Professional Documents
Culture Documents
Civil Design Basis - B PDF
Civil Design Basis - B PDF
Mott MacDonald Consultants (India) Pvt. Ltd. Hindustan Petroleum Corporation Ltd
Kothari House, CTS No. 185 Krishna Shree, 2nd Floor, Gandhi Nagar
Off Andheri - Kurla Road 1st Main Road - Adyar
Andheri (East) Chennai 600 020
Mumbai 400 059
1 Scope 7
4 Materials of Construction 12
5 Design Loads 12
5.1 General 12
5.2 Dead Loads (D) 12
5.3 Static & Dynamic Equipment Empty Loads (E) 13
5.4 Equipment Operating Loads (EO) 13
5.5 Equipment Hydro-Test Load (EH) 13
5.6 Piping Loads (P) for Pipe Supports/Trestles 14
8 Contingency Loads 18
8.1 RCC Structures 18
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 4 of 45
16 Load Combinations 21
16.1 General 21
16.2 Load Factors and Combinations 21
18 Masonry Structures 27
18.1 General 27
21.2 Joints 30
22 Drainage General 31
22.1 Drain details 31
22.2 Storm Water Drainage 31
22.3 Oily Water Sump system (OWS): 32
26 Design Philosophy/Criteria 34
26.1 Architectural Design 34
26.1.1 Spatial Requirements 35
26.1.2 Functional Spaces 35
26.1.3 Circulation Spaces 35
26.1.4 Amenity Spaces 35
26.1.5 Utility Spaces 36
26.1.6 Sizes of Spaces 36
26.1.7 Day Light and Natural Ventilation 36
26.1.8 Natural Ventilation 37
26.1.9 Acoustics and Sound Insulation 37
26.1.10 Safety Requirements 37
26.2 Site Planning 38
26.3 Building Services 38
26.3.1 Water supply, Distribution and Drainage Sanitary Services 38
26.3.2 Electrical Services 38
26.3.3 Air conditioning and Heating 39
26.4 Aesthetics 39
26.5 Structural and Architectural Construction Elements 39
26.5.1 Plinth protection 39
26.5.2 Finished Floor Level (FFL) 39
26.5.3 Steps/ ramps/ Staircases 40
26.5.4 Walls 41
26.5.5 Doors 41
26.5.6 Windows/ ventilators 42
26.5.7 Canopy/Overhang 42
26.5.8 Shading Devices 42
26.5.9 Parapet 42
26.5.10 Roof Gutter 43
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 6 of 45
1 Scope
The engineering design basis defines the minimum design criteria that shall form the basis for
carrying out detailed civil, architectural and structural design of all structures like tank
foundations, T/T & Wagon Loading/Unloading Gantry sheds, checking platforms, Pipe racks,
Pipe tracks, plant buildings (like DG Sheds/Pump Sheds/MCC-Control Room etc.), non-plant
buildings (like Administration/Security/Amenity/Planning buildings etc.) included in bid
document.
This document also includes the design criteria that shall form the basis for carrying out design
and engineering of items under general civil (viz. roads, paving drainage etc.).
This document shall be read in conjunction with technical specifications and scope of works.
