Approval Return Status: Approved without comments. Cl Approved as noted CRevise and resubmit 1 Accepted for information Sign. Sign. 7 eects ‘. oe RE 8 |Sign.| \PaResH nsHu | “S CHOKSHI | 23.04.12 | TOOLING PAINT SHADE ADDED oe wm [se | vanesw | womans | scvoron | cova rmsrisue oe REV PREPARED | CHECKED | APPROVED | DATE MODIFICATIONS: STAT. | i ENE i TASHIDING HEP ° HF z H TASHIDING HEP if 2x 48.50 MW 5 & ELECTRO- MECHANICAL WORKS i Sk] 53 |CONTRACTOR as, : . oa aT Alstom Projects India Limited u q PAINTING SPECIFICATION SCA] SI LE |ZE POWER SYSTEMS aie ALSTOM JO} Se Pic al H-674600MEF00001DC ana oeMODIFICATIONS TABLE PREPARED | CHECKED | APPROVED | DATE MODIFICATIONS Istar. paresh | HimansHU | ScHoKSHi | 0201.12 FiRST ISSUE oR paresh | Himwnsu | SCHOKSHI | 2308.12 [TOOLING PAINT SHADE ADDED FESUMMARY Sr. Page No. Description No. 7_| Scope 04 2_| General Requirements 2 04 [2.1 : Preparation of the surfaces to be painted 04 2.1.1 : Degreasing 04 2.1.2: Mechanical surface preparation 04 2.4.3: Comment i 05 2.2: Preparation of paint and shelf limit of paint 05 2.3: Painting procedures 06 _ 2.4: Priming r 06 2.5: Thickness and tolerance over thickness 06 2.5.1 Specification of a minimum thickness (L) 06 2.5.2: Tolerance over minimum thickness (L) 06 | 2.6: Inspection 06 2.6.1 : Inspection method 06 2.6.2 : Definition of the number of measurement points oF 3__| Designation of the products and protective systems o7 4 Protective systems oF 4.1. Standard systems (pipes excluded) 08 4.1.1: Description 08 4.1.2: Characteristics of the products 08 4.2: Standard system for piping 08 _ 4.2.1 : Internal treatment of carbon steel oil pipes: 08 4.2.1.1. Pipe work with standard gas tube 08 4.2.4.2: Pipe work with hydraulic quality tube ag 4.2.2 : Preparation of oil and air pipe external surfaces 09 4.2.2.1: Hydraulic Quality Tube 09 42.2.2: Standard gas tube 09 42.3 : Fluid Identification colour 08 4.2.4: Materials and treatments 10 5 _| Steel parts to be concreted 11 6 | Qualification 12 7_| Guarantees rs 3 8 _| Standard coating system i 4 9 | Temporary corrosion protection 15 _ 9.1; Range of application - 15 9.2: General requirements & designation of products 15 10 | Table 1 : General requirements and designation of products 16 11 | Table 2 : Color of paint on main equipment surface 17 42_| Annex : Control Date Sheet a : 18power systems ALSTOM 24 244 24.2 SCOPE This Standard Specification defines the selection, characteristics, procurement rules and conditions of application for the paints used for protection of fabricated components. This specification does not include coatings with thermal and electrical properties. It purely defines about anti corrosive coating systems for various exposure conditions. The equipment bought in the fully finished condition and protected by their manufacturer according to an approved standard are not covered by this Standard Specification. These standardized items, such as motors, pumps, exchangers, compressors, filters, valves, transducers etc, have the manufacturer's standard protection and finish color. GENERAL REQUIREMENTS. PREPARATION OF THE SURFACES TO BE PAINTED The protection and resistance quality of a painting system mainly depends on the care taken when preparing the steel surface. This preparation has two purposes: > To remove all existing contaminant elements so as to ensure the adhesion of the rust inhibitive primer (no oxides, weld beads, oil or grease, dust and dirt, moistness); > To obtain a surface preparation -degree of cleaning and roughness- suitable for proper adhesion of the paint DEGREASING The purpose of the degreasing operations is to remove the heavy stains prior to cleaning the surfaces to white metal by means of a mechanical procedure (abrasive blasting). The products to be used are the following > Pure solvents containing aliphatic and aromatic hydrocarbons, > Emulsifiable solvents containing aliphatic and aromatic hydrocarbons associated with surface- active agents, > Detergents and lies consisting of mineral compounds, surface-active agents and possibly rust-inhibitors. These products must be free from soda, potash and carbonate. The already