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VT240EL InstructionManual ST-3495 RevD
VT240EL InstructionManual ST-3495 RevD
INSTRUCTION MANUAL
General-purpose Inverter for Elevators
NOTICE
1. Read this manual thoroughly before using the VT240EL, and store in a safe place
for reference.
2. Make sure that this manual is delivered to the final user.
MEIDENSHA CORPORATION
Contents
Chapter 1 Handling
1.1 Preface ..................................................................................................................................... 1-1
1.2 Precautions for safety............................................................................................................... 1-2
1.2.1 Transportation and installation ............................................................................................ 1-3
1.2.2 Wiring .................................................................................................................................. 1-3
1.2.3 Operation............................................................................................................................. 1-4
1.2.4 Maintenance, inspection and part replacement .................................................................. 1-5
1.2.5 Others.................................................................................................................................. 1-5
1.3 Delivery inspection and storage ............................................................................................... 1-6
1.3.1 Delivery inspection and storage.......................................................................................... 1-6
1.3.2 Display on rating nameplate................................................................................................ 1-6
1.4 Instruction manual guide .......................................................................................................... 1-7
Chapter 4 Wiring
4.1 Precautions for wiring............................................................................................................... 4-1
4.2 Relation of motor rotation direction and encoder signal polarity .............................................. 4-2
4.3 Example of general connection diagram.................................................................................. 4-3
4.4 Main circuit ............................................................................................................................... 4-4
4.4.1 Main circuit configuration and terminal layout drawing ....................................................... 4-4
4.4.2 Precautions for main circuit wiring ...................................................................................... 4-11
4.5 Control circuit ........................................................................................................................... 4-13
4.5.1 Control circuit diagram ........................................................................................................ 4-13
4.5.2 Wiring the control circuit terminals ...................................................................................... 4-14
4.5.3 Control circuit usage methods and precautions.................................................................. 4-15
1
Contents
2
Contents
3
Contents
7.4 Cases when not using magnetic pole position estimation function.......................................... 7-29
7.4.1 Basic settings ...................................................................................................................... 7-29
7.4.2 Setting parameters according to encoder type ................................................................... 7-30
7.4.3 Tuning the Z-IN U phase winding phase angle .............................................................. 7-36
7.4.4 Adjusting the analog output encoder setting....................................................................... 7-38
Chapter 8 IM Application
8.1 Flow to trial operation ............................................................................................................... 8-1
8.2 Actual examples of using multi-speed command..................................................................... 8-2
8.2.1 Wiring .................................................................................................................................. 8-2
8.2.2 Parameters.......................................................................................................................... 8-6
8.2.3 Automatically adjusting the motor constants for the IM motor ............................................ 8-9
8.2.4 Trial operation using panel .................................................................................................. 8-11
8.2.5 Trial operation using controller (Inspection operation)........................................................ 8-12
8.2.6 Hints for trial operation ........................................................................................................ 8-13
8.2.7 Adjustment during normal operation ................................................................................... 8-15
4
Contents
Chapter 11 Options
11.1 Outline of options ..................................................................................................................... 11-1
11.2 Main circuit wiring devices ....................................................................................................... 11-1
11.2.1 No-fuse breaker (MCCB) or fuse ........................................................................................ 11-1
11.2.2 Magnetic contactor (MC)..................................................................................................... 11-1
11.3 DC regenerative braking (DB) option ....................................................................................... 11-2
11.4 ACL........................................................................................................................................... 11-3
11.4.1 Application of ACL............................................................................................................... 11-3
11.4.2 ACL outline dimensions....................................................................................................... 11-3
11.5 DCL .......................................................................................................................................... 11-5
11.5.1 Application of DCL .............................................................................................................. 11-5
11.5.2 DCL outline dimensions ...................................................................................................... 11-5
11.6 EMI filter ................................................................................................................................... 11-7
11.6.1 Application of EMI filter ....................................................................................................... 11-7
11.6.2 4009 to 4070 / 2010 to 2020 ............................................................................................... 11-7
11.6.3 4100 to 4150 / 2040 to 2350 ............................................................................................... 11-7
11.6.4 External noise filter outline drawing .................................................................................... 11-8
11.7 Option PCB .............................................................................................................................. 11-10
11.7.1 Mounting the PCB ............................................................................................................... 11-10
11.7.2 Speed detection 1 (V24-DN1) ............................................................................................. 11-11
11.7.3 Speed detection 2 (V24-DN2) ............................................................................................. 11-16
11.7.4 Speed detection 3 (V24-DN3) ............................................................................................. 11-23
11.7.5 Speed detection 4 (V24-DN4) ............................................................................................. 11-27
11.7.6 Speed detection 5 (V24-DN5) ............................................................................................. 11-31
11.7.7 Speed detection 8 (V24-DN8) ............................................................................................. 11-38
Revision history
5
THYFREC VT240EL
Instruction Manual
Chapter 1 Handling
1.1 Preface..................................................................................................................................1-1
1.2 Precautions for safety............................................................................................................1-2
1.2.1 Transportation and installation.......................................................................................1-3
1.2.2 Wiring ............................................................................................................................1-3
1.2.3 Operation.......................................................................................................................1-4
1.2.4 Maintenance, inspection and part replacement .............................................................1-5
1.2.5 Others............................................................................................................................1-5
1.3 Delivery inspection and storage ............................................................................................1-6
1.3.1 Delivery inspection and storage ....................................................................................1-6
1.3.2 Display on rating nameplate ..........................................................................................1-6
1.4 Instruction manual guide .......................................................................................................1-8
Chapter 1 Handling
Chapter 1 Handling
1.1 Preface
Thank you for purchasing the Meiden AC Speed Control Equipment THYFREC VT240EL.
The THRYFREC VT240EL is an easy-to-use and highly functional general-purpose inverter for elevators.
Please read this manual thoroughly before use, and keep the manual at hand for later reference. Also
make sure that this manual is delivered to the final users.
In this manual, the permanent magnet synchronous motor is indicated as the "PM motor",
and the squirrel-cage 3-phase induction motor is indicated as the "IM".
PM : Permanent Magnet synchronous
IM : Induction Motor
WARNING
ALWAYS READ THIS MANUAL THOROUGHLY BEFORE USING THE VT240EL.
THIS INVERTER CONTAINS HIGH VOLTAGE CIRCUITS THAT MAY BE FATAL TO HUMANS. USE
EXTREME CAUTION DURING INSTALLATION. MAINTENANCE MUST BE PERFORMED BY
QUALIFIED TECHNICIANS, AND ALL POWER SOURCES MUST BE DISCONNECTED BEFORE
ANY MAINTENANCE. SUFFICIENT NOTICE MUST BE GIVEN TO THE GENERAL OPERATORS
AND WORKERS BEFORE STARTING.
ELECTRIC SHOCK MAY OCCUR IF THE FOLLOWING POINTS ARE NOT OBSERVED.
(1) DO NOT OPEN THE FRONT COVER WHILE THE POWER IS ON.
(2) A CHARGE STILL REMAINS IN THE INVERTER WHILE THE INDICATOR IS LIT EVEN IF THE
POWER HAS BEEN TURNED OFF. DO NOT OPEN THE FRONT COVER IN THIS CASE.
WAIT AT LEAST 10 MINUTES AFTER THE INDICATOR GOES OUT.
(3) DO NOT CONTACT THE ELECTRICAL CIRCUIT WHILE THE "CHARGE" LED ON THE UNIT
IS LIT. PERFORM SERVICING, ETC., AFTER WAITING AT LEAST 10 MINUTES AFTER THE
LAMP GOES OUT.
(4) ALWAYS GROUND THE INVERTER CASE. THE GROUNDING METHOD MUST COMPLY
WITH THE LAWS OF THE COUNTRY WHERE THE INVERTER IS BEING INSTALLED.
THE INVERTER MAY BE DESTROYED BEYOND REPAIR IF THE FOLLOWING POINTS ARE
NOT OBSERVED.
(1) OBSERVE THE INVERTER SPECIFICATIONS.
(2) CONNECT ADEQUATE CABLES TO THE INPUT/OUTPUT TERMINALS.
(3) ALWAYS KEEP THE INVERTER INTAKE/OUTTAKE PORTS CLEAN, AND PROVIDE ENOUGH
VENTILATION.
(4) ALWAYS OBSERVE THE CAUTIONS LISTED IN THIS INSTRUCTION MANUAL.
THERE MAY BE SOURCES OF NOISE AROUND THIS INVERTER AND MOTOR DRIVEN BY
THIS INVERTER. CONSIDER THE POWER SUPPLY SYSTEM, INSTALLATION PLACE AND
WIRING METHOD BEFORE INSTALLATION.
INSTALL THIS INVERTER AWAY FROM DEVICES THAT HANDLE MINUTE SIGNALS, SUCH AS
MEDICAL EQUIPMENT IN PARTICULAR. ALSO SEPARATE THE DEVICES ELECTRICALLY,
AND TAKE SUFFICIENT NOISE MEASURES.
11
Chapter 1 Handling
Items to be observed to prevent physical damage or property damage and to ensure safe use of this
product are noted on the product and in this instruction manual.
Please read this instruction manual and enclosed documents before starting operation to ensure correct
usage. Thoroughly understand the device, safety information and precautions before starting operation.
After reading, always store this manual where it can be accessed easily.
The safety precautions are ranked as "DANGER" and "CAUTION" in this instruction manual.
Note that some items described as CAUTION may lead to major results depending on the
situation. In any case, important information that must be observed is described.
This instruction manual is written on the premise that the user has an understanding of the inverter.
Installation, operation, maintenance and inspection of this product must be done by a qualified person.
Even qualified persons must undergo periodic training.
12
Chapter 1 Handling
CAUTION
Always transport the product with an appropriate amount according to the products weight.
Failure to observe this could lead to injuries.
Install the inverter, dynamic braking unit and resistor, and other peripheral devices on non-combustible
material such as metal.
Failure to observe this could lead to fires.
Do not place the product near inflammable items.
Failure to observe this could lead to fires.
Do not hold the front cover while transporting the product.
Failure to observe this could lead to injuries from dropping.
Do not let conductive materials such as screws or metal pieces and inflammable materials such as oil enter
the product.
Failure to observe this could lead to fires.
Install the product in a place that can withstand the weight of the product, and follow the instruction manual.
Failure to do so could lead to injuries from dropping.
Do not install and operate an inverter that is damaged or that has missing parts.
Failure to observe this could lead to injuries.
Always observe the conditions described in the instruction manual for the installation environment.
Failure to observe this could lead to faults.
1.2.2 Wiring
DANGER
Always turn the device's input power OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
Carry out grounding that complies with the standards of the country where the inverter is being installed.
Failure to do so could lead to electric shocks or fires.
Wiring must always be done by a qualified electrician.
Failure to observe this could lead to electric shocks or fires.
Always install the device before starting wiring.
Failure to do so could lead to electric shocks or injuries.
Prepare a breaker such as an MCCB or fuses that matches the capacity for the inverter's power supply side.
Failure to do so could lead to fires.
When using the PM motor, even if the inverter is stopped, the voltage will be generated at the output
terminal (U, V, W) during rotation. Always carry out wiring while the motor is stopped.
Failure to do so could lead to electric shocks or injuries.
CAUTION
13
Chapter 1 Handling
1.2.3 Operation
DANGER
Always install the front cover before turning the input power ON. Never remove the cover while the power
is ON. There are sections in the front PCB that are charged with high voltages.
Failure to observe this could lead to electric shocks.
Never touch the switches with wet hands.
Failure to observe this could lead to electric shocks.
Never touch the inverters terminals while the inverter power is ON even if the operation is stopped.
Failure to observe this could lead to electric shocks.
The machine may not stop when a stop command is issued if the deceleration stop function is selected
and the overvoltage/overcurrent limit function is activated. Prepare a separate emergency stop switch.
Failure to do so could lead to injuries.
To prevent unexpected operation, ensure that the operation signal is no longer being input, and reset the
alarm.
Failure to do so could lead to injuries.
To prevent unexpected operations, when selecting the automatic fault reset function, design the machine
so that personnel safety is ensured even if the motor restarts when the operation command is input.
Failure to do so could lead to injuries.
CAUTION
The heat sink and dynamic braking resistor are heated to high temperatures, so never touch them.
Failure to observe this could lead to burns.
Do not block the inverters ventilation holes.
Failure to observe this could lead to fires.
The inverter operation can easily be set from low speeds to high speeds, so confirm that the operation is
within the tolerable range for the motor or machine before making settings.
Failure to do so could lead to injuries.
Prepare holding brakes when necessary. Holding is not possible with the inverters brake functions.
Failure to do so could lead to injuries.
Confirm the operation of the motor as a single unit before operating the machine.
Failure to do so could lead to injuries or machine damage due to unforeseen movements.
Always prepare a safety backup device so that the machine is not placed in a hazardous situation when
an error occurs in the inverter or before preparation is completed.
Failure to do so could lead to injuries or machine damage or fires.
14
Chapter 1 Handling
DANGER
Always wait at least 10 minutes after turning the input power OFF before starting inspections.
Make sure that the displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and check the following matters before starting the inspection work:
1) The "CHARGE" LED in the unit is OFF
2) The voltage across L+1 or L+2 and L- is 15V or less.
(Check with the "CHARGE" LED if the unit is not provided with the L terminal.)
Failure to observe this could lead to electric shocks.
Maintenance, inspections and part replacement must be done by a designated person.
(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.
Always turn the power OFF before inspecting the motor or machine. A potential is applied on the motor
terminal even when the motor is stopped.
Failure to do so could lead to electric shocks and injuries.
Do not use parts other than those designated for the replacement parts.
Contact your inverter dealer for replacement parts.
Failure to observe this could lead to fires.
CAUTION
Vacuum the inverter with a vacuum cleaner to clean it. Do not use water or organic solvents.
Failure to observe this could lead to fires or damage.
1.2.5 Others
DANGER
CAUTION
15
Chapter 1 Handling
(1) Remove the inverter from the packaging, and check the details on the rating nameplate to confirm that
the inverter is as ordered. The rating nameplate is on the left side of the unit.
(2) Confirm that the product has not been damaged.
(3) If the inverter is not to be used for a while after purchasing, store it in a place with no humidity or
vibration in the packaged state.
(4) Always inspect the inverter before using after storing for a long period.
VT240EL-4060AF2-100X000
AC3PH 380-480V 50/60Hz Barcode printing section
53.9A
AC3PH 0-480V 0-440Hz
Software version display:
37.0A 50%ED,MAX180% 5sec
MA12345678 00401NN High-order side: CPU Ver.
Low-order side: ROM Ver.
(2) Using the above type as an example, the type is displayed as follows:
Input voltage
2*** : 200V system
4*** : 400V system
16
Chapter 1 Handling
(3) The software version and monitor display (D21-2: CPU Ver., D21-3: ROM Ver., D21-5) have the
following relation.
The software version is displayed with alphabetic characters (A to Z), but the monitor can only display
hexadecimals, so following software version PP, CPU Ver. and ROM Ver. are displayed using D21-5.
Software version AA to 00: D21.2=9581.1 to 9581.F, D21-3=9582.1 to 9582.F (Not a D21-5 display)
Software version PP to ZZ: D21.2 = 9581.0, D21-3=9582.0, D21-5=1010 to 1A1A (High-order side:
CPU Ver., Low-order side: ROM Ver.)
17
Chapter 1 Handling
This guide explains the "Instruction Manual's configuration", and an outline of the matters explained in
each chapter.
Chapter 1 Handling
Understand the precautions for handling!
The safety precautions, the inspections to be completed upon delivery, and the storage methods
are explained.
Read this section thoroughly before using the inverter.
Chapter 4 Wiring
The precautions for wiring the VT240EL are explained.
Refer to this chapter for quick reference on "Terminal layout for connecting the main circuit or
control circuit", "Connecting the control circuit", and the "Circuit ratings (restrictions).
Chapter 8 IM Application
Examples of systems using IM are explained.
Actual wiring examples and charts are used to explain the operation methods up to trial operation
and the methods of configuring a system using a controller.
18
Chapter 1 Handling
Chapter 11 Options
The VT240EL's main circuit options and control circuit options are introduced.
Revision History
The revision history for this instruction manual is given.
19
THYFREC VT240EL
Instruction Manual
The values for the Meidensha standard 4-pole squirrel-cage induction motor are given.
Use the rated current values as a reference for selecting the inverter.
(2) Set the rated voltage of the motor driven with the sensor-less vector control mode, vector control
with sensor mode, and PM motor control with sensor mode to 85% or less of the rated input voltage.
* When setting B01-3 to a value smaller than the rated voltage indicated on the motors rating
nameplate, set the motor rated output in B01-1 to B01-3 setting/rated voltage on motor rating
nameplate * rated voltage on motor rating nameplate.
Example: For a 380V power, 7.5kW-360V motor, calculate 323V/360V*7.5kW and set 6.73kW.
The VT240ELs reference carrier frequency is 8kHz or 4kHz. To use with an increased carrier frequency,
the current rating must be reduced. The reference carrier frequency and reduction rate per 1kHz are
shown below.
200V series
Type 2010 2020 2040 2050 2080 2100 2130 2150 2210 2280 2350
Reference carrier
8kHz 4kHz
frequency
Reduction rate (1kHz) 6% 5% 6% 12% 5%
400V series
Type 4009 4015 4020 4030 4040 4050 4060 4070 4100 4130 4150
Reference carrier
8kHz 4kHz
frequency
Reduction rate (1kHz) 5% 10% 5% 6% 5% 6% 12%
* To protect the inverter, the carrier frequency may be automatically reduced to the above carrier
frequency or to 2kHz depending on the inverter output current size, cooling fin temperature and
operation frequency.
2-1
Chapter 2 Standard Specifications
Overload withstand
19.8 28.8 43.2 59.4 82.8 109.8 136.8 158.4 212.4 280.8 347.4
current [A] (180% 5 sec)
Max. applicable motor
2.2 3.7 5.5 7.5 11 15 18.5 22 30 40 50
[kW]
Selectable from 2kHz, 4kHz, 6kHz, 8kHz, 10kHz
Carrier frequency 2010 to 2100: 8kHz reference
2130 to 2350: 4kHz reference
supply
Power
(Option)
devices
Overload withstand
9.9 15.5 23.4 30.6 41.4 55.8 66.6 79.2 108.0 131.4 156.6
current [A] (180% 5 sec)
Max. applicable motor
2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45
[kW]
Selectable from 2kHz, 4kHz, 6kHz, 8kHz, 10kHz
Carrier frequency 4009 to 4070: 8kHz reference
4100 to 4150: 4kHz reference
supply
Power
2-2
Chapter 2 Standard Specifications
Acceleration/deceleration
Program rate following acceleration and jerk settings 8
time
Braking start speed : Randomly set between 0.00 and 50.00%
DC braking Braking current : Randomly set between 50 and 150%.
Braking time : Randomly set between 0.0 and 20.0 seconds
Output frequency 0 to 180Hz 0 to 210Hz
Control range 1 : 1000 1 : 100
Speed Control accuracy
0.01% 0.01%
control (At Fmax 50Hz)
Control response 30Hz
Setting
Multi-step frequency setting 8 steps Acceleration/deceleration time as changeable 5-bit non-encode mode
2-3
Chapter 2 Standard Specifications
The following two conditions must be satisfied when selecting the VT240EL.
1) The current when driving a steady-state power must not exceed the inverter's "maximum continuous
rated current".
* Steady-state power: Power required to run at a constant speed
2) The current when driving a maximum acceleration power must not exceed the inverter's "overload
withstand current".
The procedures for calculating the elevator's power to selecting the inverter are given below.
In the explanation, obtain the "required power" as the "required torque", and obtain the current that the
inverter must output based on the motor's rated torque and rated current.
The relation of the elevator operation pattern and the required torque at that time are shown below.
As shown in the figure, the torque required for operating the elevator, or in other words, the "drive torque"
is the total of the "load torque" required for the steady-state and the "acceleration torque" required for
acceleration.
Operation
pattern (speed)
Load torque
Acceleration
torque
* Drive torque =
load torque + acceleration torque
Drive torque
2-4
Chapter 2 Standard Specifications
Calculate the power obtained from the elevator's rated speed and load, and covert the results based on
the motor's rated output and rated torque to obtain the load torque.
(1 k) W (V 60)
PL (kW) =
6120
K : Overbalance (0.45 to 0.5) * Normally 0.5
W : Rated load (kg)
V : Rated speed (m/s)
: Elevator efficiency
Gear-less PM machine : 0.75 to 0.85
Geared IM machine : 0.5 to 0.8
PL
TL (Nm) = Tm
Pm
9.8 Pm 1000
Tm (Nm) = 1.027 N
Pm : Motor rated output (kW)
N : Motor rated speed (min-1)
2-5
Chapter 2 Standard Specifications
The acceleration torque can be obtained from the elevator's inertia (motor shaft conversion) and elevator
specifications such as the acceleration and rated speed.
G (kg) = W + Wc + Wb
W : Rated load (kg)
Wc : Cage weight
Wb : Counterweight
D
GD2 (kgm2) = G ( )2 + GD2M
R RP
D : Sheave diameter (m)
R : Gear ratio
RP : Roping coefficient
GD2M : Machine GD2
9.8 GD N
2
Tacc (Nm) =
375 V
ACCEL
N : Motor rated speed (min-1)
V : Elevator rated speed (m/s)
ACCEL : Elevator acceleration (m/s2)
Using the load torque TL and acceleration torque Tacc obtained in sections 2.4.2 and 2.4.3, the maximum
torque Tmax (Nm) is as follows:
Here, the current value IL (for load torque) and Imax (for maximum torque) required to generate the load
torque TL and maximum torque Tmax are calculated using the motor rated torque Tm (Nm) and motor
rated current Im (A).
TL
IL (A) = Im
Tm
Tmax
Imax (A) = Im
Tm
Note) It is assumed that the motor torque ITM and current Im have a proportional relation.
Before actually calculating the values, check the torque characteristics of the motor being
used.
2-6
Chapter 2 Standard Specifications
The VT240EL capacity is selected so that the current value IL for the load torque and the current value
Imax for the maximum torque obtained in section 2.4.4 do not exceed the VT240EL's maximum
continuous rated current and overload withstand current.
Selection conditions
Maximum continuous rated current current value IL for load torque, and
Overload withstand current current value Imax for maximum torque
5.5 8.6
current [A]
Overload withstand
9.9 15.5 Compare this field and the current value Imax
current [A] (180% 5 sec)
for maximum torque
Max. applicable motor
2.2 3.7
[kW]
2-7
Chapter 2 Standard Specifications
Selection conditions
Maximum continuous rated current current value IL for load torque, and
Overload withstand current current value Imax for maximum torque
Type (VT240EL-) 4009 4015 4020 4030 4040 4050 4060 4070 4100 4130
Max. continuous rated
Inverter rating
5.5 8.6 13 17 23 31 37 44 60 73
current [A]
Overload withstand
9.9 15.5 23.4 30.6 41.4 55.8 66.6 79.2 108.0 131.4
current [A] (180% 5 sec)
Max. applicable motor
2.2 3.7 5.5 7.5 11 15 18.5 22 30 37
[kW]
(1) Make sure that the "current value IL for load torque) does not exceed the VT240EL's maximum
continuous rated current.
If it exceeds this value, the inverter life could be shortened, or overload protection (OLT) could occur
during travel.
(2) Make sure that the "current value Imax for maximum torque) does not exceed the VT240EL's overload
withstand current.
If it exceeds this value, the elevator may not accelerate or run correctly.
(3) When using a PM gear-less machine (when rated frequency during operation is less than 10Hz), a
one-rank higher inverter should be selected.
2-8
Chapter 2 Standard Specifications
2-9
THYFREC VT240EL
Instruction Manual
3.1 Outline...................................................................................................................................3-1
3.1.1 Outline dimension drawings ..........................................................................................3-1
3.1.2 Name of each part .........................................................................................................3-2
3.2 Handling the operation panel.................................................................................................3-3
3.2.1 Removing the operation panel.......................................................................................3-3
3.2.2 Precautions for opening and closing the operation panel holder ...................................3-4
3.3 Installation .............................................................................................................................3-5
3.3.1 Installation environment.................................................................................................3-5
3.3.2 Installation methods.......................................................................................................3-6
Chapter 3 Outline and Installation
Fig. 1 Fig. 2
Fig. 3
3-1
Chapter 3 Outline and Installation
Operation panel
Front cover
Operation panel
Front cover
3-2
Chapter 3 Outline and Installation
To remove the operation panel with the front cover removed, hold the mounting holder securely with
one hand, and remove the operation panel as explained above.
(1)
3-3
Chapter 3 Outline and Installation
3.2.2 Precautions for opening and closing the operation panel holder
PCB protection
Control terminal block case
If the holder does come off, attach it with the following procedure.
Lightly press in the hinge section in the direction of the arrows, and insert into the hinge section on the
operation panel mounting holder side.
3-4
Chapter 3 Outline and Installation
3.3 Installation
CAUTION
Always transport the product with an appropriate amount according to the products weight.
Failure to observe this could lead to injuries.
Install the inverter, dynamic braking unit and resistor, and other peripheral devices on non-combustible
material such as metal.
Failure to observe this could lead to fires.
Do not place the product near inflammable items.
Failure to observe this could lead to fires.
Do not hold the front cover while transporting the product.
Failure to observe this could lead to injuries from dropping.
Do not let conductive materials such as screws or metal pieces and inflammable materials such as oil enter
the product.
Failure to observe this could lead to fires.
Install the product in a place that can withstand the weight of the product, and follow the instruction manual.
Failure to do so could lead to injuries from dropping.
Do not install and operate an inverter that is damaged or that has missing parts.
Failure to observe this could lead to injuries.
Always observe the conditions described in the instruction manual for the installation environment.
Failure to observe this could lead to faults.
Place subject to direct sunlight Place subject to wind, rain or water Place with high levels of humidity
3-5
Chapter 3 Outline and Installation
Place with harmful corrosive or Place near sources of vibration such Place where flammable materials
explosive gases or fluids are present as dollies or press machines are present
Place with high levels of ambient Places with high levels of magnetic Places where radioactive
temperature noise substances are present
For 2100, 4070 and smaller For 2130, 4100 and larger
200mm
200mm
VT240EL VT240EL
50mm 50mm 50mm 50mm
150mm
200mm
3-6
Chapter 3 Outline and Installation
Operation panel
and holder
Front cover
Operation panel
Front cover
3-7
THYFREC VT240EL
Instruction Manual
Chapter 4 Wiring
Chapter 4 Wiring
4.1 Precautions for wiring
DANGER
Always turn the device's input power OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
Carry out grounding that complies with the standards of the country where the inverter is being installed.
Failure to do so could lead to electric shocks or fires.
When using the PM motor, even if the inverter is stopped, the voltage will be generated at the output
terminal (U, V, W) during rotation. Always carry out wiring while the motor is stopped.
Failure to do so could lead to electric shocks or injuries.
Wiring must always be done by a qualified electrician.
Failure to observe this could lead to electric shocks or fires.
Always install the device before starting wiring.
Failure to do so could lead to electric shocks or injuries.
Prepare a breaker such as an MCCB or fuses that matches the capacity for the inverter's power supply side.
Failure to do so could lead to fires.
CAUTION
CAUTION
4-1
Chapter 4 Wiring
When using the VT240EL for an elevator, the following basic relation must be established for control.