This specification describes the materials, loads, design requirements and methods to be used
for design of structures / buildings as described below:
The various structures, buildings and equipment included in the scope are:
Sr. No. DYKE No. TANK TAG No. Fluid Content DIA HEIGHT
1 1 400T-001A HSD 40 18
2 1 400T-001B HSD 40 18
3 1 400T-004A HSD 40 18
4 1 400T-004B HSD 40 18
5 2 400T-010A MS 25 18
6 2 400T-010B MS 25 18
7 2 400T-012A MS 25 18
8 2 400T-012B MS 25 18
9 2 400T-040A NAPHTHA 20 18
10 2 400T-040B NAPHTHA 20 18
11 3 400T-002 HSD/SOFT SKO 28 18
12 3 400T-020A SKO 25 18
13 3 400T-020B SKO 25 18
14 3 400T-020C SOFT SKO 25 18
15 4 400T-030A ATF 17 18
16 4 400T-030B ATF 17 18
17 4 400T-030C ATF 17 18
18 4 400T-030D ATF 17 18
19 5 400T-050A MTO 10.5 7.5
20 5 400T-050B MTO 10.5 7.5
21 5 400T-061A ETHANOL 9 10
22 5 400T-061B ETHANOL 9 10
23 6 400T-070 MS 5 5.6
HORIZONTAL VESSELS
OTHER STRUCTURES/AREAS
PUMP DETAILS
2.1 Specifications:
2.2.1 Loads:
IS 875 : Part 1: 1987 Code of practice for design loads ( other than earthquakes)
for buildings & structures ,Part 1 Dead loads
IS 875 : Part 2 : 1987 Code of practice for design loads ( other than earthquakes)
for buildings & structures ,Part II Imposed loads
IS 875 : Part 3 : 1987 Code of practice for design loads ( other than earthquakes)
for buildings & structures ,Part III Wind loads
IS 1893: -1984 1984- Criteria for earthquake resistant design of structures
IRC 6 -2000 Code of practice for roads & bridges, Section II Loads &
Stresses
IRC 37 -2001 Guidelines for the design of flexible pavements
IS 1172 -1993 Code of basic requirements for water supply, drainage &
sanitation
IS 1742 -1983 Code of practice for building drainage
IS 2065 -1983 Code of practice for water supply in buildings
IS 8835 -1978 Guidelines for design of surface drains
4 Materials of Construction
The materials used for construction shall be strictly as per the relevant technical specifications
and as per the relevant I. S. Codes & specifications.
All non plant buildings shall be R.C.C. frame type buildings with foundations as per soil
report. For e.g. the non plant buildings include following;
Administration Building, Security Building, Drivers Amenity Room, Weighbridge &
Weighbridge Cabin, Planning Room., Lock room
All plant buildings shall be R.C.C. frame type buildings with foundations as per soil report.
For e.g. the plant buildings include following;
MCC Room, Transformer yard, HT Room, Rail Staff room & TWD Gantry office, MCC
room etc.
All Pipe/Cable racks shall be Structural Steel with Pile foundations as per soil report. All
Pipe/Cable Tracks shall be Slippers with Either Open/Pile foundations as per soil report.
All Tanks shall be supported on pile foundations.
The shed type buildings shall be following
Engineering Store & Lube Godown, T/T Loading Gantry sheds, Product Pump House TT
Loading, Pump House TW Gantry, Calibration Shed, Lube Yard, Garrage and Fire Stations.
5 Design Loads
5.1 General
5.1.1 Structures shall be designed to have sufficient structural capacity and integrity to resist safely
and effectively all loads and effects of load combinations that may reasonably be expected.
5.1.2 The design loads used for the structures, buildings and foundations shall conform to the
requirements of the governing codes and specifications. As a minimum the design loads shall
include dead load, operating loads, live load, rain load, wind load and seismic load. Where
applicable, the design loads shall also include thermal load, anchor loads, hydro test load,
impact load, vibration load, surcharge load and bundle pull loads.
5.1.3 The units to be used for design and drawings are SI units.
filled vessels and piping. Foundation dead loads shall contain the weight of the soil
immediately above the foundation.
Weight of the structure: The self-weight of the structure shall be calculated based on the
following unit weights of the structure:
Equipment hydro test loads (EH) shall consist of the equipment empty weight plus the weight
of the test content (usually water) contained in the system to be considered.
Foundation design to take account of:
- fully dressed load with hydro test.
- undressed condition with worst wind load effects.
For hydro testing of vessels, piping and the like allow for test case full of water.
Under hydro-test condition the wind force shall be considered as 25% of normal loading.
PIPE RACK
For designing the pipe rack superstructure and foundation the following loads shall be
considered.
6.1 Vertical Loading
Actual weights of pipes coming at each tier shall be calculated. In calculating the actual weight of
pipe, the class of pipe, material content and insulation, if any, shall be taken into consideration.
Minimum Insulation density shall be taken as 2600 N/m3. In case of gas/steam carrying pipes,
the material content shall be taken as 1/3rd volume of pipe filled with water. The total actual
weight thus calculated shall then be divided by the actual extent of the span covered by the pipes
to get the uniform distributed load per unit length of the span. To obtain the design uniformly
distributed load over the entire span, the udl (uniformly distributed load) obtained as above shall
be assumed to be spread over the entire span. However, minimum loading for any pipe rack shall
not be less than 2.0 KN/m2. In case, the calculated loading is higher than 2.0 kN/m2, this shall be
rounded off to the nearest multiple of 0.25 (i.e. 2.25, 2.50, 2.75 kN/m2).