painted surface shall be cleaned with water, Xylene or light white spirit after papering and before applying the next coat. Any other solvent is prohibited without the approval. MECHANICAL SURFACE PREPARATION The required surface preparation, i.e. roughness is generally obtained by abrasive blasting with corundum, shots and/or grit. The wire brushing, grinding or pickling procedures must only be used to remove local traces of oxides according to special instructions-where blasting is not possible. The below mentioned environmental conditions must be fulfilled at all the time of application - “Blasting and Painting operations must be carried out only if the surface temperature is above +5 °C and the humidity less than 85%. It must be ensured that the surface is free from moisture or condensation (surface temperature must be +3 °C higher than the environmental dew point). Metal surface temperature must be less than 50°C”.Power systems ALSTOM 243 22 Depending on steel grade, the following abrasives must be used + For ferritic steels 1 ‘Angular hematite pig iron grit 2, Angular steel grit 3. Mineral grit (corundum, slag) > — Forstainless steels: 1) Corundum The nature, quality, granularity and application parameters for the abrasives are determined to ‘obtain the cleaning degree Sa 2% to 3 as per requirement defined under ISO 8501-1 Standard Specification. The obtained roughness must range from 45-75 y. The so-cleaned surfaces must keep a temperature +3 °C higher than dew point. The first coat must be applied within a maximum time interval depending on the hygrometry rate, as mentioned in the table below. However sweep blast the surface if this time exceeds 12 hours ‘or depends on visual appearance of metal before priming. Relative Humidi Time ‘85% or above Do not blast | 80-84% 2Hours 70-78% 4 Hours | 60-69% @ Hours | COMMENT All weld joints will be blasted and primed in shop and not to be final painted. At site, after welding, only welded/ burned area needs to be prepared for painting, rest of primed area can be directly painted PREPARATION OF PAINT MATERIAL AND SHELF LIMIT OF PAINT Addition of diluting agents and mixing of two components in multi-component systems shall be done just before application according to directions of paint manufacturer. Stir well both the components with pneumatic stirrer to ensure that there is no settling at bottom of container, After mixing, sufficient stirring is required to get homogeneous multi component mixture with suitable thinner, Storage condition will be done as per the requirement of the paint supplier > The sheff life limit is shown in clear on the package , It is absolutely forbidden to use a paint when the shelf life limit is over(wherever it may be indicated as best before or Use by)POWER SYSTEMS : ALSTOM 2.3. 2.4, 25 2.5.1 2.6.2 2.6. 2.6.1 PAINTING PROCEDURES Paint shall only be applied when above mentioned atmospheric conditions are completely fulfiled. Paints are normally applied by means of a high-pressure “Airless” gun; the use of a pneumatic gun and / or Air assisted gun is admitted, when ever required. Paint applications using a brush or a roller are allowed mainly on areas where access is uneasy or to carry out repairs PRIMING The primer gives first protection against corrosion, In addition, adhesion between substrate, intermediate and finish paint. Primers have only a limited weather resistance. The specified dry film thickness shall be applied to all required surface. After priming the equipment or parts shall be stored in open air only for limited time until the finish coat is applied. Before application of subsequent coats it must be cleaned by means of papering, washing and / or solvent wiping. THICKNESS AND TOLERANCE OVER THICKNESS: SPECIFICATION OF A MINIMUM THICKNESS (L) The specified thickness corresponds to minimum values of the painting system. TOLERANCE OVER MINIMUM THICKNESS (L) Local measurements less than the minimum thickness L can be admitted if the two following requirements are complied with > The average of all measurements made on the reference area is equal or more than the minimum required value. > No measurement point