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TM11 2059 Telephone TP 9
TM11 2059 Telephone TP 9
TM11 2059 Telephone TP 9
~"
TP-9
CNCLASSIFIE
m CiR 527 1345
1944
WAR DEPARTMENT TECHNICAL MANUAL
TM 11-2059
TELEPHONE
TP-9
G. C. MARSHALL,
Chief of Staff.
OFFICIAL :
J. A. ULIO,
Major General,
The Adjutant General.
DISTRIBUTION :
Armies (5) ; SvC (5) ; Depts (5) ; Def Comds (2) ; Base
Comds (5) ; I
T of Opn (5) ; D (2) ; I Bn 11 (5) ; C 11
(5) ; PC & S (2) (Cont) (1) (Overseas) ; PE (2) ; Chiefs
of Tech Sv (2) ; Arm & Sv Boards (2) ; Gen & Sp Sv Schs
(10) ; ROTC (5) ; Sig C Deps (2) ; Gen O/S SOS Deps
(Sig Sec) (2) ; Sig C Labs (2) ; Sig C Rep Shops (2).
II
T'fi 2Of
/I;
TABLE OF CONTENTS
Paragraph Page
SECTION Description
I.
General
1
List of component parts
3
2
II. Installation and operation.
Unpacking
5 5
Preparation for use
4
Installation
7
5
Operation
7
III. Functioning of parts.
Theoretical considerations
7
Circuit features 7
8 10
IV. Maintenance.
Inspection 15
9
Servicing 10 15
Replacement of parts 11 17
Adjustments 12 20
Lubrication 13 22
Moistureproofing and fungi-
proofing 14 24
Trouble-shooting procedure 15 26
Trouble-shooting chart 16 28
V. Supplementary data.
Maintenance parts list 17 33
Vacuum tube socket wiring dia
gram 18 68
Point-to-point voltage measure
ments 19 69
Point-to-point resistance meas
urements 20 70
Resistor color code 21 72
Capacitor color code 22 73
M609731 m
LIST OF ILLUSTRATIONS
1 Telephone TP-9 vi
6 Schematic diagram 12
9 Visual signal 21
12 Wiring diagram 74
rv
DESTRUCTION NOTICE
DESTROY EVERYTHING
Figure 1. Telephone TP-9.
VI
RESTRICTED
SECTION I
DESCRIPTION
1 . GENERAL
i
COVER FOR UPPER HOU5INC , OF t HATING INSTRUCTION LABEL
VISUAL INDICATOR
LEAF
CRADLE (WITCH
HANDSET TERMINAL
JACK ASSEMBLY
H0USING LUGS A
SCREWS
CARRYING STRAP
HANDSET SWITCH
TLS232S
'/g
long by 7%, inches wide by 103/4 inches high. It weighs approxi
mately 19 pounds less batteries. The chassis consists of an upper
and lower compartment and houses all the equipment necessary
for operation. The lower housing encloses the amplifier equip
ment and batteries. The upper housing encloses the generator
and ringer equipment. A hinged cover attached to the upper
is
housing and in its lowered position covers the handset and control
equipment mounted at the front of the set (fig. 2) The generator
.
crank extends through the side of the upper housing and folds
into recess provided for this purpose. A head and chest set
a
a
gasket separating the upper and lower housings and by gaskets
protecting the openings for the generator crank, binding posts,
switches, and controls.
a
complement consisting of one BA-27 (41/o-volt), one BA-65 (lj/o-
volt), and three BA-2 (22I/:>-volt) dry-cell batteries, mounted in
a
hinged frame at the bottom of the unit. The drain on the IV^-volt
filament supply Battery BA-65 about 200 ma. The drain on the
is
50 ma. The total net drain on the three 221/2 -volt Batteries BA-2
about 51/2 ma. Under normal conditions of intermittent opera
is
Shipping Approximate
Quantity Article
size (in.) weight (Ibj
Battery BA-2
3
Battery BA-27
Yi
1
Battery BA-65
1
o
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V.
o>
05
O
C
S.
I
SECTION II
3. UNPACKING.
The individual unit is packed and shipped in containers which
are moistureproof.
a. Unfasten the four screws which hold the upper and lower
housings together. Turn the equipment upside down and separate
the housings.
battery-frame screws.
g. Disengage the two battery-frame locking pins at the ends of
the compartment and swing the compartment outward.
To insure correct polarity, be sure that the larger pin of the plug is
inserted in the larger hole of the battery receptacle.
CAUTION: When not using the telephone, lock the cradle switch in
the down position or current will be drawn from the batteries. Lock
handset cradle switch by pushing the cradle switch down and moving
the latch located beneath the cradle switch to the left.