* Minimum specified uniform loads and minimum specified concentrated loads do not act
concurrently.
** Distribute concentrated loads over 300mm x 300mm area. For evaluation of local effects
of crushing (Ref. Cl 3.1.1 IS 875 Part II).
7.1.2 For railings, a horizontal force of 1.0kN at any one point or uniform load of 0.75kN/m shall be
used.
7.1.3 For structural calculations, the actual loading situation shall be adhered to if these are more
stringent. If heavy equipment has to be supported, the weight of this equipment in excess of
the live load specified above shall be taken into account.
7.1.4 For garages and fire stations, the live loads shall also include the maximum weight of the
trucks and/or fire fighting equipment.
8 Contingency Loads
8.1 RCC Structures
All floor slabs and beams shall be designed for a concentrated load of 10 KN acting
simultaneously with the uniform live load, but not with actual concentrated loads from
equipment, piping etc. This load shall be placed to result in maximum moment and / or
maximum shear, it shall not be considered for the design of columns, foundations and in
overall frame analysis. For floor slabs, the load shall be considered to be distributed over an
area of 0.75 m x 0.75 m.
Primary beams 10 KN
Design wind pressure, p z_gen = 0.6*Vz 2 = 1441 N/m 2 = 1.44 Kn /m 2 for general buildings at
structures of height up to 10 m above FGL.
The sheds with louvers as cladding shall be considered as fully clad.
The design life span of all structures (units & offsite) shall be taken as 50 years. Temporary
structures shall be designed for a design life span of 25 years. Design life span for boundary wall
shall be as provided in IS: 875.
To account for surface area of piping, platforms and other attachments fixed to the equipment
the surface area of the equipment (vessel/column) exposed to wind shall be increased by 20% or
as specified in the mechanical data sheet of the equipment.
Category II: All equipments and their supporting structures, Bullets, Tanks & their
foundations etc.
Category III: Pipe-racks, Control Room-Substations Buildings, DG Sheds, F.W.
Tank etc.
Category IV: Non-plant Buildings viz. Pump houses, Admin Building, Security
Room, Planning Room etc.
11.2 Seismic load (S) induced on structures, buildings, equipments, and foundations shall be
calculated in accordance of the requirements the IS standard as mentioned in Section 2.
11.3 Factors for the calculation of the seismic loading, i.e. seismic zone, soil profile, etc. shall be as
per Geotechnical Investigation and in accordance with the requirements of the IS standard as
mentioned in Section 2.
11.4 Basic Seismic Loading parameters:
Ref. Annex E, IS 1893 Part 1, 2002, Seismic Zone for HPCL site II,
Seismic Zone factor, Z = 0.10,
Design horizontal seismic coefficient, Ref. Cl 6.4.2, IS 1893: 2002
The Fundamental natural period shall be as per, Ref. Cl 7.6, IS 1893: 2002
For percentage of live load to be considered during seismic action for load evaluation, Ref
Table 8, IS 1893, Pt 1, 2002.
The seismic base shear VB = Ah* W
12 Thermal Loads (TL)
Generally the thermal loads shall be issued by piping stress analysis group. These loads shall
be used for design of pipe supports/structures.
The design of structure and foundation shall satisfy following minimum requirements.
12.1 The calculation of thermal loads (TL) shall be as per the requirements of the governing codes
and specification.
12.2 Thermal Loads caused by expansion and contraction due to a change in temperature from the
erection condition shall be carefully considered. Included are forces due to anchorage of
piping and equipment, sliding and rolling of equipment, and expansion and contraction of
structures.
12.3 Thermal loads due to the constraints and frictional forces of piping shall be considered as
follows:
(a) A minimum of 10% (in both longitudinal & transverse directions) of the gravity load for the
pipe supports / sleepers carrying 4 or more lines.
(b) A minimum of 30% of the gravity load in longitudinal direction & 10% in transverse
direction on pipe supports / sleepers carrying less than 4 lines.
Equipment on structural supports shall be analyzed for thermal loads to be resisted by the
structure and provisions shall be made to relieve the forces too large for the equipment or the
supporting structure. The friction factors to be used are the ones defined hereunder.