1) "Inverter and motor wiring phase order" and "inverter forward run command and motor rotation
direction"
2) Motor forward run direction and encoder signal polarity
3) Motor rotation direction and elevator operation direction
The phrase "correct wiring" used in this manual refers to the state in which this "basic relation" is
established.
Before starting use, fully comprehend this relation, and complete the wiring and parameter settings.
Encoder
Motor
Forward
Forward run run
Sheave (CCW)
A phase
B phase UP
Reverse (F RUN)
U run
V A
View point Reverse run W
B DOWN
(CW) (R RUN)
U
V
Cage W
Up
Counter-
weight
Down
Load sensor
UP
DOWN
Forward run
Speed command
Reverse run
Up
Elevator speed
Down
Encoder output
(A phase)
Encoder output
(B phase)
4-2
Chapter 4 Wiring
VT240EL B
MCCB MC
L1 U
L2 V
M3
L3 W to
L- PG
510 10k
DS1-3
0V
20k
TB1 AI3 W3
0 to 10V AO1
1
20k 4 to 20mA
Load detector 2 COM
COM
0V W4
0 to 10V 1 AO2
4 to 20mA 2
RY24 COM
RY24V 0V
PSI1 Brake open
Run command UP Sink RA command (MBRK)
1
PSI2 Ry RC
Run command 2 RY24V COM
W1
DOWN PSI3 FA
Emergency stop Fault (FLT)
FB
EMS PSI4 Ry
4.7k FC
Multi-speed S0 COM
PSI5
Source
Multi-speed S1 PSO1
PSI6 Zero speed (ZSP)
4.7k
Multi-speed S2 PSO2
PSI7 READY 2 (RDY2)
1 PSO3
Fault reset RST RY0V OFF
2 PSO3
W2 Run (RUN)
PSOE
RY0 ON COM
RY0V DS1-4 TB2
TB2
4-3
Chapter 4 Wiring
The configuration of the VT240EL main circuit differs according to the capacity.
The mounting state of each option is shown below. The circuit diagrams for (1) to (6) and the main circuit
terminal block configurations are shown on the following pages.
4-4
Chapter 4 Wiring
VT240 EL L +1 L+2 B
L1 U
Built-in
L2 EMI filter V
(option)
L3 W
L-
The L+1 and L+2 terminals are in the stage before the pre-charging circuit.
The DB resistor is installed externally (prepared by customer).
Use of the built-in EMI filter can be selected with the options.
4-5
Chapter 4 Wiring
VT240 EL L +1 L+2 B
L1 U
L2 V
L3 W
L-
The L+1 and L+2 terminals are in the stage before the pre-charging circuit.
The DB resistor is installed externally (prepared by customer).
The EMI filter is an external standalone option.
4-6
Chapter 4 Wiring
VT240 EL L +1 L+2 B
L1 U
Built-in
L2 EMI filter V
(option)
L3 W
The L+1 and L+2 terminals are in the stage after the pre-charging circuit.
The DB resistor is installed externally (prepared by customer).
Use of the built-in EMI filter can be selected with the options.
<4050, 4060>
<4070>
4-7
Chapter 4 Wiring
VT240 EL L +1 L+2 B
L1 U
L2 V
L3 W
The L+1 and L+2 terminals are in the stage after the pre-charging circuit.
The DB resistor is installed externally (prepared by customer).
The EMI filter is an external standalone option.
<2080>
<2100>
4-8
Chapter 4 Wiring
VT240EL L +1 L+2 B
L1 U
L2 V
L3 W
The L+1 and L+2 terminals are in the stage after the pre-charging circuit.
The DB resistor is installed externally (prepared by customer).
The EMI filter is an external standalone option.
<2210>
4-9
Chapter 4 Wiring
Standalone Standalone
DC reactor DB unit
(option) (option)
VT240 EL L +1 L+2 L-
L1 U
L2 V
L3 W
The L+1 and L+2 terminals are in the stage after the pre-charging circuit.
The DB circuit is not built-in.
The optional DB unit is required.
The DB resistor is installed externally (prepared by customer).
The EMI filter is an external standalone option.
2280
2350
4-10
Chapter 4 Wiring
4-11
Chapter 4 Wiring
(10) DCL
Always short circuit across L+1 and L+2 when not using the DCL. (Factory setting state)
When connecting the optional DCL, connect it to L+1 and L+2.
Always remove the short-circuit bar at this time.
Twist the wiring to DCL, and keep it as short as possible (5m or less).
(11) DB (Dynamic Braking) unit (2280 or more)
When connecting the optional DB unit, connect the L+2 and L.
The DB unit and inverter unit will both be damaged if the connection is incorrect.
Twist the wiring to the DB unit, and keep it as short as possible (3m or less).
(12) DB resistor protection
When using the thermal relay (76D) or optional DB unit, use the DB unit's overload detection relay to
protect the DB resistor and inverter.
4-12
Chapter 4 Wiring
The control circuit for the VT240EL has the following type of configuration.
Terminator DS1-1
P10 750
TB1 +15V
AI1 11k
510 10k DATA+ CN2
communication
COM
Analog input
DATA-
0V
0VOP
Serial
DS1-2 0VOP
11k 5VOP
AI2 5VOP
510 10k DATA+ TB3
DS1-3
DATA-
0V
20k 0VOP
W3
AI3
Analog output
010V 1 AO1 TB1
20k 420mA 2
COM COM
0V W4
010V 1 AO2
420mA 2
RY24 COM
RY24V 0V
PSI1 Sink RA TB2
1
Ry RC
PSI2 2
Sequence output
W1
Sequence input
PSI3 FA
Ry FB
PSI4 4.7k FC
TB2
PSI5 Source
PSO1
PSI6 4.7k
PSO2
PSI7 1
2 RY0V OFF PSO3
W2 PSO3
PSOE
RY0 PULSE
RY0V
ONDS1-4
Notes
1) Four [COM] terminals are internally connected.
2) No connection shall be made between [RY0], [0VOP] and [COM] since this section is insulated.
3) [RY24] and [RY0] must not be shorted.
4) [P10] and [COM] must not be shorted.
Always observe section "4.5.3 Control circuit usage methods and precautions" when wiring.
4-13
Chapter 4 Wiring
W4 W3
1 2 1 2
AI1
COM
AI2
COM
AI3
TB1 P10
AO1
COM
AO2
COM
RY24
PSI1
PSI2
PSI3
TB3 SG
D- CN2
D+
PSI4
1 2 DS1 ON
PSI5
PSI6 OPEN 1 120
PSI7 W1 PSI16 V1 2 I1
1 2
PSO1
V2 3 I2
TB2 PSO2 W2 PSI7 PSO3 4 PULSE
PSO3
PSOE
RY0
FB
RC
FC
RA
FA
Factory setting
(1) Dip switches [DS1]
Terminal No. OFF (factory setting) ON Signal
1 OPEN 120 Standard serial terminator changeover
2 V1 I1 AI1 current, voltage changeover
3 V2 I2 AI2 current, voltage changeover
4 PS03 PULSE Pulse train output, sequence output changeover
* Pulse train output is not possible with VT240EL. Fix DS1-4 to OFF when using.
4-14
Chapter 4 Wiring
RY24 RY24
RY24V RY24V
W1 W1
1 SINK 1
SOURCE
2 2
PSI1 PSI1
4.7k 4.7k
PSI2 PSI2
4.7k 4.7k
PSI3 PSI3
4.7k 4.7k
PSI4 PSI4
4.7k 4.7k
PSI5 PSI5
4.7k 4.7k
PSI6 PSI6
W2 4.7k W2 4.7k
SINK
1 1
SOURCE
2 2
PSI7 PSI7
4.7k 4.7k
RY0 RY0
RY0V RY0V
3) Circuit rating
a) The tolerable leakage current is 0.5mA.
b) The internal resistance is 4.7k, and the circuit current is 5mADC. Use a contact for extremely
small currents.
4) Precautions
a) Use a 0.13 to 0.8mm2 wire. The wire length should be 30m or less.
b) The tightening torque for TB1 and TB2 must be 0.6Nm.
c) Do not connect with an analog input/output.
d) RY24 and RY0 are dedicated for the inverter unit's internal sequence circuit.
These are not designed to supply power externally.
4-15
Chapter 4 Wiring
2) Circuit rating
TB2
a) Relay output [TB2-RA/RC]
Rated capacity (resistance load) : 250VAC 3A or 30VDC 3A
Maximum voltage : 277VAC, 30VDC RA
Maximum current : 3A Ry RC
Switching capacity : 750VA, 90W
Max. 50mA
PS01 to 3
Max. 30VDC
4-16
Chapter 4 Wiring
5) Examples of circuits
10V 20k
COM
0V
4-17
Chapter 4 Wiring
4) Precautions
a) Use a shielded wire, and keep the length to 30m or less.
b) Keep the shield mate side open, and connect the VT240EL side to COM.
6.6
2) TB3
CN2 and TB3 DATA+, DATA- and OVP are connected in the PCB.
The terminal size is M2. The applicable wire size is AWG26 to 16.
Terminal
Signal Symbol Wire peeling size
No.
1 DATA+ D+
2 DATA- D- 5mm
3 0VP SG
4-18
Chapter 4 Wiring
4-19
THYFREC VT240EL
Instruction Manual
5.1 Types.....................................................................................................................................5-1
5.1.1 LCD panel (V24-OP1) ...................................................................................................5-1
5.1.2 LED panel (V24-OP2)....................................................................................................5-1
5.2 Main displays ........................................................................................................................5-2
5.2.1 Data display section ......................................................................................................5-2
(1) LCD panel (V24-OP1).......................................................................................................5-2
(2) LED panel (V24-OP2) .......................................................................................................5-2
5.2.2 Status display section ....................................................................................................5-3
5.3 Main operations.....................................................................................................................5-4
5.3.1 Operation keys ..............................................................................................................5-4
5.3.2 Parameter operations ....................................................................................................5-5
(1) Parameter configuration....................................................................................................5-5
(2) Parameter notation method ..............................................................................................5-6
(3) Switching the block No......................................................................................................5-6
(4) Selecting the main No. and sub-No. .................................................................................5-7
5.4 LCD panel .............................................................................................................................5-9
5.4.1 Display at power ON......................................................................................................5-9
5.4.2 Operating and displaying the character display section.................................................5-9
5.4.3 Displays and operation methods when changing parameters .......................................5-10
(1) Displaying the parameter No. ...........................................................................................5-10
(2) Changing and displaying the parameters..........................................................................5-10
5.4.4 LCD panel display at fault occurrence ...........................................................................5-12
(1) Configuration of fault history .............................................................................................5-12
(2) Displaying the fault history ................................................................................................5-13
5.5 LED panel..............................................................................................................................5-14
5.5.1 Display at power ON......................................................................................................5-14
5.5.2 Basic display methods...................................................................................................5-14
(1) Differences in displays according to parameter operation methods..................................5-14
(2) Displaying the parameter No. and setting value ...............................................................5-15
(3) Parameters changeable only when stopped .....................................................................5-15
5.5.3 Display and operation methods for changing parameters .............................................5-16
5.5.4 LED panel display at fault occurrence ...........................................................................5-17
(1) Configuration of fault history .............................................................................................5-17
(2) Displaying the fault history ................................................................................................5-17
5.5.5 LED panel character notations ......................................................................................5-18
(1) Numeric ............................................................................................................................5-18
(2) Alphabet............................................................................................................................5-18
(3) Display messages.............................................................................................................5-18
THYFREC VT240EL
Instruction Manual
Operation keys
Operation keys
CAUTION
5-1
Chapter 5 Operation Panel
5-2
Chapter 5 Operation Panel
LCL
ON : "Local operation mode" Operation using the
operation panel is possible
OFF : "Remote operation mode" Operation using
the control terminal block is possible
FLT
ON : A fault has been detected and the system is
stopped
OFF : Normal state
FWD/REV
The operation state is indicated by turning these
ON, OFF or flickering them.
Each status is shown below.
Output
frequency
(speed)
Panel key
FWD
Panel key
REV
Panel key
STOP
FWD,REV FWD FWD FWD FWD FWD FWD FWD FWD FWD
display
REV REV REV REV FWD REV REV REV REV
Operation Stop Forward Forward Reverse Reverse Forward Decel- Braking Stop
Reverse Forward eration
stop
* The FWD/REV states in the graph each have the following meanings.
Status Display
* The FWD/REV display flickers even
OFF FWD REV when the operation delay timer
(C20-3) is functioning.
ON FWD REV
5-3
Chapter 5 Operation Panel
STOP
If pressed when [LCL] is ON, the motor will stop.
* Decelerate to stop or coast to stop can be selected with
C00-1.
REV
If pressed when [LCL] is ON, the motor will start running in
reverse.
FWD
If pressed when [LCL] is ON, the motor will start running in
forward.
5-4
Chapter 5 Operation Panel
Block-A parameters [A{{-{] The parameters used most frequently are grouped in
this block.
ASR, ACR control constants
Machine time constants, torque limit
Display skip setting
Block-B parameters [B{{-{] These parameters are grouped into basic functions,
expansion functions, and software option functions.
Basic functions
Input voltage, motor rating, motor constants
Carrier frequency, number of encoder pulses
Expansion functions
Torque bias, overcurrent limit
Automatic tuning
Speed control expanded function, torque
compensation setting
Software options
Magnetic pole position estimation function,
external brake control
Elevator control function, etc.
Block-C parameters [C{{-{] These parameters are grouped into the basic
functions, expansion functions, and hardware option
functions.
Basic functions
Operation method, setting input selection
Sequence input/output function assignment
Analog input/output function setting
Data operation protection, operation panel
Expanded functions
Protection level setting, serial communication
setting
Hardware options
Control mode setting, option setting
Encoder setting, etc.
5-5
Chapter 5 Operation Panel
D 00 0
Sub-No.
Main No.
Block No.
D : Monitor
A : Parameter A
B : Parameter B
C : Parameter C
U : Parameter U
RST RST
MOD MOD
RST
RST
MOD
MOD
U01 z C01 z
U00 z C00 z
Parameter U Parameter C
RST
MOD
5-6
Chapter 5 Operation Panel
The [Sub-No.] can be increased and decreased with the (LCD panel) or (LED panel)
operations.
To directly change the [Main No.] with this method, increase or decrease the value with +
(LCD panel) or + (LED panel).
LCD + +
LED + +
* When using the LED panel, the parameter numbers will increase or decrease at a high speed
by pressing down the key.
Application
This method is easy to use when holding the panel in hand and operating.
* This method is the default method.
5-7
Chapter 5 Operation Panel
LCL
SET
or or
or
or
D01-
No
or Decrease Increase
LCD
D02- LED
Application
This method is easy to use when the operation panel is mounted on the inverter, and the buttons
and knobs are operated.
5-8
Chapter 5 Operation Panel
The state when the power is turned ON with the panel connected
to the inverter is explained in this section.
If there is a cause of a fault when the power is turned ON, the
initial fault occurrence display will appear.
STOP RST
In this case, remove the cause of the fault, and then reset the fault by pressing + MOD together.
The state will be checked again, and if the check ends normally, the "normal end display" will appear.
Checking the operation * The value after ROM is Normal end display
after power ON the software version
EC*0
E00 : CPU.6
CAUTION
If the normal end or initial fault occurrence screen does not appear even after 10 seconds, check the
following points.
1) Are the panel and inverter connected correctly?
Remove the panel once, and securely connect it.
2) Is the cable connecting the PCB in the inverter and the connector section disconnected?
Check and securely insert the connector.
If the problem cannot be resolved with method 1) or 2), there may be a short circuit in the inverter's
internal circuit. Turn the power OFF immediately.
The character display section starts left scrolling after two seconds.
When the last character is displayed, the display remains for two seconds, and then the first display
appears.
The character display can be selected from five languages, English, French, German, Spanish or Italian.
The default language is English.
The display language can be changed with parameter [C11-4: LCD panel language selection].
5-9
Chapter 5 Operation Panel
The actual displays and operation methods when changing the parameters are explained in this section.
Refer to the previous sections for explanations on "changing the block No." and "selecting the main No.
and sub-No.".
Step 1 (Selection)
LCL
If the SET key is pressed when the Block-A, B, C or U is displayed, the flickering display section
moves from [Parameter display section] to [Setting value display section]. The flickering section
moves to the last digit of the setting value.
Step 2 (Change)
After the flickering section has moved to the setting value, the flickering number section can be
incremented and decremented by turning the "parameter increase/decrease knob".
5-10
Chapter 5 Operation Panel
Step 3 (Setting)
LCL
Once the setting value has been decided, press the SET key again to enter the setting value.
The flickering section will move from the [Setting value display section] to the [Parameter display
section].
Moving a digit
When setting the parameters, if the key is pressed, the flickering section will move "one digit to
the left". If the key is pressed at the top digit, the flickering section will move to the bottom digit.
parameter
RST Run Command meth
MOD
C00-0: 1.
RST
MOD
5-11
Chapter 5 Operation Panel
When a fault occurs in the inverter, the following type of display will appear on the LCD panel.
When a fault occurs, the inverter operation stops, and the "FLT" LED on status display section.
At the same time, the head "E00" for the fault history and the fault code appear on the LCD panel.
Status display
RST
Press the MOD key to return to the normal parameter selection display from the fault history display.
LCL
The faulty history will appear when the monitor mode is set to [D20-0: Error code entry], and the SET
key is pressed.
E 0 0
0 : Primary fault
1 : Secondary fault
2 : Output frequency at fault
3 : Output current at fault
4 : DC voltage at fault
5 : Hardware detection fault at fault
6 : Cumulative power ON time at fault
7 : Cumulative run time at fault
0 : Latest fault
1 : Previous fault
2 : 2nd to last fault
3 : 3rd to last fault Software Ver. MM and earlier
5-12
Chapter 5 Operation Panel
The fault history will loop between E00 to E07, E10 to E17, E20 to E27 and E30 to E37 when the
key is turned. An explanation and details corresponding to the number will display. (The numbers have
been expanded to E90 to E97 from software version NN.)
Primary error co
E10 : UV-2. Hereafter up to "3rd to last fault"
* Faults up to the 9th to last fault are
Previous fault 0 : Primary fault displayed from software version NN.
[UV-2]
Refer to the "Troubleshooting" section for details on faults, such as the fault codes.
5-13
Chapter 5 Operation Panel
The state when the power is turned ON with the panel connected
to the inverter is explained in this section.
All LEDs will turn ON for a short time, and then "OFF" will appear.
Hz Hz Hz
A A A
FWD REV FLT LCL FWD REV FLT LCL FWD REV FLT LCL
If the power is turned ON in the V/f mode, the "Hz" unit indicator will also turn ON.
If [C11-0: Initial mode] is set to =2: Remote, the "LCL" status display LED will turn OFF.
Sub-No. method
Hz Hz Hz
A A A
ON OFF
The "third decimal point dot" turns ON while the key is pressed to indicate that the main No. is
being changed.
LCL
SET
Hz Hz Hz
A A A
ON
The "third decimal point dot" turns ON while the parameter is being selected.
5-14
Chapter 5 Operation Panel
Monitor mode
The "setting value" appears one second after the parameter No. is selected.
Hz Hz
A A
LCL
* Press the SET key to confirm the parameter No. with the monitor display.
Hz Hz
A A
5-15
Chapter 5 Operation Panel
Step 1 (Selection)
Select the parameter No. for which the setting details are to be changed.
When the parameter No. is selected, that parameter No. and setting value will alternately display.
Hz Hz
A A
Step 2 (Change)
LCL
Press the SET key when the parameter No. and setting value are alternately displaying.
The display will change from the alternated display to the "setting value change state".
* Setting value change state: The current setting value is fixed, and the last digit flickers.
LCL
Hz SET Hz
A A
When the key is pressed, the flickering digit will move one digit to the left.
Hz Hz Hz Hz
A A A A
If the key is pressed in this state, the flickering digit's number can be incremented and
decremented, so change the data.
Step 3 (Setting)
LCL
After changing the data, press the SET key to enter the setting value. After the value is entered, the
parameter No. and setting value will alternately display.
Hz Hz
A A
Alternate display
5-16
Chapter 5 Operation Panel
When a fault occurs in the inverter, the following type of display will appear on the LED panel.
Hz Hz Hz
A A A
Fault Alternate
occurrence display
FWD REV FLT LCL FWD REV FLT LCL FWD REV FLT LCL
Current display Moves to fault history display simultaneously with fault occurrence
The No. and details will alternately display at a one second cycle.
When a fault occurs, the inverter operation stops, and the "FLT" LED on the status display section.
At the same time, the head "E00" for the fault history and the fault code appear alternately on the LED
panel.
RST
Press the MOD key to return to the normal parameter selection display from the fault history display.
LCL
The faulty history will appear when the monitor mode is set to [D20-0: Error code entry], and the SET
key is pressed.
E 0 0
0 : Primary fault
1 : Secondary fault
2 : Output frequency at fault
3 : Output current at fault
4 : DC voltage at fault
5 : Hardware detection fault at fault
6 : Cumulative power ON time at fault
7 : Cumulative run time at fault
0 : Latest fault
1 : Previous fault
2 : 2nd to last fault
3 : 3rd to last fault Software Ver. MM and earlier
The fault history will loop between E00 to E07, E10 to E17, E20 to E27 and E30 to E37 when the
key is turned. An explanation and details corresponding to the number will display. (The numbers have
been expanded to E90 to E97 from software version NN.)
5-17
Chapter 5 Operation Panel
The LED panel has a 7-segment LED, and the data is displayed with abbreviations.
The meanings of the LED characters are shown below.
(1) Numeric
Display
Numerics 0 1 2 3 4 5 6 7 8 9
(2) Alphabet
Display
Alphabet A B (b) C D (d) E F G H I J
Display
Alphabet L M (m) N (n) O P Q (q) R (r) S T (t) U
Display
Alphabet
V (v) Y
(Symbol)
Brackets
Over Indicates that the scale display has exceeded the upper limit 99999.
Indicates that an error occurred during the parameter copy function's
EEPROM Error
verify check using the operation panel.
ERROR Indicates that the fault display mode is active.
Minor Error Indicates that the minor fault display mode is active.
5-18
Chapter 5 Operation Panel
With the VT240EL, the status can be monitored by selecting the "monitor parameters (block-D
parameters)".
Application
No. Parameter Unit Remarks
VEC PM V/f
D17 Elevator monitor
The car speed command value is displayed.
0 Car speed command m/s { {
<0.001m/s unit>
Car speed detection The car speed detection value is displayed with an m/s
1 m/s { {
(m/s unit) unit. <0.001m/s unit>
Car speed detection The car speed detection value is displayed with an
2 m/min { {
(m/min unit) m/min unit. <0.1m/min unit>
The motor speed is displayed.
3 Motor speed (MOT) min-1 The forward run direction is displayed with the + { {
polarity, and the reverse run direction with the polarity.
The motor's rated torque is displayed as a % unit using
the torque command as 100%. <0.1% unit>
Torque command value
4 % Drive is indicated with [+], and regeneration is indicated { {
(% unit)
with [-].
[OFF.] is displayed while stopped.
The torque command to the motor is displayed with an
Nm unit. <0.1Nm unit>
Torque command value
5 Nm Drive is indicated with [+], and regeneration is indicated { {
(Nm unit)
with [-].
[OFF.] is displayed while stopped.
Displays the voltage of the DC link circuit in the main
6 DC voltage V { {
circuit.
The current command value to the motor is displayed.
7 Current command A { {
[OFF.] is displayed while stopped.
The output current value is displayed.
8 Current detection A { {
[OFF.] is displayed while stopped.
Bias torque output The currently set torque bias value is displayed.
9 % { {
command The value does not change while running.
The analog torque bias input voltage value is displayed.
A Load detection V { {
<0.01V unit>
B Heat sink temperature C The heat sink temperature is displayed. <1C unit> { {
5-19
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D04 Sequence status
0 { { {
1 { { {
Sequence input The sequence input's ON/OFF status is displayed.
2 { { {
3 { { {
4 { { {
5 { { {
Sequence output The sequence output's ON/OFF status is displayed.
6 { { {
7 { { {
In the following explanation, the correspondence of each signal and LED is explained using
the LED panel's 7-segment LEDs.
The correspondence of the LCD panel and LED panel is shown below, so read the status
accordingly when using the LCD panel.
: Sequence OFF
LCD
: Sequence ON
5-20
Chapter 5 Operation Panel
D040 D041
AFS2 AFS1 S5
AFS3 S6
S7
MBRK_ans
COP EMS S0
BRAKE RESET S1
EXC RUN S2
REV SE S3
D042 D043
OUTMC_ans E.FLT8
MBRK_ans2 E.FLT7
E.FLT6
FPOS
E.FLT5
E.FLT4
E.FLT3
E.FLT2
PCTL
E.FLT1 UVT-MSK
ACR
Symbol Name Symbol Name
EMS Emergency stop S0 Program setting selection
RESET Breakdown reset S1 Program setting selection
RUN Run (Forward run) S2 Program setting selection
REV Reverse run flag S3 Program setting selection
EXC Pre-excitation D04-1 SE Program setting selection
D04-0
BRAKE DC brake S5 Digital torque bias 1
COP Serial transmission selection S6 Digital torque bias 2
AFS1 Speed setting 1 S7 Digital torque bias 3
AFS2 Speed setting 2 MBRK_ans External brake answer
AFS3 Speed setting 3 FPOS Magnetic pole position estimation
D04-2 PCTL P control
ACR ACR
UVT-MSK UPS operation
E.FLT1 to 8 External fault input 1 to 8
D04-3
OUTMC_ans Output switch answer
MBRK_ans2 External brake answer 2
5-21
Chapter 5 Operation Panel
D044 D045
ACC
IDET RUN ZSP DCC
REV FLT
LCL MC FAN ALM
RDY2 RDY1
D047
JEAK_OUT JEAK_IN
50%LOAD F_NOT
POSERR FPOS_EX
OUTMC FPOS
5-22
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D20 Extended monitor
Sequence input display The sequence input/output ON and OFF status is
3 { { {
(dedicated for LCD panel) displayed.
Sequence output display Note) This parameter does not appear when the LED
4 { { {
(dedicated for LCD panel) panel is connected.
This is the "sequence input/output status confirmation screen" which can be used only when using the
LCD panel.
LCL
When the No. is set to D20-3 or 4 and the SET key is pressed, the display will change to the
sequence input or output display.
An example for D20-4: sequence output is given below. The operation is the same for D20-3.
LCL RST
To return to parameter selection, press the SET key or MOD key.
LCL
SET
Sequence output RUN : OFF.
D20-4:SEQOUT FLT : OFF.
LCL RST
Initial display SET
or MOD
Display for sequence output
If the parameter increase/decrease knob is turned while the sequence details are displayed, the
display will move up and down.
MP08 : OFF.
The ON and OFF status is updated immediately when the sequence status changes.
Example : Start of operation (Sequence output: RUN is ON)
5-23
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D08 Control PCB terminal input display
Sequence input The ON/OFF states of the control PCB and relay
B Terminal block input interface option input terminals PSI1 to 11 are { { {
display displayed.
Sequence output The ON/OFF states of the control PCB and relay
D Terminal block output interface option output terminals PSO1 to 3, { { {
display FA-FB-FC, RA-RC and PSO4 to 7 are displayed.
The ON/OFF states of the control PCB terminal block TB-1 and 2 PSI1 to 7 and the relay interface
option input terminals PSI8 to 11 are displayed.