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i. Put the housing together and fasten the screws.
CAUTION: Make sure that the gasket separating the upper and
lower housings is free from dirt and grit, and that there are no nicks
in the V-edged facing on the lower housing.
(4) Place the telephone receiver to the ear and tap the side of the
housing. Microphonic noise should be heard in the receiver. Press
the handset switch and blow into the transmitter. Side-tone should
be heard in the receiver.
5. INSTALLATION.
6. OPERATION
III
FUNCTIONING OF PARTS
7. THEORETICAL CONSIDERATIONS.
it
sary to use transmitting amplifiers which will impress stronger
signals on the line, and thereby provide more favorable signal-
a
to-noise ratio. To compensate for the losses in the line, neces
is
it
sary to provide amplifiers in the receiving circuit. The receiving
amplifiers will increase the communication range as long as a good
signal-to-noise ratio is maintained.
high level (15 dbm). The speech energy received at the telephone
terminals amplified through two stages of amplification to pro
is
quency-response characteristic.
UIT1EH ( AIN
(a) With the handset switch released for listening and the
cradle switch lever up, relay Kl is not energized. The transmit
ting circuit is made inoperative by a short circuit across the
primary winding 1-2 of the transmitting output transformer T2
through contacts 2-3 of relay KI. This condition exists as long as
the handset switch is released.
10
(c) The network consisting of choke LI and its capacitor and
resistor form the load impedance of tube V2. The parallel circuit
formed by choke LI and the capacitor has a resonant frequency
of about 2,000 cycles, and at this point the first stage amplifier
has its maximum gain. On either side of this frequency, the gain
will decrease as shown in figure 5. This design provides com
pensation for the line losses over the essential voice frequency
band width.
(d) The amplified Signals from the first stage are coupled to the
grid of tube V3 through capacitor C4. The signals are further
amplified by tube V3, and are transformer-coupled to the handset
receiver by transformer T4. The primary winding 1-2 of the
transformer forms the load impedance for tube V3. The output
signals induced in winding 4-5 of the transformer are fed from
terminal 4 through contacts 9-7 of cradle switch SI to terminal
R of the handset, and from terminal 5 to terminal C of the handset.
11
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duced in the secondary winding 5-6. From the secondary wind
ing of the transformer the speech currents are impressed on the
grid of the transmitting amplifier tube VI. The primary winding
1-2 of transformer T2 forms the load impedance for tube VI. The
output from the transmitting amplifier is induced in secondary
winding 3-4 of the transformer. The signals are fed to the line
from terminal 4 through contacts 5-4 of cradle switch SI, and
from terminal 3 through winding 1-2 of transformer T3 and
capacitor C-5B. Although the energy induced in winding 3-4 of
transformer T3 is supplied to the grid of tube V2, the tube has been
made inoperative by the operation of relay Kl (par. 8a. (2) (a)).
13
resistor R4, capacitor C5A, contacts 8-10 of switch SI, and
capacitor C-5B.
14
SECTION IV
MAINTENANCE
9. INSPECTION.
1 0. SERVICING.
15
16
;he adjustment of the generator, the ringer, and the visual signal
are given in paragraph 12, and a trouble-shooting chart appears
in paragraph 16. Complete .instructions for the replacement of
parts are given in paragraph 11.
(3) All screws which enter tapped holes in the aluminum cast
ing must be protected by coating the threads with an anti-seize
substance such as Alcoa thread lubricant, which is a paste of
50 percent zinc dust (200 mesh) and 50 percent petrolatum.
(2) Remove the four screws which hold the generator to the top
of the upper housing. Move the generator to one side, and dis
engage the universal joint which connects the armature shaft to
the generator crank. Lift the generator out of the housing and
17
18
remove the screws holding the soldering lugs to the generator
switch. These are the only connections on the generator.
(3) Connect the soldering lugs, which are attached to the wiring,
to the new generator, and place the generator in the housing. Line
up the universal joint which connects the armature shaft to the
generator crank. Coat the threads of the four screws which hold
the generator to the housing with the anti-seize substance dis
cussed in paragraph lOb (4). Replace the screws. With an ohm-
meter check to see that the generator frame is not grounded to
the housing.
(2) Remove the four screws which hold the ringer to the upper
housing. Lift the ringer out of the housing and unsolder the wires
connected to it.
(3) Solder the wires to the new ringer, and place the new ringer
in the housing. Coat the threads of the screws which hold the
ringer to the housing with the anti-seize substance discussed in
paragraph 10b(4). Replace the screws.
