C. Kaushik et al. / Renewable and Sustainable Energy Reviews 15 (2011) 18571872
exergy methods are useful in assessing which improvements are [21] Moran MJ, Shapiro HN. Fundamentals of engineering thermodynamics. New
worthwhile, and should be used along with other pertinent infor- York: John Wiley; 1988.
[22] Som SK, Mondal SS, Dash SK. Energy and exergy balance in the process of
mation to guide efciency improvement efforts for steam power pulverized coal combustion in a tubular combustor. Journal of Heat Transfer,
plants. Of course, Efciency of some plant components is improved Transactions of the ASME 2005;127:132233.
by increasing their size. For example, heat exchangers of a given [23] Poredos A, Kitanovski A. Exergy loss as a basis for the price of thermal energy.
Energy Conversion & Management 2002;43:216373.
design perform better when the heat transfer areas are increased. [24] Dincer I, Rosen MA. Effect of varying dead-state properties on energy and
However, this involves extra cost and hence there is a limit- exergy analyses of thermal systems. International Journal of Thermal Sciences
ing size beyond which further increase would not be justied 2004;43:12133.
[25] Ganguly R, Ray TK, Datta A, Gupta A. Exergy-based performance analysis for
economically. proper O&M decisions in a steam power plant. Energy Conversion and Man-
agement 2010;51:133344.
References [26] Saidur R, Ahamed JU, Masjuki HH. Energy exergy and economic analysis of
industrial boilers. Energy Policy 2010;38:218897.
[27] Dincer I, Rosen MA. Thermoeconomic analysis of power plants an application
[1] Hasan HE, Ali VA, Burhanettin, Ahmet D, Suleyman HS, Bahri S, Ismail T, Cengiz
to a coal red electrical generating station. Energy Conversion & Management
G, Selcuk A. Comparative energetic and exergetic performance analyses for
2003;44:274361.
coal-red thermal power plants in Turkey. International Journal of Thermal
[28] Norio A, Hiroshi T, Kunihiko M, Takefumi N. Exergy analysis on combustion and
Sciences 2009;48:217986.
energy conversion processes. Energy 2005;30:1117.
[2] Aljundi Islam H. Energy and exergy analysis of a steam power plant in Jordan.
[29] Cengel YA. Heat mass transfer a practical approach. New Delhi: Tata McGraw
Applied Thermal Engineering 2009;29:3248.
Hill; 2006.
[3] Datta A, Sengupta S, Duttagupta S. Exergy analysis of a coal-based 210 MW
[30] Nag PK. Power plant engineering. New Delhi: Tata McGraw Hill; 2007.
thermal power plant. International Journal of Energy Research 2007;31:14
[31] Wu C. Termodynamics and heat powered cycles: a cognitive engineering
28.
approach. New York: Nova Science Publishers, Inc; 2007.
[4] Naterer GF, Regulagadda P, Dincer I. Exergy analysis of a thermal power
[32] Kotas TJ. The exergy method of thermal power analysis. London: Butterworths;
plant with measured boiler and turbine losses. Applied Thermal Engineering
1985.
2010;30:9706.
[33] Franco A, Russo A. Combined cycle plant efciency increase based on the
[5] Rosen MA. Energy- and exergy-based comparison of coal-red and nuclear
optimization of the heat recovery steam generator operating parameters. Inter-
steam power plants. International Journal of Exergy 2001;3:18092.
national Journal of Thermal Sciences 2002;41:84359.
[6] Ganapathy T, Alagumurthi N, Gakkhar RP, Murugesan K. Exergy analysis of
[34] Dincer I, Rosen MA, Zamrescu C. Exergetic performance analysis of a gas tur-
operating lignite red thermal power plant. Journal of Engineering Science and
bine cycle integrated with solid oxide fuel cells. Journal of Energy Resources
Technology Review 2009;2:12330.
Technology 2009;13:0111.
[7] Zubair SM, Habib MA. Second-law-based thermodynamic analysis of
[35] Ertesvag IS, Kvamsdal HM, Bolland O. Exergy analysis of a gas-turbine
regenerative-reheat Rankine-cycle power plants. Energy 1992;17:295301.
combined-cycle power plant with precombustion CO2 capture. Energy
[8] Reddy BV, Butcher CJ. Second law analysis of a waste heat recovery based
2005;30:539.
power generation system. International Journal of Heat and Mass Transfer
[36] Kamate SC, Gangavati PB. Exergy analysis of cogeneration power plants in sugar
2007;50:235563.
industries. Applied Thermal Engineering 2009;29:118794.