Steel To Steel = 0.3
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 21 of 45
16 Load Combinations
16.1 General
16.1.1 Structures, buildings and foundations shall be designed for all individual load cases and the
various load combinations that may act together.
16.1.2 Load combinations using Working Stress Design or Limit State Design shall be as per the
requirements of the IS standard as mentioned in Section 2.
B Surcharge Load
f1 factor for Load
16.2.2 Strength load combinations for buildings with or without equipment shall be as per IS: 456-
2000.
1.5*D
1.5*D + 1.5*L
1.5*D + 1.5*L + 1.5*E
1.5*D + 1.5*EH
1.5*D + 1.5*L + 1.5*EO
1.5*D + 1.5*(W or S)
0.9*D + 1.5*(W or S) reversible wind/seismic forces
1.5*D + 1.5*E + 1.5*(W or S) reversible wind/seismic forces
0.9*D + 0.9*E + 1.5*(W or S) reversible wind/seismic forces
1.5*D + 1.5*EO + 1.5*(W or S) reversible wind/seismic forces
1.2*D + 1.2*L + 1.2*(W or S) reversible wind/seismic forces
1.2*D + 1.2*L +1.2*E + 1.2*(W or S) reversible wind/seismic forces
1.2*D + 1.2*L +1.2*EH + 1.2*(W or S) reversible wind/seismic forces
1.2*D + 1.2*L +1.2*EO + 1.2*(W or S) reversible wind/seismic forces
16.2.3 Service load combinations for general buildings shall be as per IS: 456-2000.
1.0*D
1.0*D + 1.0*L
1.0*D + 1.0*L + 1.0*E
1.0*D + 1.0*EH
1.0*D + 1.0*L + 1.0*EO
1.0*D + 1.0*(W or S) reversible wind/seismic forces
1.0*D + 1.0*E + 0.8*(W or S) reversible wind/seismic forces
1.0*D + 1.0*EO + 0.8*(W or S) reversible wind/seismic forces
1.0*D + 1.0*L + 0.8*(W or S) reversible wind/seismic forces
1.0*D + 0.8*L +1.0*E + 0.8*(W or S) reversible wind/seismic forces
1.0*D + 0.8*L +1.0*EH + 0.8*(W or S) reversible wind/seismic forces
1.0*D + 0.8*L +1.0*EO + 0.8*(W or S) reversible wind/seismic forces
16.2.4 IS: 800 Allowable stress design method shall be used with following load combinations for
design of structural steel open structures/sheds/pipe-racks. This is done in view of use of
STAAD PRO software for the analysis & design.