(2) Solder the connections, to the new switch and place the switch
in position from the rear of the housing. Replace the locknut
which holds the switch to the front panel, and tighten with a
crescent wrench. Replace the knob, and tighten the setscrews.
19
f. Cradle Switch. (1) Remove the cradle and latch assembly
from the housing by removing the two screws. Remove the cradle-
switch lever by loosening the setscrew which holds it to the
switch shaft, and pulling the lever off the shaft. Remove the lock-
nut which holds the switch to the housing. Use a crescent ivrench
to remove this nut, not pliers.
(2) Remove the lower housing and turn the unit over. Tilt the
battery compartment out of the way, and remove the amplifier
chassis from the frame (par. llb(l)). Remove the four screws
which hold the generator in place, and lift the generator out of the
housing. Pull the cradle switch out, and unsolder the connections.
(3) Solder the connections to the new cradle switch, and insert
the switch in its proper position. Replace the generator, making
sure that the threads of the screws which hold the generator to
the housing have been coated with anti-seize substance. Replace
the amplifier housing and the battery compartment. Replace the
locknut on the front panel, and tighten with a crescent wrench.
Replace the cradle-switch lever, and the cradle and latch assembly.
(2) Replace the relay as follows: Remove the four screws which
hold the relay can to the chassis ; carefully withdraw the relay far
enough to expose the terminals. Unsolder the connections to the
relay, and remove the relay. Solder the connections to the new
relay, and fasten the relay to the chassis with the four screws.
1 2. ADJUSTMENTS.
20
(2) Release the visual-signal leaf by hand, and hold the leaf close
to the magnet. Loosen the clamping screw which holds the ad
justing pin in position (fig. 9). Turn the adjusting pin to regu
late the tension on the spring. The tension on the spring should
be adjusted so that the magnet will just barely hold the leaf in
position. If the spring tension is too loose, weak ringing currents
will not operate the signal.
(3) When the spring tension has been adjusted properly, tighten
the clamping screw which holds the adjusting pin in place.
NOTE: Do not tighten the clamping screw any more than is neces
sary to hold the adjusting pin in place. The brackets are made of
aluminum, and the threads are easily stripped.
CLAMPING
SPRING SCREW
ADJUSTING
PIN
TL52334
(2) The resistance of each coil is about 650 ohms (1,300 ohms
for the two in series). A deviation of more than 15 percent from
this value indicates a defective coil.
(3) The ringer should operate on 6 milliamperes at 16 to 20
cycles per second. If the ringer draws more current, it should
be replaced. Adjust the ringer as follows :
21
(b) If
the condition in subparagraph (a) above does not exist,
loosen the two gong-clamping screws and rotate the gong until the
clapper strikes each gong projection equally.
(c) If
the travel of the clapper is not sufficient or is excessive,
increase or decrease the armature travel by means of the two
adjusting nuts located at the end of the magnet opposite the
clapper.
(3) If
the generator switch is faulty, clean and burnish the con
tacts and adjust the springs as follows:
(a) The contact pressure of the lower spring against the end of
the armature should be at least 100 grams (3.5 ounces) .
(c) The clearance between the buffer on the upper shaft and the
nearest spring should be at least 0.025 inches when the shaft is in
its normal position.
(d) When the shaft is in the cranking position, the contact pres
sure between the two upper springs should be between 75 grams
(2.6 ounces) and 125 grams (4.4 ounces).
CAUTION: Do not remove the alnico magnet pole pieces of the
generator. If the magnetic bridge between the two magnets is dis
turbed, the magnets may become discharged to such an extent that
the output of the generator will be lowered.
1 3. LUBRICATION.
22
in service. To lubricate the generator, follow the procedure given
below.
a. Clean all dirt and grease from bearings and gear surfaces.
Use a cloth or sash brush moistened with cleaning fluid. Do not
allow cleaning fluid to enter the armature coil.
NOTE: Leaded gasoline will not be used as a cleaning fluid for any
purpose. Solvent, Dry Cleaning, Federal Specification P-S-661a, is
available, as a cleaning fluid, through established supply channels.
Oil, Fuel, Diesel, U. S. Army Specification 2-102B, may be used for
cleaning purposes when solvent, dry cleaning, is not at hand. Since
unleaded gasoline is available only in limited quantities, and only
in certain locations, it should be used for cleaning purposes only
when no other agent is suitable. Carbon tetrachloride, or fire-
extinguishing liquid (carbon tetrachloride base), will be used, if
necessary, only on contact parts of electronic equipment.
LUBRICANT
CRANK SHAFT BEARINGS.
OR 2 DR0PS)
/CRANK SHAFT DRIVE GEAR.