is below 90% of the minimum required value (or 0.9 L). INSPECTION INSPECTION METHOD Thickness measurement is required to be carried out at every stage by applicator to ensure perfect thickness of each coat in the system. For record of inspection, Alstom has a standard format, attached as annexure doc. For checking on porosity, variable voltage test instrument with built-in pore will be used for water contact systems when ever required. The test voltage should not exceed 2000 V or Dielectric strength of coating. The tests will not be performed within 0.5 m distance from uncovered surfaces and less than 10M2 continues surface.power systems ALSTOM 2.6.2 DEFINITION OF THE NUMBER OF MEASUREMENT POINTS Extent of surface to be inspected Recommended number of (reference area in m? or ml for piping and measurement frameworks) | _ <10 | 10 to 20 10 to 100 20 to 50 100 to 1000 50 to 100 1000 to 10000_ za 100 to 200 _ 3. DESIGATION OF THE PRODUCTS AND PROTECTIVE SYSTEMS The standard systems are designed by a letter depending on whether they are in contact with: Air: ND Water : NG Oil: NI The paints used to obtain these systems are identified by a letter defining their nature: P _: rust-inhibitive primer |: intermediate paint (to reinforce the system thickness) F finish paint. The figure following the letter allows distinguishing paints having a same function but a specific field of application tailored to the type of contact. For instance: Ps_ : standard primer (general use) It: standard intermediate paint for surfaces exposed to air F1_ : standard finish paint for surfaces in contact with air and oil F2_ : standard finish paint for surfaces exposed to water. ‘As a temporary protection to machined surface (Defined by PT), a wax based material - Generally one or two coats of Tectyle is to be applied. For the electrically sensitive components, painting scheme is defined separately. On threaded bolts and holes, one layer of oil or grease is to be applied. 4 PROTECTIVE SYSTEMS As a temporary protection to machine surface (Defined by PT), Generally two coats of Tecty! 506 is to be applied. For electrically sensitive components, painting scheme is defined separately. On threaded bolts and holes, one layer of oil, grease or Tectyl to be applied and are to be capped properly.POWER SYSTEMS ALSTOM 44 4Ad 4A2 42 424 4.24. STANDARD SYSTEMS (PIPES EXCLUDED) DESCRIPTION The field of use, composition and minimum required performance character standard systems are described in point No. 8 Their definition is based on the following principles: > Generalized use of a rust-inhibitive primer Ps applied on all the surfaces of the equipment, whatever their nature and application may be surfaces in contact with air, water or oil. This paint is of red brown or grey color. Possible application of an intermediate paint | to obtain the minimum thicknesses stated in the specifications for protection of the equipment. This paint can be of grey or yellow or brown color. > Colors of the finish paints F: see Table 2. CHARACTERISTICS OF THE PRODUCTS The chemical nature of the standard system component paints is not a exact requirement; it must allow obtaining the required characteristics of clause 8. However, the applied paints shall comply with the following requirements: Free from chromates, lead and Tar, , Flash point (VF) over 21 °C Paint drying must be possible in the air at the ambient temperature. The following drying parameters (at 20 °C and 65% HR) should be satisfied: > Dust-free: less than 1 h. > Dry to handle: less than 6h. > Dryforrecoating: less than 24 h. STANDARD SYSTEM FOR PIPING INTERNAL TREATMENT OF CARBON STEEL OIL PIPES 4 PIPE WORK WITH STANDARD GAS TUBE After bending and welding, Either chemical pickling with derusting, phosphatization and descaling product, * Ordegreasing, pickling, rinsing and passivation with appropriate products. These treatments are carried out by the circulation or dipping method, In the case of pipe storage, the treatments above are followed by: > Airdrying > Application of a temporary oily protective product containing volatile inhibitor if possible > End plugs.POWER SYSTEMS ALSTOM 4.2.1.2 