D + OP + TA + TL + V
D + OP + TA + TL + V +E
D + OP + TA + TL + V +EH
D + OP + TA + TL + V +EO
D + OP + L + TA + TL + V
D + OP + L + TA + TL + V +E
D + OP + L + TA + TL + V +EH
D + OP + L + TA + TL + V +EO
D + OP + TA + TL + EO
D + OP + TA + TL + EO + W reversible wind forces
D + OP + TA + TL + EO + S reversible seismic forces
D + OP +H + L
D + OP + H + B
0.9*D +0.9*OP +W reversible wind/seismic forces
16.2.5 Strength load combinations for design of foundations shall be as per IS: 456-2000.
1.5*D + 1.5*OP + 1.5*L
1.5*D + 1.5*OP + 1.2*EO + 1.2*TA + 1.2*TL + 1.2*V + 1.2*B
1.2*D + 1.2*OP + 1.2*EO + 1.5*L + 1.2*TA + 1.2*TL + 1.2*V
1.2*D +1.2*OP + 1.2*EO + 1.2*TA + 1.5*W + f1*L + 1.2*B
1.2*D +1.2*OP + 1.2*EO + 1.2*TA + 1.5*S + f1*L + 1.2*B
1.2*D + 1.2*H + 1.5*L + 1.5*W reversible wind forces
1.2*D + 1.2*H + 1.5*L + 1.5*S reversible seismic forces
1.2*D + 1.2*EO + 1.5*L + 1.2*B + 1.2*H
0.9*D + 0.9*E + 1.5*W reversible wind forces
0.9*D + 0.9*E+ 1.5*S reversible seismic forces
16.2.6 Service load combinations for foundations shall be as per IS: 456-2000.
1.0*D + 1.0*OP + 1.0*L
1.0*D + 1.0*OP + 1.0*EO + 1.0*TA + 1.0*TL + 1.0*V + 1.0*B
1.0*D + 1.0*OP + 1.0*EO + 1.0*L + 1.0*TA + 1.0*TL + 1.0*V
1.0*D +1.0*OP + 1.0*EO + 1.0*TA + 1.0*W + f1*L + 1.0*B
1.0*D +1.0*OP + 1.0*EO + 1.0*TA + 1.0*S + f1*L + 1.0*B
1.0*D + 1.0*H + 1.0*L + 1.0*W reversible wind forces
1.0*D + 1.0*H + 1.0*L + 1.0*S reversible seismic forces
1.0*D + 1.0*EO + 1.0*L + 1.0*B + 1.0*H
1.0*D + 0.8*E + 0.8*W reversible wind forces
1.0*D + 0.8*E+ 0.8*S reversible seismic forces
16.2.9 Where loads other than those mentioned in Section 16.2.5 are to be considered in design, each
applicable load shall be added to the above load combinations with a factor of 1.0 for service
load combinations and 1.5 or 1.2 for strength load combinations. For permanent loads for
strength design factor 1.5 shall be used & for transient loads .factor 1.2 shall be used.
17.2 Foundations
17.2.1 All major foundations shall be piled Foundations for minor structures shallow spread
foundations or mat/raft foundations shall be designed if specified in soil report.
17.3 Minimum Foundation Sizes
17.3.1 The minimum width for a strip footing is 1000 mm. The minimum width for a spread footing
is 1200 mm. The minimum thickness of footing shall be 300mm.
17.3.2 Minimum cover to the Foundation/Anchor bolts:
Minimum distance from the centre line of the foundation anchor bolts to the edge of the
pedestal shall be the maximum of the following:-
(a) Clear distance from the edge of the base-plate/base frame to the outer edge of the pedestal
shall be minimum 50 mm
(b) Clear distance from the face of the pocket/ edge of pipe sleeve to the outer edge of the
pedestal shall be minimum 100 mm
Generally the distance of the bolt centre from the pedestal face shall be 125-150 mm. The
centre to centre distance between the anchor bolts shall be 8 times bolt diameter and the edge
distance from the bolt centre to the face of pocket 4 times bolt diameter.
17.3.3 The top of concrete elevation shall be a minimum of 300 mm above grade for pedestals, piers
and pads and 150 mm above finished floors (concrete grade slabs).
17.3.4 For the support of items at close spacing, such that the footings utilize more than 50 percent of
the gross plan area, it is common to use a mat type of spread footing that supports several
items.
Exposed to earth, weather or water for less 50 for foundations, walls, beams, columns in
important structures contact with earth
70 pedestals/columns in contact with earth
Not exposed to weather or in contact with 40 for beams & 50 for columns/pedestals
the ground above ground
25 for walls & slabs above ground
17.7 Staircase
17.7.1 Minimum width of stairs shall be 900 mm. Stairs shall have a maximum riser height of 175
mm and a minimum tread width of 250 mm for equipment support platform, maximum riser
height of 150 mm and a minimum tread width of 300 mm for buildings. No of risers shall be
restricted preferably to 12 depending on occupancy. At least one staircase/cage ladder shall be
provided for access to the roofs for maintenance.
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 26 of 45
17.7.2 Stairway in a single run shall have the same slope. The vertical rise of the stairways shall not
exceed 2.5 m for a single flight.
17.11.2 Deflections in concrete structures shall be limited by adherence to the limits on span/depth
ratio for beams, slabs & length/lateral dimensions for columns as specified in IS: 456.
For concrete structures (Ref. Cl 23.2.1 of IS 456: 2000):
(a ) For cantilever beams 7
(b) For simply supported beams 20
(c) For continuous beams 26
Calculated vertical deflections for structural members shall not exceed the following:
17.11.3 Total vertical deflection due to all loads including the effects of temperature, creep &
shrinkage = Span/250
17.11.4 The calculated lateral deflections due to load combinations for building shall not exceed the
following:
(a) Occupied buildings = h/250
(b) Wall stanchions = h/350 or 20 mm whichever is less
18 Masonry Structures
18.1 General
Where needed, masonry structure design shall be in accordance with the applicable codes,
specifications and recommended practices listed in Section 2.2.6
Grating 25 mm
Grout for structural columns As required but minimum 25 mm
Grout for equipments As required but minimum 40 mm
19.2 Miscellaneous
19.2.1 Gutter shall be made of mild steel quality of minimum 6 mm thickness; the section shall be
trapezoidal with proper supporting arrangement from purlin at regular interval of 1m to 1.5 m
spacing.