The signals assigned to DO8-B are indicated.
D08-B PSI11
PSI10
PSI9 Relay interface input
PSI8
PSI1
PSI7 PSI2
PSI6
Control PCB input
PSI3
PSI5 PSI4
The ON/OFF states of the control PCB terminal block TB-2 PSO1 to 3, FA-FB-FC, RA-RC and the
relay interface option output terminal PSO4 to 7 are displayed.
The signals assigned to DO8-D are indicated.
D08-D PS07
PS06
PS05 Relay interface input
PS04
PS01
PS02
Control PCB input
PS03
RA-RC FA-FB-FC
5-24
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D05 Minor fault monitor
0 Minor fault The internal minor fault status will display. { {
Hardware detection The status of the fault signal detected by the hardware
1 { {
fault status is displayed.
5-25
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D20 Extended monitor
0 Error code entry The fault history will display. { { {
Minor fault past record
1 The minor fault history will display. { { {
indication
key is turned on the LCD panel, and the key is pressed on the LED panel. An explanation and
details corresponding to the number will display. (The numbers have been expanded to E90 to E97
from software version NN.)
E 0 0
0 : Primary factor fault
1 : Secondary factor fault
2 : Output frequency at fault
3 : Output current at fault
4 : DC voltage at fault
5 : Hardware detection fault at fault
6 : Cumulative power ON time at fault
7 : Cumulative run time at fault
0 : Latest fault
1 : Previous fault
2 : 2nd to last fault
3 : 3rd to last fault Software Ver. MM and earlier
5-26
Chapter 5 Operation Panel
* The history number between 0 and 3 appears at the "*" (asterisk) shown in the table.
* Refer to the "Troubleshooting" section for details on the error codes.
5-27
Chapter 5 Operation Panel
key is turned on the LCD panel, and the key is pressed on the LED panel. An explanation and
details corresponding to the number will display. (The numbers have been expanded to E90 to E97
from software version NN.)
E 0 0
0 : Current minor fault
1 : All minor faults
2 : Output frequency at fault
3 : Output current at fault
4 : DC voltage at fault
5 : Hardware detection fault at fault
6 : Cumulative power ON time at fault
7 : Cumulative run time at fault
0 : Latest fault
1 : Previous fault
2 : 2nd to last fault
3 : 3rd to last fault Software Ver. MM and earlier
The "current minor fault" and "all minor faults" are displayed as shown below.
5-28
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D21 Maintenance monitor
Cumulative conductivity The cumulative power ON time after product shipment
0 h. { { {
time will be counted and displayed.
The cumulative run time after product shipment will be
1 Cumulative run time h. { { {
counted and displayed.
2 CPU version Display for maker control. { { {
3 ROM version Display for maker control. { { {
Application
No. Parameter Unit Remarks
VEC PM V/f
D30 Hardware monitor
0 Inverter type This indicates the inverter type. { { {
1 Option PCB Displays the mounted option PCB. { { {
Relay interface
5-29
Chapter 5 Operation Panel
LCL
When the [D20-2: Parameter A, B and C modification list] parameter is selected and the SET key is
pressed, the parameter block A, B and C modification list will appear.
RST
Press the MOD key to return to the parameter selection.
When the list is displayed, the parameters which have been set or changed after power ON will
sequentially appear. Use the parameter increment/decrement knob on the LCD panel and the
key on the LED panel to scroll the parameters.
"D.CHG: D.END" (LCD) is displayed to indicate the end of the changed parameters.
On the LED panel, this is indicated by alternately displaying [d.CHG] and [d.END].
LCL
* The parameter can be changed by pressing the SET key when the parameter No. is displayed.
Application
No. Parameter Unit Remarks
VEC PM V/f
D08 Control PCB terminal input display
The voltage on Al1 terminal will be displayed in a unit of
3 AI1 input voltage display V 0.01V. When the Al1 terminal are for current setting { { {
(C12-0=2), 0.00 will be displayed.
The voltage on Al2 terminal will be displayed in a unit of
4 AI2 input voltage display V 0.01V. When the Al2 terminal are for current setting { { {
(C12-4=2), 0.00 will be displayed.
The voltage on Al3 terminal will be displayed in a unit of
5 AI3 input voltage display V { { {
0.01V.
The current on the Al1 terminal will be displayed in a
6 AI1 input current display mA unit of 0.01mA. When the Al1 terminals are for voltage { { {
setting (C12-0=1), 0.00 will be displayed.
The current on the Al2 terminal will be displayed in a
7 AI2 input current display mA unit of 0.01mA. When the Al2 terminals are for voltage { { {
setting (C12-4=1), 0.00 will be displayed.
8 AI1 input display (in %) % { { {
The voltage or current input into each terminal is
9 AI2 input display (in %) % expressed with 10V or 20mA as 100.00%. { { {
A AI3 input display (in %) %
The voltage and current input to the analogue input terminal AI1 3 on the control PCB are displayed.
5-30
Chapter 5 Operation Panel
Application
No. Parameter Unit Remarks
VEC PM V/f
D08 Control PCB terminal input display
Speed detection input The speed detection options ABZ phase signal input
C { { {
display and UVW phase signal input states are displayed.
The signal input conditions of the speed detection option are displayed. If the input terminal is opened, the
ON condition is displayed.
The UVW phases signals are displayed in case of C51-0 = 1 (ABZUVW phases).
D08-9 W phase
V phase
U phase
A phase
B phase
Z phase
Application
No. Parameter Unit Remarks
VEC PM V/f
D09 Analog encoder input display
No problem if in the range of 10%.
0 A-phase detection offset % If deviated from the range, add C52-1 to the displayed {
value.
No problem if in the range of 10%.
1 B-phase detection offset % If deviated from the range, add C52-3 to the displayed {
value.
No problem if in the range of 50% to 200%, and the
A-phase detection
2 % difference with the B-phase detection amplitude is in the {
amplitude
range of 30%. If deviated from the range, adjust C52-0.
No problem if in the range of 50% to 200%, and the
B-phase detection
3 % difference with the A-phase detection amplitude is in the {
amplitude
range of 30%. If deviated from the range, adjust C52-2.
Add C52-5 to the displayed value so that the value is
4 C-phase detection offset % {
0%.
Add C52-7 to the displayed value so that the value is
5 D-phase detection offset % {
0%.
C-phase detection
6 % Adjust C52-4 so that the value is 100%. {
amplitude
D-phase detection
7 % Adjust C52-6 so that the value is 100%. {
amplitude
5-31
Chapter 5 Operation Panel
5-32
THYFREC VT240EL
Instruction Manual
6.5.2 Start lock control (Anti roll back function) (B4B) ............................................................6-41
(1) Outline of control...............................................................................................................6-42
(2) Adjusting the load sensor-less control ..............................................................................6-42
(3) Car movement at start lock error detection judgment distance (C27-7) ............................6-43
(4) Adjustment when using square-wave pulse output encoder .............................................6-43
6.6 External brake control ...........................................................................................................6-45
(1) External brake selection (B46-0).......................................................................................6-46
(2) Torque bias current rising edge/falling edge time (B46-1).................................................6-47
(3) Brake release wait time (B46-2)........................................................................................6-47
(4) Acceleration start wait time (B46-3) ..................................................................................6-47
(5) Brake engage wait time (B46-4) .......................................................................................6-48
(6) Torque bias attenuation wait time (B46-5).........................................................................6-48
(7) RUN error judgment time when engaging brake (B46-6) ..................................................6-48
(8) Brake answer error judgment time (B46-7) .......................................................................6-49
(9) Operation condition judgement time (B46-8) ....................................................................6-49
(10) Stop judgement time (B46-9) ............................................................................................6-49
(11) RUN-OFF wait time (B46-A) .............................................................................................6-49
(12) Deceleration command fault judgment time (B46-B) ........................................................6-49
(13) Brake answer error judgment speed level (B46-C) ...........................................................6-49
(14) Operation selection for brake operation fault (B46-D).......................................................6-50
6.7 Output switch control.............................................................................................................6-58
(1) Output switch signal (OUTMC) .........................................................................................6-58
(2) RUN delay timer (C20-3) ..................................................................................................6-58
(3) Output switch error judgment time (C20-4) .......................................................................6-58
(4) Output switch open wait time (C20-5) ...............................................................................6-58
6.8 Single-phase UPS operation function....................................................................................6-59
6.9 Troubleshooting.....................................................................................................................6-60
6.9.1 Elevator fault (C27) .......................................................................................................6-60
(1) Motor lock judgment speed (C27-0) and judgment time (C27-1) ......................................6-60
(2) Roll back judgment distance (C27-2) ................................................................................6-60
(3) Position deflection error judgment distance when stopped (C27-3), judgment time (C27-4) 6-60
(4) Position deflection error fault output when stopped (C27-5) .............................................6-60
(5) Ready OFF level (C27-6)..................................................................................................6-60
6.9.2 Speed detection error (C24) ..........................................................................................6-61
(1) Over speed protection level (C24-0) .................................................................................6-61
(2) Speed detection error detection selection (C24-1) Deleted from software version GG .6-61
(3) Speed detection error level (C24-2) Deleted from software version GG .......................6-61
(4) Speed detection error fault output changeover (C24-4) ....................................................6-61
(5) Speed deviation error level (C24-5) ..................................................................................6-61
(6) Speed deviation error judgment time (C24-6) ...................................................................6-61
THYFREC VT240EL
Instruction Manual
The VT240EL's sequence inputs/outputs and analog inputs/outputs are all programmable inputs/outputs.
The inverter's internal signal can be assigned with the parameters.
Refer to Chapter 4 for details on the control circuit wiring and circuit specifications.
Terminal <OR>
block EMS
Serial EMS
Terminal
block RESET
<OR>
Serial RESET
Internal command
RST
Panel STOP
MOD
FWD
Other input Panel
functions
REV
BRAKE Local (LCL)
AFS1
AFS2 COP
AFS3 Terminal F RUN Remote (RMT)
block R RUN
S0 OFF
S1
S2 F RUN
S3 Serial ON
R RUN
SE
MBRK_ans C00-5
S5 COP
S6 Terminal Other input OFF 1 : Not used together
S7 block functions C00-6
EXC 1 : Terminal
ACR ON 2 : Used together
Local (LCL)
PCTL
Serial Other input 2 : Serial
FPOS_CMD
functions
UVT-MSK Remote (RMT)
6-1
Chapter 6 Various Functions and Parameters
6-2
Chapter 6 Various Functions and Parameters
The program speed and ramp setting are set with the sequence commands S0 to SE. However,
chattering could occur when these input terminals are changed.
To prevent this, a batch filter process is applied on S0 to SE.
The input signal is valid if the same value is obtained for the S0 to SE input terminals for the set time
or longer. Thus, once the input is changed, the program settings will not change for the [C12-E: setting
time].
Set the value higher than the time at which chattering could occur and lower than the tolerable setting
delay time.
Multi-speed S0 4.7k
PSI4
Multi-speed S1 4.7k
PSI5
Multi-speed S2 4.7k
PSI6
W2 4.7k
SINK
1
2
Fault reset
PSI7
4.7k Note) The circuit is set to "sink".
RY0
RY0V
6-3
Chapter 6 Various Functions and Parameters
Terminal Setting
No. Symbol Parameter
block value
C03 Sequence input terminal function 1
0 F RUN Forward run PSI1 1
1 EMS Emergency stop PSI3 3
2 R RUN Reverse run PSI2 2
7 RESET Breakdown reset PSI7 7
C04 Sequence input terminal function 2
2 S0 Program speed selection PSI4 4
3 S1 Program speed selection PSI5 5
4 S2 Program speed selection PSI6 6
6-4
Chapter 6 Various Functions and Parameters
6-5
Chapter 6 Various Functions and Parameters
Setting No.
Symbol Parameter Function Positive Negative
logic logic
ACC Acceleration This turns ON during acceleration. 17 -17
DCC Deceleration This turns ON during deceleration. 18 -18
ALM Minor fault This turns ON during a minor fault. 20 -20
This turns ON during running, jogging, pre-excitation and DC
braking. A three minute off delay is provided, so even if the above
FAN Fan control 21 -21
operations turn OFF, this control will not turn OFF for three
minutes. This is used for external fan control.
This turns ON when the output frequency (speed) absolute value
ZSP Zero speed 23 -23
is below the level set with zero speed (C15-4).
External brake
MBRK Outputs an external brake command. 27 -27
output
Speed deviation
DVER This turns ON during a speed deviation error. 28 -28
error
This signal delays (C15-5) the turning OFF of the sequence
RDELAY Run delay answer 30 -30
output RUN.
ON fixed The output is fixed to ON. 31/-31
Magnetic pole
This turns ON when the magnetic pole position estimation and
FPOS position estimation 40 -40
magnetic pole position detection are completed.
complete
Estimating
FPOS_EX magnetic pole This turns ON while estimating the magnetic pole position. 41 -41
position
This turns ON when the ramp output has not reached the set
F_NOT Ramp not attained 42 -42
speed.
JEAK_IN Jerk in This turns ON when jerk is output at the start of speed change. 43 -43
JEAK_OUT Jerk out This turns ON when jerk is output before speed attainment. 44 -44
This turns ON when the car load is heavier than the balance load.
50%LOAD Half load 45 -45
(Load information required.)
Position error when
POSERR This turns ON if the motor is turning while stopped. 46 -46
stopped
This turns ON simultaneously with the operation command input,
Output switch
OUTMC and turns OFF when the gate OFF passes the output switch open 47 -47
closed
standby time (C20-5).
Note) The expression ON in the table indicates that the output circuits a contact is closed when positive
logic is set.
Note) The signals for setting numbers not listed in the table are OFF fixed.
6-6
Chapter 6 Various Functions and Parameters
1 2 1.
f0 :
f1 :
f2 : RUN signal output during magnetic pole position estimation
=1: Output
=2: Do not output
* Select this when using the magnetic pole estimation operation function.
ON ON Time
ATN
6-7
Chapter 6 Various Functions and Parameters
Output current
The current detection (IDET) operation level is
set.
Set with a percentage of the rated current 5%
C15-1
(B00-6, B01-6).
A 5% of hysteresis will occur with the IDET
operation.
Time
ON
IDET
Output frequency
The speed detection SPD 1 and 2 operation level
is set.
1%
Set with a percentage to the max. frequency C15-2
(B00-4) or max. speed (B01-4).
1%
The output frequency or the motor speed will be C15-3
the comparison target.
A 1% of hysteresis will occur with SPD1 and 2
operation.
ON Time
SPD1
ON
SPD2
6-8
Chapter 6 Various Functions and Parameters
Set the delay time from sequence output RUN OFF to RDELAY OFF in the sequence output
RDELAY.
Set the time with a 0.1 s unit. RDELAY output delay time
(C15-5)
Sequence output
RUN
Sequence output
RDELAY
If the sequence output RUN turns ON again during the delay time, the ON state will continue. The
conditions that cause DELAY to turn OFF at the subsequent RUN OFF will be applied after the
delay time elapses again.
(Note) RDELAY is reset if the power is turned OFF.
To output only a specific fault, set this parameter. Only faults satisfying the set conditions will be
output to the EC0 to EC3 sequence outputs.
Set the details of the fault assigned to the sequence output EC0 to 3 with the following
configuration.
0. 00. 0
Fault sub-code (0x0 to 0xF)
Fault main code (0x00 to 0x13)
0: Major fault, 1: Minor fault
6-9
Chapter 6 Various Functions and Parameters
Set the output hold time for the sequence output assigned to the minor fault output.
Note that 0.0 is the setting value for holding the sequence output to the input of the fault reset
signal (RESET).
PSO1 ZSP
PSO2 RDY2
OFF PSO3
PSO3 RUN
PSOE
PULSE COM
ON
DS1-4
Note) If the output terminal function's setting value is [+] and when the internal signal turns "ON (changes
from 0 to 1)", the output circuit's contact will "close".
6-10
Chapter 6 Various Functions and Parameters
As a standard, there are three analog input channels. Each channel can be assigned to the internal setting
signals by using the programmable input function.
DS1
1 2 ON
OPEN 1 120
W1PSI16 V1 2 I1
1 2 V2 3 I2
PSO3 4 PULSE
W2PSI7
* DS1-2AI1
DS1-3AI2
6-11
Chapter 6 Various Functions and Parameters
The relation of each input function's analog input value and setting value is shown below.
Setting range
AI1, AI2 AI3
Voltage Current Voltage
Signal name mode mode mode Function
-10 to 10V
4 to 20mA -5 to 5V
0 to 10V
0 to 20mA
1 to 5V
This is the speed setting.
-100 to
Speed setting 1 A positive polarity sets forward run, and a negative
100%
Speed setting 2 0 to 100% polarity sets reverse run.
Speed setting 3 If analog input is selected for the speed setting, the speed
0 to 100% setting can be changed between 1, 2 and 3 using the
sequence input (AFS1, AFS2, AFS3).
This is the torque setting for ACR operation.
-300 to
Torque setting 0 to 300% 300% A positive polarity sets the torque in the forward run
direction, and a negative polarity sets the torque in the
0 to 300% reverse run direction.
-100 to
Analog torque 100% This is the torque bias setting when analog is selected for
0 to 100%
bias setting the automatic torque bias selection (B16-0=2).
0 to 100%
6-12
Chapter 6 Various Functions and Parameters
d) AI1, AI2, AI3 input filter time constants (C12-4, C12-9, C12-D)
The filter time constants of the input values for the AI1, AI12 and AI3 terminals can be set.
Fluctuation of the setting value caused by noise or sudden change of the input signal, etc., can be
suppressed by increasing the time constant.
e) AI3 terminal input mode selection (C12-A), AI3 input gain (C12-B), AI3 input offset (C12-C)
Set the full scale for the AI3 terminal analog input signal with C12-A.
=1 : -10V to +10V =2 : -5V to +5V =3 : +1V to +5V
The AI3 terminal input value can be multiplied by the gain set by C12-B and also can be increased
by the offset set by C12-C. In this case, set AI3 input mode to 10V 10V (C12-A=1).
The following example shows the relation of the voltage input value and speed setting value when
the AI3 input terminal function is set to speed setting.
100%
100% C12-A1
C12-B1.000
C12-C50.00
Sequence command
when running with FRUN C12-A1
50% C12-B2.000
C12-C0.00
-10VC12-A1
-5V C12-A2 C12-A=3 -10V
1V 10VC12-A1 5V 10V
5VC12-A2
Sequence command
Sequence command when running with FRUN
when running with RRUN
6-13
Chapter 6 Various Functions and Parameters
* The torque setting is 300% when the torque setting is "1: 100% fixed".
6-14
Chapter 6 Various Functions and Parameters
F/R
C02-0
S0
Multi-speed
S1
0% 0 command
S2 =4
100% 1
AI1 2
C12-0~D
ASR
C16-0~2
AI2 3
AI3 4
Forward run
C07-6 Torque setting -1
Reverse run C06-1:ACR
B16-0
OFF
=0
=2
S5 =1 -1
S6 Multi-speed
S7 command =1 Torque bias
B16-6
=2
C07-A :
Analog torque bias setting
Limiter
ON ACR
A11-2 : ACR drive torque limiter
A10-3 : ASR drive torque limiter
OFF
C06-1:ACR Inverter
A10-5 : Emergency stop regenerative
torque limiter ON EMS
A11-3 : ACR regenerative torque limiter ON
A10-4 : ASR regenerative torque limiter OFF
OFF
Panel setting C06-1:ACR
6-15
Chapter 6 Various Functions and Parameters
The inverter's internal parameters can be output from the analog output terminals AO1 and AO2.
The parameters corresponding to the setting values and the full scale of those output signals are
shown below.
The output voltage and current value are output as a percentage of the full scale.
The output method and output gain, etc., can also be set with parameter No. C14.
Note) DM1, DM2 for maker maintenance are provided for maintenance by the maker.
The user must not set C13-0, 1 = 20, 21.
6-16
Chapter 6 Various Functions and Parameters
* Voltage output : Connect EL-bit W3 and W4 on the control PCB to "voltage mode side: 1".
Current output : Connect EL-bit W3 and W4 on the control PCB to "current mode side: 2".
1 : Voltage
2 : Current
W4 W3
1 2 1 2
* When set to "-2: voltage output 0 to 10V (with 5V offset)", the parameter reference point is
automatically set to 5V, and the output value gain is set to 0.5-fold.
6-17
Chapter 6 Various Functions and Parameters
Gain Offset
AO1
Internal parameter
(Set C13-0)
* The maximum output voltage
C14-0 C14-3 (Voltage output) of the AO1 and AO2 output is
C14-5 (Current output) COM approx. 11V.
A voltage higher than this will
not be output even if set.
AO2
Internal parameter
(Set C13-1)
5V
Note) If + or - is indicated with the offset, the signal will not be output from AO1, AO2 when the power
is shut off, so the voltage will be 0V (-100% in above example).
6-18
Chapter 6 Various Functions and Parameters
2 1.
f0 : Control mode
=1 : V/f control
=2 : IM speed sensor-less vector control
=3 : IM speed vector control with sensor
=4 : PM motor control with sensor
When changing this parameter, press the key on the operation panel to enter the setting. At that
LCL
SET
point, the following parameters will be automatically changed to the default value.
1) Over-current limit (B18-0)
2) Rating related (B00, B01)
3) Manual torque boost voltage (A02-2)
4) DC brake voltage (A03-0)
* When V/f control is selected (C30-0 f0=1), the setting parameter is B00-0.
When the output voltage which is changed, the set is also subject to (B00-3).
6-19
Chapter 6 Various Functions and Parameters
* When setting B01-3 to a value and if it is smaller than the rated voltage indicated on the motors rating
nameplate, set the motor rated output in B01-1 to B01-3 setting/rated voltage on motor rating nameplate.
* rated voltage on motor rating nameplate.
Example: For a 380V power, 7.5kW-360V motor, calculate 323V/360V*7.5kW and set 6.73kW.
* When V/f control is selected (C30-0 f0=1), this setting parameter is B00-2.
The base speed is also subject to the base rotation frequency.
Set the rated voltage as indicated on the motor nameplate. If the rated voltage is larger than the power
voltage effective value of *0.85, set to lower than the power voltage effective value of *0.85.
Example: When using a 380V power, calculate 380V*0.85, and set 323V.
* If the rated input voltage setting (B00-0 B01-0) is changed, this value is also changed to the rated input
voltage value. This cannot be set higher than the rated input voltage.
* When V/f control is selected (C30-0 f0=1), this setting parameter is B00-3.
If this parameter is set to 39, the output voltage will be equal to the input voltage at the base frequency.
If a value other than 39 is set, the output voltage at the base frequency will be controlled with the value set
with this parameter.
6-20
Chapter 6 Various Functions and Parameters
6-21
Chapter 6 Various Functions and Parameters
The motor terminal voltage during no-load at the base speed is set.
* If the design data is not known, set the same value as [B01-3 rated output voltage].
The relation of the setting value and carrier frequency is shown below.
1 = 2kHz 2 = 4kHz 3 = 6kHz 4 = 8kHz 5 = 10kHZ
The default value is shown below.
2010 to 2100, 4009 to 4070: 4 (8kHz)
2130 to 2280, 4100 to 4150: 2 (4kHz)
Set the car speed when the motor is running at the maximum speed.
6-22
Chapter 6 Various Functions and Parameters
a) Coast to stop
When the RUN command from the controller turns OFF, the gate is shut off immediately. Thus,
adjust to turn OFF the run command after confirming the actual brakes have closed.
When RUN command turns OFF after When RUN command turns OFF
zero speed is attained before zero speed is attained
Motor speed
Time
6-23
Chapter 6 Various Functions and Parameters
When RUN command turns OFF after When RUN command turns OFF
zero speed is attained before zero speed is attained
Time Time
6-24
Chapter 6 Various Functions and Parameters
When RUN command turns OFF after When RUN command turns OFF
zero speed is attained before zero speed is attained
Time Time
6-25
Chapter 6 Various Functions and Parameters
Motor speed
Time
Torque bias
6-26
Chapter 6 Various Functions and Parameters
FWD
Other input Panel
functions
REV
BRAKE Local (LCL)
RESET
AFS1 COP
AFS2 F RUN Remote (RMT)
Terminal
Internal command
AFS3 block R RUN OFF
S0
S1 F RUN
S2 Serial ON
R RUN
S3
SE J1)C00-5
MBRK_ans COP
1 : Not used together
S5 Terminal Other input (J2)C00-6
block OFF
S6 functions
S7 1 : Terminal 2 : Used together
EXC ON
Local (LCL)
ACR
PCTL Serial Other input 2 : Serial
FPOS_CMD functions Remote (RMT)
UVT-MSK
The motor will be delayed from the run command (RUN X) by the time set in C20-3.
ON
[ F RUN ] RUN X
[ R RUN ] RUN Y RUN X
ON (delay timer) ON
< C20-3 > RUN Y
tDLY
C20-3
This is used for synchronization with peripheral machines such as mechanical brakes. This is used in a
system where emergency stop (EMS) is canceled simultaneously with or after then RUN command (RUN
X). The run delay timer will not function in the jogging or local modes.
Set this parameter to 0 when not using the function.
If the interlock is active, the FWD and REV LEDs on the operation panel will flicker.
6-27
Chapter 6 Various Functions and Parameters
The resistance and inductance elements are set as the PM motor circuit constants.
(1) Set the value of one phase converted into a 3-phase & Y connection.
(2) For the inductance element, set the value including the leakage inductance.
(3) If the wiring path is long, add the wiring path resistance and inductance elements to the motor
constant.
In the following wiring example, the set constants are calculated with the following expressions.
(B03-0, 1) = R LINE + R1
(B03-2, 4) = l LINE + l a + Md
(B03-3, 4) = l LINE + l a + Mq
Wiring path
impedance Motor Motor leakage PM motor
resistance inductance
VT240EL
R LINE l LINE R1 la
U phase
V phase
Md N Mq
S N
S
W phase
Input method
(B03-0, 1)
0
R1 = 1.000 10 [m]
B03-0 B03-1
(B03-2, 3, 4)
Ld or Lq = 1.000 100 [mH]
B03-2 or 3 B03-4
6-28
Chapter 6 Various Functions and Parameters
6.3.2 IM (B02)
Set the circuit constants for the T-1 type equivalence circuit
(1) Set the circuit constant as a one-phase value converted into a 3-phase Y connection.
(2) If the wiring path is long, add the wiring path resistance and inductance elements to the motor
constant.
The IM equivalence circuit : T type and T-I type equivalence circuit, and the T type equivalence circuit
T-I type equivalence circuit conversion expression is shown below.
R1 1 2 R1 L
Rm
R2/S V1 M R2/S
V1
M
Conversion expression
M = M2/(2 + M)
2
L = (1 + M) M /(2 + M)
2
R2 = (M/(2 + M)) R2
Of these parameters, B02-0 to B02-7 can be automatically adjusted with automatic tuning. Refer to
Chapter 8 for details on automatic tuning.
If automatic tuning is not possible, and for the iron loss resistance: B02-8, 9, refer to the above diagram
and expression, and the motor design value, and set the appropriate value.
6-29
Chapter 6 Various Functions and Parameters
Set the elevator car's ultimate speed with the speed setting, and set the acceleration and jerk to reach
that set speed. This allows the elevator speed to be set to provide a comfortable ride. The speed is set
with B48-8 to F, the acceleration with B49-0 to 7, and the jerk with B49-8 to F.
Each setting can be selected with the sequence inputs S0 to SE.