PIPE WORK WITH HYDRAULIC QUALITY TUBE Internal treatment of pipes becomes unnecessary if use is made hydraulic quality tubes. In this case, oil circulation cleaning is achieved at a higher speed than 4misec once installation is completed 4.2.2. PREPARATION OF OIL AND AIR PIPE EXTERNAL SURFACES Generally, abrasive blast cleaning shall be avoided as this method may contaminate hydraulic circuits even if holes have been closed 4.2.2.1 HYDRAULIC QUALITY TUBE Hydraulic quality tubes can be covered on their external surfaces with electro galvanized coating. Prior to painting, degreasing as indicated under clause 2.1.1. and elimination, if any, ee Of with blisters from the electro galvanized coating by chemical processes or brushing > Of pipe rusting by brushing to attain a St 3 degree in accordance with ISO 8501-1 Standard Specification. 4.2.2.2 STANDARD GAS TUBE ‘Surface preparation includes degreasing operations as indicated under clause 2.1.1. Followed by: > Either pickling (See clause 4.2.1.1.) > Orbrushing to attain St 3 grade to ISO 8501-1 Standard 4.2.3 FLUID IDENTIFICATION COLOUR Itis to be applied as per drawing requirements of identification.POWER SYSTEMS 4.2.4 MATERIALS AND TREATMENTS ALSTOM a CONTACT — CONCRETE AIR WATER ol * Stainless steel | Stainless steel | Stainless steel * Stainless steel (Untreated) (Untreated) (Untreated) (Untreated) | * PVC plastic * PVC plastic * PVC plastic © PVC plastic material material material material ‘Water | (Untreated) (Untreated) (Untreated) (Untreated) piping * Carbon steel | ‘* Carbon steel —_| Inside: Untreated ‘* Carbon steel * Carbon steel (Outside: surface | Outside: According to | Inside: Untreated Inside: Untreated cleaned as per SA_ | the system ND Outside: According to | Outside: According to 2,5 0r 3,0 and then | Clause No.8 the system NG, Clause | the system NI Clause primer coating No. 8 No According to any of | the system) | * Stainless steel © Stainless steel © Stainless steel (untreated) (untreated) (untreated) PVC or PVCC plastic PVC or PVCC plastic material material (Untreated) (Untreated) oil © Carbon steel * Carbon steel * Carbon steel Piping NA Inside Inside Inside ‘As par clause No. | As per clause No As per clause No. 424 424 424 Outside Outside Outside As per clause No. As per clause No. As per clause No 42.2 422 42.2 and system ND, and system NG, and system NI, Clause No. 8 | Clause No.8 Clause No. 8 © Stainless steel | © Stainless steel * Stainless steel (Untreated) (Untreated) (Untreated) * Carbon stee! * Carbon steel Inside Inside Air | Untreated Untreated NA Piping | Outside Outside : over 0.5m at As per clause No. | concrete 4.2.2 inlet As per clause | and system ND, No. 4.2.2 Clause No. 8 and system ND, Clause No. 8 000106POWER SYSTEMS ALSTOM 5 STEEL PARTS TO BE CONCRETED Surfaces embedded in concrete may stay raw, without protection, however apply one coat of primer if job remains exposed to outdoor atmosphere and for aesthetic purpose during transportation. Transition zones of large steel pipes and of steel linings will be painted over a length of 1m within the concrete, all other concreted in steel surfaces over a length of 200 mm within the concrete. In case of sea transport, these parts receive a protection of epoxy primer of approx 50 microns DFT on moderately prepared surface - which is remained during concreting. 600MEFODG01DCboven stsens ALSTOM 6. QUALIFICATION The painting systems applied on the hydraulic equipment must have been qualified. This qualification is granted after verifying at least that: > The system must be air curing. > The coating characteristics are in fully conformity with the criteria defined in clause 8. > There is no indicative adverse effect on health, working safety, application conditions or cost, The products are given in the following table and the thickness of coats is given in clause 8. Type I _ OFT ND Primer | HIGH PERFORMANCE MODIFIED EPOXY 250 ym (air Finish GLOSSY POLYURETHANE PAINT RAL 7032 50pm NG Primer HIGH PERFORMANCE MODIFIED EPOXY 200 ym (water) Finish | HIGH PERFORMANCE MODIFIED EPOXY. RAL 200 ym , 9005 Black —_ 7 NI Primer EPOXY OIL RESISTANT COATING 125 ym Gil) | Finish