Professional Documents
Culture Documents
Krishak Bharati Cooperative Limited
Krishak Bharati Cooperative Limited
the MSCS Act 2002. KRIBHCO is not owned nor controlled nor
Oil & gas findings in Bombay High and South Basin triggered the
growing food needs of the country. KRIBHCO was among the first
seeds & heavy water at Hazira in the State of Gujarat, on the bank
Managing Director.
Type Cooperative
Products Fertilizers
Website www.kribhco.net
Profile
Mission:
To act as a catalyst to agricultural and rural development
by selecting, financing and managing projects that are both socially
desirable and commercially profitable.
Vision:
To become a world class organization that represents the farmer
community and maximizes their returns through specialization in
agricultural inputs, rural need based products and other diversified
businesses that maximize stakeholders value.
Objectives:
To strengthen cooperative system
To enhance the urea installed capacity and increasing its market
share
To ensure optimum utilization of existing plant and machinery
To diversify into other core sectors like Power,
Port, Infrastructure, Rural Retail, etc
Transfer of technology for modern farming and improving farmers
livelihood
To educate and train farmers, provide free testing facilities for
soil nutrients and irrigation water
MANAGEMENT
Board of Directors
Organization Structure
Functional/Executive Directors
Health : The society has been organizing Medical Check-up and Eye
books and stationary items etc. The society has also supported for
GROWTH INITIATIVES
fertilizer plant of 16.52 lakh MTPA of granular Urea and 11.9 lakh
For the Calendar Year 2016, OMIFCO produced 20.75 lakh MT urea,
which is 125.6% of the annual rated capacity of 16.52 lakh MT. With
this, OMIFCO has produced more than 223.88 lakh MT Urea since
OMIFCO.
consumption belt.
capacity of 5.02 Lakh MT) and 2620 MTPD Urea Plant (annual
availability of gas at cheaper rate. The Profit after tax was approx
(27.9%).
KRIL
KRIBHCO has incorporated KRIBHCO Infrastructure Limited
(KRIL), a 100% subsidy of KRIBHCO, with authorized share capital
of Rs 500 Crores to diversify into logistics business. The paid up
capital of KRIL is Rs 175 Crores. KRIL is operating eight container
trains (BLC Flat Rakes) and 1350 containers.
KRIL has Inland Container Depot (ICD) / Private Freight Terminal
(PFT) at following locations:
Hazira in Gujarat
Rewari (NCR)
Modinagar (NCR)
Private Jetty
KRIBHCO has revived its own Jetty at Hazira and has signed license
year 2015-16, NFCL produced 13.42 lakh MT of Urea and sold 12.47
OPERATIONS
MANUFACTURING
Hazira Plant
Late Smt. Indira Gandhi, former Prime Minister of India laid the
Plants and 4 x 1100 MTPD Urea Plants each with annual installed
MT of Urea.
life. After the revamp, the rated capacity has been enhanced to
Production at Hazira
Urea
Urea is a white crystalline substance with the chemical formula
NH2-CO-NH2; it is highly water soluble and contains 46% nitrogen.
It is used extensively as chemical fertilizer as well as for industrial
uses. Urea is produced in Prilled as well as in Granular forms.
KRIBHCOs Hazira Complex produces Prilled urea using the
technology supplied by M/s Snamprogetti (now Saipem) of Italy.
During the Financial Year 2015-16, Societys Hazira Plant achieved
excellence in the field of urea production by creating many records.
During this period, the Hazira Plant produced 22.68 lakh MT of
Urea. This is highest ever annual urea production since inception of
the plant.
Ammonia
are Steam and Air. The technology for Hazira Complex has been
operation.
201
201 201
2-3- 4- 2015-
Year 1314 15 16
Product 295 450 559 5461.3
ion 8 5 1 12
Bio-Fertilizer
1)Certified Seed:
In order to provide quality seed, KRIBHCO has set up 17 modern
also established its own seed testing laboratory at Noida for the in
2)Hybrid Seed:
Bio-Fertilizer Plants
366.7 ('000 kg) of solid bio-fertilizers. . New strains like NPK Bio-
MARKETING PERFORMANCE
1) Urea Sales:
KRIBHCO markets the urea produce by the Hazira Fertilizer
Th Mt of KSFL Urea.