Note) 1) The maximum speed setting value is B48-0 :Car speed at maximum speed setting.
2) The maximum acceleration value is 10-fold the B48-0:Car speed at maximum speed setting.
3) If the jerk is set to the maximum value (1.500), jerk will be disabled.
6-30
Chapter 6 Various Functions and Parameters
Time
Jerk setting
Acceleration
speed
Acceleration setting
Jerk setting
Time
Speed 1s
Speed setting
1s
Time
Sequence output
JERK_IN
Time
Sequence output
JERK_OUT
Time
Acceleration
= 1: No S-shape ramp pass
Acceleration speed setting
= 2: S-shape ramp passed when program setting is 0
Time
= 3: S-shape ramp passed when RUN command is OFF
Acceleration speed
setting
Speed
When jerk is set to Speed setting
maximum value, a pattern
with no S-shape Time
characteristics will be used.
6-31
Chapter 6 Various Functions and Parameters
Select the selection mode for the program setting (B48-8 to F, B49-0 to 7, B49-8 to F).
= 1: Binary mode
= 2: Direct select mode
= 3: Direct select mode 2 (Software version NN and higher)
For binary mode (B11-8 = 1) For direct select mode (B11-8 = 2) For direct select mode 2 (B11-8 = 3)
Sequence command Program Sequence command Sequence command
Program No. Program No.
SE S3 S2 S1 S0 No. SE S3 S2 S1 S0 SE S3 S2 S1 S0
OFF OFF OFF 0 OFF OFF OFF OFF OFF Previous values OFF OFF OFF OFF OFF 2
OFF OFF ON 1 OFF OFF OFF OFF ON 0 OFF OFF OFF OFF ON 0
OFF ON OFF 2 OFF OFF OFF ON OFF 1 OFF OFF OFF ON OFF Previous values
OFF ON ON 3 OFF OFF ON OFF OFF 2 OFF OFF ON OFF OFF Previous values
* *
ON OFF OFF 4 OFF ON OFF OFF OFF 3 OFF ON OFF OFF OFF Previous values
ON OFF ON 5 ON OFF OFF OFF OFF Previous values ON OFF OFF OFF OFF 3
ON ON OFF 6 ON OFF OFF OFF ON 4 ON OFF OFF OFF ON 4
ON ON ON 7 ON OFF OFF ON OFF 5 ON OFF OFF ON OFF 5
* S3 and SE are not used. ON OFF ON OFF OFF 6 ON OFF ON OFF OFF 6
ON ON OFF OFF OFF 7 ON ON OFF OFF OFF 7
* When S0 to S3 are all OFF, or when two or
more are ON between S0 and S3, the previous
values will be held. If there are no previous
values because the power has been turned
ON, etc., "0" will be set.
Program No. 0 1 5 2 0
S0
Binary mode S1
S2
S0
S1
S2
Direct select
mode
S3
SE
* In the direct select mode, the time for S0 to S3 to turn ON can be set randomly.
These must be turned OFF before the next speed setting is input.
When program 4 to 7 is set, SE must be turned ON before S0 to S3 are turned ON.
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Chapter 6 Various Functions and Parameters
Speed setting Zero speed High speed Creep speed Zero speed
Program selection S0 to SE 0 1 2 0
(For binary mode)
Speed
command Speed Ramp setting 2
setting 1 Acceleration :
B48-9 setting B49-2 setting
Jerk : B49-A setting
Ramp setting 1
Acceleration :
Speed setting 2
B49-1 setting
B48-A setting
Jerk : B49-9 setting
Time
Ramp setting 0
Speed setting 0
Acceleration :
B48-8 setting
B49-0 setting
Jerk : B49-8 setting
JERK_IN JERK_OUT
Output Output
6-33
Chapter 6 Various Functions and Parameters
When running with the external analog speed commands, the inverter's internal acceleration and jerk
settings are not used. The VT240EL's speed control cycle is 2ms. If the analog speed command signal is
digitally changed and the update cycle is slower than 2ms, the update cycle must be set.
In all other cases, such as when the cycle is faster than 2ms, set the default value "2ms".
* This parameter is used only when the speed command is input with analog signals.
* If the update cycle is an odd value, round up the value.
Refer to "6.1.3 Analog inputs" for details on the analog input program settings.
Set the speed, acceleration and jerk used when operating with the operation panel.
The speed setting can be changed during operation. (Press the key after changing the value to apply
LCL
SET
the changes.)
Note) 1) The maximum speed setting value is B48-0 : Car speed at maximum speed setting.
2) The maximum acceleration is 10-fold the B48-0 : Car speed at maximum speed setting.
3) If the jerk is set to the maximum value (1.500), jerk will be disabled.
4) From software version II, if the stop method for RUN operation is S-pattern deceleration stop
(C00-1=3), jerk will be set.
6-34
Chapter 6 Various Functions and Parameters
Speed
command
Changeover time 1
(B4A-7) Changeover time 2
(B4A-8)
6-35
Chapter 6 Various Functions and Parameters
Usage of example
If the motor does not vibrate when the speed is somewhat high, but vibrates shortly after starting",
then
1) Set the "speed where vibration is eliminated" in changeover speed 1 (B4A-7), and
2) Increase the ASR response 1 (B4A-0) setting in increments of [1] or [2] from the default value.
Point
* Vibration may also occur if the set value is too high. If the vibration "does not stop" or "increases"
when the setting value is increased, try lowering the setting value.
* The integral time constant compensation coefficient 1 (B4A-03) has the same effect as ASR
response 1, but the "integral time constant compensation coefficient' should be adjusted when
the desired effect is not attained by adjusting the ASR response.
The control response will improve when the "integral time constant compensation coefficient"
value is decreased. (Note that this is the opposite of the ASR response.)
Vibration may occur if this coefficient is too small.
* It may be possible to reduce vibration during high-speed operation by increasing the integral time
constant compensation coefficient.
6-36
Chapter 6 Various Functions and Parameters
6-37
Chapter 6 Various Functions and Parameters
This function is used to apply torque bias from the start of operation based on the load feedback prior to
operation. This prevents rotation (drop) due caused by the load that results when releasing the elevator
brake. Either analog or digital load feedback can be selected.
The automatic torque bias control calculates the torque bias value from the load feedback (digital/analog).
The torque bias value is fixed when operation is started. The torque bias does not vary during operation,
and is revised gradually during stoppage. The block diagram is shown below.
Torque bias
C07-A amount for
balanced load Analog Set the bias amount
C12
input for the analog mode
value
(load)
B16-A
Program
setting Torque bias B16-7 B16-8 B16-9
amount for no load
6-38
Chapter 6 Various Functions and Parameters
When the load feedback is obtained as a digital value using a limit switch, etc., use the digital torque
bias.
Set the torque bias value in B16-1 to 5 (digital torque bias 0 to 4) as a ratio in respect to the rated
torque. Select the torque bias value with a digital input using sequence input S5 to S7.
The S5 to S7 signal input terminals are fixed with C06-A to C.
6-39
Chapter 6 Various Functions and Parameters
When the load feedback is obtained as an analog value, use the analog torque bias.
B16-7 to 9 (analog bias voltage) is set as a ratio in respect to the full scale of the input terminal
being used.
Analog bias voltage 0, output bias torque 0 : Lower limit value of input voltage and bias
torque at that point
Analog bias voltage 1 : Input voltage at balance point
Analog bias voltage 2, output bias torque 2 : Upper limit value of input voltage and bias
torque at that point
An analog programmable input setting is required. Set the analog input terminals to be used with
C07-A and C12-0 to C12-3.
If the motor current is suddenly changed, an abnormal noise could be generated. This function sets
the rising edge/falling edge time of the torque bias current command to suppress this. Set the time
that the torque current reaches at 100%.
Run command
Run answer
(RUN) Turn the run
Torque bias rising edge time command OFF after
(B46-1) the run answer has
Torque bias turned OFF.
command amount
Acceleration start
wait time (B46-3)
Speed command Zero speed
6-40
Chapter 6 Various Functions and Parameters
This function applies a torque bias according to the operation direction, separately from the digital
torque bias and analog torque bias.
Forward run (F RUN): The torque is biased by the amount of the forward torque bias 1 (B16-C).
If a positive value is set, the torque is biased in the roll forward direction (direction which
accelerates in operation direction).
Reverse run (R RUN): The torque is biased by the amount of the forward torque bias 2 (B16-D).
If a negative value is set, the torque is biased in the roll forward direction (direction which
accelerates in operation direction).
CAUTION
This function assists the elevator system to eliminate the roll back (or roll forward) amount even
when a load detector (load sensor) is not used.
This function does not eliminate the need for a load detector required for the elevator system.
Even when using this function, the load detector required for the elevator system must be used.
When using this function, provide measures against noise in the pulse signal cable from the
encoder. Always use a shielded twisted pair cable when using a line drive output or analog
output encoder.
The VT240EL start lock control is a function that eliminates the feel of roll back or roll forward without using
the load capacity information received from the elevators load detector, which the conventional gearless
system was a required information.
The VT240EL start lock control is a function in which the roll back/forward cannot be felt without using the
load capacity information received from the elevators load detector conventionally required from gearless
system.
The elevator can be used without roll back or roll forward even when the elevator has been installed
without sufficient adjusting of the counterweight or the load detector. When using this function, install the
optional speed detect PCB 5 (V24-DN5) or 8 (V24-DN8) and an analog output encoder which satisfies the
following specifications.
Item Specifications
Supply voltage, current 5VDC0.25V, 250mA or less
Signal A, B sine wave voltage signal 1Vpp (incremental signal)
Zero point signal 0.5Vpp (reference mark signal)
C, D sine wave voltage signal 1Vpp (absolute signal)
Compatible encoder Heidenhein : ERN1387
Tamagawa Seiki : TS6213N555
If a starting shock is allowable, a square-wave pulse output encoder can be used, but the number of
encoder pulses must always be 8192P/R or more.
This function is valid to control PM motors only.
6-41
Chapter 6 Various Functions and Parameters
Phase angle
(normal)
B4B-4
The load sensor-less control starts operation after the Run command has been input and the brake
release wait time (B46-2) has elapsed. There are two cases where the load sensor-less control will
end and acceleration will start.
(a) When the brakes have been released, roll back or roll forward occur, and the time that the motor
has rotated more than the pulses set in the start lock starting pulse (B4B-4) (Point B above) has
exceeded the start lock control timer (B4B-3) setting time (Point C above).
(b) If the motor does not rotate even when the brakes are released, such as with a balanced load, and
the load sensor-less control does not output a torque, and the acceleration start wait time (B46-3)
setting time is exceeded (Point D above).
If the brakes are controlled with a source other than the inverter, adjust the brake release wait time
(B46-2) so that actual brake release timing is within the (acceleration wait time: B46-3) - (start lock
control timer: B4B-3) -100ms range (interval between point A and Point B above) after the brake
release command (MBRK) ON timing (Point A above). If the brakes are released before Point A or the
brakes are released after Point B, the load sensor-less control will not function.
6-42
Chapter 6 Various Functions and Parameters
(3) Car movement at start lock error detection judgment distance (C27-7)
During start lock control, if the car moves more than the car movement distance set with C27-7: Car
movement at start lock error detection judgment distance, the state is judged as an error and the
operation stops with a fault.
A fault is not output when 0 is set.
6-43
Chapter 6 Various Functions and Parameters
6-44
Chapter 6 Various Functions and Parameters
The inverter brake can be turned ON and OFF in accordance with the inverter internal sequence. The
external brake function contains all types of waiting time settings and an interlock function.
Run command
Run answer
(RUN) Turn the run
Torque bias rising edge time command OFF after
(B46-1) the run answer has
Torque bias turned OFF.
command amount
Acceleration start
wait time (B46-3)
Speed command Zero speed
* This examples shows a case when the [external brake answer MRBK_ans] is not used.
6-45
Chapter 6 Various Functions and Parameters
f0 : Function selection
=2 : Function valid (Fixed)
f1 : IDET interlock
=1 : OFF
=2 : ON
f2 : Operation during acceleration wait time 1
=1 : Normal (multi-speed command)
=2 : Multi-speed command not updated
=3 : DC brake output
f3 : Operation during acceleration wait time 2
=1 : Frequency not output
=2 : Frequency output (for V/f)
Run command
Run answer
(RUN)
Torque bias rising edge time
(B46-1)
Torque bias
command amount
Brake release wait
time (B46-2)
Brake open
command (MBRK)
Acceleration start
wait time (B46-3)
Speed command
Multi-speed
command
X Y
Internal setting X Y
6-46
Chapter 6 Various Functions and Parameters
c) f2 : (=3 : DC brake)
The DC brake function is validated from the run command to speed output.
Run command
Run answer
(RUN)
Torque bias rising edge time
(B46-1)
Torque bias
command amount
Brake release wait
time (B46-2)
Brake open
command (MBRK)
Acceleration start
wait time (B46-3)
Speed command
DC brake
Run command
Run answer
(RUN)
Torque bias rising edge time
(B46-1)
Torque bias
command amount
Brake release wait
time (B46-2)
Brake open
command (MBRK)
Acceleration start
wait time (B46-3)
Speed command
Frequency is output
6-47
Chapter 6 Various Functions and Parameters
When not using the brake answer (MBRK_ans) signal, do not [0.00].
DANGER
If [0.00] is set when not using the brake answer (MBRK_ans) signal, the car could drop when
stopping.
Run command
Run answer
(RUN) A fault will occur if
Torque bias rising edge time this time is longer
(B46-1) than the set value.
Torque bias
command amount
Speed command
Zero speed
6-48
Chapter 6 Various Functions and Parameters
Run command
Run answer
(RUN)
Torque bias rising edge time
(B46-1)
Torque bias
command amount
Brake release wait Brake engage wait time Torque bias attenuation
time (B46-2) (B46-4) wait time (B46-5)
Brake open
command (MBRK)
Brake answer
(MBRK_ans)
Acceleration start
wait time (B46-3) Brake operation delay time
If the delay time is longer than
the set value, this function will
Zero
determine that there is a fault.
Speed command speed
6-49
Chapter 6 Various Functions and Parameters
Torque bias
Speed command
6-50
Chapter 6 Various Functions and Parameters
Torque bias
6-51
Chapter 6 Various Functions and Parameters
Magnetic pole position estimation takes place at the first RUN command after the power is turned ON
and at the RUN command after a fault occurs.
Magnetic pole position estimation completes FPOS turns ON when the magnetic pole position
estimation ends normally.
Estimating magnetic pole position FPOS_EX turns ON only during magnetic pole position estimation.
6-52
Chapter 6 Various Functions and Parameters
Speed command
When using only one brake contact, it enables MBRK_ans (C04-E), and disables MBRK-ans2
(C06-E=0).
6-53
Chapter 6 Various Functions and Parameters
Brake release wait time Brake engage wait time Torque attenuation wait time
B46-2 B46-5 B46-5
MBRK
(Brake open enable) Open
MBRK_ans
Open
(Mechanical brake answer)
Speed command
6-54
Chapter 6 Various Functions and Parameters
RUN command
Speed command
Note that a fault is not output if
Speed detection the speed at the error occurrence
is lower than B46-C.
B46-C: Default value 2%
Gate output
MBRK_ans2
FLT
6-55
Chapter 6 Various Functions and Parameters
RUN command
Speed command
Speed detection
Gate output
MBRK_ans2
2) If one brake answer turns OFF Judge as error. Fault output follows B46-D setting.
RUN command
Speed command
Note that a fault is not output if
the speed at the error occurrence
Speed detection
is lower than B46-C.
B46-C: Default value 2%
MBRK_ans2
FLT
6-56
Chapter 6 Various Functions and Parameters
3) If one brake answer turns OFF and is recovered after error judgment time has passed
Judge as error. Fault output follows B46-D setting.
RUN command
MBRK_ans2
FLT
RUN command
Speed command
Speed detection
Gate output
MBRK_ans
MBRK_ans2
FLT
6-57
Chapter 6 Various Functions and Parameters
The switch installed between the inverter and motor can be switched with run commands from the
host controller and the inverters internal sequence. This switch answer signal (OUTMC_ans) can be
monitored to judge a close error (OMC. OF) or open error (OMC. ON) fault.
FRUN or RRUN
(Run command)
Gate
(Internal signal)
6-58
Chapter 6 Various Functions and Parameters
When the following type of system is configured, the inverter can be run with a single-phase 400V or
200V output UPS even if an instantaneous power failure occurs. (Example: When UVT-MSK signal is
assigned to PSI2.)
MC1
Vac1
VT240EL
Motor
(C06-C=2)
RY0 PSI2
Vac2
Single-phase SW1
UPS 400/200V
MC2
Vac1
MC1
Vac2
MC2
SW1
* Even if the single-phase 200V is supplied to a 400V series inverter, this function closes the solenoid
contact circuit in the inverters pre-charging circuit when it is judged that the DC voltage fluctuation
range is within the specified range.
The following precautions must be observed when using this function.
The MC1 and MC2 interlock and the SW1 operation sequence must be controlled with the user's
controller.
The voltage which can be output by the inverter during UPS operation is limited, so take
measures to lower the speed command from normal operation.
6-59
Chapter 6 Various Functions and Parameters
6.9 Troubleshooting
(1) Motor lock judgment speed (C27-0) and judgment time (C27-1)
The motor lock error is detected if the "speed level" set with [C27-0: motor lock judgment speed]
continues for the time set with [C27-1: motor lock judgment time].
The fault will not be output if [C27-1: Motor lock judgment time] is set to [0.0].
(3) Position deflection error judgment distance when stopped (C27-3), judgment time (C27-4)
The position deflection error is detected when stopped as if the state exceeding the "car movement
distance" set in [C27-3: Position deflection error judgment distance when stopped] continues for the
time set with [C27-4: Position deflection error judgment time when stopped]. The fault will not be
output if [C27-4: Position deflection error judgment time when stopped] is set to [0.0].
* C27-7: Refer to page 6-43 for details on the car movement error detection judgment distance at start
lock.
6-60
Chapter 6 Various Functions and Parameters
(2) Speed detection error detection selection (C24-1) Deleted from software version GG
Select how to control the speed detection error.
=1 : Speed detection error not monitored
=2 : Speed detection error monitored
(3) Speed detection error level (C24-2) Deleted from software version GG
The conditions for judging the speed detection error are set.
6-61
Chapter 6 Various Functions and Parameters
* The following carrier frequency automatic reduction function, which is not related to this parameter
setting, is also available.
a) If the inverter output current exceeds the systems rated current for even an instant during one
operation cycle, the carrier frequency is reduced to the reference carrier frequency.
b) If the inverter output frequency is 2.5Hz or less and the inverter output current is 90% or more of the
systems rated current, the carrier frequency will be reduced to 2kHz.
1 1.
6-62
Chapter 6 Various Functions and Parameters
(4) Motor overload reference current (C22-8), motor overload reference time (C22-9)
If a state in which the output current exceeds the value set in [C22-8: overload reference current] for
the time set with [C22-9: Overload reference time], the overload fault (fault code OL-3) will occur.
Set C22-8 as a ratio in respect to the motor's rated current.
6-63
Chapter 6 Various Functions and Parameters
6-64
Chapter 6 Various Functions and Parameters
This function divides the faults into six classes, and automatically resets the fault being held according to
the faults details and number of occurrences. The cumulative number of Fault occurrences for each class
is reset to zero when operation stops normally. The relation of the fault names and fault classes, and the
details of operation for each fault class are shown below.
6-65
Chapter 6 Various Functions and Parameters
Sub No.
Main No.
0 : D block, 1 : A block
6-66
Chapter 6 Various Functions and Parameters
The parameter display is skipped for each function in the extended functions, software option functions
and hardware option functions.
With the VT240EL, many of the elevator function related parameters are used with these extended and
option parameters, so "Display All" is set.
=1 : Display =2 : Skip
Block B, C
Value Block A
Basic Extn. S/W H/W
1 : Unprotected (changeable)
2 : Protected (unchangeable)
3
4
5
6
7 to 8
9
(Note 1) Set 2 to prohibit all changes.
(Note 2) Set 1 to allow all changes. The 9 setting is for maker maintenance, so do not set it.
(Note 3) When using the password number function (when C28-0 is set to 2), this parameter will also be
locked. Set U00-1 to the value set with C28-1 to unlock the protection.
6-67
Chapter 6 Various Functions and Parameters
(Note) When switching from the local mode to the remote mode, if the terminal block F RUN or
R RUN is ON, the mode will not switch even if operation is stopped.
6-68
Chapter 6 Various Functions and Parameters
The inverter parameters can be saved in the non-volatile memory in the operation panel. Conversely, the
saved parameters can be read to the inverter's non-volatile memory. This function is handy for setting the
same parameters in several inverters. Note that all operations in this function, including save, load, verify
check and clear, must be executed while the inverter is stopped.
1001 : Save
The inverter parameters are saved in the non-volatile memory in the operation panel.
2002 : Load
The parameters saved in the operation panel's non-volatile memory are read out to the inverter.
Note) When parameter data exceeding the set range could be read out, such as when using
inverters with different capacities, the parameters outside of the setting range may be
loaded and the parameter settings may be unset. In this case, always turn the power
OFF and ON once. If appears when the power is turned ON again, enter D20-2
and set the unset parameters.
4004 : Clear
The operation panel's non-volatile memory is cleared.
6-70
Chapter 6 Various Functions and Parameters
The PM motor control's speed control system is configured of the following types of blocks.
The numbers of the related parameters are shown in the block diagram.
ASR ACR
A10-3 A20-0
Dictated A10-0
P control Torque
speed A11-2 command B03-5 A20-1
gain A10-1 B30-2
Torque
current
LPF LPF operation
PM PP
Demagnetizing
Torque
B30-3 B30-7 A20-3
limiter
operation
1/s
current
A10-4
LPF I control gain A10-0 A10-2
A20-2
Current Position
A11-3 detection detection
B30-5
A10-5 C50-23
LPF
* This parameter is common for "PM motor vector control" and "IM vector control".
6-71
Chapter 6 Various Functions and Parameters
6-72
Chapter 6 Various Functions and Parameters
* This parameter is common for "PM motor vector control" and "IM vector control".
The time constants of the low path filters used for speed detection, speed commands or torque current
commands, etc., are set.
By adjusting these time constants, vibration caused by noise and overshooting can be suppressed.
Note that if an excessively high value is set, the control performance could drop.
6-73
Chapter 6 Various Functions and Parameters
ASR ACR
A10-3 A11-0
Dictated P control A10-0
gain A11-2 Torque current A11-1
speed command
A10-1 B30-2
LPF
LPF
M PP
Torque
B30-3 limiter B30-7
1/s
LPF A10-4
I control gain A10-0 A10-2 Current Speed
A11-3 Torque detection detection
B30-5
command
A10-5
Load torque
observer Motor speed
Excitation Estimated
current motor speed Flux observer
LPF control & speed
Sensor-less estimation
B30-6 Vector control
Motor speed
LPF
Vector control
with sensor
B30-4
* This parameter is common for "PM motor vector control" and "IM vector control".
6-74
Chapter 6 Various Functions and Parameters
6-75
Chapter 6 Various Functions and Parameters
* This parameter is common for "PM motor vector control" and "IM vector control".
The time constants of the low path filters used for speed detection, speed commands or torque current
commands, etc., are set.
By adjusting these time constants, vibration caused by noise and overshooting can be suppressed.
Note that if an excessively high value is set, the control performance could drop.
6-76
Chapter 6 Various Functions and Parameters
+ 1:OFF 2:ON
Maximum torque boost
gain (A02-6)
(Note 1) To validate the only slip compensation function when manual torque boost is selected, set all
settings other than the slip compensation function (A02-5) to 0 (set A02-3, 4, 6 to 0).
6-77
Chapter 6 Various Functions and Parameters
CAUTION
When using only manual torque boost, carry out automatic tuning (B19-0 = 1).
When using automatic torque boost, always carry out automatic tuning (B19-0 = 2).
The maximum torque is not an instant output. It takes approx. 3 seconds for the maximum
torque to be reached.
If the motor vibrates abnormally, etc., the automatic torque boost cannot be used.
If the parameters automatically set with automatic tuning are set manually, the motor rotation
could become unstable.
With a motor which the base frequency greatly exceeds the commercial frequency, or with a
motor which a large constant output range, the rotation may be unstable and a sufficient torque
may not be output.
When outputting the maximum torque continuously, consider the heat generated on the motor
side, etc.
6-78
Chapter 6 Various Functions and Parameters
V/f
C01-1 : Stop frequency
Maximum speed VEC,PM
C15-4 : Zero speed detection (ZSP) level
Enlarged
V/f
A03-0 : DC braking voltage
VEC,PM
Time A03-2 : DC braking current
* When the output frequency reaches the [C01-1 Stop frequency] while decelerating after the run
command turns OFF, the DC brakes will be applied. (In the VEC and PM control modes, after the
frequency reaches [C15-4 zero speed detection level]. or less)
6-79
Chapter 6 Various Functions and Parameters
6-80
Chapter 6 Various Functions and Parameters
When using a motor with special V/f characteristics, the special V/f characteristics can be set as shown
below by using this function.
V V
B17-A
B17-9 100% B00-3
(motor rated
B17-7 voltage)
B17-5
B17-3
B17-1
0 f 0 f
0 B17-0 B17-2 B17-4 B17-6 B17-8 Maximum 0 Base Maximum
frequency frequency frequency
B00-4 B00-5 B00-4
V/f characteristics when using middle V/f function Normal V/f characteristics
B17-A B17-A
B17-9 100
B17-7
B17-5
f f
B17-4 B17-6 B17-8 Maximum Base Maximum
frequency frequency frequency
B00-4 B00-5 B00-4
When using 3 V/f changeover pionts When not setting a V/f changeover point
The range for each frequency setting value is limited so that the relation B17-0 B17-2 B17-4
B17-6 B17-8 B00-4 is established.
6-81
Chapter 6 Various Functions and Parameters
6-82
Chapter 6 Various Functions and Parameters
* With the VT240EL, the speed and frequency settings cannot be read and written, so this setting is invalid.
6-83
Chapter 6 Various Functions and Parameters
6-84
THYFREC VT240EL
Instruction Manual
7.4 Cases when not using magnetic pole position estimation function........................................7-29
7.4.1 Basic settings ................................................................................................................7-29
(1) Selecting the encoder .......................................................................................................7-29
(2) Magnetic pole position estimation selection......................................................................7-29
7.4.2 Setting parameters according to encoder type ..............................................................7-30
(1) Encoder selection (C51-0) ................................................................................................7-30
(2) Encoder AB phase advance direction selection (C50-2) ...................................................7-30
(3) AB phase-Z phase type selection (C51-1) ........................................................................7-31
(4) Encoder Z phase signal reversal (C51-2) .........................................................................7-31
(5) Encoder ABZ pulse type selection (C50-3) .......................................................................7-32
(6) Encoder UVW advance direction selection (C51-3)..........................................................7-33
(7) Encoder UVW pulse type selection (C51-6)......................................................................7-33
(8) Z-IN U phase angle (C51-5) .........................................................................................7-34
(9) UVW measurement start wait time (C51-7) ......................................................................7-35
(10) UVW measurement time (C51-8)......................................................................................7-35
(11) ABZ measurement start wait time (C51-9)........................................................................7-35
7.4.3 Tuning the Z-IN U phase winding phase angle (C51-4) ............................................7-36
(1) Outline ..............................................................................................................................7-36
(2) Procedure .........................................................................................................................7-36
7.4.4 Adjusting the analog output encoder setting (C52-0 to 7)..............................................7-38
Chapter 7 PM Motor Application
7-1
Chapter 7 PM Motor Application
Run command
1 2 2.
f0 : Function selection
=1 : Magnetic pole position estimation function OFF
=2 : Estimation with secondary phase (normal)
=3 : Estimation with primary phase (only special SPM)
f1 : Control method
=2 : Estimation phase reference
(1) B39-0 f0
Set =2 (default value) to use the magnetic pole position estimation function.