[9] Suresh MVJJ, Reddy KS, Ajit KK. Energy and exergy analysis of thermal power
[37] Horlock JH, Young JB, Manfrida G. Exergy analysis of modern fossil-fuel power
plants based on advanced steam parameters. In: National conference on
plants. Journal of Engineering for Gas Turbines and Power 2000;122:17.
advances in energy research. India: IITB; 2006.
[38] Sohn JL, Song TW, Kim JH, Kim TS, Ro ST. Exergy based performance analysis
[10] Oktay Z. Investigation of coal-red power plants in Turkey and a case study:
of the heavy duty gas turbine in part-load operating conditions. International
can plant. Applied Thermal Engineering 2009;29:5507.
Journal of Exergy 2002;2:10512.
[11] Reddy BV, Mohamed K. Exergy analysis of natural gas red combined cycle
[39] Kanoglu M, Dincer I. Performance assessment of cogeneration plants. Energy
power generation unit. International Journal of Exergy 2007;4:18096.
Conversion and Management 2009;50:7681.
[12] Srinivas T, Gupta AVSSKS, Reddy BV. Performance simulation of 210 MW natu-
[40] Srinivas T, Gupta AVSSKS, Reddy BV. Thermodynamic equilibrium model and
ral gas red combined cycle power plant. International Journal of Energy, Heat
exergy analysis of a biomass gasier. Journal of Energy Resources Technology
and Mass Transfer 2007;29:6182.
2009;131:17.
[13] Can Gulen S, Smith WSR. Second law efciency of the rankine bottoming cycle
[41] Reddy BV, Alaefour IE. Performance simulation of a natural gas red combined
of a combined cycle power plant. International Journal of Engineering for Gas
cycle power generation system. In: 19th national & 8th ISHMT-ASME heat and
Turbines and Power 2010;132:110.
mass transfer conference. India: JNTU; 2008.
[14] Datta A, Ganguly R, Sarkar L. Energy and exergy analyses of an externally red
[42] Al-Bagawi JJ. Energy and Exergy Analysis of Ghazlan Power Plant. M.Sc. Thesis,
gas turbine (EFGT) cycle integrated with biomass gasier for distributed power
Mechanical Engineering Department, King Fahd University of Petroleum and
generation. Energy 2010;35:34150.
Minerals, Dhahran, Saudi Arabia; 1994.
[15] Sue DC, Chuang CC. Engineering design and exergy analyses for combustion gas
[43] Habib MA, Said SAM, Al-Bagawi JJ. Thermodynamic performance analysis of
turbine based power generation system. Energy 2004;29:1183205.
the Ghazlan power plant. Energy 1995;20:112130.
[16] Bilgen E. Exergetic and engineering analyses of gas turbine based cogeneration
[44] Chen L, Li Y, Sun F, Wu C. Power optimization of open-cycle regenerator gas-
systems. Energy 2000;25:121529.
turbine power-plants. Applied Energy 2004;78:199218.
[17] Khaliq A, Kaushik SC. Second-law based thermodynamic analysis of
[45] Reddy BV, Srinivas T, Gupta AVSSKS, Nag PK. Parametric analysis of a coal
Brayton/Rankine combined power cycle with reheat. Applied Energy
based combined cycle power plant. International Journal of Energy Research
2004;78:17997.
2006;30:1936.
[18] Woudstra N, Woudstra T, Pirone A, van der Stelt T. Thermodynamic eval-
[46] Dincer I, Rosen MA. Exergy energy, environment and sustainable development.
uation of combined cycle plants. Energy Conversion and Management
Elsevier; 2007.
2010;51:1099110.
[47] Kelly S, Tsatsaronis G, Morosuk T. Advanced exergetic analysis: approaches for
[19] Cengel YA, Michael A. Thermodynamics an engineering approach. New Delhi:
splitting the exergy destruction into endogenous and exogenous parts. Energy
Tata McGraw Hill; 2006.
2009;34:38491.
[20] Kotas TJ. Exergy criteria of performance for thermal plant: second of two papers
[48] Tsatsaronis G, Park M-H. On avoidable and unavoidable exergy destructions
on exergy techniques in thermal plant analysis. International Journal of Heat
and investment costs in thermal systems. Energy Conversion & Management
and Fluid Flow 1980;2:14763.
2002;43:125970.