2) Sale of Bio-Fertilizers:
HR Overview
of the Society.
taken care of by a well laid out training plan for continuous updation
Society.
employees are inspired to give their best to the society since the
organisation is taking utmost care of all his and his familys needs. It
expansion ventures.
Career
With a corporate philosophy that considers Human Resource as the
programmes.
Accidental/Natural Death:
b) PREVENTIVE VIGILANCE
c) PUNITIVE VIGILANCE:
in line with
international standard ISO-14001 and OHSAS 18001. Kribhco
hospital is 30 bedded with all infrastructure and medical facilities
providing medical care round the clock. Four ambulances fully
equipped with oxygen cylinders, foot operated suction machine and
portable vital sign monitors are available to cater any emergency
situation. Due care has been taken for Bio-Medical Waste (BMW)
being generated at hospital and disposal of BMW is being carried out
as per statutory norms.
HEALTH CARE ACTIVITIES AND SERVICES PROVIDED
1. Out- Patient Care
2. In Patient Care
3. CARE Accident and Emergency
4. Medical Surveillance
5. Health Education
6. School Health Program
7. Health Awareness Camps
8. Blood Donation Camps
9. Occupational Health Services
10. Free Medical Camps for Under Privileged
NATIONAL HEALTH PROGRAMMES
1. Universal Immunization Program
2. Pulse Polio Immunization Program
3. National Malaria Control and Eradication
4. RNTCP
5. Filaria Eradication Program
Specialists in various fields of medical science are appointed as
visiting doctors in the hospital. Annual medical examination is
conducted for all the employees to keep track of their health
records. The first aid centre at KRIBHCO Fertilizer complex is
operational round the clock and is integrated with KRIBHCO hospital
situated in the township premises. Regular first aid training and
occupational health awareness programs are being conducted at
HRD. Public health awareness programs are conducted in township by
experts on different health related issues. CDs on health related
topics are displayed on cable TV.
KRIBHCO Hazira plant
is one of the largest fertilizer plants of India. Understanding its
social responsibility, KRIBHCO is fully committed towards continual
improvements in the fields of safety, health and environment (SHE).
In this direction, KRIBHCO has not only incorporated ISO 9001-
2008, and integrated ISO 14001& ISO 18000 Management Systems
as an integral part of its operations, but is also improving upon them
continuously.
KRIBHCO has separate departments to look into the safety, health
and the environment aspects respectively.
The safety setup of KRIBHCO Hazira Plant has been established
with a vision to achieve its slogan of SAFETY FIRST;
PRODUCTION MUST.
1. Safety objectives of the Hazira plant have been derived from
following VALUES of KRIBHCO:
2. Creation of safe, efficient and pleasant working environment in
the plant
3. Continual Enrichment of Safety culture of the plant.
4. High level of emergency preparedness at all the time
5. Extending support to the neighbouring villages, industries and
government agencies for any emergency mitigation beyond plant
boundaries.
To achieve the above, following systems following systems and
infrastructures have been set up, maintained and continually
improved upon.
1.SAFETY IN PROCESS:
The safety aspects of each department monitored by top
management in regular weekly / monthly meeting held for each
plant / department separately.
2.SAFETY IN MAINTENANCE:
Effective Safety work permit system.
Jobs of hazardous nature carried out under the supervision of Fire
and Safety personnel.
3.SAFETY INSPECTIONS:
Following types of safety inspections are conducted at regular
intervals. The recommendations of these inspections are
incorporated in the existing system for continual improvement in the
OHS environment of the plant. In each shift by Fire & Safety
personnel.
1. Daily Rounds
2. Periodical plant safety inspections by Safety managers along
with the production & maintenance engineers.
3. Periodical audits by internal & External Auditors of ISO 9001
& ISO 14000-18000 integrated management systems.
4. Specialized Third party Safety Audit, Risk Assessment, and
Hazard and Operability analysis are conducted at regular intervals.
4.ACCIDENT INVESTIGATION SYSTEM :
There is an established system for investigation of any injuries /
dangerous occurrences with a view to find out the facts and to
implement the corrective and preventive actions
5.SAFETY COMMITTEES:
Two tier safety committees are operational in KRIBHCO
1. Plant Safety Committees
2. Central Safety committee
6.SAFETY DURING ADDITIONS / MODIFICATIONS:
When any modification is planned or any new equipmet / structure is
installed in plant, it is ensured that no safety aspects are
compromised.