If D16-0 to 3 do not satisfy the judgment standards even after adjusting, set =3, then adjust.
When not using the magnetic pole position estimation function, use an encoder with U, V and W
signals or absolute value signal, and set the value to 1.
* If [C51-0 Encoder selection] is set to 5 or 6, B39-0 f0, it will automatically be set to 2 (magnetic pole
position estimation function valid.)
(2) B39-0 f1
This parameter is fixed to =2: Estimation phase reference.
Note if the magnetic pole position estimation function is not used, control will be carried out with the Z
phase reference, so the encoder's Z phase must be adjusted.
7-2
Chapter 7 PM Motor Application
(3) B39-0 f2
Select whether to output [Run answer (RUN)] during magnetic pole position estimation operation.
=1 : Output
=2 : Do not output
7-3
Chapter 7 PM Motor Application
(Note 1)
"Correctly wire" and set the
Adjusting the magnetic "motor constants". Refer to
pole position estimation Chapter 7.3.4.
from the panel
(Note 1) This shows the case when the magnetic pole position estimation function is used.
The encoder phase must be adjusted when using an encoder with U, V and W signals or
absolute value signals, and not using this magnetic pole position estimation function.
7-4
Chapter 7 PM Motor Application
7.3.1 Wiring
VT240EL B
MCCB MC
L1 U
L2 V
PM
L3 W
L- PG
RY24V
RY24V
TB2
Run command UP PSI1 SINK RA MBRK : Brake release
1
Run command Ry RC COM command
PSI2 2 RY24V
DOWN W1 FA
Emergency stop PSI3 FLT : Fault
FB
EMS Ry
PSI4 4.7k FC COM
Multi-speed S0
PSI5 SOUR
Multi-speed S1 PSO1 ZSP : Zero speed
PSI6 4.7k
Multi-speed S2
PSO2 RDY2 : READY 2
Fault reset PSI7 1
2 RY0V OFF PSO3
RESET PSO3 RUN : Run
W2 PSOE COM
RY0 ON
RY0V DS1-4
TB2
7-5
Chapter 7 PM Motor Application
DS1
ON
1 2
OPEN 1 120
W1 PSI1 to 6 V1 2 I1
V2 3 I2
1 2
PSO3 4 PULSE
W2 PSI7
b) Programmable input/output
z Torque bias
Terminal Setting
No. Parameter An example for setting the
block value
load detector input to AI3 0
C07 Analog input terminal to 10V is shown here.
A Analog torque bias AI3 4
C12 Setting input terminal
A AI3 terminal input mode 0 to 10V 1
B AI3 input gain 1.000
C AI3 input offset 0.00
D Filter time constant for AI3 input 100.
B16 Automatic torque bias setting
0 Automatic torque bias selection Analog 2
6 Bias direction selection 1
7 Analog bias voltage 0 0.0
8 Analog bias voltage 1 50.0
The default values are used here.
9 Analog bias voltage 2 100.0 Adjust these to the actual system.
A Output bias torque 0 -100.0
B Output bias torque 1 100.0
7-6
Chapter 7 PM Motor Application
INV. READY
(RDY2) 1)
CONT.
3)
CONT. UP or DOWN
INV.
Executing magnetic
INV. pole position 10)
CONT. operation (FPOS_EX)
Magnetic pole
INV. position established 11)
CONT. (FPOS) 2)
INV. Run answer 5)
CONT. (RUN)
INV. T1
Torque bias T1
Motor 4)
9) T5
Brake release T2
INV. command 6)
CONT. (MBRK)
T3 T4
7) 8)
INV. Speed pattern
CONT. setting 0 : Zero speed 7 : High speed 3 : Creep 0 : Zero speed
* INV. : Inverter
CONT. : Controller
The above chart shows the case which includes magnetic pole position estimation operation. The
magnetic pole position is estimated during the first operation and the first operation after recovering
from a fault. Thus, during normal operation (when magnetic pole position established: FPOS is ON),
the system will start the operation for applying torque bias as the run signal is received from the
controller.
1) READY (RDY2)
The RDY2 signal turns ON when the inverter is ready for operation.
7-7
Chapter 7 PM Motor Application
4) Torque bias
When the magnetic pole position estimation operation is completed normally, the operation will
shift to normal operation.
The inverter will apply torque bias based on the load signal.
Set the gradient to apply torque bias with T1: [B46- Torque bias current rising edge/falling edge
time].
7) Speed pattern
After the brakes are released, switch the speed command from zero speed to high speed.
Set the time from the brake release command to start of acceleration with T3: [B46-3 Acceleration
start wait time].
This parameter is set to consider the time for the actual release of brakes after they are excited.
Set [0.00] when using the brake answer (MBRK_ans) signal.
7-8
Chapter 7 PM Motor Application
INV. READY
(RDY2) 1)
CONT.
CONT. UP or DOWN
INV.
3) 10)
Magnetic pole
INV. position established
2) 11)
CONT. (FPOS)
T3 T4
7) 8)
INV. Speed pattern
CONT. setting 0 : Zero speed 7 : High speed 3 : Creep 0 : Zero speed
* INV. : Inverter
CONT. : Controller
1) READY (RDY2)
The RDY2 signal turns ON when the inverter is ready for operation.
3) If the run command (UP or DOWN) is input when the [READY: RDY2] signal and [Magnetic pole
position established: FPOS] signal are ON, the normal operations (steps (4) to (10)) will take place.
7-9
Chapter 7 PM Motor Application
* The details of the normal operations (steps (4) to (10)) are the same as 3) Operation chart
including magnetic pole position estimation operation.
4) Torque bias
When the magnetic pole position estimation operation is completed normally, the operation will
shift to normal operation.
The inverter will apply torque bias based on the load signal.
Set the gradient to apply torque bias with T1: [B46-1 Torque bias current rising edge/falling edge
time].
7) Speed pattern
After the brakes are released, switch the speed command from zero speed to high speed.
Set the time from the brake release command to start of acceleration with T3: [B46-3 Acceleration
start wait time].
This parameter is set to consider the time for the actual release of brakes after they are excited.
Set [0.00] when using the brake answer (MBRK_ans) signal.
7-10
Chapter 7 PM Motor Application
7.3.2 Parameters
7-11
Chapter 7 PM Motor Application
7-12
Chapter 7 PM Motor Application
7-13
Chapter 7 PM Motor Application
The PM motor's motor constants can be automatically adjusted with the parameter settings and operation
panel operations.
DANGER
The rotator must be fixed with mechanical brakes during the tuning process.
Do not start this process when the brakes are released or the stator is not fixed. It can be extremely
hazardous.
7-14
Chapter 7 PM Motor Application
7-15
Chapter 7 PM Motor Application
Tuning error
If an error [ATT-n] occurs during tuning, refer to the section
Troubleshooting for Motor Constant Tuning on the next page.
Tuning adjustment
7-16
Chapter 7 PM Motor Application
Error displays
For V24-OP1 E00 : ATT-n
For V24-OP2
n : Automatic tuning step
DANGER
Do not use the inverter when the tuning judgment standards are not satisfied.
The inverter could start unexpected operations and result in a hazardous state.
7-17
Chapter 7 PM Motor Application
7.3.4 Adjusting the magnetic pole position estimation with the panel
There are various types of motors having various types of characteristics. Adjustments to match the
motor's characteristics may be necessary for the magnetic pole position estimation function to work
properly.
Before starting normal operation, carry out magnetic pole position operation with the panel, and confirm
that the tuning standards are satisfied.
DANGER
The rotator must be fixed with mechanical brakes during the tuning process.
Do not start this process when the brakes are released or the stator is not fixed. It can be extremely
hazardous.
7-18
Chapter 7 PM Motor Application
Tuning error
If an error [ATT-n] occurs during tuning, refer to the section
Troubleshooting for Motor Constant Tuning on the next page.
Tuning adjustment
7-19
Chapter 7 PM Motor Application
Error displays
For V24-OP1 E00 : ATT-n
For V24-OP2
n : Automatic tuning step
DANGER
Do not use the inverter when the tuning judgment standards are not satisfied.
The inverter could start unexpected operations and result in a hazardous state.
7-20
Chapter 7 PM Motor Application
Run the motor with operation panel to confirm the motor operation and the motor rotation direction,
etc.
(1) Set the operation speed, acceleration and jerk for operating with the operation panel with parameters
B48-1 to 3.
When operating for the first time, set the values to a low level, and gradually increase them
after confirming the operation and safety.
Note) 1) The maximum speed setting value is B48-0: Car speed at maximum speed setting.
2) The maximum acceleration value is 10-fold the B48-0: Car speed at maximum speed
setting or 1.500, whichever is smaller.
3) If the jerk is set to the maximum value (1.500), jerk will be disabled.
STOP LCL
(2) To run the motor using the operation panel, press + SET to enter the local mode.
The status display LED [LCL] will turn ON.
FWD REV
(3) Confirm the safety and then press the or key to start operation.
FWD
Confirm that the motor runs in the "forward direction" while the key is held down.
* Forward run: Indicates that the motor is rotating in the counter-clockwise direction (CCW) looking
from the opposite-coupling side.
If any abnormality occurs, such as the "motor runs in reverse", "current flows but motor does not
rotate", or "motor quivers", the "motor main circuit wiring phase may be incorrect" or "the encoder's A
phase and B phase may be incorrect".
Refer to section "7.3.7 Hints for trial operation", and adjust the state.
If the main circuit wiring phase order has been interchanged, always carry out "magnetic pole
position estimation" again.
7-21
Chapter 7 PM Motor Application
After confirming that the motor operates correctly with trial operation from the panel, run the motor with the
run command from the controller. (Switch to the remote mode first.)
When carrying out trial operation with the controller, carry out inspection operation to confirm that the
command and car movement direction match.
Also confirm that the brake operation and speed command timing is correct.
(1) Confirm that the motor rotates in the forward run direction and the car moves up when the UP
command is issued from the controller.
(2) If the car lowers when the UP command is issued from the controller, the motor rotation direction and
car operation direction do not match. (The car is lowering when the motor rotates in the forward
direction.)
In this case, interchange the F RUN (C03-0) and R RUN (C03-2) settings in the inverter's sequence
input settings. The command and rotation direction will match.
Note that the recognition (lower when motor rotates in forward direction) in the inverter will not change
just by changing the settings. To change the recognition, the bias polarity must also be changed with
the following parameter (B16-6).
Examples
<Before changes>
The followings are the set and the car lowers in respect to the UP command :
Connect UP command to PSI1 and set FRUN .............................. C03-0 = 1
Connect DOWN command to PSI2 and set RRUN ....................... C03-2 = 2
Bias direction selection .................................................................. B16-6 = 1
<After changes>
Set as follows :
Connect UP command to PSI1 and change to RRUN................... C03-0 = 2
Connect DOWN command to PSI2 and change to FRUN............. C03-2 = 1
Bias direction selection .................................................................. B16-6 = 2
7-22
Chapter 7 PM Motor Application
Up
Counter-
weight
Down VT240EL
Load
sensor
Up
Down
Elevator speed Up
Down
7-23
Chapter 7 PM Motor Application
Note 1) If the main circuit wiring phase order has been interchanged, always carry out
"magnetic pole position estimation" again.
Note 2) If the encoder phase order is adjusted (C50-2 changed), the pulse output from the
option PCB will also follow the settings. Check the signal order before using the
controller.
Refer to "Chapter 7.3.6 Trial operation using controller" for the actual setting methods.
7-24
Chapter 7 PM Motor Application
After completing the inspection operation correctly with the procedures given in sections up to Chapter
7.3.6, carry out normal operation using the controller. Adjustments completed during normal operation
include adjustment of the roll back and adjustment of the ride comfort (suppression of vibration).
The parameters required for adjustment are given below.
B16-A
Torque bias amount B16-7 B16-8 B16-9
at no-load
Parameter
Setting value
No. Parameter
Unit Min. Max. Default
B16 Automatic torque bias setting
7 Analog bias voltage 0 % -100.0 100.0 0.0
8 Analog bias voltage 1 % -100.0 100.0 50.0
9 Analog bias voltage 2 % -100.0 100.0 100.0
A Output bias torque 0 % -150.0 150.0 -100.0
B Output bias torque 2 % -150.0 150.0 100.0
7-25
Chapter 7 PM Motor Application
Adjustment procedures
1) Calculate the analog input voltage in the no-load state as a percentage of the full scale, and set it in
the analog bias voltage 0 (B16-7).
* The load detection's analog input voltage can be confirmed with [D17-A: Load detection].
2) In the no-load state, operate the elevator from the lowest floor to the highest floor, and confirm that roll
back does not occur.
* If roll back occurs in the direction when the car is rising, the bias amount is too low.
Increase the output torque bias 0 (B16-A) until the roll back is eliminated.
Conversely, if roll back occurs in the direction when the car is lowering, the bias amount is
excessive.
Decrease the output torque bias 0 (B16-A) until the roll back is eliminated.
Note) "- (minus)" indicates the bias direction. Thus, "increase the setting value" here
means to increase the value.
3) Next, adjust the roll back in the full-road (100% load) state in the same manner as the no-load
adjustment.
Calculate the analog input voltage in the full-load state (100% load) as a percentage of the full scale,
and set it in the analog bias voltage 2 (B16-9).
4) In the full-load state (100% load), operate the elevator from the lowest floor to the highest floor, and
confirm that roll back does not occur.
* If roll back occurs in the direction when car is rising, the bias amount is too high.
Decrease the output torque bias 2 (B16-B) until the roll back is eliminated.
Conversely, if roll back occurs in the direction when car is lowering, the bias amount is too
low.
Increase the output torque bias 2 (B16-B) until the roll back is eliminated.
5) Set the analog bias voltage 1 (B16-8) to the value between B16-7 and B16-9.
[B168] = ( [B16-7] + [B16-9] ) / 2
_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/
_/_/_/ When using the _/_/_/
7-26
Chapter 7 PM Motor Application
2
J Nbase
Tm = 10.97
Power
Tm: Machine time constant [ms]
J: Total Inertia [kg/m2] (=1/4 GD2 [kgf/m2])
-1
Nbase: Base speed [min ]
Power: Motor rated output [W]
Setting value
No. Parameter
Unit Min. Max. Default
B4A ASR response changeover function
3 Machine time constant ms 10. 20000. 1000.
b) Speed response
The "car's vibration state" may differ according to the speed. The comfort of ride can be adjusted in
detail by setting the control response for setting, high speeds and stopping.
Setting value
No. Parameter
Unit Min. Max. Default
B4A ASR response changeover function
0 ASR response 1 rad/s 1.0 100.0 10.0
1 ASR response 2 rad/s 1.0 100.0 10.0
2 ASR response 3 rad/s 1.0 100.0 10.0
Integral time constant compensation
4 % 20. 500. 100.
coefficient 1
Integral time constant compensation
5 % 20. 500. 100.
coefficient 2
Integral time constant compensation
6 % 20. 500. 100.
coefficient 3
7 Changeover speed 1 m/s 0.000 B48-0 0.050
8 Changeover speed 2 m/s 0.000 B48-0 0.010
9 Changeover time 1 sec 0.000 3.000 0.500
A Changeover time 2 sec 0.000 3.000 0.500
Speed
command
Changeover speed 1
(B4A-7)
Changeover speed 2
(B4A-8)
Response and
Response 1 (B4A-0)
compensation
Compensation
coefficient Response 2 (B4A-1) coefficient 1 (B4A-4)
Compensation
coefficient 2 (B4A-5)
7-27
Chapter 7 PM Motor Application
Example of use
"The motor does not vibrate when the speed is somewhat high, but vibrates for a while after starting"
1) Set the "speed where vibration is eliminated" in changeover speed 1 (B4A-7).
2) Increase the ASR response 1 (B4A-0) setting in increments of [1] or [2] from the default value.
* Vibration can also occur if the setting value is too high. If the vibration does not "cease" or
"increases" even when the setting value is increased, try decreasing the setting value.
* The integral time constant compensation coefficient 1 (B4A-3) has the same effect as ASR
response 1, but the "integral time constant compensation coefficient" should be adjusted when
the desired effect is not attained by adjusting the ASR response.
The control response will improve when the "integral time constant compensation coefficient"
value is decreased. (Note that this is the opposite of the ASR response.) Vibration could result if
this coefficient is too small.
* It may be possible to reduce vibration during high-speed operation by increasing the integral time
constant compensation coefficient.
c) Torque compensation
If the speed traceability during acceleration, etc., is poor (if the elevator speed is slow in respect to
the speed command), large vibration could occur.
In this case, compensate the acceleration torque to stabilize the speed traceability during
acceleration and support the speed delay and vibration.
If the speed traceability during acceleration is poor, and vibration, etc., occurs, increase [B4C-0:
acceleration amount torque compensation gain] in increments of 5.0%, and suppress the vibration.
Note that if the value is too high, the vibration could increase.
Setting value
No. Parameter
Unit Min. Max. Default
B4C ASR extension
Acceleration amount torque compensation
0 % 0.0 200.0 80.0
gain
Acceleration amount torque compensation
1 ms 0. 1000. 5.
LPF time constant
7-28
Chapter 7 PM Motor Application
7.4 Cases when not using magnetic pole position estimation function
An encoder with U, V and W signals or absolute value signal must be used when not using this function.
1 2 1.
f0 : Function selection
=1 : Magnetic pole position estimation function OFF
=2 : Estimation with secondary phase (normal)
=3 : Estimation with primary phase (only special IMP)
7-29
Chapter 7 PM Motor Application
The various parameters which must be set for each type of encoder are shown below.
Refer to the following parameter numbers and set each parameter appropriately for the encoder being
used.
7-30
Chapter 7 PM Motor Application
Set according to the potential relation of the encoder AB phase signals when the motor is rotated in
the clockwise direction.
=1: Forward =2: Reverse
A phase
Time
A phase
When C50-2 = 2 (during CW rotation)
B phase
Time * If C50-2 is set to 2, set C50-3 to 0.
With the VT240EL, the following four patterns are estimated for the A, B, Z-phase signals.
1) Rising edge of A phase which comes when Z phase signal is High (during forward run)
2) Falling edge of A phase which comes when Z phase signal is High (during reverse run)
3) Rising edge of Z phase (during forward/reverse run)
A phase A phase
B phase B phase
Z phase Z phase
Time Time
For 1) For 2)
A phase A phase
B phase B phase
Z phase Z phase
Time Time
For 3) (Forward run) For 3) (Reverse run)
7-31
Chapter 7 PM Motor Application
C51-1 (AB phase - Z phase type selection) must be set to 0 for the relations shown in 1) and 2)
above to be established. IN all other cases 3), this is set to 1.
=0 : Zero point position detection at rising edge of A phase when B phase is Low and Z phase is
High (no Z phase error detection)
=1 : Zero point position detection at rising edge of Z phase (no Z phase error detection)
=2: Zero point position detection at rising edge of Z phase (Z phase error detection)
C51-2 (encoder Z phase signal reversal) is set to 2 if the Z phase signal ON is defined as Low.
=1 : Non-invert
=2 : Invert
Only when using an encoder with signal specifications that cannot be handled with the C50-2 and
C51-2 settings, set C50-3 to reverse or interchange the signals.
The signal conversion circuit will function with the combination shown in the table below according to
the C50-3 setting No.
(Note) Set C50-3 to 0 (no signal reversal/interchange) when C50-2 and C51-2 have been set.
C50-3 AB
A-IN forward/ B-IN forward/ Z-IN forward/
setting inter-
reverse run reverse run reverse run
value change
0
1 Reverse
2 Reverse No
3 Reverse Reverse inter-
change
4 Reverse Reverse
5 Reverse Reverse A-IN1 AB interchange
6 Reverse Reverse A phase signal
B-IN1
7 Reverse Reverse Reverse B phase signal
8 Z-IN Z phase signal
9 Reverse
10 Reverse AB Signal conversion circuit
11 Reverse Reverse inter-
change
12 Reverse
13 Reverse Reverse
14 Reverse Reverse
15 Reverse Reverse Reverse
7-32
Chapter 7 PM Motor Application
Set these parameters when using an A, B, Z phase + U, V, W phase signal or wire-reduced type A, B,
Z phase + U, V, W phase signal encoder.
When using the wire-reduced type A, B, Z phase + U, V, W phase signal encoder, the VT240EL
defines the first signal input in the A, B, Z phase signal wire as the U, V, W phase signals respectively.
Refer to the following figure and set C51-3 (encoder UVW advance direction selection) according
to the phase relation of the encoder's U, V, W phase signals during forward run (CCW rotation).
U phase
W phase
Time
U phase
7-33
Chapter 7 PM Motor Application
Z phase
C51-5 180
U phase
60
V phase
W phase
Time
Encoder Z phase and U, V, W phase signals (during CCW rotation)
Z phase
C51-5
Serial signal
0
Time
Z phase
C51-5
SIN signal
90
COS signal
Time
7-34
Chapter 7 PM Motor Application
When using a wire-reduced type A, B, Z phase + U, V, W phase signal encoder, set the parameters
according to the specifications of the encoder in use.
The A, B, Z phase signal wires have a high impedance (hereafter, HI-Z) when the encoder power is
turned ON. Set the UVW signal measurement start time in C51-7 based on the time that all three wires
are released from the high impedance state.
Set the UVW signal measurement end time in C51-8 based on the UVW signal measurement start
time (C51-7).
(If the UVW signal cannot be measured after this time elapses, the fault "SP-6" will be output.)
Set the time to wait before starting control with the ABZ signal in C51-9 based on the UVW signal
measurement end time (C51-8).
(Note) The timer operates at a 2ms cycle, so set all of these times with an integer fold of 2.
Encoder power
7-35
Chapter 7 PM Motor Application
(1) Outline
This automatic tuning is a function with automatic adjusts of the phase angle (C51-4) of the encoder Z
phase pulse and PM motor U phase coil.
When C51-4 is automatically adjusted with this automatic tuning function, the phase does not need to
be adjusted when installing this encoder onto the PM motor. Even if the adjustment has been
completed, it should be readjusted to increase the adjustment accuracy.
Vuv
PM motor inductive Vu Vv
electromotive
waveform
Time
30
(2) Procedure
CAUTION
Do not carry out maintenance, such as wiring or mounting the option PCB while the PM motor is running.
Even if the inverter power is not turned ON, the PM motor could rotate by the connected load or machine
and cause a high voltage generating in the motor terminals. If the PM motor is connected to the inverter,
the inverter could be powered when the PM motor rotates.
Always ground the motor and inverter.
When executing automatic tuning, the motor must be isolated from the load and machine, etc.
The motor will automatically rotate in the forward and reverse run directions during automatic tuning.
Always check the safety around the motor before starting automatic tuning.
Automatic tuning can be started only in the local operation mode. Confirm that the "LCL" LED is ON.
The motor could vibrate and rotate during automatic tuning.
If the vibration is large, stop operation immediately.
If the automatic tuning function does not end correctly, always turn the inverter power OFF before
investigating or confirming the operation.
The contact output FLT will function if the automatic tuning does not end correctly. In equipment that uses
this contact, keep the operation of the related devices in mind.
After setting the encoder parameters or after automatic tuning, do not move the position at which the
encoder is fixed onto the motor, or interchange the motor's U, V, W phase wires.
7-36
Chapter 7 PM Motor Application
7-37
Chapter 7 PM Motor Application
DANGER
DANGER
Usually, this does not need to be adjusted, but make sure that the settings are within the following range
with low-speed inspection operation. When operation is started and a signal is input from the encoder, a
value is set in D09. Adjust so that the D09 value is as shown below. Adjust the offset before adjusting the
gain. Add the amount displayed in D09-0/1 to the offset in C52-1/3.
7-38
Chapter 7 PM Motor Application
Note that the difference between the A-phase detection amplitude and B-phase detection amplitude is
within 5% for the adjustment accuracy and within 30% for the working range. Adjust the gain so that the
target value is within the adjustment accuracy. Due to secular changes, error up to the working range will
not affect the ride comfort. When adjusting, take the secular changes into consideration and adjust to the
target value is within the adjustment accuracy.
* C52-4 to 7 and D09-4 to 7 are valid from software version II.
7-39
Chapter 7 PM Motor Application
7-40
THYFREC VT240EL
Instruction Manual
Chapter 8 IM Application
Chapter 8 IM Application
8.1 Flow to trial operation
The flow to operation when using the VT240EL and IM motor in combination is shown below.
The procedures from "installation and wiring" to "Confirmation of operation with inspection operation" are
given.
8-1
Chapter 8 IM Application
8.2.1 Wiring
VT240EL B
MCCB MC
L1 U
L2 V
IM
L3 W
L- PG
PG : Pulse generator
TB1
20k
** Use twist-pair shielded cables
AI3
Load detector
20k
0 to 10V COM
0V
RY24V
RY24V
TB2
Run command UP PSI1 SINK RA MBRK : Brake release
1
Run command Ry RC COM command
PSI2 2 RY24V
DOWN W1 FA
Emergency stop PSI3 FLT : Fault
FB
EMS Ry
PSI4 4.7k FC COM
Multi-speed S0
PSI5 SOUR
Multi-speed S1 PSO1 ZSP : Zero speed
Multi-speed S2 PSI6 4.7k
PSO2 RDY2 : READY 2
Fault reset PSI7 1
2 RY0V OFF PSO3
RESET PSO3 RUN : Run
W2 PSOE COM
RY0 ON
RY0V DS1-4
TB2
8-2
Chapter 8 IM Application
DS1
ON
1 2
OPEN 1 120
W1 PSI1 to 6 V1 2 I1
V2 3 I2
1 2
PSO3 4 PULSE
W2 PSI7
b) Programmable input/output
z Torque bias
Terminal Setting
No. Parameter
block value An example for setting the
C07 Analog input terminal load detector input to AI3 0
to 10V is shown here.
A Analog torque bias AI3 4
C12 Setting input terminal
A AI3 terminal input mode 0 to 10V 1
B AI3 input gain 1.000
C AI3 input offset 0.00
D Filter time constant for AI3 input 100.
B16 Automatic torque bias setting
0 Automatic torque bias selection Analog 2
6 Bias direction selection 1
7 Analog bias voltage 0 0.0
8 Analog bias voltage 1 50.0
9 Analog bias voltage 2 100.0
The default values are used here.
A Output bias torque 0 -100.0 Adjust these to the actual system.
B Output bias torque 1 100.0
8-3
Chapter 8 IM Application
Device and
signal direction Signal item
INV. READY
(RDY2) 1) 10)
CONT.
CONT. UP or DOWN
INV. 2)
9)
INV. Run answer
CONT. (RUN) 4)
INV. T1
Torque bias 3) T1
Motor
T2 8) T5
INV. Brake release
command 5)
CONT. (MBRK)
T3 T4
6) 7)
INV. Speed pattern
CONT. setting 0 : Zero speed 7 : High speed 3 : Creep 0 : Zero speed
1) READY (RDY2)
The RDY2 signal turns ON when the inverter is ready for operation.