GL-/ WIPE 0LD LUBRICANT FROM
\ TEETH , THEN COAT SPARINGLY.
V REM0VE EXCESS LUBRICANT.
PS
J CRANK
"S CRANK
HINGE C 2 0R 3
CAM AND SHAFT.
DR0PS J
VC COAT LIGHTLY )
/ARMATURE DRIVE PINI0N .
/ WIPE 0LD LUBRICANT FR0M
GL"< TEETH, THEN C0AT SPARINGLY.
EXCESS LUBRICANT.
^REMOVE
/ARMATURE SHAFT BEARINGS.
PS OR 2 DR0PS 3
-^Cl
-KEY-
LUBRICANT
PS-0IL.LUBRICATING. PRESERVATIVE . SPECIAL . JJ.S. ARMY 2-120
GL- GREASE . LUBRICATING . SPECIAL . SPEC. NO. AXS-637
TL90795A
23
14. MOISTUREPROOFING AND FUNGIPROOFING.
(2) DISASSEMBLY.
(a) Unfasten the four screws which hold the two housings to
gether, and remove the lower housing (not to be treated).
(b) Remove the two holding screws from the battery compart-,
ment. Remove the two split pins which hold the battery compart
ment to the mounting brackets, and take off the battery com
partment (not to be treated) .
24
(c) Remove the two chassis fasteners from the amplifier chas
sis. Remove the two holding screws, and swing the amplifier
chassis outward.
(d) Remove the two mounting screws from the battery terminal
strip. Lift the terminal strip to gain access to its under side.
(e) Clean all dirt, dust, rust, fungus, oil, grease, etc., from the
equipment to be processed.
(3) MASKING.
(a) Mask the case gasket with tape only (fig. 11).
(b) Using cloth or paper, form a common cover over the main
part of the unit to prevent the entrance of varnish while spraying
the internal wiring of the amplifier chassis.
AMPLIFIER CHASSIS
FOLDED OUT
MASKING TAPE
(4) DRYING. Dry the chassis for 4V2 to &/> hours at 135 F.
Do not exceed 135 F.
(b) After three spray coats have been applied, remove the mask
ing.
(d) Brush both sides and all edges of the battery terminal strip.
(e) Brush all wires and connections, except the cradle switch
connections, which were protected during the spray application.
(f ) Brush
the surface of the metal-cased capacitors, the surfaces
of the bell, and the bottoms of the five transformers to provide a
fungicidal reservoir.
(g) Open the top cover of the case and brush the insulating
washers of the line binding posts, and the surfaces of the handset
connecting block.
(6) REASSEMBLY.
(a) Clean all contacts with varnish remover, and burnish the
contacts.
(7) MARKING. Mark the set with "MFP" and the date of treat
ment.
26
b. When trouble is encountered, a quick check may be made
by changing the telephone to local battery operation (par. 6) . This
check is especially useful for determining the origin of trouble
causing noisy operation, .and also for checking the condition of
the amplifiers. This check will be satisfactory only when losses
in the circuit are not excessive. A more reliable way of testing
the telephone is to disconnect it from the line and connect it to a
telephone which is known to be in working order. Telephone
EE-8- ( ) may be used for this purpose.
c. After the trouble has been localized to either the line or the
telephone, proceed to locate the trouble.
(1) If it has been determined that the line is at fault, report the
trouble to wire maintenance personnel. The line may be checked
with any one of the line-testing sets available. Refer to the in
structions accompanying the test set for the proper procedure in
making the tests.
27
16. TROUBLE-SHOOTING CHART.
PROBABLE
LOCATION OF PROCEDURE
FAULT
1. Line wires. (a) Follow the procedure given in para
graph 15.
If trouble is not corrected, follow
procedure given below.
28
(b) If trouble is not corrected, follow
procedure given below.
7. Defective cradle (a) Check contacts of cradle switch SI.
switch SI. (b) If contacts are defective and con-
not be adjusted, replace switch.
PROBABLE
LOCATION OF PROCEDURE
FAULT
1. Cradle switch SI in (a) Push latch to uniocK cradle switch.
locked position. (b) If trouble is not corrected, follow
procedure given below.
2. Batteries run down. (a) Test voltage of batteries with volt-
ineter. (Test should be made under
actual load conditions.)
(b) If voltage is less than two-thirds of
rated voltage, replace batteries.
(c) If trouble is not corrected, follow
procedure given below.
3. Defective vacuum (a) Test amplifier tube VI. Replace
tubes. tube if necessary.
(b) If trouble is not corrected, follow
procedure given below.
4. Defective handset (a) Replace handset and/or cord ac
and /or cord. cording to procedure outlined in
paragraph lla.