19.2.2 Materials for sheeting: (hold)
Roof sheeting for structural buildings shall be pre-coated/ corrugated GI sheeting 20 CGI
sheet & 22 CGI sheet (corrugated) for side cladding. Translucent sheet shall be used covering
5 %of the area of side sheet & roof sheet with polycarbonate.
19.2.3 Down comer pipes at suitable positions as per design shall be fixed below gutter made of mild
steel of 3.55 mm thickness and minimum 150 mm diameter.
19.2.5 Wind bracing/tie runners of minimum size L50X50X6 shall be provided at 4 points in a truss
(one at each corner) for structural roof system i.e. this shall be designed as structural members
for proper transfer of wind forces to the foundation.
19.2.6 Forms of construction shall be rigid as per Cl. 4.2.1.1 of IS: 800-2007.
Class of sections to be used shall be Class 3 semi compact per Cl 3.7.2 of IS: 800- 2007.
All steel sections shall be of minimum thickness 8 mm except rolled sections (e.g. web of
ISMB, ISMC etc)
For trusses , camber shall be provided in such a way that for truss span > 15 m , that maximum
deflection due to Dead Load + 50% of superimposed load = Maximum camber.
T/T Loading
Gantry Sheds
Pump Sheds
Area Around
Non plant
Bldgs.
Transformer
Yard
1) Existing services where interfering with the new construction should be located and rerouted
as instructed by HPCL.
2) Micro grading shall be carried out by the Contractor over graded areas to bring the FGL to
indicated levels including provision of required slopes and finishes.
3) 75 thick PCC (1:3:6) over compacted earth shall be provided under pipe rack-track areas to
prevent vegetation growth in case the area is not concrete/asphalt paved.
21.1.1 Paving within areas for Maintenance / Dropout/ Loading / Unloading / Vehicular movement-
Type 1 (200 mm thick RCC M20)
i. Units & Tank Farm area - Type 2 (150 mm thick RCC M20)
21.2 Joints
Expansion joint of 20 mm shall consist of 20 thick impregnated fibre board, filled at top with
joint sealing compound 20 x 25.
Equipment / column pedestals will be separated from paving with 20 thick sand fill and sealing
compound 20 x 25 as shown in standard / drawings.
Contraction joints will be sealed by sealing compound 20 x 40 as shown in the drawings.
Moving Machinery foundation/column pedestals will be separated from paving with 25 thk.
Shalitex Board.
22 Drainage General
22.1 Drain details
Surface drainage includes all surface water discharge from clean plant areas attributable to
rainwater, firewater (except from bunds) and overflow water from water tank to drain via open
surface water drains, trenches and natural water courses to ultimate discharge point avoiding
accidental oily contaminated water system.
Drain section shall be rectangular type in and around units and in other areas. Material of
construction shall be brick drains with 20thk. Cement mortar plaster (1:4) and neat cement
punning shall be provided.
Hot dipped Galvanised electro forged steel grating covers, or pre-cast RCC (M20) covers of
designed thickness, hand railing, chain link fencing wherever necessary shall be provided to
minimise the risk of falls by personnel. Oil water separator shall be provided with trenches,
sumps, valves and pipes including connecting to nearest OWS network for disposing the
collected oil to OWS. The separated oil to be transferred to slop tank and the remaining water to
the nearest storm water drain outlet/nallah.
Design rainfall intensity of 75 mm /hr shall be considered for design of storm water drainage
system.
Generally, the slope of the paving shall be 1:100 but the maximum drop in paving shall be
limited to 150 mm. Two way slopes in paving shall be avoided as far as possible.
Slope of main drain along shall be 1:1000. Slope of secondary drain shall be 1:750. Slope of
tertiary drains along east-west shall be 1:500.
Concrete pavement run-off surfaces shall slope at 1:100 to perimeter channels. Systems
shall be sized to cope with worst of storm water run-off or fire water run-off.