2) RUN command
Turn the RUN command ON while the inverter READY (RDY2) signal is ON.
3) Torque bias
The inverter will apply torque bias based on the load signal.
Set the gradient to apply torque bias with T1: [B46- Torque bias current rising edge/falling edge
time].
8-4
Chapter 8 IM Application
6) Speed pattern
After the brakes are released, switch the speed command from zero speed to high speed.
Set the time from the brake release command to start of acceleration with T3: [B46-3 Acceleration
start wait time].
This parameter is set to consider the time to actual release the brakes after they are excited.
Set [0.00] when using the brake answer (MBRK_ans) signal.
8-5
Chapter 8 IM Application
8.2.2 Parameters
8-6
Chapter 8 IM Application
8-7
Chapter 8 IM Application
8-8
Chapter 8 IM Application
The IM motor's constants can be automatically adjusted by automatically adjusting the B02-0 to 7 motor
circuit constants shown below.
Rotary type automatic adjustment or manual adjustment is required to achieve the motor's fullest capacity
and performance.
Starting tuning
FWD REV
Press or to start tuning. Caution
In the simple adjustment mode (mode 1), the excitation
inductance is estimated using the motor rating values so
there may be an error in the output voltage. If a high
accuracy is required for the actual output torque used for
Display during tuning operation the torque command (accuracy of 10% or more in
[LCL] will flicker during tuning, and it will respect to rated output torque), carry out the following
change to a solid light when tuning is adjustment after automatic tuning.
completed. 1) Carry out rated speed operation with a load of 10% or
less, and adjust B02-6, 7 (M': excitation inductance) so
that B01-9 (no-load output voltage) and output voltage
(D03-1) match.
2) Carry out rated speed operation with a 100% load, and
Tuning error adjust B02-2, 3 (secondary resistance) so that the
If an error [ATT-n] occurs during tuning, refer rated voltage (B01-3) and output voltage (D03-1)
to the section Troubleshooting for Motor match.
Constant Tuning on the next page. If the secondary resistance (B02-2) value is increased
(or decreased) during operation, the output voltage will
decrease (or increase).
8-9
Chapter 8 IM Application
Error display
For V24-OP1 E00 : ATT-n
For V24-OP2
n: Automatic tuning step
(3) Precautions
If the rated voltage indicated on the motors rating nameplate is larger than the power voltage effective
value *0.85, set the power voltage effective value *0.85 or less for the rated voltage (B01-3).
Example: For 380V power, calculate 380V*0.85, and set 323V or less.
When setting the rated voltage (B01-3) to a value smaller than the rated voltage indicated on the
motors rating nameplate, set the rated output (B01-1) to B01-3 setting/rated voltage on motor rating
nameplate * rated voltage on motor rating nameplate.
Example: For a 380V power, 7.5kW-360V motor, calculate 323V/360V*7.5kW and set 6.73kW.
8-10
Chapter 8 IM Application
Run the motor with panel operations to confirm the motor operation and the motor rotation
direction, etc.
(1) Set the operation speed, acceleration and jerk for operating with the operation panel with parameters
B48-1 to 3.
When operating for the first time, set the values to a low level, and gradually increase them
after confirming the operation and safety.
Note) 1) The maximum speed setting value is B48-0: Car speed at maximum speed setting.
2) The maximum acceleration value is 10-fold the B48-0: Car speed at maximum speed
setting or 1.500, whichever is smaller.
3) If the jerk is set to the maximum value (1.500), jerk will be disabled.
STOP LCL
(2) To run the motor using the operation panel, press + SET to enter the local mode.
The status display LED [LCL] will turn ON.
FWD REV
(3) Confirm the safety and then press the or key to start operation.
FWD
Confirm that the motor runs in the "forward direction" while the key is held down.
* Forward run: Indicates that the motor is rotating in the counter-clockwise direction (CCW) looking
from the opposite-coupling side.
If any abnormality occurs, such as the "motor runs in reverse", "current flows but motor does not
rotate", or "motor quivers", the "motor main circuit wiring phase may be incorrect" or "the encoder's A
phase and B phase may be incorrect".
Refer to section "8.2.6 Hints for trial operation", and adjust the state.
8-11
Chapter 8 IM Application
After confirming that the motor operates correctly with trial operation from the panel, run the motor with the
run command from the controller. (Switch to the remote mode first.)
When carrying out trial operation with the controller, carry out inspection operation to confirm that the
command and car movement direction match.
Also confirm that the brake operation and speed command timing is correct.
(1) Confirm that the motor rotates in the forward run direction and the car moves up when the UP
command is issued from the controller.
(2) If the car lowers when the UP command is issued from the controller, the motor rotation direction and
car operation direction do not match. (The car is lowering when the motor rotates in the forward
direction.)
In this case, interchange the F RUN (C03-0) and R RUN (C03-2) settings in the inverter's sequence
input settings. The command and rotation direction will match.
Note that the recognition (lower when motor rotates in forward direction) in the inverter will not change
just by changing the settings. To change the recognition, the bias polarity must also be changed with
the following parameter (B16-6).
Examples
<Before changes>
The followings are set and the car lowers in respect to the UP command :
Connect UP command to PSI1 and set FRUN .............................. C03-0 = 1
Connect DOWN command to PSI2 and set RRUN ....................... C03-2 = 2
Bias direction selection .................................................................. B16-6 = 1
<After changes>
Set as follows :
Connect UP command to PSI1 and change to RRUN................... C03-0 = 2
Connect DOWN command to PSI2 and change to FRUN............. C03-2 = 1
Bias direction selection .................................................................. B16-6 = 2
8-12
Chapter 8 IM Application
Up
Counter-
weight
Down VT240EL
Load
sensor
Up
Down
Elevator speed Up
Down
8-13
Chapter 8 IM Application
Note 1) If the main circuit wiring phase order has been interchanged, always carry out
"magnetic pole position estimation" again.
Note 2) If the encoder phase order is adjusted (C50-2 changed), the pulse output from the
option PCB will also follow the settings. Check the signal order before using the
controller.
Refer to "Chapter 8.2.5 Trial operation using controller" for the actual setting methods.
8-14
Chapter 8 IM Application
After completing the inspection operation correctly with the procedures given in sections up to Chapter
8.2.6, carry out normal operation using the controller. Adjustments completed during normal operation
include adjustment of the roll back and adjustment of the ride comfort (suppression of vibration).
The parameters required for adjustment are given below.
B16-A
Torque bias amount B16-7 B16-8 B16-9
at no-load
Parameter
Setting value
No. Parameter
Unit Min. Max. Default
B16 Automatic torque bias setting
7 Analog bias voltage 0 % -100.0 100.0 0.0
8 Analog bias voltage 1 % -100.0 100.0 50.0
9 Analog bias voltage 2 % -100.0 100.0 100.0
A Output bias torque 0 % -150.0 150.0 -100.0
B Output bias torque 2 % -150.0 150.0 100.0
8-15
Chapter 8 IM Application
Adjustment procedures
1) Calculate the analog input voltage in the no-load state as a percentage of the full scale, and set it in
the analog bias voltage 0 (B16-7).
* The load detection's analog input voltage can be confirmed with [D17-A: Load detection].
2) In the no-load state, operate the elevator from the lowest floor to the highest floor, and confirm that roll
back does not occur.
* If roll back occurs in the direction when the car is rising, the bias amount is too low.
Increase the output torque bias 0 (B16-A) until the roll back is eliminated.
Conversely, if roll back occurs in the direction when the car is lowering, the bias amount is
excessive.
Decrease the output torque bias 0 (B16-A) until the roll back is eliminated.
Note) "- (minus)" indicates the bias direction. Thus, "increase the setting value" here
means to increase the value.
3) Next, adjust the back roll in the full-road (100% load) state in the same manner as the no-load
adjustment.
Calculate the analog input voltage in the full-load state (100% load) as a percentage of the full scale,
and set it in the analog bias voltage 2 (B16-9).
4) In the full-load state (100% load), operate the elevator from the lowest floor to the highest floor, and
confirm that roll back does not occur.
* If roll back occurs in the direction when the car is rising, the bias amount is too high.
Decrease the output torque bias 2 (B16-B) until the roll back is eliminated.
Conversely, if roll back occurs in the direction when car is lowering, the bias amount is too
low.
Increase the output torque bias 2 (B16-B) until the roll back is eliminated.
5) Set the analog bias voltage 1 (B16-8) to the value between B16-7 and B16-9.
[B168] = ( [B16-7] + [B16-9] ) / 2
_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/_/
_/_/_/ IM control is not compatible with _/_/_/
8-16
Chapter 8 IM Application
2
J Nbase
Tm = 10.97
Power
Tm: Machine time constant [ms]
J: Total Inertia [kg/m2] (=1/4 GD2 [kgf/m2])
-1
Nbase: Base speed [min ]
Power: Motor rated output [W]
Setting value
No. Parameter
Unit Min. Max. Default
B4A ASR response changeover function
3 Machine time constant ms 10. 20000. 1000.
b) Speed response
The "car's vibration state" may differ according to the speed. The comfort of ride can be adjusted in
detail by setting the control response for setting, high speeds and stopping.
Setting value
No. Parameter
Unit Min. Max. Default
B4A ASR response changeover function
0 ASR response 1 rad/s 1.0 100.0 10.0
1 ASR response 2 rad/s 1.0 100.0 10.0
2 ASR response 3 rad/s 1.0 100.0 10.0
Integral time constant
4 % 20. 500. 100.
compensation coefficient 1
Integral time constant
5 % 20. 500. 100.
compensation coefficient 2
Integral time constant
6 % 20. 500. 100.
compensation coefficient 3
7 Changeover speed 1 m/s 0.000 B48-0 0.050
8 Changeover speed 2 m/s 0.000 B48-0 0.010
9 Changeover time 1 s 0.000 3.000 0.500
A Changeover time 2 s 0.000 3.000 0.500
Speed
command
Changeover speed 1
(B4A-7)
Changeover speed 2
(B4A-8)
Response and
Response 1 (B4A-0)
compensation
Compensation
coefficient Response 2 (B4A-1) coefficient 1 (B4A-4)
Compensation
coefficient 2 (B4A-5)
8-17
Chapter 8 IM Application
Example of use
"The motor does not vibrate when the speed is somewhat high, but vibrates for a while after starting"
1) Set the "speed where vibration is eliminated" in changeover speed 1 (B4A-7).
2) Increase the ASR response 1 (B4A-0) setting in increments of [1] or [2] from the default value.
* Vibration can also occur if the setting value is too high. If the vibration does not "cease" or
"increases" even when the setting value is increased, try decreasing the setting value.
* The integral time constant compensation coefficient 1 (B4A-3) has the same effect as ASR
response 1, but the "integral time constant compensation coefficient" should be adjusted when
the desired effect is not attained by adjusting the ASR response.
The control response will improve when the "integral time constant compensation coefficient"
value is decreased. (Note that this is the opposite of the ASR response.) Vibration could result if
this coefficient is too small.
* It may be possible to reduce vibration during high-speed operation by increasing the integral time
constant compensation coefficient.
c) Torque compensation
If the speed traceability during acceleration, etc., is poor (if the elevator speed is slow in respect to
the speed command), large vibration could occur.
In this case, compensate the acceleration torque to stabilize the speed traceability during
acceleration and support the speed delay and vibration.
If the speed traceability during acceleration is poor, and vibration, etc., occurs, increase [B4C-0:
acceleration amount torque compensation gain] in increments of 5.0%, and suppress the vibration.
Note that if the value is too high, the vibration could increase.
Setting value
No. Symbol Parameter
Unit Min. Max. Default
B4C ASR extension
Acceleration amount torque
0 % 0.0 200.0 80.0
compensation gain
Acceleration amount torque
1 compensation LPF time ms 0. 1000. 5.
constant
8-18
Chapter 8 IM Application
8-19
THYFREC VT240EL
Instruction Manual
Name Function
Power module fault The output is cut off and the operation is stopped if operation of the main circuit power
(PM) modules over-current is detected.
Over-current control The output is cut off and the operation is stopped if the instantaneous output current
trip (OC) exceeds the default value (approx. 300% of the system rating).
Over-voltage control The output is cut off and the operation is stopped if the instantaneous main circuit DC
trip (OV) voltage exceeds the default value (800V (400V system)/400V (200V system)).
The output is cut off and the operation is stopped if the DC voltage drops to 65% or less
Under-voltage trip (UV) of the rating (600V (400V system)/300V (200V system)).
This function is not valid if the sequence input [UVT_MSK] is ON.
A phase failure in the main circuit input/output is detected, the output is shut off, and the
Phase failure (PHL)
operation is stopped.
An increase in the heat sink temperature is detected with the thermistor and
Over-heat (UOH) thermostat. When the temperature exceeds the default value, the output is cut off and
the operation is stopped.
There are systems of overload and motor overload.
Over-load control trip The output is cut off and the operation is stopped if 180% is exceeded for 5 seconds or
(OL) 170% for 30 seconds (system overload), or if the C22-8, 9 value is exceeded (motor
overload).
Grounding control trip The output will be cut off and the operation will stop if a ground fault is instantaneously
(GRD) detected.
Self-diagnosis The built-in CPU, peripheral circuits and data are tested and monitored for
(IO, dER, CPU) abnormalities.
The output current is limited with the over-current limiter set with B18-0.
Over-current limit With the V/f control, the output frequency is automatically adjusted to less than the
over-current limiter.
This is valid only during V/f control. If the output frequency is reduced suddenly, the DC
voltage will rise in the main circuit due to the regenerative power from motor. The
Over-voltage limit
output frequency will be automatically adjusted to prevent the DC voltage in the main
circuit from exceeding the default value.
9-1
Chapter 9 Protective Functions and Faults
When set in C00-4=2 (fault output at Take actions against the EMS cause, and
EMS emergency stop), this will occur if the turn the EMS input OFF.
sequence command EMS is input.
PM-n : Power module error Indicates that the short circuit protection circuit activated.
(Code : 02)
PM-1 Stopped 1) The main circuit element may be 1) Replace the main circuit element.
In constant speed faulty. 2) Check the safety of the motor wiring.
PM-2 2) A short circuit in the load may have 3) Improve the installation environment
operating
occurred in respect to noise, such as the
PM-3 Accelerating 3) This may have malfunctioned due to grounding method or wiring distance.
PM-4 Decelerating noise.
PM-5 Braking
PM-6 In ACR
PM-7 In excitation
PM-9 In automatic tuning
OC-n : Over-current This indicates that an output over-current has occurred.
(Code : 03)
1) The main circuit element may be 1) Replace the main circuit element.
broken. 2) Improve the installation environment
OC-1 Stopped
2) This may have malfunctioned due to in respect to noise, such as the
noise. grounding method or wiring distance.
1) The load may have changed suddenly 1) Carry out ASR adjustment, and
(car vibration). suppress the car vibration.
2) The power voltage may have dropped. 2) Confirm that the power supply is
3) The power module may have correct.
malfunctioned due to noise. 3) Improve the installation environment
In constant speed
OC-2 4) If this occurs during magnetic pole in respect to noise, such as the
operation
position estimation, the setting value grounding method or wiring distance.
may be incorrect. 4) Adjust the following parameters.
Decrease the B39-1, 2 setting value
Decrease the B39-4 setting value
Increase the B39-5 setting value
1) The acceleration rate may be too fast. 1) Decrease the acceleration setting.
OC-3 Accelerating 2) The ACR control setting may be 2) Adjust the ACR gain (A20-0) and time
incorrect. constant (A20-1).
OC-4 Decelerating 1) The decelerate rate may be too fast. 1) Decrease the deceleration setting.
OC-5 Braking 1) A short circuit or sudden change of the 1) Check the state of the motor wiring
OC-6 In ACR load may have occurred. and load.
OC-7 In excitation
1) The setting value may be incorrect. 1) Decrease the B19-1, 2 setting value.
OC-9 In automatic tuning 2) When using PM automatic tuning,
decrease the B39-1, 2 setting value.
9-2
Chapter 9 Protective Functions and Faults
9-3
Chapter 9 Protective Functions and Faults
9-4
Chapter 9 Protective Functions and Faults
9-5
Chapter 9 Protective Functions and Faults
9-6
Chapter 9 Protective Functions and Faults
9-7
Chapter 9 Protective Functions and Faults
1) The sequence input cable may be 1) Remove the error at the EXFLT
E.FLT. faulty. transmission source. Check whether
External fault 1 to 8
1 to 8 2) The C05-8 to F setting values may the sequence input cable is faulty.
be incorrect. 2) Set C05-8 to F to appropriate values.
DER : E2PROM data error This indicates that an error occurred in the data stored in the E2PROM.
(Code : )
This indicates that there is an error in 1) Enter D20-2 and reset all the
the various data stored in the E2PROM. parameters by pressing SET key
(Note) If this appears when starting twice. Then switch the power Off and
up, the details are not On again.
DER. E2PROM data error 2) If the above operation should not
recorded internally. These
details are not read out with have any effect, please contact the
the fault history (D20-0) after dealer.
starting up normally.
9-8
Chapter 9 Protective Functions and Faults
9-9
Chapter 9 Protective Functions and Faults
9-10
Chapter 9 Protective Functions and Faults
9-11
THYFREC VT240EL
Instruction Manual
CAUTION
The VT240EL is not capable of reading and writing of speed or frequency settings using
serial communication or Modbus communication.
RS485
CAUTION
10-1
Chapter 10 Serial and Modbus Communication
When connecting several VT240EL units, connect two wires to each TB3 terminal, and couple the
VT240EL units.
An example of the connection is shown below.
Host computer
SG D- D+
TB3
Shielded
To host computer
or inverter
Shielded wire
To next inverter
Shielded
Shielded wire
CAUTION
Separate the communication cable from the main circuit cable and other power cable.
A shielded twisted pair cable should be used for connecting TB3 and the host computer.
Connect the twisted pair cable's shield to the TB3 SG.
When using several slave units, set the resistance (DS1 No. 1 switch on basic section) of the last inverter to
120.
When connecting the TB3 and shielded twisted pair cable, do not solder the wires which are exposed after
the sheath is peeled off.
If the communication is distorted and not carried out properly because of noise, etc., connect a ferrite core,
etc., to the cable, and increase the noise resistance.
10-2
Chapter 10 Serial and Modbus Communication
Item Specification
Connection method RS485, 2-wire type
Transmission distance Total extension distance: 150m
Baud rate Select from 1200, 2400, 4800, 9600, 14400, 19200, 38400bps
Transmission method Start-stop synchronization, half-duplex communication
Frame configuration Start : 1 bit
Data : 8 bits
Stop : Select from 1 bit or 2 bits
Parity : Select from none, odd or even
Error detection Sum check, parity, framing
Transmission code 8-bit binary or ASCII
Communication protocol Select from Modbus-RTU communication or standard serial
communication
Number of stations Set between 1 and 32
The communication parameters must be set to enable communication with the host controller.
The procedure is given below.
(1) Select C26-0, and select the communication method.
Example: C26-0=0: Select standard serial communication.
(2) Select the station No.
Example: C26-2=18
(3) Set the baud rate.
Example: C26-4=5: 38400bps
(4) Set the number of stop bits.
Example: C26-5=1: Stop bit 1 bit
(5) Set the parity.
Example: C26-6=1: No parity
(6) After completing the settings, turn the power OFF once. When the control power has turned OFF, turn
the power ON again.
Communication with the set communication method is now possible.
10-3
Chapter 10 Serial and Modbus Communication
10-4
Chapter 10 Serial and Modbus Communication
The following exchanges can be carried out with the host computer by using the VT240EL series
dedicated communication protocol (hereinafter, standard serial communication).
(1) Reading and writing of Block-A, B, C, U parameters
(2) Reading of Block-D monitor parameters
(3) Reading and writing of sequence commands
(4) Reading of fault history
(1) When executing sequence command write (CW) from the host computer and operating, make sure
that the sequence command serial transmission selection (COP) is ON.
Example) Operation mode : Remote (RMT)
COP command : C03-8 = 16 (ON fixed)
(The inverter is always run with the sequence commands from the host computer.)
Refer to section 10-4-9 Sequence command write (CW) for details on the CW command.
Note) When sending auxiliary operation sequence commands other than emergency stop (EMS),
reset (RESET), or run (F RUN, R RUN) as serial transmission data from the host computer,
make sure that the control switchover method (J2 setting) is serial transmission input.
(C00-6=2)
Terminal <OR>
EMS
block
Serial EMS
Terminal
RESET
block <OR>
Serial RESET
S TO P R ST
Panel M OD
Internal command
Other input FW D
functions Panel
R EV
BRAKE Local (LCL)
AFS1
AFS2
AFS3 Terminal F RUN COP Remote (RMT)
S0 block R RUN OFF
S1
S2 F RUN ON
S3 Serial
R RUN
SE
MBRK_an
COPC00-5
S5 1 : Not used together
S6 Terminal Other input C00-6 OFF
S7 block functions
EXC 1 : Terminal
ACR ON 2 : Used together Local (LCL)
PCTL Serial Other input 2 : Serial
FPOS_CM
U functions Remote (RMT)
DVT-MSK
10-5
Chapter 10 Serial and Modbus Communication
The VT240EL constantly waits for a command from the host computer.
When the VT240EL correctly receives a command from the host computer, it returns a response as shown
below.
Response
Command
Response
1 packet
Maximum 128 Bytes
(1) When there is a request from the host computer, the VT240EL checks the station No. given in the
packet, and processes the request when it matches the local station No. If the station numbers do not
match, the packet is ignored.
(2) Any space codes (20Hex) in the packet sent from the host computer are ignored. Note that the check
sum is calculated including the space codes.
(Example)
( G 0 1 F R 0 0 0 0 & 8 E ) CR
10-6
Chapter 10 Serial and Modbus Communication
(5) All data input before "(" is input in the reception data is ignored.
(6) Even if "(" is input while receiving the packet, the data received up to that point will be aborted.
(Example)
( G (
(Ignored)
Even if "(" is input while receiving the
packet, the data received up to that point
will be aborted.
(7) The reception is interpreted as done only when ")" CR is received.
(8) Several commands can be arranged in one packet. (Up to nine commands.)
In this case, "," is used as the delimiter between commands.
If there are more than ten commands in one packet, a command and error code indicating the excess
will be returned from the VT240EL.
Up to nine commands will be executed normally. An example of the command and response is shown
below.
(Example) Host computer transmission command packet
( G00FW00000001000 , FR0000 , CW0000000000040402 ) CR
(1st command) (2nd (3rd command)
command)
(delimiter) (delimiter)
Response packet
( G00AK , FR00000001000 , AK & 0E )
Make sure that the transmission command packet fits within 128 Bytes.
Also make sure that the response packet in respect to the command packet is within 128 Bytes.
( G F F F W 0 0 0 0 0 0 0 0 4 0 4 ) CR
10-7
Chapter 10 Serial and Modbus Communication
(Example)
( G 0 0 F R 0 0 0 0 & 4 D ) CR
28H 47H 30H 30H 46H 52H 30H 30H 30H 30H 26H
Add all
24D HEX
The ASCII codes of the characters between "(" and "&" are added with hexadecimal, and the low-order
byte of the obtained value is converted into 2 characters ASCII code and used for the check sum.
10-8
Chapter 10 Serial and Modbus Communication
Command list
Host computer to VT240EL
CMD Data No. DATA Function
nnnnnnn
FW 000n
(7-digit decimal) This command is invalid with the VT240EL.
FR 000n None
nn nn
CW 000n (12-digit Sequence command write
hexadecimal)
CR 000n None Only sequence command read
Annn
nnnnnn
Bnnn
DW (6-digit decimal or Block-A, B, C, U parameter write
Cnnn
4-digit hexadecimal)
Unnn
Dnnn
Annn
DR Bnnn None Block-D, A, B, C, U parameter read
Cnnn
Unnn
ER 000n None Fault history read
10-9
Chapter 10 Serial and Modbus Communication
Command
F W 0 0 0 0 0 0 0 3 0 0 0
CMD DATA. No DATA
(4-digit decimal data No. In this (7-digit decimal setting value. In this
example, this is the "Frequency example, 30.00Hz is set.)
setting" write command.)
Response
A K (Successful completion)
N K Error code
(Error response:
(2 Byte) Refer to the list of transmission error codes for details on
the error codes.)
Coded data
(Example)
DATA
0 0 0 1 2 3
The data can be set as negative data by adding "-" to the highest order digit of the DATA area.
In the above example, the data is -123.
10-10
Chapter 10 Serial and Modbus Communication
Command
F R 0 0 0 1
CMD DATA. No
Response
F R 0 0 0 1 0 0 0 1 0 0 0
CMD DATA. No DATA
(If a "-" is attached to the highest order digit, the data is a negative value.)
10-11
Chapter 10 Serial and Modbus Communication
Command
C W 0 0 0 0 0 0 0 A 0 0 0 5
CMD DATA. No DATA1 DATA2
(4-digit decimal. Refer to section (8-digit hexadecimal setting value. In this example
10-4-15 Sequence command bit 000A0005h is set.
assignment table for the numbers.) * Refer to section 10-4-15 Sequence command bit
assignment table for details on the setting values.
Response
A K (Successful completion)
Command
C R 0 0 0 1
CMD DATA. No
C R 0 0 0 1 0 0 4 B 6 0 0 2
(4-digit decimal. (8-digit hexadecimal read data. In this example, 004B6002h is read.)
The data No. sent to the * Refer to section 10-4-15 Sequence command bit assignment table
host is returned.) for details on the setting values.
N K Error code
(Error response:
(2 Byte) Refer to the list of transmission error codes for details on the
error codes.)
10-12
Chapter 10 Serial and Modbus Communication
Command
<Example: Block-B parameter setting>
D W B 4 8 1 0 0 1 2 3 4
Response
A K (Successful completion)
CAUTION
The parameters that cannot be changed with the write command are shown below. If the write command is
executed for these parameters, an error will be returned (Parameter Read/Write Disable).
A04-0 to 7 (Custom constants) A05-0 to 2 (Block-B, C parameter display skip)
B19-0 (Automatic tuning function) C10-0 to 7 (Custom parameter selection)
C26-0 to 7 (Serial transmission setting)
Parameters not related to control mode selected with C30-0: f0.
(Parameters that are not displayed on the operation panel.)
Coded data
The data can be set as negative data by adding "-" to the highest order digit of the DATA area.
DATA
0 0 1 2 3
10-13
Chapter 10 Serial and Modbus Communication
Command
<Example: For parameter B read>
D R B 4 8 2
CMD DATA. No
(4-digit decimal data No. Refer to the previous setting data table for details on the numbers.)
Response
D R B 4 8 2 0 0 0 5 4 3
Sub No.
Main No.
CAUTION
The parameters that cannot be read with the read command are shown below. If the read command is
executed for these parameters, an error will be returned (Parameter Read/Write Disable).
Refer to 10-4-14 List of transmission error codes for details on the error codes.
D20-0 (Fault history display) D20-2 (Parameter A, B, C change list)
D30-1 (Option PCB) C10-0 to 7 (Custom parameter selection)
C26-0 to 7 (Serial transmission setting) D30-0 (Inverter type)
D22-0 (Automatic tuning progress state) Parameters subject to skip with A05-0 to 2
Parameters not related to control mode selected with C30-0: f0.
(Parameters that are not displayed on the operation panel.)