EPOXY OIL RESISTANT FINISH PAINT — Grey / Lt. 125 um | Red _ - _ B Primer EPOXY -POLYAMIDE BASED PRIMER 40 um. (Concrete ) | NE Primer EPOXY BASED PRIMER -GK 128 As per (Ele.Comp) Drawing Finish | PU FINISH PAINT - DK 222 - WHITE Instruction Note: don't mix two different brands for painting of one system. Attention must be paid to the inconvenience related to the selection of systems different from the standard ones or to the use of unqualified products or differing from those usually supplied, Le Difficulty in giving guarantees without previous testing ~ Possible difficulties in procurement. Inadequate control of coating application and possibly unsuitable equipment and facilities for paint application. Paint application conditions likely not to be in compliance with the health and working safety rules in force H-674600MEF 00001 DC Page 12 of 18power SYSTEMS ALSTOM 7. GUARANTEES Guarantee is applicable on painted surfaces for not to ocour bare metal corrosion due to failure in paint material quality being used, any fault in surface preparation and paint application. 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ON uIv=GN BdAL “SLNSIWAYINDTY SONVINNOANAd WALSAS ONILVOO GUVGNVLS = “8 WOLSTV SWALSAS 4Power systems ALSTOM 94. 9.2 TEMPOARY CORROSION PROTECTION RANGE OF APPLICATION This standard covers temporary rust-inhibitive protection of the following hydraulic equipment during storage and transport: Materials receiving the whole protective system at site.- One primer coat Site Weld areas.-One primer coat Surfaces to be embedded in concrete. - One primer coat Machined surfaces. - Two coats of Tectyl 506. Stainless steel 304 & 316. - For aesthetic if required yyvvy GENERAL REQUIREMENTS & DESIGNATION OF PRODUCTS. Table 1 shows the general requirements, designation of products and equivalent products permitted, + Tectyl 506 for all MS machined surface protection. > White spirit or thinner for cleaning + Grease/Tectyl for covering threads and Plastic capes for tight closing81309) a6eg 901000033009» /9-H ‘@8e1038 Bud] jo eseo Ut A) yoadse Uo|}2901d UoISo.O9 Pue enjeA oHEYISee ppe o} Os|e SEdeLNS eseL) UO palidde eq 0} s1 JeLULIG JeA@moH{ ‘UoHoejold A1esodutey Aue anjese Jou op ket Hodsues eas 0} pasodxe OU aie 8]819U09 UI peppequuie eq Oo} SSdeUNS JZ GN ‘905 14198} J0 1€09 SLO YIM UORDeIO/d AveJodwe| ‘HodsueN eas noMRIM (y -Z1 “y -€L) JBUUNY J9aIs DNISUSLEN, ‘worpejoud Aresoduiey J0 uonnoexe au fq peuscouod s1 ade.iNs sjoUM oY, “SiSUUNU jeaIs oN|UaISNe pue onIsUaLeLH JO KJosinduiod s| UOWesedald sozyNg | BN Buyas0u0s e10}5 Jae ysaiy Um BUIUse) quid owuM U! 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J2a}s uoqed qujof papjam ey) Jo apis seuale uo ‘xoudde wuigoz Jeno eave ‘SBORUINS) PIOM ® AUIS Je WAISKs anjos}oud Buryoyew peuyoeny a1oUm eu Guinedes juauudinds NOLLVuWd3ud | BOWsuNS NOLLWNOISAG | SIONGOUd JO NOILWNOISSG GNV SINSWSNINOTY VANS +} 37av1 “OL WOLSTVALSTOM 14, TABLE 2 Surface in contact with AIR Light Grey RAL 7032 Surface in contact with WATER Black RAL 9005 Surface in contact with OIL Grey / Light Red NA. Surface in contact with CONCRETE Primer shade NA. Final colour on pipes As per requirements As per requirements Color of Special Too! ‘Transportation tools Golden Yellow NA. Tools (Turbine, Generator & MIV) Blue RAL 5014ALSTOM Pow STEMS | f iva “] | ALSTOM CONTROL AND INSPECTION CERTIFICATE FOR ALSTOM Hydro | 1 = RUST-INHIBITIVE PROTECTION NT Hin/gci/paint/2007-000 | Hydro India ‘proier: ic: unr - ee “Seige vee = (ieee petons ws Pe beet sazi-a os ohare frso8 enon : Win total thickness renee | Po | Ok kr tance Pease 1 ee Fitts eta os Pugesty | Sener oem ope gan [psec | . ce) | om | ce | Addod thickness | oprtors name | | SONTROL ANO INSPECTION | Date | Time ambient) Mypre.| pom | Support| i ‘and signature | | =) [i [a fron “™ | surrace START ai | | PREPARATION 55 t fees | mevau-seravine — | x0 | {| | prime-comr SH —| | 0 I coat starr I | (0 Fo ee I _| (pe coar HT | | loo ro. | | | {| | seem | | | 1 ,'o fa I t coat | ro eo | PROTECTION CARRIED OUT BY IN WORKSHOP | ‘nests: OBSERVATIONS. “weccorse.e Some © swarune Fevmot Nez HINE2420C}00-15 Rv." 040€0722 }.874600MEFOOCe1DG