23.2 Roads:-
All roads shall be asphalt roads and shall be designed for heavy vehicular traffic movements
per IRC loadings.
Design of cross section of roads, including roads for crane access shall be as per IRC 37.
However, the minimum section to be adopted shall be as given below under minimum cross
B
section.
Main plant road widths shall be 7.5 m inclusive of 0.75 m wide shoulders on either side. The
internal access roads to individual areas shall be minimum 4.0 m wide with 0.75 m wide
shoulders. Design life of the same shall be 15 years (Ref. Cl 3.3.3 IRC 37-2001- pavements
for Nationals and State highways shall be designed for a life of 15 years).
Analysis & design procedure of RCC bund wall: Concrete grade M30 shall be used for Dyke
walls. Dyke walls shall be designed for retaining liquid in case of rupture of the largest tank in
the farm.
RCC bund walls shall be designed against water pressure from inside for full height as
cantilever as per provisions of IS 3370, Pts I IV as cracked section. Adequate number of
structural steel/masonry crossovers & stair shall be provided for access.
25 Substations buildings and blast resistant design:
25.1 General
These buildings house electrical switchgear and motor control centres with associated HVAC,
telecoms and battery accommodation. The buildings shall provisionally be designed as
indicated in equipment layout.
The screeded concrete floor shall be finished with an epoxy based hardener and sealant with
corrosion resistant finishes used in battery rooms. Overhead monorail of nominal capacity if
indicated in equipment layouts shall be provided in the main switchgear rooms per detailed
design requirements. There shall be cut-outs provided in cellar floor slab for supporting the
panels. The c/c distance between the stub columns shall be 2.0 m on which the cable trays
shall be supported. There shall be channels/insert plates all around cut-outs to support panels.
In cable cellar, cable tray support shall be of structural steel fixed with mild steel base plate at
bottom or top, at regular interval as per electrical requirement.
Access to the raised floor level shall be via concrete stair and platforms with equipment access
and demountable steel handrails. All doors shall be insulated metal construction with the
addition of removable transformer panels for equipment access where required. A roller
shutter door shall be provided for equipment entry to the main switchgear room.
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 34 of 45
Fire rated concrete walls shall be provided between the transformers and cable basement and
the transformer compound where required, for the separation of the larger non-sealed type of
transformers.
All mesh infill panels; gates, doors, locks etc. shall be specified to meet the requirements of
relevant codes and standards.
25.2 General principles of steel tank foundation design:
Tanks are utilised for storage of liquids water, oil and hazardous chemicals. Tanks are often
with piled foundation.
26 Design Philosophy/Criteria
26.1 Architectural Design
Architectural design of buildings/sheds shall be in accordance with this design basis and
references as stated herein, in addition to the applicable statutory requirements, layout
planning requirements and so on.
Scale of accommodation for industrial work spaces = @ 14m3 per occupants. Minimum clear
heights such workspaces shall be 3.6 m. Height above 4.25 m shall not be taken into account.
26.4 Aesthetics
Apart from the fulfilment of functional & safety requirement, aesthetic requirement of the
building/sheds shall be taken care of in the design. As specific guidelines for achieving
required aesthetics are difficult to establish, following guidelines shall be followed:
Preliminary Drawings including schematic plans, elevations/views indicating architectural
treatment proposals shall be submitted for Owner's approval.
Following elements shall be considered as contributory elements to aesthetics and their design
etc. shall be subjected to the Owner's approval. Any change/modifications sought for
aesthetics improvements with regards to these elements shall be carried out. Any incidental
elements like brickwork, RCC work etc. required for such changes/modifications shall also be
added.
Building/shed shape and features
Canopies, overhangs & shading devices
Gutters
Entrance/exit steps, door
Window/Ventilator composition
External wall location with respect to columns
Colour scheme, grooves in plaster
Spatial arrangement
26.5.4 Walls
Following schedule shall be adhered to for wall material and thickness:
External Walls = 230 mm thick brick wall (including plaster)
Internal partition wall= 230/115 mm thick brick wall depending on the overall length and
height of the wall (Refer note below)
Transformer Perfect Party/Fire resistant Walls= 350 mm (including plaster) thick brick wall or
200 mm thick RCC wall
Concrete wall (Blast resistant) = Minimum 230 thick RCC wall as per structural design
Notes:
115 mm Thick brick partition walls (with nominal steel requirement as per structure design)
shall be provided with 230 mm thick brick pillars or RCC transoms/mullions for stability.