If the data is coded with the targeted data for read, "-" will be attached to the highest-order digit of
DATA.
DATA
0 0 1 2 3
10-14
Chapter 10 Serial and Modbus Communication
Command
DATA No. Explanation
E R 0 0 0 0 0 0 0 0 Latest fault history
CMD DATA. No
0 0 0 1 Previous fault history
0 0 0 2 2nd to last fault history
(4-digit decimal data No. refer to the table 0 0 0 3 3rd to last fault history
on the right for details on the number.)
Response
E R 0 0 0 0 0 D 0 1 ; ; 0 0 3 2
; 0 3 0 4 ; 0 0 0 0 ; 0 0 0 0 0 ; 0 0 0 0 0
DC voltage Hardware fault signal Cumulative power ON time Cumulative run time
(4-digit decimal) (4-digit hexadecimal) (5-digit decimal) (5-digit decimal)
10-15
Chapter 10 Serial and Modbus Communication
The error codes added to the NK response in respect to a command from the host computer are shown
below.
10-16
Chapter 10 Serial and Modbus Communication
Always 0 AFS3
Always 0 Always 0
Always 0 Always 0
Always 0 S0
Always 0 S1
Always 0 S2
Always 0 S3
Always 0 SE
DATA2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
AFS2 EMS
AFS1 RST
Always 0 FRUN
Always 0 RRUN
Always 0 Always 0
Always 0 Always 0
BRAKE EXC
Always 0 Always 0
DATA No : 0 0 0 1
DATA1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Always 0 MBRK_ans
Always 0 Always 0
Always 0 Always 0
Always 0 S5
UVT-MSK S6
Always 0 S7
Always 0 Always 0
Always 0 Always 0
DATA2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Always 0 Always 0
Always 0 ACR
Always 0 PCTL
Always 0 Always 0
FPOS_CMD Always 0
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
10-17
Chapter 10 Serial and Modbus Communication
The Modbus communication method is a single master/slave method. Only the master can start
communication. The slave detects this communication, executes the designated function, and returns a
response message. The master can communicate with the designated slave (station No.) and broadcast to
all slaves. When using broadcast transmission, the slave only carries out the designated function and does
not return a response message.
The following exchanges can be made with the host computer by using this communication function.
(1) Reading and writing of Block-A, B, C, U parameters
(2) Reading of Block-D monitor parameters
(3) Reading and writing of sequence commands
(4) Reading of fault history
(5) Reading of sequence status
(1) When executing sequence command write from the host computer and operating, make sure that the
sequence command serial transmission selection (COP) is ON.
Example) Operation mode : Remote (RMT)
COP command : C03-8 = 16 (ON fixed)
(The inverter is always run with the sequence commands from the
host computer.)
Note) When sending auxiliary operation sequence commands other than emergency stop (EMS),
reset (RESET), or run (F RUN, R RUN) as serial transmission data from the host computer,
make sure that the control switchover method (J2 setting) is serial transmission input.
(C00-6=2)
Terminal <OR>
EMS
block
Serial EMS
Terminal
RESET
block <OR>
Serial RESET
R ST
Panel S TO P
M OD
Internal command
Other input FW D
functions Panel
R EV
BRAKE Local (LCL)
AFS1
AFS2
AFS3 Terminal F RUN COP Remote (RMT)
S0 block R RUN OFF
S1
S2 F RUN ON
S3 Serial
R RUN
SE
MBRK_an
COPC00-5
S5 1 : Not used together
S6 Terminal Other input C00-6 OFF
S7 block functions
EXC 1 : Terminal
ACR ON 2 : Used together Local (LCL)
PCTL Serial Other input 2 : Serial
FPOS_CM
UVT-MSK functions Remote (RMT)
D
10-18
Chapter 10 Serial and Modbus Communication
The VT240EL is compatible only with the Modbus compliant RTU mode.
The communication protocol for the RTU mode is explained below.
(1) End/start
In the RTU mode, a silent interval of 3.5 characters or more (varies according to baud rate) is inserted
at the start and end of transmission. The silent interval is a state in which data is not sent. Note that if
C26-3 is not equal to 0.00, the setting value will be followed.
(2) Address
The slave side station No. is designated as Address. If a request is made from the slave side, the local
station No. is set. The station No. is set with C26-2.
(3) Function/Data
The function executed by the slave is designated in Function and Data. Refer to the following
explanations for details on the functions.
(4) CRC
CRC is an error check. The value is calculated and set based on the details of Address to Data. The
following calculation method is used. The CRC work is a 16-bit long (2-byte) variable used for
convenience to calculate CRC. It has no special meaning.
10-19
Chapter 10 Serial and Modbus Communication
Example of command:
Function
Address
(designates the station No. of the send destination slave)
CAUTION
In the command example, a space is inserted to delimit each function. Do not insert the spaces when actually
inputting the command.
In the above command, input [01030002000265CB], and send.
The time chart for communication with the host computer is shown below.
Host computer side Silent VT240EL send data 1 Silent VT240EL send data 2 Silent
interval (Addr, Func, Data, CRC) interval (Addr, Func, Data, CRC) interval
VT240EL side Silent Receive Silent Received VT240EL send data 1 Silent
interval data interval data analyze (Addr, Func, Data, CRC) interval
The host computer waits for the silent interval time, and then sends one packet of data.
When sending data continuously, the host computer waits for the silent interval again.
The VT240EL recognizes the data sent after waiting the silent interval as the head of the packet, and starts
the reception process. After the data is received, if a state in which no data is received for longer than the
silent interval continues, the VT240EL determines that the reception is completed, judges and processes
the contents of the command, and creates a request package.
10-20
Chapter 10 Serial and Modbus Communication
The VT240EL judges and processes the data based on the packet received from the host computer. If the
data is illegal or if data exceeding the range is received, an exception response is returned to indicate that
the process cannot be completed.
The exceptional response is sent by setting bit7 of the sent function code to 1.
The exception response codes sent after the function code are shown below.
CAUTION
In the command example, a space is inserted to delimit each function. Do not insert the spaces when actually
inputting the command.
In the above example, the response is displayed as [018302C0F1].
10-21
Chapter 10 Serial and Modbus Communication
The correspondence of the previous standard serial communication command and the MODBUS functions
is shown below.
Standard serial
Function Start register: Function communication
command
01h 0000 : Sequence command (input) 1 read
CR
Read Coil Status 0020 : Sequence command (input) 2 read
02h
Sequence status (output) read
Read Input Status
Fault information read
0063 : Read latest fault information
0073 : Read previous fault information
0083 : Read 2nd to last fault information
03h
0093 : Read 3rd to last fault information ER
Read Holding Register
00A3 : Read latest minor fault information
00B3 : Read previous minor fault information
00C3 : Read 2nd to last minor fault information
00D3 : Read 3rd to last minor fault information
03E9 : Common Multiplexed data read value
08h
Self-diagnosis mode
Diagnostic
0Fh 0000 : Sequence command (input) 1 write
CW
Force Multiple Coils 0020 : Sequence command (input) 2 write
10h
Parameter write DW
Preset Multiple Registers
03E7 : Common Read multiplexed data
Write MUX command
17h
Read/Write Multiple Parameter read DR
Registers
10-22
Chapter 10 Serial and Modbus Communication
The details of each function and examples of setting the commands are given in the following section.
Setting example:
Response
Station No.
The correspondence of the read data contents and serial transmission sequence command's bit
assignment table is shown below.
Standard serial Modbus
Details of data
(DATA No.) (Start register)
1003 5007
DATA 1
DATA 2
10-23
Chapter 10 Serial and Modbus Communication
Setting example:
Response
Sequence status 2
Sequence status 1
Sequence status 0
Refer to the following table for the bit assignment of each status.
10-24
Chapter 10 Serial and Modbus Communication
Sequence status 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
IDET ATN
REV SPD1
LCL SPD2
RDY2 COP
RDY1 EC0
MC EC1
FLT EC2
RUN EC3
Sequence status 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Always 0 Always 0
ZSP DVER
Always 0 MBRK
FAN Always 0
ALM Always 0
Always 0 RDELAY
DCC Always 0
ACC Always 0
Sequence status 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Always 0 FPOS
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
Always 0 Always 0
Sequence status 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Always 0 Always 0
Always 0 FPOX_EX
Always 0 F_NOT
Always 0 JEAK_IN
Always 0 JEAK_OUT
Always 0 50%LOAD
Always 0 POSERR
Always 0 OUTMC
10-25
Chapter 10 Serial and Modbus Communication
Setting example:
Response
Station No.
10-26
Chapter 10 Serial and Modbus Communication
Setting example:
Response
Station No.
Refer to the following section for the data contents.
Refer to the list of fault codes for details on the primary fault and secondary fault.
The hardware fault signal indicates the status of the D05-1: Hardware detection fault status bit as a 0 to FF
hexadecimal.
10-27
Chapter 10 Serial and Modbus Communication
Setting example:
CRC code
Data (4byte)
Size
Number of registers
Start register
Function
Station No.
Command contents : The data contents are written to sequence command 1.
Response
The correspondence of the written sequence command bit assignment is shown below.
0123 4567
DATA 1
DATA 2
10-28
Chapter 10 Serial and Modbus Communication
Setting example:
CRC code
Data (4byte)
Size
Number of registers
Start register
Function
Station No.
Command contents : The data value (60.00Hz) is written to the frequency setting.
Response
Function Function
10-29
Chapter 10 Serial and Modbus Communication
Function:
Parameter write: The parameter No. is set in the data section.
This function carries out the same process as the DW command in the standard
serial transmission function.
MUX command write: This function is used when using a PLC which does not support Function17h.
Refer to 10.5.7 Modbus additional functions when using this function.
Setting example:
CRC code
Data (6byte)
Size
Number of registers
Start registers
Function
Station No.
Function Function
Data setting:
A000 00001388
Parameter designation section Data designation section
Divide the parameter designation section as shown below and set the parameter No.
15 8 7 0
Function Function code
Block-A parameter designation A
Function code Block No. Data No. Block-B parameter designation B
Block-C parameter designation C
Block-U parameter designation E
10-30
Chapter 10 Serial and Modbus Communication
Setting example:
Number of registers
Start register
Function
Station No.
Divide the parameter designation section as shown below and set the parameter No.
15 8 7 0
Function Function code
Block-D parameter designation D
Function code Block No. Data No. Block-A parameter designation A
Block-B parameter designation B
Block-C parameter designation C
Block-U parameter designation E
10-31
Chapter 10 Serial and Modbus Communication
The method for executing the multiplexed data read process, executed with Function 17h, using a
combination of Function 10h and 03h is explained in this section.
Example
1) Set the parameter No. using the Function 10h MUX command write for multiplexed data read
value.
CRC code
Parameter No.
Size
Number of registers
Start register
Function
Station No.
Function Function
The parameter number is set in the same manner as Function 10h and 17h. (Refer to the next page.)
10-32
Chapter 10 Serial and Modbus Communication
2) Read the setting values for the target parameters set in 1) using the Function 03h Multiplexed
data read value.
M od b us com m an d s e tting ex am p le
0 1 0 3 03 E 9 0 0 0 2 15 B B
C R C co d e
N u m b e r o f re g is te rs
Sta rt re g is te r
F u n ct io n
St a tio n N o .
C o m m a nd c on te n ts :
R e sp on s e
D ata E xc e p t io n a l re s p o ns e
F u n c tio n
S ize ( 4 b yte )
St a tio n N o .
F u n ct io n
St a tio n N o .
C a u tio n : T h e d a ta is ou tp u t as a h e x ad e c im a l. 0 0 0 0 07 0 8 h = 1 8 0 0d
If 1) and 2) are sent and received normally, the B01-5 setting value is read out to the
response data field.
Divide the parameter designation section as shown below and set the parameter No.
15 8 7 0
Function Function code
Block-D parameter designation D
Function code Block No. Data No. Block-A parameter designation A
Block-B parameter designation B
Block-C parameter designation C
Block-U parameter designation E
10-33
THYFREC VT240EL
Instruction Manual
Chapter 11 Options
Chapter 11 Options
11.1 Outline of options
The VT240EL Series options include those shown below. This chapter will focus on the stand-alone
options and main circuit wiring devices.
Stand-alone option
DCL
DB unit
Main circuit wiring device
Power
supply MCCB or MC EMI filter
ACL Inverter unit
Fuse
11-1
Chapter 11 Options
11-2
Chapter 11 Options
11.4 ACL
Make sure that capacity of the transformer used as the inverter's power supply is within the following range.
(For 4% impedance transformer)
2210 and smaller, 400V series : 500kVA or less
2280 and 2350 : Capacity that is 10-times or less inverter capacity
If the above values are exceeded, install an ACL on the inverter's input side.
This is also effective in improving the power factor of the inverter input, in suppressing the current high
harmonics and extending the life of the main circuit's electrolytic capacitor. The power factor will be approx.
0.9.
2210 140 N71P47982-140 180 135 150 120 111 100 8 60 40 M8 10.6
2280 200 N71P47982-200 230 140 175 120 110 100 10 75 52 M10 19
2350 260 N71P47982-260 230 150 175 120 120 110 10 69 56 M10 21
11-3
Chapter 11 Options
Earth
(1)
Earth
(2)
Earth
(3)
11-4
Chapter 11 Options
11.5 DCL
Install this device to improve the power factor of the inverter input.
This is also effective in creating a balance with the power supply as the ACL. The power factor will be
approx. 0.9.
Rating
Preparation
Inverter type current Dimensions (mm)
drawing No Weight Shape
(A)
(kg) class
Preparation Capacity
VT240EL- A B C D E F G H I J N
type (mH)
N71P46997-16 15A
2010 86 84 72 71 70 28 20 M4 6 1.8 (1)
V21-DCL-LA15 1.7mH
N71P46997-17 22A
2020 65 130 215 45 110 50 M6 170 7 4.1
V21-DCL-LA22 1.2mH
N71P46997-18 32A
2040 65 130 195 45 110 50 M6 150 7 4.5
V21-DCL-LA32 0.78mH
(2)-1
N71P46997-19 45A
2050 65 130 220 45 110 50 M6 180 7 5.6
V21-DCL-LA45 0.55mH
N71P46997-20 60A
2080 65 130 225 45 110 50 M6 180 7 6.1
V21-DCL-LA60 0.4mH
N71P46997-21 80A
2100 65 130 240 45 110 80 M6 196 7 6.8
V21-DCL-LA80 0.3mH
N71P46997-22 100A
2130 65 130 240 45 110 90 M8 196 7 7.2
V21-DCL-LA100 0.24mH
N71P46997-23 120A
2150 65 130 253 45 110 110 M8 210 7 8.2
V21-DCL-LA120 0.2mH
(2)-2
N71P46656-12 150A
2210 75 140 246 55 120 100 M8 203 7 9
V21-DCL-LA150 0.17mH
N71P46656-14 220A
2280 75 140 265 55 120 120 M10 222 7 11
V21-DCL-LA220 0.11mH
N71P46656-15 270A
2350 75 140 307 55 120 120 M12 254 7 15
V21-DCL-LA270 0.09mH
11-5
Chapter 11 Options
Rating
Inverter Preparation
current Dimensions (mm)
type drawing No Weight Shape
(A)
(kg) class
Preparation Capacity
VT240EL- A B C D E F G H I J N
type (mH)
N71P46997-4 8A
4009 96 94 82 80 80 28 20 M4 6 2.0
V21-DCL-HA8 6.8mH
N71P46997-5 12A
4015 96 94 82 80 80 28 20 M4 6 2.3 (1)
V21-DCL-HA12 4.2mH
N71P46997-6 18A
4020 105 109 88 88 95 32 20 M4 7 3.7
V21-DCL-HA18 2.9mH
N71P46997-7 25A
4030 65 130 232 45 110 50 M6 190 7 5.5
V21-DCL-HA25 2.1mH
N71P46997-8 32A
4040 65 130 235 45 110 50 M6 191 7 6.4
V21-DCL-HA32 1.6mH
N71P46997-9 40A
4050 65 130 250 45 110 65 M6 205 7 7.3
V21-DCL-HA40 1.2mH
(2)-2
N71P46997-10 50A
4060 65 130 240 45 110 65 M6 196 7 7.5
V21-DCL-HA50 0.96mH
N71P46997-11 60A
4070 65 130 240 45 110 70 M6 198 7 7.9
V21-DCL-HA60 0.82mH
N71P46997-12 80A
4100 65 130 247 45 110 70 M6 204 7 8.2
V21-DCL-HA80 0.58mH
N71P46656-1 90A
4130 65 130 249 45 110 90 M8 206 7 9
V21-DCL-HA90 0.49mH
(2)-1
N71P46656-2 110A
4150 65 130 265 45 110 100 M8 222 7 10
V21-DCL-HA110 0.4mH
H
K L
FC
MaxG
(1)
L
L
(2-1) (2-2)
11-6
Chapter 11 Options
The EMI filter suppresses the electromagnetic noise generated by the inverter.
The electromagnetic noise is the radiation of electromagnetic waves in the radio frequency bands and that
conveyed to the power supply wires. Mounting of this device is recommended for creating a balance with
the peripheral devices of the inverter.
(1) is a stand-alone type EMI filter which can be used in combination with the built-in option.
(2) is a stand-alone EMI filter used with capacities larger than (1).
The EMI filter can be built into the unit as an option. The leakage current is 60mA or less at 480V/50Hz,
and 70mA or less at 240V/50Hz.
The inverter will comply with the European EMC Standards (EN61800-3) when the EMI filter is built in.
Note) 4009 and 4015 comply with the European EMC Standards (EN61800-3 First Environment
Category C2).
Note) 4020 to 4070 / 2010 to 2020 comply with the European EMC Standards (EN61800-3 Second
Environment Category C3).
Note) The leakage current is based on the assumption that one wire is disconnected in a 3-phase circuit.
Note) Make sure that the motor wire length is 10m or less. A standalone EMI filter should be connected if
the distance exceeds 10m.
To provide measures against conductive noise, use a built-in and standalone EMI filter.
When taking measures against noise with the 4100, higher or 2040, and higher units, use a stand-alone
EMI filter. The European EMC Standards (EN61800-3 Second Environment Category C3) can be satisfied
by using a stand-alone EMI filter.
11-7
Chapter 11 Options
Earth M4
Earth M4
Indica-
Label
tion
(Label) Cover mounting
screw M3
Cover mounting
screw M3
Cover
Cover
3SUP-HQ(2050)-ER-610 Main body
30A Main body
Unit : mm
weight
A B C D E F G H
(kg)
3SUP-HQ20-ER-6 145 135 125 70 50 10 52 5.5 0.7
3SUP-HQ30-ER-6 145 135 125 70 50 10 52 5.5 0.7
3SUP-HQ50-ER-6 165 136 165 90 80 40 54 5.5 1.1
3SUPF-AH(75,100,150)-ER-6
Unit : mm
weight
A B C D E F G H I J K L (kg)
3SUPF-AH75-ER-6-OI 260 245 182 116 90 33 18 80 23 M4 M6 5.5 3.2
3SUPF-AH100-ER-6-OI 260 245 182 116 90 33 18 80 23 M4 M6 5.5 3.2
3SUPF-AH150-ER-6-OI 310 290 220 163 133 42 25 100 30 M6 M8 6.5 3.2
11-8
Chapter 11 Options
3SUPF-AH200-ER-6-OI
Earth
3SUP-B192300-F
Unit : mm
weight
A B C D E F1 G H I J K L (kg)
3SUPF-AH250-ER-6-OI 364 345 325 280 180 150 42 120 25 30 M8 5.5 10
3SUP-B192300-F 430 320 230 250 270 260 136 180 110 50 M14 M8 23
11-9
Chapter 11 Options
Indication of
Item Type Function Class rating nameplate
(Note 1)
This is a speed detection PCB for the
Speed detection 1 complimentary output type encoder.
V24-DN1
(complimentary I 1
N62P30609=1-01 Response frequency: Change between
compatible)
6010kHz and 20kHz.
This is a speed detection PCB for the line driver
Speed detection 2 output type encoder.
V24-DN2
(line driver I 2
N62P30610=1-01 Response frequency: 250kHz (signal: A, B, Z
compatible)
phase and serial data)
This is a speed (pole position) detection PCB for
the PM drive control, and is compatible with the
Speed detection 3 V24-DN3 line driver output type encoder. I 3
(PM compatible) N62P30611=1-01
Response frequency: 250kHz (signal: A, B, Z,
U, V, W phase)
Speed detection 4 Speed detection PCB compatible with Heidenhain
V24-DN4
(SIN/COS ERN1387. I 4
N62P30642=1-01
compatible) 1Vp-p 2-phase, 2-set sine wave + Z-phase pulse
This speed detection PCB is compatible with
Speed detection V24-DN5 Heidenhain ERN1387 and Tamagawa Seiki
5/8 (SIN/COS, N62P30676=1-01
TS6213N555. Use this for high-accuracy start lock I 5/8
start lock control V24-DN8
N62P30684=1-01
control.
compatible)
1Vp-p 2-phase, 2-set sine wave + Z-phase pulse
This is used to expand the contact input/output
V24-RY0 points.
Relay interface III N
N62P30612=1-01 Relay input : 4 points (PSI8 to 11)
1C contact output : 4 points (PSO4 to 7)
Option III
(Position III)
Option I
(Position I)
11-10
Chapter 11 Options
This V24-DN1 is a speed detection option PCB compatible with the complementary type encoder.
Item Specifications
Supply voltage 12VDC 1.2V
Output method Complementary
Output signal voltage At V24-DN1 signal input terminal :
VH (signal high level voltage): 8.0V or more,
VL (signal low level voltage): 1.0V or less
Supply current 150mA (including signal supply current)
Rising/falling time Within 1S
Output signal 9030 phase difference signal (A phase, B phase)
Pulse output frequency Encoder pulse output frequency 6010kHz at motor's maximum speed
Item Specifications
Power voltage Max. 24VDC+10%
Pulse output current Min. ON current 5mADC or more, max. current 30mADC or less
Pulse output frequency Max. 70kHz or less
a) Refer to section 7) Wiring examples for the pulse output's external connection circuit.
b) The control PCB's pulse train output and this PCB's pulse output are connected internally.
Confirm that the DIP switch (DS1-4) in the control PCB is set to PS03.
c) PAO and 0P of the pulse output are made into a twisted pair. Moreover, PBO and 0P are similarly
made into a twisted pair.
CAUTION
11-11
Chapter 11 Options
3) Mount the PCB onto the option I position on the control PCB cover.
V24-DN1
Enlarged (1)
view
(2) Jaw
Mounting method
a) Insert the option PCB (V24-DN1) into the two jaws in the (1) direction.
b) Confirm that the PCB is mounted, and then press the PCB in the (2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
To TB2
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-12
Chapter 11 Options
Encoder TB1
V24-DN1
H -1,8[12P]
12V 12V External
K power -2[0P] 12VDC Max.150mA
0V 0V source
11-13
Chapter 11 Options
VH
A phase
VL
VH
B phase
VL
90 90 90 90
VH
Z phase
VL
11-14
Chapter 11 Options
P o ly e t h yle n e in s u la t e d in st ru m e n t ca b le
R e f e re n ce t yp e K P E V -S C F (F u r u ka w a D e n k o )
2
0 .7 5 m m (3 0 m o r le ss ) O p tio n P C B
Tw ist e d , s h ie ld e d s t ra n d s
TB2 V 2 4 -D N 1
E n co d e r
L F B M C 1 2 F TB1
H -1 ,8 [1 2 P ]
12V
K -2 [0 P ] 1 2 V D C M a x.1 5 0 m A
0V
12V
A p h a se
22k
22 C -1 0 [PA ] 2 .2 k 3 . 3 k
1k
470P
0V M -3 [ 0 P ]
12 V
B p h a se
22 k
22 A -11 [ P B] 2 .2 k 3 . 3 k
1k
470P
M -4 [0 P]
0V
T Z p has e
-1 2 [P Z ] 2 .2 k 3 .3 k
1k
470 P
-5 [0 P ]
[ A p h a s e p u l se o u tp u t ] -1 3 [PA O ]
[B p h a s e p u l se o u tp u t] -1 4 [P B O ]
M A X .2 4 V + 1 0 %
I= M I N . 5 m A , M A X . 3 0 m A [C om m on]
-6 , -7 [0 P ]
S e t th e E L -b it t o W 2 (2 P P ).
W1 W2
1P P 2P P
11-15
Chapter 11 Options
This V24-DN2 is a speed detection option PCB compatible with the line driver type encoder.
Item Specifications
Supply voltage 5VDC 0.25V
Output method Line driver
Output signal voltage At V24-DN2 signal input terminal :
VH (signal high level voltage): 2.4V or more,
VL (signal low level voltage): 0.5V or less
(Differential voltage of A , B , Z , R X in respect to A, B, Z, RX)
Supply current Max. 350mA (including signal supply current)
Rising/falling time Within 100nS
Output signal 1) 9030 phase difference signal (A phase, B phase) and zero point signal
(Z phase)
2) 9030 phase difference signal (A phase, B phase) and zero point signal
(Z phase) + serial signal (Refer to 2-1 Specifications)
3) 9030 phase difference signal (A phase, B phase) and zero point signal
(Z phase) + (U phase, V phase, W phase), wire-saving type
Pulse output frequency Max. 250kHz
S ta rt M od em P o s it i o n s ig n a l F ra m e C R C S to p
s ig n a l a d d re s s a d d re s s s ig n a l s ig n a l
s ig n a l s ig n a l
( 3 b it ) (2 b i t ) ( 1 5 b it ) ( 1 b i t) ( 3 b it ) ( 1 b it )
11-16
Chapter 11 Options
Position signal :
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14
(LSB)
Stop signal : 0
Second frame
Position signal :
D15 D16 D17 D18 D19 D20 D21 D22 D23 SYSD CERR ECER BATT 0 0
(MSB)
The start signal, model address signal, CRC signal and stop signal are the same as the first frame.
(Note 1-1)
D0 to D10 : One-rotation absolute value
D11 to D23 : Multi-rotation absolute value These signals are not used in VT240EL.
SYSD : Backup voltage drop
CERR : Absolute value range over
ECER : Tolerable speed exceeded at power ON or read error detected (automatically reset)
BATT : External battery alarm (automatically reset)
(Note 1-2) The first two bits of the start signal are output as the full bit interval H (1) signal.
The following 23 bits are all Manchester encoded.
Data "1" Data "0"
1 1
0 0
Manchester code
Fig. 1-1
25 S 16 s 25 S
84 S + 2 S
11-17
Chapter 11 Options
(Note 1-3) When using the wire-saving type encoder, do not use an external power source since the
power ON order could be affected.
Item Specifications
Power voltage Max. 24VDC + 10%
Pulse output current Min. ON current 5mADC or more, max. current 30mADC or less
Pulse output frequency Max. 70kHz or less
a) Refer to section 7) Wiring examples for the pulse output's external connection circuit.
b) The control PCB's pulse train output and this PCB's pulse output are connected internally.
Confirm that the DIP switch (DS1-4) in the control PCB is set to PS03.
c) PAO and 0P of the pulse output are made into a twisted pair. Moreover, PBO and 0P are similarly
made into a twisted pair.
CAUTION
2) Mount the PCB onto the option l position on the control PCB cover.