7.SAFETY AWARENESS:
1. Boards and hoardings have been displayed at various locations
to create safety awareness amongst the employees.
2. Safety pamphlet is given to all the visitors coming into the
plant. This covers relevant safety and emergency response
information of the plant.
3. KRIBHCO Safety manual has been issued to all employees of
the plant. Nearby villagers and KRIBHCO Township residents are
made aware of the action to be taken in case of Ammonia leakage.
4. Safety video films are screened on cable TV in township from
time to time.
5. Safety related competitions are organized for permanent and
contract workers (and their families) every year.
8.EMPHASIS ON TRAINING:
In KRIBHCO training on Safety takes the top priority. The safety
training includes safe behaviour and conduct in the plant, general
safety rules, hazards in the plant, use of personal protective
equipment, basic fire fighting, response to various emergency
conditions etc.
1. On joining, all employees are given induction training on safety.
No worker or labour is permitted to work in plant without the
induction safety training.
2. Refresher safety training is imparted from time to time.
3. Training sessions on First-Aid are conducted by internal and
external doctors.
4. At shop-floor level also, safety related lectures and fire
fighting practicals are conducted regularly.
5. Practical fire fighting training is imparted to various
categories of employees at the KRIBHCO Fire and Rescue training
ground.
Fire and Safety personnel are periodically sent to reputed
professional Institutes like CLI, Mumbai; GSC, Vadodara; NFC,
Nagpur; NCDC, Nagpur etc. for up-gradation of their skills
awareness and knowledge.
9.FIRE ALARM AND GAS DETECTION SYSTEM:
The entire plant area is covered by state of the art automatic and
manual fire and toxic gas alarm system. The system consists of
various types of modern generation detectors suitable to the nature
and location of the hazard.
10.FIRE PROTECTION AND FIRE FIGHTING SYSTEM:
The fire protection systems have been designed on the basis of TAC
guidelines. KRIBHCO has a full fledged Fire Station equipped with
three major fire tenders, one DCP tender, one emergency/rescue
tender, speed boats, an ambulance and other auxiliary vehicles &
equipment.
The entire plant is served by Firewater ring main (Approx. 30 Km)
and maintained at around 8.8 Kg/cm2 pressure with the help of two
jockey, pumps, two engine driven pumps and four electric motor
driven pumps. The automatic pump switching system and sufficient
quantity of raw water ensures total reliability of the fire hydrant
system at all the times.
State of art fire suppression system such as sprinkler system, CO2
flooding, FM200, FE227, Foam system etc are suitably provided in
appropriate quantity to protect delicate and critical equipment like
turbo generators, computer rooms, DCS panels, Fuel tanks,
transformers, lube oil console etc,
Special water diffuser nozzles and water curtains are provided for
knocking down the escaping ammonia vapours at critical locations like
Ammonia storage loading area, Ammonia pumps, control rooms etc.
Around 1000 portable fire extinguishers of various capacities and
types are provided to cover the entire plant for first-aid fire
fighting purpose
11.EMERGENCY PLANNING AND PREPAREDNESS:
KRIBHCO has established procedures to identify potential accidents
and emergency situations in the plant. These emergency situations,
all the aspects for mitigation are documented in the form of an ON
SITE EMERGENCY PLAN (OSEP) of KRIBHCO. The OSEP has
been made available to all concerned through hard and soft copies.
To check the effectiveness of the emergency plan, mock drills are
carried out at regular intervals. On Site Emergency Plan is reviewed
and updated regularly.
12.SAFETY EQUIPMENT :
Around 100 Breathing Apparatus Sets including full duration SCBA,
Escape sets, Air line sets, Fire entry suits, Chemical entry total
encapsulating suits etc. have been provided at various locations in
the plant
13.INSPECTION, TESTING AND MAINTENANCE OF SAFETY
EQUIPMENT:
Fire and Safety personnel carry out routine inspection and testing
of all safety & emergency equipment in three shifts.
In addition to the routine maintenance, periodical testing and
maintenance of Gas alarms, fire alarms, air liners, BA Sets, Gas
canisters, Hydrant systems etc is also carried out by the teams
consisting of professionals from Fire & Safety, Maintenance and
production departments.