Wherever conduits or pipes are required to be concealed within partition wall, the wall
thickness shall be increased suitably.
Wherever, bricks are not commonly available, suitable alternative material shall be used after
obtaining owners approval.
26.5.5 Doors
Doors shall be provided for access, security and safety at all entry & exits of rooms, functional
areas & the buildings. Air tight door shall be provided in pressurized area and in gaseous
protection area. Fire door shall be with two hours rating as per statuary requirement.
Emergency door shall be opened outwards. Sizes of the doors shall be determined on the basis
of the following schedule:
Equipment, Panel area: Size of maximum equipment including packing.
Other areas: Volume of movement through door, W.C., Bath etc.
Cubicle Door: 800 mm x 2100mm (masonry wall opening size)
Minimum Size of other doors: 1000mm x 2100mm (masonry wall opening)
Notes:
Entrance doors shall be provided covering full width of the entrance lobby. In that case the
door shall be of composite type consisting of operable shutters & fixed panels. Entrance lobby
shall be provided with elaborate canopy.
Rolling shutters shall be provided wherever size of opening exceeds 2500 mm x 2500 mm.
Rolling shutters shall be provided for equipment entry for Switchgear Room/ Electrical Room,
A.C. Plant Room etc.
Mechanically operated rolling shutters shall be provided for opening sizes exceeding 8 m2.
Blast resistant Control room entry door shall be provided with blast resistant baffle wall in
front of entry door and shall have 45 degree/ 90 degree overlap on both sides. Refer OISD-STD
163.
Fireproof door shall be provided as per TAC, electrical, process statutory requirements etc.
All doors except toilet door will be glazed, anodized Aluminium door with 5.5 mm thick.
toughened glass. For internal area plain glass shall be used.
26.5.7 Canopy/Overhang
RCC/steel Canopy/Overhangs shall be provided at all entrances for rain and sun protection,
accentuation of the entrance and pedestrian movement as per the following schedule:
For all offices, control rooms, composite buildings/sheds accommodating offices, canopy shall
be provided at all entrances. Size of the canopy shall be decided based on vehicle parking and
pedestrian movement in addition to aesthetics of the building/shed.
Overhangs shall be provided over all exits. Size of the overhang shall be decided on the
aesthetics of the building/shed subjected to minimum of 1000 mm.
Blast proof Control Rooms shall not have any projections with outer face of its walls except
with false treatment for aesthetics of the building.
26.5.9 Parapet
Parapets shall be of RCC for all buildings with minimum 300 mm high for non-approachable
roof and 1000 mm high for approachable roof.
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\02 Civil\1-DELIVERABLE LIST (ISSUED
FOLDER)\DOCUMENT\DESIGN BASIS\Design Basis_B.doc
VISAKH MARKETING INSTALLATION REISTEMENT
PROJECT WHITE OIL TERMINAL
Doc No:254624-400-DB-CIV-001 Rev: B Page 43 of 45
26.5.13 Passages/Corridors
Passages/corridors shall be provided to integrate various spaces. Width of the
passages/corridors shall be as per statutory requirements.
26.5.17 Railings
Railings shall be provided in roofs, stairs, and in all unprotected openings in slabs as a safety
device. Steel railings in high level loading/ unloading bay of substations shall be of removable
type. Parapets shall be given precedence over railings on roofs. All railings shall be as per
standard drawings issued.
26.5.18 Toilets
Toilets shall be provided for all habitable buildings/sheds. Gents & ladies toilet, drinking water
enclosure and janitor space, all shall be provided as required. The fittings/fixtures provided for
bath / toilet shall be of luxury/coloured type.
Type B Non plant buildings like, Fire Station, Security/ Gate Houses, Secondary Gate Houses,
and buildings like Sub station/ Switchgear room, MCC, etc. which are not included in other
categories.
Type C Sheds like DG Shed, Pump Shed, T/T Loading Gantry Shed and buildings like Watch
Tower, and Parking Shed etc.
Details Hold
27 Railway Siding Work
Design basis for railway siding work will be included in document no. 254624-400-DB-CIV-
002.