V24-DN2
Enlarged (1)
view
(2) Jaw
11-18
Chapter 11 Options
Mounting method
a) Insert the option PCB (V24-DN2) into the two jaws in the 1) direction.
b) Confirm that the PCB is inserted, and then press the PCB in the 2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
To TB2
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-19
Chapter 11 Options
5V External
0V
power
source
Encoder Option PCB
LF- BM-C05P TB1 V24-DN2
5V -8[5RP]
5V
0V -1[0RP] 5VDC Max.350mA
0V
The encoder's clear signal is not controlled with the CLH and CLL terminals.
11-20
Chapter 11 Options
VH
A phase
VL
VH
B phase
VL
90 90 90 90
VH
Z phase
VL
11-21
Chapter 11 Options
A phase
-2[PAN] 10k pulse
A
B phase
-3[PBN] 10k pulse
B
-11[PZ] 150
Z 10k
Z phase
-4[PZN] 10k pulse
Z
-13[PAO]
[A phase pulse output]
-14[PBO]
[B phase pulse output]
MAX.24V+10%
I=MIN.5mA, MAX.30mA [Common] -1[0RP]
-7[CLH] 1k To [5RP]
-12[CLL] 1k To [0RP]
11-22
Chapter 11 Options
This V24-DN3 is a speed detection option PCB compatible with the line driver type encoder.
This option is used when the UVW signals as well as the ABZ signals are necessary to be taken for PM
motor control.
Item Specifications
Supply voltage 5VDC 0.25V
Output method Line driver
Output signal voltage At V24-DN3 signal input terminal :
VH (signal high level voltage): 2.4V or more,
VL (signal low level voltage): 0.5V or less
(Differential voltage of A , B , Z , U , V , W respect to A, B, Z, U, V, W)
Supply current Max. 250mA (including signal supply current)
Rising edge/falling edge Within 100nS
time
Pulse output frequency Max. 250kHz
CAUTION
2) Mount the PCB onto the option I position on the control PCB cover.
V24-DN3
Option I mounting
position
Option I fixing jaw
Enlarged (1)
view
(2) Jaw
11-23
Chapter 11 Options
Mounting method
a) Insert the option PCB (V24-DN3) into the two jaws in the 1) direction.
b) Confirm that the PCB is inserted, and then press the PCB in the 2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
To TB2
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-24
Chapter 11 Options
5V External
power
0V source Option PCB
Encoder
TB1
LHE- - V24-DN3
5V -8[5RP]
5V
0V
0V -1[0RP] 5VDC Max.250mA
VH
B phase pulse VL
90 90 90 90
VH
Z phase pulse
VL
VH
U phase pulse
VL
VH
V phase pulse
VL
W phase pulse VH
VL
60 60 60 60 60 60 60 60
11-25
Chapter 11 Options
Yellow-green A phase
B -2[PAN] 10k pulse
Blue
A -10[PB] 150 10k
Red B phase
-3[PBN] 10k pulse
A
Pink
Z -11[PZ] 150 10k
Yellow Z phase
-4[PZN] 10k pulse
Z
Orange
U -12[PU] 150 10k
Nude U phase
U -5[PUN] 10k pulse
Brown
V -13[PV] 150 10k
Purple
Shield TB2
E
11-26
Chapter 11 Options
This V24-DN4 is a speed detection option PCB compatible with the Heidenhain encoder (ERN1387) which
outputs sine wave voltage signals. This option is used when the absolute-poison SIN/COS signals as well
as the ABZ signals are necessary to be taken for PM motor control.
Item Specifications
Supply voltage 5VDC 0.25V
Interface Sine wave voltage signal
A and B sine wave voltage signal 1Vpp (incremental signal)
Signal Zero point signal 0.5Vpp (reference mark signal)
C and D sine wave voltage signal 1Vpp (absolute signal)
Supply current 200mA
Maximum frequency 100kHz
CAUTION
2) Mount the PCB onto the option I position on the control PCB cover.
V24-DN4
Option I mounting
position
Option I fixing jaw
Enlarged (1)
view
(2) Jaw
11-27
Chapter 11 Options
Mounting method
a) Insert the option PCB (V24-DN4) into the two jaws in the 1) direction.
b) Confirm that the PCB is inserted, and then press the PCB in the 2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
To TB2
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-28
Chapter 11 Options
A A
90 90
B B
Z Z
Note) In case of forward run, the signals input to the A and B phases of V24-DN4 are
supposed to be as described in the above diagrams. However, if the encoder ERN1387
manufactured by HEIDENHEIN is installed on the motor shaft at the opposite end of the
sheave, set C50-2=2 because the A and B phases are reversed.
b) C and D phases : A cycle of SIN and COS waves / rotation
360
90
11-29
Chapter 11 Options
Polyethylene insulated
instrument cable Option PCB
2
0.75mm (10m or less)
Twisted, shielded
V24-DN4
Encoder strands
ERN1387 A+ TB1-9 PA
A- TB1-2 PAN
B+ TB1-10 PB
B- TB1-3 PBN
R+ TB1-11 PZ
R- TB1-4 PZN
C+ TB1-12 PC Converter
C- TB1-5 PCN
D+ TB1-13 PD
D- TB1-6 PDN
TB1-8,14 5RP
5V
0V TB1-1,7 0RP
TB2
11-30
Chapter 11 Options
This V24-DN5 is a speed detection option PCB compatible with the encoder which outputs sine wave
voltage signals. By retrieving the sine wave type incremental signals with an AD converter, the speed can
be detected accurately even at extra-low speeds. This option PCB is used to perform start lock control at a
high accuracy.
Item Specifications
Supply voltage 5VDC 0.25V
Interface Sine wave voltage signal
A and B sine wave voltage signal 1Vpp (incremental signal)
Signal Zero point signal 0.5Vpp (reference mark signal)
C and D sine wave voltage signal 1Vpp (absolute signal) (Note 1)
Supply current 150mA
Heidenhain : ERN1387 (sine wave voltage signal : 0.6 to 1.2Vpp)
Compatible encoder
Tamagawa Seiki : TS6213N555 (sine wave voltage signal : 0.8 to 1.6Vpp)
(Note 1) The C and D absolute signals are not required when using IM control or when using the
magnetic pole estimation function with PM motor control.
Set the parameters related to the VT240EL settings as shown below according to the applications.
11-31
Chapter 11 Options
Item Specifications
Power voltage Maximum 24VDC+10%
Pulse output current Minimum ON current DC5mA or more, maximum current DC30mA or less
Pulse output frequency Maximum 70kHz or less
a) Refer to section 6) Wiring examples for the pulse output external connection circuit.
b) The control PCBs pulse train output and this PCBs pulse output are connected internally.
Confirm that the control PCB DIP switch (DS1-4) is set to PS03.
c) Use twisted pair wires for the pulse output PA0 to 0RP(0V) and PB0 to 0RP(0V).
CAUTION
2) Mount the PCB onto the option I position on the control PCB cover.
V24-DN5
Option I mounting
position
Option I fixing jaw
Enlarged (1)
view
(2) Jaw
Mounting method
a) Insert the option PCB (V24-DN4) into the two jaws in the 1) direction.
b) Confirm that the PCB is inserted, and then press the PCB in the 2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
11-32
Chapter 11 Options
To TB2
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-33
Chapter 11 Options
(Note 1) Described as R-phase in the ERN1387. With the VT240EL, input in the zero point signal
Z-phase.
* TB2 is the 5VDC power common, and is connected with TB1 ORP (0V).
11-34
Chapter 11 Options
A A
90 90
B B
Converted to
square-wave
signals and used
Z Z
90
With the VT240EL, rotation in the counter-clockwise direction (CCW) looking from the motor shaft is
defined as forward run, and rotation in the clockwise direction (CW) is defined as reverse run. Thus,
for ERN1387 and TS6213N555, set the encoder AB advance direction selection to reverse (C50-2=2).
Forward run (CW) Reverse run (CW)
B+ -13 [PB]
B- -3 [PBN]
R- (Z-) -4 [PZN]
B
AD
-5 [PCN] C
C-
D+ -16 [PD]
-6 [PDN] D
D-
0V -1 (10) [0RP]
Shield TB2
-9 [0RP]
-7 [PB0]
-8 [0RP]
11-36
Chapter 11 Options
2) With revisions A
Polyethylene insulated
instrument cable
2
0.75mm (10m or less)
Twisted, shielded strands Option PCB
V24-DN5 RevA
Encoder
ERN1387 TB1
A+ -12 [PA]
or
TS6213N555 A- -2 [PAN]
B+ -13 [PB]
B- -3 [PBN]
R- (Z-) -4 [PZN]
B
AD
-5 [PCN] C
C-
D+ -16 [PD]
-6 [PDN] D
D-
0V -1 (10) [0RP]
Shield TB2
-18 [0V]
-7 [PB0]
-19 [0V]
11-37
Chapter 11 Options
The V24-DN8 is a speed detection option PCB which uses the V24-DN5 encoder signal input section as
the D-sub 15 connector and has a line drive signal pulse output circuit.
Item Specifications
Supply voltage 5VDC 0.25V
Interface Sine wave voltage signal
A and B sine wave voltage signal 1Vpp (incremental signal)
Signal Zero point signal 0.5Vpp (reference mark signal)
C and D sine wave voltage signal 1Vpp (absolute signal) (Note 1)
Supply current 150mA
Heidenhain : ERN1387 (sine wave voltage signal : 0.6 to 1.2Vpp)
Compatible encoder
Tamagawa Seiki : TS6213N555 (sine wave voltage signal : 0.8 to 1.6Vpp)
(Note 1) The C and D absolute signals are not required when using IM control or when using the magnetic
pole estimation function with PM motor control.
Set the parameters related to the VT240EL settings as shown below according to the applications.
a) Refer to section 7) Wiring examples for the pulse output external connection circuit.
b) The control PCBs pulse train output and this PCBs pulse output are connected internally.
Confirm that the control PCB DIP switch (DS1-4) is set to PS03.
c) Use twisted pair wires for the pulse output PA0 to 0RP(0V) and PB0 to 0RP(0V).
11-38
Chapter 11 Options
a) Refer to section 7) Wiring examples for the pulse output external connection circuit.
b) The control PCBs pulse train output and this PCBs pulse output are connected internally.
Confirm that the control PCB DIP switch (DS1-4) is set to PS03.
c) Connect to the host controllers signal common using twisted pair wires for the pulse output PA+
and PA- and the PB+ and PB-, and using a shielded cable for 0V.
CAUTION
2) Mount the PCB onto the option I position on the control PCB cover.
Enlarged (1)
view
(2) Jaw
Mounting method
a) Insert the option PCB (V24-DN4) into the two jaws in the 1) direction.
b) Confirm that the PCB is inserted, and then press the PCB in the 2) (control PCB cover) direction.
Fix with the option I fixing jaws.
c) Finally, confirm that the PCB is mounted correctly.
11-39
Chapter 11 Options
Use 0.75mm2 (10m or less) of twisted pair shield wire strands for the cables.
Connect the encoder signal cable's shield wire to the D-SUB connector frame.
Connect the pulse output cables shield to TB1 0V.
If the inverter operates incorrectly when the shield cable is connected to the D-sub 15 connector,
disconnect the shield wire from the D-SUB connector frame or cut the V24-DN8 JP1 and connect
the encoder side shield wire to the encoders grounding terminal. The state may be improved.
Treat the end of the connected pulse output signal cable as shown below.
5mm
Shield
To TB1 0V
CAUTION
Since the sensor's faint signals are handled, keep this cable as far away from the inverter's input/output
wire to prevent malfunctioning caused by noise.
11-40
Chapter 11 Options
(Note 1) Described as R-phase in the ERN1387. With the VT240EL, input in the zero point signal
Z-phase.
D-sub 15 connector, PCB side, female D-sub 15 connector, cable side, male
(View from cable side connector)
A A
90 90
B B
Converted to
square-wave
signals and used
Z Z
90
With the VT240EL, rotation in the counter-clockwise direction (CCW) looking from the motor shaft is
defined as forward run, and rotation in the clockwise direction (CW) is defined as reverse run. Thus,
for ERN1387 and TS6213N555, set the encoder AB advance direction selection to reverse (C50-2=2).
Forward run (CW) Reverse run (CW)
B+ -8 [PB]
B- -1 [PBN]
R+ (Z+) -3 [PZ]
R- (Z-) -4 [PZN]
B
AD
C+ -11[PC]
Converter
-10 [PCN] C
C-
D+ -12 [PD]
-13 [PDN] D
D-
0V -7 [0V]
JP1
Shield Frame
-3 [0V]
-8 [PB]
-4 [0V]
Shield
-5 [PA+]
-1 [PA-]
-6 [PB+]
-2 [PB-]
11-43
THYFREC VT240EL
Instruction Manual
DANGER
Always wait at least 10 minutes after turning the input power OFF before starting inspections.
Wait at least 10 minutes after turning the input power OFF before starting work.
Make sure that the displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and confirm that the "CHARGE" LED in the unit has gone out. Also check that the
voltage between L+1 or L+2 and L- is 15V or less before starting the inspections.
Failure to observe this could lead to electric shocks.
Maintenance, inspections and part replacement must be done by a designated person.
(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.
Always turn the power OFF before inspecting the motor or machine. A potential is applied on the motor
terminal even when the motor is stopped.
Failure to do so could lead to electric shocks and injuries.
Do not use parts other than those designated for the replacement parts.
Contact your inverter dealer for replacement parts.
Failure to observe this could lead to fires.
CAUTION
Vacuum the inverter with a vacuum cleaner to clean it. Do not use water or organic solvents. Failure to
observe this could lead to fires or damage.
12-1
Chapter 12 Maintenance and Inspection
(1) Turn OFF the power to all circuits connected to the VT240EL, and confirm that the operation panel
display has turned OFF. Then, remove the front cover.
(2) Confirm that the "CHARGE" LED on the PCB has gone out, and that the voltage between L+1, L+2
and L- (if unit capacity does not have L-, negative pole of main circuit electrolytic capacitor) is
completely discharged.
(3) Short-circuit of the main circuit terminals in a batch is shown below. If the unit capacity does not have
an L- terminal, add the main circuit electrolytic capacitor negative pole to the batch short-circuit.
If the test voltage could be applied on the control circuit, disconnect the control terminal block wiring.
(4) Carry out the megger test at 500VDC. Connect the + pole of the megger tester to where the main
circuit is short-circuited in a batch, and connect the - pole to the ground (grounding terminal), so that
the test voltage is not applied on the other circuits.
(5) When the VT240EL isolated, the state is normal if the megger measurement results are 1M or more.
L1 L2 L3 L+1 L+2 B L- U V W
Short-circuit in a
batch
12-2
Chapter 12 Maintenance and Inspection
Test the control circuit's insulation with the tester's high-resistance range. Never perform a megger test or
pressure test.
(1) Turn OFF the power to all circuits connected to the VT240EL, and confirm the safety.
(2) Confirm that the operation panel display has turned OFF. Then, remove the front cover.
(3) Confirm that the "CHARGE" LED on the PCB has gone out, and that the voltage between L+1, L+2
and L- is completely discharged.
(4) Disconnect all wires connected to the control circuit terminal.
(5) Measure the resistance between the control circuit terminal and ground. The insulation is normal if the
resistance is 1M or more.
The inspections must be performed even for parts which are not powered for a long time, such as spare
parts. The characteristics of the large capacity electrolytic capacitor, used in the main circuit, will drop if the
capacitor is not energized for a long time. Turn the power ON for approx. five hours once every six months.
Also check the operation of the VT240EL at this time. If the inverter has not been energized for a long time,
do not connect it directly to a commercial power supply. Instead, energize it by using a Slidac, etc., to
gradually increase the input voltage and confirm that there is no abnormality.
A1 A4
Inverter
Power
A2 A5
A3 A6
12-3
THYFREC VT240EL
Instruction Manual
Display Ref.
No. Parameter Unit Function
VEC PM V/f
page
D00 Output frequency monitor
13-1
Chapter 13 Parameter List
13-2
Chapter 13 Parameter List
13-3
Chapter 13 Parameter List
13-4
Chapter 13 Parameter List
13-5
Chapter 13 Parameter List
13-6
Chapter 13 Parameter List
Inverter
The motor rated output at the base
2 Motor rated output 0.10 750.00 rating
frequency is set.
(kW)
DC-AVR does not operate when set to 39.
The input voltage equals the output voltage
at the base frequency.
DC-AVR operates so that the set voltage is 6-20
230.
attained at the base frequency when not
or
3 Rated output voltage 39. 480. set to 39.
400.
When the rated input voltage setting
(V)
(B00-0) is changed, this data is also
changed to the rated input voltage value.
This cannot be set above the rated input
voltage.
Fbase fbase*7
50.00
4 Max. frequency (Fmax) or or
(Hz) When "B00-1" is a value other than 0, this
3.00 440.00
will be rewritten with the data set in the
Fmax/7 Fmax simple setting.
50.00
5 Base frequency (Fbase) or or
(Hz)
1.00 440.00
This is the reference value for the
Inverter Inverter
Inverter over-current limit, OLT, current % display, 6-21
6 Motor rated current rating rating
rating analog input and output.
0.3 (A)
(Set with decimal point position: 0.1A unit.)
1 = 2kHz 2 = 4kHz 3 = 6kHz
4 = 8kHz 5 = 10kHz
Follows
Default value:
8 Carrier frequency 1. 5. cap-
Capacity type
acity
2010 to 2100, 4009 to 4070: 4
2130 to 2350, 4100 to 4150: 2
13-7
Chapter 13 Parameter List
Inverter
The motors rated output at the base speed
1 Motor rated output 0.10 750.00 rating
is set.
(kW)
Set the number of poles indicated on the
2 No. of motor poles 2. 100. 4.
motor nameplate.
6-20
DC-AVR functions to attain the set voltage
230. at the base frequency.
or If the rated input voltage setting (B01-0) is
3 Rated output voltage 40. 480.
400. changed, this value is also changed to the
(V) rated input voltage value. This cannot be
set higher than the rated input voltage.
The max. speed is set. Set a value that is
4-times or less of the base speed.
In the case of PM motor control, set a value
72. 1.5 times or less of the base speed.
4 Max. speed 40. 9999. -1
(min ) The maximum value is determined by the
number of motor poles. The speed is
limited where the synchronous frequency is
120Hz.
The motor base speed is set. When higher 6-21
Max. 72.
5 Base speed 40. -1 than this speed, the flux control during
speed (min )
vector control will be weakened.
Inverter Inverter The motor current during full load at the
Inverter
6 Motor rated current rating rating base speed is set.
rating
0.3 (A) (Set with decimal point position: 0.1A unit.)
8192. The number of pulses per rotation of the
8 No. of encoder pulses 30. 10000.
(P/R) encoder in use is set.
160. The motor terminal voltage during no-load
9 No-load output voltage 20. 500.
(V) at the base speed is set.
1 = 2kHz 2 = 4kHz 3 = 6kHz
4 = 8kHz 5 = 10kHz 6-22
Follows
Carrier frequency Default value:
A 1. 5. cap-
setting Capacity type
acity
2010 to 2100, 4009 to 4070: 4
2130 to 2350, 4100 to 4150: 2
* The magnetic pole position established flag (FPOS) turns OFF when the B01-0 to 9 setting value is changed, or
even if the value is not changed and the operation panel SET key is pressed twice to enter the setting value.
13-8
Chapter 13 Parameter List
13-9
Chapter 13 Parameter List
13-10
Chapter 13 Parameter List
13-11
Chapter 13 Parameter List
13-12
Chapter 13 Parameter List
13-13
Chapter 13 Parameter List
13-14
Chapter 13 Parameter List
13-15
Chapter 13 Parameter List
For binary mode (B11-8 = 1) For direct select mode (B11-8 = 2) For direct select mode 2 (B11-8 = 3)
Sequence command Program Sequence command Program Sequence command Program
SE S3 S2 S1 S0 No. SE S3 S2 S1 S0 No. SE S3 S2 S1 S0 No.
OFF OFF OFF 0 Previous OFF OFF OFF OFF OFF 2
OFF OFF OFF OFF OFF
OFF OFF ON 1 values OFF OFF OFF OFF ON 0
OFF ON OFF 2 OFF OFF OFF OFF ON 0 Previous
OFF OFF OFF ON OFF
OFF ON ON 3 OFF OFF OFF ON OFF 1 values
* *
ON OFF OFF 4 OFF OFF ON OFF OFF 2 Previous
OFF OFF ON OFF OFF
ON OFF ON 5 OFF ON OFF OFF OFF 3 values
ON ON OFF 6 Previous Previous
ON OFF OFF OFF OFF OFF ON OFF OFF OFF
values values
ON ON ON 7
ON OFF OFF OFF ON 4 ON OFF OFF OFF OFF 3
* S3 and SE are not used.
ON OFF OFF ON OFF 5 ON OFF OFF OFF ON 4
ON OFF ON OFF OFF 6 ON OFF OFF ON OFF 5
ON ON OFF OFF OFF 7 ON OFF ON OFF OFF 6
ON ON OFF OFF OFF 7
* When S0 to S3 are all OFF, or when two
or more are ON between S0 and S3, the
previous values will be held. If there are
no previous values because the power
has been turned ON, etc., "0" will be set.
13-16
Chapter 13 Parameter List
13-17
Chapter 13 Parameter List
13-18
Chapter 13 Parameter List
13-19
Chapter 13 Parameter List
13-20
Chapter 13 Parameter List
OUTMC_ans
D -11. 16. 0.
Output switch answer
MBRK_ans2
E -11. 16. 0.
External brake answer 2
13-21
Chapter 13 Parameter List
13-22
Chapter 13 Parameter List
13-23
Chapter 13 Parameter List
13-24
Chapter 13 Parameter List
Setting Output Setting Output Setting Output Setting Output Setting Output Setting Setting Output
Output signal
data signal data signal data signal data signal data signal data data signal
0 Fixed to OFF 8 IDET 16 EC3 24 32 40 FPOS 48
1 RUN 9 ATN 17 ACC 25 33 41 FPOS_EX 49
2 FLT 10 SPD1 18 DCC 26 34 42 F_NOT 50
3 MC 11 SPD2 19 27 MBRK 35 43 JERK_IN 51
4 RDY1 12 COP 20 ALM 28 DVER 36 44 JERK_OUT 52
5 RDY2 13 EC0 21 FAN 29 37 45 50%LOAD 53
6 LCL 14 EC1 22 30 RDELAY 38 46 POSERR 54
7 REV 15 EC2 23 ZSP 31 Fixed to ON 39 47 OUTMC 55
Setting Output Setting Output Setting Output Setting Output Setting Output Setting Setting Output
Output signal
data signal data signal data signal data signal data signal data data signal
------ -8 IDET -16 EC3 -24 -32 -40 FPOS -48
-1 RUN -9 ATN -17 ACC -25 -33 -41 FPOS_EX -49
-2 FLT -10 SPD1 -18 DCC -26 -34 -42 F_NOT -50
-3 MC -11 SPD2 -19 -27 MBRK -35 -43 JERK_IN -51
-4 RDY1 -12 COP -20 ALM -28 DVER -36 -44 JERK_OUT -52
-5 RDY2 -13 EC0 -21 FAN -29 -37 -45 50%LOAD -53
-6 LCL -14 EC1 -22 ASW -30 RDELAY -38 -46 POSE -54
-7 REV -15 EC2 -23 ZSP -31 Fixed to ON -39 -47 OUTMC -55
13-25
Chapter 13 Parameter List
0 Output gain for A01 10V at Max. frequency when this is set to
0.20 2.00 1.00
1.00.
20mA (5V) at the rated current when this is
1 Output gain for A02 0.20 2.00 1.00 set to 1.00. (Max. 11V)
When C14-7 or 8 is set to 1 or 3, the offset
A01 output offset 0.00 can be fluctuated with this setting value.
3 -8.00 8.00
(Voltage) (V) If the offset is set to a value other than 0V,
the output which can be displayed with ,
such as the output frequency, can be
A02 output offset 0.00 output in the range of 0 to 10V centering on
4 -8.00 8.00
(Voltage) (V) this setting value. The absolute value is
output when 0.00 is set. 6-17
A01 output offset 0.0
5 -15.0 15.0
(Current) (mA) When C14-7 or 8 is set to 2, the offset can
A02 output offset 0.0 be fluctuated with this setting value.
6 -15.0 15.0
(Current) (mA)
13-26
Chapter 13 Parameter List
0.1
A EC0 OFF delay timer 0.0 600.0
(s)
0.1 When a minor fault occurs, delay is applied
B EC1 OFF delay timer 0.0 600.0 for the set time if the minor fault occurrence
(s)
conditions are reset.
0.1 Note that if 0.00 is set, the operation will 6-10
C EC2 OFF delay timer 0.0 600.0
(s) not turn OFF and instead it will remain ON.
0.1 In either case, this will turn OFF regardless
D EC3 OFF delay timer 0.0 600.0
(s) of the setting when RST is turned ON.
0.1
E ALM OFF delay timer 0.0 600.0
(s)
13-27
Chapter 13 Parameter List
13-28
Chapter 13 Parameter List
13-29
Chapter 13 Parameter List
13-30
Chapter 13 Parameter List
Setting Output Setting Output Setting Output Setting Output Setting Output Setting Setting Output
Output signal
data signal data signal data signal data signal data signal data data signal
0 Fixed to OFF 8 IDET 16 EC3 24 32 40 FPOS 48
1 RUN 9 ATN 17 ACC 25 33 41 FPOS_EX 49
2 FLT 10 SPD1 18 DCC 26 34 42 F_NOT 50
3 MC 11 SPD2 19 27 MBRK 35 43 JERK_IN 51
4 RDY1 12 COP 20 ALM 28 DVER 36 44 JERK_OUT 52
5 RDY2 13 EC0 21 FAN 29 37 45 50% LOAD 53
6 LCL 14 EC1 22 30 RDELAY 38 46 POSERR 54
7 REV 15 EC2 23 ZSP 31 Fixed to ON 39 47 For future use 55
Setting Output Setting Output Setting Output Setting Output Setting Output Setting Setting Output
Output signal
data signal data signal data signal data signal data signal data data signal
-8 IDET -16 EC3 -24 -32 -40 FPOS -48
-1 RUN -9 ATN -17 ACC -25 -33 -41 FPOS_EX -49
-2 FLT -10 SPD1 -18 DCC -26 -34 -42 F_NOT -50
-3 MC -11 SPD2 -19 -27 MBRK -35 -43 JERK_IN -51
-4 RDY1 -12 COP -20 ALM -28 DVER -36 -44 JEAR_OUT -52
-5 RDY2 -13 EC0 -21 FAN -29 -37 -45 50% LOAD -53
-6 LCL -14 EC1 -22 -30 RDELAY -38 -46 POSERR -54
-7 REV -15 EC2 -23 ZSP -31 Fixed to ON -39 -47 For future use -55
* The magnetic pole position established flag (FPOS) turns OFF when the C30-0 setting value is changed, or even if
the value is not changed and the operation panel SET key is pressed twice to enter the setting value.
13-31
Chapter 13 Parameter List
A-IN1 AB interchangeable
Invert A
B-IN1
B
Invert
Z-IN Z
Invert During CCW rotation t
* The magnetic pole position established flag (FPOS) turns OFF when the C50-2, 3 setting value is changed, or even
if the value is not changed and the operation panel SET key is pressed twice to enter the setting value.
13-32
Chapter 13 Parameter List
5 Invert Invert
6 Invert Invert
7 Invert Invert Invert
13-33
Chapter 13 Parameter List
13-34
Chapter 13 Parameter List
13-35
Revision History
Revision history
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