(b) If trouble is not corrected, follow
procedure given "below.
i
30
c. Symptom : High Noise Level Prevails.
PROBABLE
LOCATION OF PROCEDURE
FAULT
1. Line wires grounded. (a) Follow the procedure given in para
graph 15.
(b) If trouble is not corrected, follow
procedure given below.
2. Defective vacuum (a) Replace each vacuum tube until
tubes. noise ceases.
(b) If trouble is not corrected, follow
procedure given below.
3. Defective batteries. (a) Replace batteries.
(b) If trouble is not corrected, follow
procedure given below.
4. Loose connections. (a) Check all soldered connections,
switch contacts, and relay contacts.
(b) Make any necessary repairs as de-
termined by the above inspection.
PROBABLE
LOCATION OF PROCEDURE
FAULT
1. Line wires. (a) Follow the procedure given in para
graph 15.
(b) If trouble is not corrected, follow
procedure given below.
31
2. Defective bell or vis (a) Measure resistance between binding
ual signal. posts. Resistance should be 1,300
ohms when the SIG-BELL switch is
in the BELL position, and 1,300
ohms in the SIG position.
(c) Check visual signal or bell, as the
case may be.
PROBABLE
LOCATION OF PROCEDURE
FAULT
Defective GN-38-B. (a) Check switch contacts on Generator
GN-38-B.
(b) If switch is defective, try to adjust
according to procedure given in par
agraph 12c (3).
32
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22. CAPACITOR COLOR CODE.
0
C0L0R TW0 ROWS 0F D0TS
ONE R0W D0TS
BLACK 0 I
10 1 100
BROWN 1
RED 2 100 2 20O
0RANGE 1000 3 300
4 400
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6
500
600
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a 100,000,000 8 eoo
GRAY
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SILVER
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TM 11-2059
C2
TECHNICAL MANUAL
TELEPHONE TP-9
CHANGES 1 DEPARTMENT OF THE ARMY
No. 2 J WASHINGTON 25, D. C., 6 June 1950
13. Lubrication
* *..*.*
unleaded gasoline * * * of electronic equipment.
*
To insure satisfactory performance of Generator
* *
e. (Added.)
GN-38-B at temperatures as low as 60 F., remove the lubricant
from the generator gears and bearings as directed in a, above and
relubricate sparingly at the points indicated in figure 10 with oil,
lubricating, aircraft instrument (Army-Navy spec AN-0-11, Quarter
master supply No. 14-0-1341). Be especially careful not to over-
lubricate, and be sure that the lubricant does not touch electrical
contact parts. If
electrical contact parts have been touched with oil,
make sure that no oil remains on any contact surfaces. During other
seasons of the year when weather in the Arctic becomes milder, re-
lubricate with the lubricants recommended in figure 10.
In figure 10, change designation PS to read PL. Change the lubri
cant key to read PL OIL, LUBRICATING, PRESERVATIVE,
SPECIAL JAN-L-644; GLGREASE, LUBRICATING, IN
STRUMENTUSA 2-134.
AGO 2377B
TM 11-2059
Cl
AGO 2377B
TM 11-2059
C 2
*******
temperate zone operations during the season of the year when the
weather is not severe.
F2 I T C A L
Feel Inspect Tighten Clean Adjust Lubricate
(Added) 1 These operations can be performed when no heated shelter Is available.
>The Feel operation Is Inapplicable to Telephone TP-9.
AGO 2377B
TM 11-2059
C2
6
DISTRIBUTION :
Tech Sv (2) except 11 (50) ; Arm & Sv Bd (1) Bd (ea Sv ; AFF
Test Sec) (1) ; AFF (5) ; OS Maj Comd (5) ; Base Comd (3) ;
MDW (5) ; A (20) ; CHQ (2) ; FC (2) ; USMA (5) ; Sch (2)
except 11 (10) ; Gen Dep (2) ; Dep 11 (5) ; Tng Div (2) ; PE
(10) ; OSD (2) ; Lab 11 (2) ; 4th & 5th Ech Maint Shops 11
(2) ; Two (2) copies to each of the following T/O & E's :
6-10-1N; 6-12; 6-76; 6-77; 6-160-lN; 6-166N; 6-196; 11-7N;
11-47; 11-57N; 11-107; 11-127; 11-557T; 11-587; 11-592;
11-597; 44-10-1; 44-16; 44-116; 44-138; SPECIAL DISTRI
BUTION.
For explanation of distribution formula, see SR 310-90-1.
AGO 2377B
. i. ovFRNKF.sr rnTi OFFICE: HBO