Comprehensive records of all testing and maintenance activities are
such maintained
Safety checks are also carried out for the empty ammonia tankers
entering the plant
14.MUTUAL AID SCHEME:
To cope with any major emergency, a mutual aid scheme has been
developed amongst nearby industries ONGC, RIL & NTPC. Major
emergency exercises are carried out once in a year involving on site
resources and the nearby industrial fire services & Surat Municipal
Corporation Fire Services.
15.EMERGENCY COMUNICATION SYSTEM:
Direct communication system from all the emergency vehicles to fire
control room
Emergency phone numbers displayed at various locations in plant and
township.
Direct communication system with fire control rooms of
neighbouring industries and Surat Municipal Corporation.
ACHIEVEMENT HONOURS & AWARDS:
With the combined efforts of the one and all, KRIBHCO has been
recognized by several prestigious national (e.g. GSC & NSC) and
international safety organisations (e.g. National Safety Council -
USA , ROSPA - UK & Greentech Foundation- New Delhi).
CONCLUSION:
Due to its social values and powerful safety programme KRIBHCO
has been on the forefront of Firstly Protecting the human life at
any cost by ensuring utmost safety in all of its processes; Secondly
being fully prepared for any type of emergency so that the losses, in
respect of life and plant property, are kept at bare minimum; and
Thirdly to strengthen the confidence of its employees for working in
the plant with high dedication & morale . Accordingly, KRIBHCO has
successfully spread the message to one and all that,
SAFETY IS AN INTEGRAL PART OF ITS BUSINESS
PROCESS.
ENVIRONMENT, HEALTH AND SAFETY
A. Environmental Protection
KRIBHCO is committed to minimizing the environmental impact of its
operations and its products through the use of best available
technology and adoption of sustainable practices. We have
implemented the Environmental Management System that has been
certified with the International standard ISO 14001 which ensures
the continual improvement of our organization on environmental
front. Our actions aim at improving the efficiency of our operations
and to remain compliant at all the time with the conditions of our
environmental consents & other requirement issued by statutory
bodies.
KRIBHCO has implemented various recycle/ re-uses schemes for
water conservation. Tertiary treated water is being reused as
cooling tower make up. Deep hydrolyser was installed in Urea plant to
reuse the effluent as boiler feed water after treatment. A number
of energy efficient and pollution abatement projects have recently
been commissioned. An additional steam stripper has also been
installed in Urea-1 plant to treat the ammonia bearing effluent.
Continuous efforts have also been made to check the emission of
pollutants in air. Wet de-dusting system at Prilling tower top has
been installed to restrict the Urea dust. Emissions from all the
stacks are well below the prescribed limits. Six ambient air quality-
monitoring stations have been set up within a radius of 10 km from
our complex for periodic monitoring of air quality in surrounding
area.
KRIBHCO has undertaken afforestation by planting trees of
different species every year in order to improve the ambient air
quality. Lush green lawns are also developed in an area of 100 acres.
More so, a demonstration farm in an area of 41 acres has also been
developed. To create awareness among contract workers an audio-
video module on Environment Protection has been prepared which is
shown to all the contract workers and thereafter, they are allowed
to work in the plant premises.
As a part of green initiative, Society has established 80KWp
(kilowatt peak) rooftop photovoltaic solar system for its corporate
office in Noida. This solar system has grid connected MPPT
inverters without batteries for captive use. Having 320 solar panels
of capacity 250 W each, the power plant is operational during the
day. The project is expected to generate minimum 1.1 lakh unit per
annum. The plant would cater to six percent of the total power
requirement in corporate office.
B. Safety Management
KRIBHCO is fully committed towards continual improvements in the
fields of safety, health and environment (SHE). KRIBHCO has not
only incorporated ISO 9001-2008, and integrated ISO 14001& ISO
18000 Management Systems as an integral part of its operations,
but also improving upon them continuously. KRIBHCO has separate
departments to look into the safety, health and the environment
aspects respectively. The safety setup of KRIBHCO Hazira Plant has
been established with a vision to achieve its slogan of SAFETY
FIRST; PRODUCTION MUST. Your Society follows the following:
State of the art automatic and manual fire and toxic gas alarm
system.